Head Terminal Repair Parts #61686200 - Mild Steel 1 1 61685400 6" Lagged Roller 2 1 81498800 Head Terminal Weldment 3 2 03018900 Bearing 1 5/16" Flange 4 1 14979900 CRR 1 5/16" x 20 13/16" 5 2 12003000 Key 5/16" x 2" #61687000 - Stainless Steel 1 1 61685400 6" Lagged Roller 2 1 81500100 Head Terminal Weldment 3 2 03018900 Bearing 1 5/16" Flange 4 1 14979900 CRR 1 5/16" x 20 13/16" 5 2 12003000 Key 5/16" x 2" #62154000 - Rotary Stacker 1 1 61685400 6" Lagged Roller 2 1 81498800 Head Terminal Weldment 3 2 03018900 Bearing 1 5/16" Flange 4 1 14979900 CRR 1 5/16" x 20 13/16" 5 2 12003000 Key 5/16" x 2" 6 2 16262800 Spring Bracket 7 2 333898 Eye Bolt 3/8" x 4" 8 2 500173 Spring 1½" OD x 4 7/8" 9 1 16263600 Scraper Brace 10 1 81798100 Scraper RH 11 1 81797300 Scraper LH 12 2 16261000 Scraper Bracket Hopper Repair Parts Stainless Steel Hopper 88387600 Hopper Parts Carton w/fasteners 1 1 14971600 Hopper Front Panel 2 1 17679200 Hopper Side Left 3 1 17678400 Hopper Side Right 4 1 14969000 Material Guide Stiffener Lt 5 1 14970800 Material Guide Stiffener Rt 6 2 13816400 Material Guide 7 1 14973200 Hopper Back Panel 8 1 10317600 Back Wiper 9 1 14972400 Hopper Back Strap Mild Steel Hopper 81480600 Hopper Parts Carton w/fasteners 1 1 14916100 Hopper Front Panel 2 1 18139600 Hopper Side Left 3 1 18138800 Hopper Side Right 4 1 14914600 Material Guide Stiffener Lt 5 1 14915300 Material Guide Stiffener Rt 6 2 13816400 Material Guide 7 1 14917900 Hopper Back Panel 8 1 10317600 Back Wiper 1 16824500 Back Wiper -Rotary Stacker 9 1 14913800 Hopper Back Strap 57
Undercarriage Repair Parts 10" BVTC 20' - 25' 58
20' - 25' 10" BVTC Undercarriage Repair Parts 20' 25' Item Qty Part No. Part No. Description 1 1 83262600 83262600 Cross Axle Weldment 2 2 530238 530238 Wheel 5 Bolt 15" x 6" 3 2 551242 551242 Hub Complete (Includes Items #4 thru #12) 4 2 05702600 05702600 Hub Seal 5 2 03040300 03040300 Hub Bearing Inner 6 2 05707500 05707500 Hub w/cups Only 7 2 05741400 05741400 Hub Bearing Outer 8 2 02080000 02080000 Spindle Washer 9 2 05703400 05703400 Hub Cap 10 2 02154300 02154300 Cotter Pin 11 2 331801 331801 Spindle Nut 12 10 336859 336859 Lug Nut 13 4 11554300 11554300 Lift Arm Bracket 14 1 81427700 81427700 Axle Bracket Weldment 15 1 81387300 81387300 Track Slide Weldment 16 1 68031400 68031400 Cable Pulley 3" 17 4 02052900 02052900 Cotter Pin 1/4" x 1 1/2" 18 2 12128500 12128500 Lower Stop 19 1 81004400 81004400 Track Weldment 3' 20 2 81565400 81565400 Axle Arm Weldment 21 2 81565400 81566200 Lift Arm Weldment 22 1 83100800 83100800 Winch Mount Weldment 23 1 07025000 07025000 Winch 24 44' 05109400 05109400 Cable 1/4" x 7" x 19" 59
Undercarriage Repair Parts 10" BVTC 30' - 35' - 40' - 45' 60
30' - 35' - 40' - 45' 10" BVTC Undercarriage Repair Parts 30' 35' 40' 45' Item Qty Part No. Part No. Part No. Part No. Description 1 1 83329300 83329300 83329300 83329300 Axle Bracket Weldment 2 1 83100800 83100800 83100800 83100800 Winch Mount Weldment 3 1 07025000 07025000 07025000 07025000 Winch 44' 05109400 05109400 ------------- ------------- Cable 1/4" x 7" x 19" 60' ------------- ------------- 05109400 05109400 Cable 1/4" x 7" x 19" 4 4 02052900 02052900 02052900 02052900 Cotter Pin 1/4" x 1 1/2" 5 4 330407 330407 330407 330407 Flat Washer 1" 6 4 15721410 15721410 15721410 15721410 3" Half Band Clamp 7 1 83128900 84008200 84010800 81295800 Cross Brace Weldment 8 2 83319400 83321000 83321000 81312100 Axle Arm Weldment 9 1 83262600 83262600 83262600 83262600 Cross Axle Weldment 10 4 15999600 15999600 15999600 15999600 Lift Arm Bracket 11 2 83321000 83321000 81312100 81299000 Lift Arm Weldment 12 1 84009000 84009000 84009000 84010800 Cross Brace Weldment 13 1 81474900 81474900 81474900 81474900 Track Slide Weldment 14 1 68031400 68031400 68031400 68031400 Cable Pulley 3" 15 1 81005100 81005100 81005100 81005100 Track Weldment 6' 16 2 12128500 12128500 12128500 12128500 Lower Stop 17 2 530238 530238 530238 530238 Wheel 5-bolt 15" x 6" 18 2 551242 551242 551242 551242 Hub Complete (Includes Items #19 thru #27) 19 2 05702600 05702600 05702600 05702600 Hub Seal 20 2 03040300 03040300 03040300 03040300 Hub Bearing Inner 21 2 05707500 05707500 05707500 05707500 Hub w/cups Only 22 2 05741400 05741400 05741400 05741400 Hub Bearing Outer 23 2 02080000 02080000 02080000 02080000 Spindle Washer 24 2 02154300 02154300 02154300 02154300 Cotter Pin 25 2 331801 331801 331801 331801 Spindle Nut 26 2 05703400 05703400 05703400 05703400 Hub Cap 27 10 336859 336859 336859 336859 Lug Nut 61
Undercarriage Repair Parts 10" BVTC 50' - 55' - 60' - 65' 62
50' - 55' - 60' - 65' 10" BVTC Undercarriage Repair Parts 50' 55' 60' 65' Item Qty Part No. Part No. Part No. Part No. Description 1 1 83329300 83329300 83329300 83329300 Axle Bracket Weldment 2 1 83100800 83100800 83100800 83100800 Winch Mount Weldment 3 1 07025000 07025000 07025000 07025000 Winch 60' 05109400 ------------- ------------ ------------ Cable 1/4" x 7" x 19" 80' ------------- 05109400 05109400 05109400 Cable 1/4" x 7" x 19" 4 4 02052900 02052900 02052900 02052900 Cotter Pin 1/4" x 1 1/2" 5 4 330407 330407 330407 330407 Flat Washer 1" 6 4 15721410 15721410 15721410 ------------ 3" Half Band Clamp 8 ------------ ------------ ------------ 15721410 3" Half Band Clamp 7 2 81299000 81479800 81299000 81479800 Axle Arm Weldment 8 1 81295800 84162700 81295800 84162700 Cross Brace Wa. 9 1 ------------ ------------ ------------ 81303000 Cross Brace Wa. 1 ------------ ------------ ------------ 81511800 Cross Brace Wa. 10 4 15999600 15999600 15999600 15999600 Lift Arm Bracket 11 1 83262600 83262600 83262600 83262600 Cross Axle Weldment 12 1 81295800 81295800 81295800 84162700 Cross Brace Wa. 13 2 81299000 81479800 81479800 ------------ Lift Arm Weldment 1 ------------ ------------ ------------ 81185100 Lift Arm Weldment RH 1 ------------ ------------ ------------ 81186900 Lift Arm Weldment LH 14 1 81474900 81474900 81474900 81474900 Track Slide Weldment 15 1 68031400 68031400 68031400 68031400 Cable Pulley 3" 16 1 81006900 81006900 81006900 81006900 Track Weldment 9' 17 2 12128500 12128500 12128500 12128500 Lower Stop 18 2 530238 530238 530238 530238 Wheel 5-bolt 15" x 6" 19 2 551242 551242 551242 551242 Hub Complete (Includes Items #20 thru #28) 20 2 05702600 05702600 05702600 05702600 Hub Seal 21 2 03040300 03040300 03040300 03040300 Hub Bearing Inner 22 2 05707500 05707500 05707500 05707500 Hub w/cups Only 23 2 05741400 05741400 05741400 05741400 Hub Bearing Outer 24 2 02080000 02080000 02080000 02080000 Spindle Washer 25 2 02154300 02154300 02154300 02154300 Cotter Pin 26 2 331801 331801 331801 331801 Spindle Nut 27 2 05703400 05703400 05703400 05703400 Hub Cap 28 10 336859 336859 336859 336859 Lug Nut 63
Undercarriage Repair Parts 10" BVTC 70' - 75' - 80' - 85' 64
70' - 75' - 80' - 85' 10" BVTC Undercarriage Repair Parts 70' - 75' 80' - 85' Item Qty Part No. Part No. Description 1 1 466581 466581 Hydraulic Cylinder 4 x 60 (See page 31 for repair parts) 2 1 81289100 81277600 Lift Arm Wa. 3 1 81477200 81477200 Lift Arm Bracket Wa. 4 2 81274300 81274300 Lift Arm Wa. 5 2 14300800 14300800 Cross Brace - Short 6 1 81288300 81275000 Cylinder Pivot Wa. 7 8 14307300 14307300 U-bolt 1/2" x 4 1/2" x 5" 8 20 330415 330415 Flat Washer 1 1/4" 9 2 14308100 14308100 CRR 1 1/4" x 5 1/4" 10 18 02288900 02288900 Cotter Pin 3/16" x 2" 11 2 14331300 14331300 CRR 1 1/4" x 8 5/8" 12 6 330407 330407 Flat Washer 1" 13 4 02154300 02154300 Cotter Pin 5/32" x 1 3/4" 14 1 14288500 14288500 CRR 1" x 5 1/8" 15 1 19914100 19914100 CRR 1" x 7 1/16" 16 2 463513 463513 Adapter Rest. 90 1/2" NPTM / 3/8" NPTF Swivel 17 2 61471900 61471900 Hydraulic Hose 3/8" x 720" 18 2 81270100 81270100 Lift Arm Support Wa. 19 2 330357 330357 HHCS 1" x 5 1/2" 20 2 330381 330381 Hex Nut 1" 21 2 330399 330399 Lock Washer 1" 22 2 14402200 14402200 CRR 1 1/4" x 4 3/4" 23 1 61432100 61432100 Axle Assembly w/hub 23A 1 81269300 81269300 Axle Wa. 24 2 551242 551242 Hub Assembly Complete 25 2 05702600 05702600 Hub Seal 26 2 03040300 03040300 Hub Bearing Inner 27 2 05707500 05707500 Hub w/cups 28 2 05741400 05741400 Hub Bearing Outer 29 2 02080000 02080000 Spindle Washer 30 2 331801 331801 Spindle Nut 31 2 02154300 02154300 Cotter Pin 5/32" x 1 3/4" 32 2 05703400 05703400 Hub Cap 33 2 05700000 05700000 Wheel 15" 5-Bolt 34 10 336859 336859 Lug Nut 35 2 14356000 14356000 Cross Brace - Long 36 2 81290900 81271900 Axle Arm Wa. 37 2 14275200 14275200 CRR 1 1/4" x 5 1/2" 38 1 81285900 81285900 Axle Arm Cross Brace Wa. 39 1 81476400 81476400 Axle Bracket Wa. 40 1 00627000 00627000 Adapter Straight ½" NPTM x ½" NPTM 41 1 03227600 03227600 Hydraulic Ball Valve ½" NPTF 42 2 466912 466912 Adapter Straight 3/4" MOR x ½" NPTF 43 2 465385 465385 Quick Coupler 3/4" FOR 65
Trussing Repair Parts 40'-45' 10" BVTC 1 3 81424400 Truss Bracket Weldment 2 2 12613600 Truss Stand-Off 3 4 81028300 Truss Rod Weld. 10'-0" Trussing Repair Parts 50'-55'-60' 10" BVTC 1 4 81424400 Truss Bracket Weldment 2 4 81028300 Truss Rod Wa. 10' 3 2 10336600 Truss Bridge 4 4 12613600 Truss Stand-Off 5 2 81027500 Truss Rod Wa. 12' 6 2 15176100 Truss Cross Brace 66
Trussing Repair Parts 65'-70'-75' 10" BVTC 1 3 81424400 Truss Bracket Weldment 2 4 81028300 Truss Rod Weld. 10'-0" 3 3 10336600 Truss Bridge 4 6 12613600 Truss Stand-Off 5 4 81027500 Truss Rod Weld. 12'-0" 6 2 81478000 Truss Bracket-Dual Bands 7 3 15176100 Truss Cross Brace Trussing Repair Parts 80'-85' 10" BVTC 1 6 81424400 Truss Bracket Weldment 2 6 81028300 Truss Rod Weld. 10'-0" 3 4 10336600 Truss Bridge 4 12 12613600 Truss Stand-Off 5 6 81027500 Truss Rod Weld. 12'-0" 6 3 81478000 Truss Bracket-Dual Band 7 2 81493900 Compression Truss Bracket 8 3 14958300 Compression Truss Rod 9 4 15176100 Truss Cross Brace 67
10" BVTC Repair Parts Return Idler 10" HalfBand #10319200 Mild Steel #17018300 Stainless Steel 1 3 82264300 Return Idler Bracket Weld. 2 1 60196300 Return Roller Jack Mount 1 1 10319210 Half Band 4" x 10" 2 1 960419 Jack Mount Weldment 3 1 960047 Jack Mount Spool 4 1 530733 Jack 2000# Side Crank ` 90 Spindle #60353000 1 2 83261800 Swivel Axle Weldment 90 2 1 83260000 Attachment Bracket Rt. 1 83259200 Attachment Bracket Lt. 3 2 16125710 Connecting Ear 4 2 16310500 Spacer 1 1/2" x 1" 68
10" BVTC Repair Parts 90 Fixed Axle #60847100 1 1 80807100 90 Fixed Axle 2 2 13928700 Attachment Bracket 3 4 335240 HHCS ½" x 1 3/4" 4 4 330159 Flat Washer ½" 5 4 331363 Hex Nylock Nut ½" 6 2 551242 Hub W719 Complete Includes #7-15) 7 05702600 Seal 8 03040300 Inner Bearing 9 05707500 5-Bolt Hub 10 01580000 Wheel Nut ½-20" 11 05741400 Outer Bearing 12 02080000 Spindle & Hub Washer 13 01581800 Wheel Nut 7/8-14" 14 02154300 Cotter Pin 5/32" x 1 3/4" 15 05703400 Wheel Dust Cap 90 Swivel Axle #62228200 1 1 81846800 90 Swivel Axle 2 2 81845000 90 Swivel Axle Spindle 3 2 337352 Handle Nut ½" x 4½" 4 2 334300 HHCS ½" x 3½" 5 4 334789 HHCS 1" x 3½" 6 4 330597 Hex Nylock Nut 1" 7 2 551242 Hub W719 Complete Includes #8-16) 8 05702600 Seal 9 03040300 Inner Bearing 10 05707500 5-Bolt Hub 11 01580000 Wheel Nut ½-20" 12 05741400 Outer Bearing 13 02080000 Spindle & Hub Washer 14 01581800 Wheel Nut 7/8-14" 15 02154300 Cotter Pin 5/32" x 1 16 05703400 Wheel Dust Cap 69
10" BVTC Repair Parts 90 Tail Axle #60852100 1 1 80809700 Tail Axle Weldment 90 2 2 80810500 Tail Axle Bracket Weld. 3 2 551242 Hub Complete (Items #4-11) 4 2 05702600 Hub Seal 5 2 03040300 Hub Bearing Inner 6 2 05707500 Hub w/cups only 7 2 05741400 Hub Bearing Outer 8 2 02080000 Spindle Washer 9 2 331801 Spindle Nut 10 2 02154300 Cotter Pin 5/32 x 1 3/4" 11 2 05703400 Hub Cap 12 2 530238 Wheel 5 Bolt 15" 13 10 336859 Lug Nut Double Tail Caster #73090300 1 2 05705900 Wheel Caster 10" x 2 1/2" 2 2 13725710 Halfband 3 1 83172700 Swivel Caster Mount Weld. 4 1 83423400 Tail Caster Bracket 5 2 16691800 Base Mount 6 2 16122400 Caster Mount Cross Piece Tubes Tubes - Mild Steel Boxed Tube No. Tube No. Description 82086000 61219200 10" OD x 14 ga x 24' - 0" 82085200 61220000 10" OD x 14 ga x 20' - 0" 82084500 61221800 10" OD x 14 ga x 19' - 0" 82082900 61222600 10" OD x 14 ga x 14' - 0" 82081100 61223400 10" OD x 14 ga x 10' - 0" 82080300 N/A 10" OD x 14 ga x 5' - 0" Tubes - Stainless Steel Boxed Tube No. Tube No. Description 82669300 61225900 10" OD x 14 ga x 20' - 0" 82668500 61226700 10" OD x 14 ga x 19' - 0" 82667700 61227500 10" OD x 14 ga x 14' - 0" 82666900 61228300 10" OD x 14 ga x 10' - 0" 82665100 N/A 10" OD x 14 ga x 5' - 0" 69-A
10" BVTC Repair Parts Hitch Plate #62241500 1 1 81945800 Hitch Plate 2 1 01483700 2" Hitch Ball Guide Roller #62363700 1 1 82068800 Frame 2 2 03001500 Bearing 1" 2B Flange 3 1 82069600 Guide Roller 3" 4 4 01047000 Carriage Bolt 5/16" x 1" 5 4 330845 Lock Washer 5/16" 6 4 330811 Hex Nut 5/16" 69-B
10" BVTC Repair Parts Adjustable Deflector #67023200 Mild Steel Deflector 1 1 10514800 Deflector Hood 2 1 11230000 Deflector Stop 3 1 82035700 Deflector Weldment 4 1 06498000 Rubber Strap #62226600 Stainless Steel Deflector 1 1 16615700 Deflector Hood 2 1 16619900 Deflector Stop 3 1 81906000 Deflector Weldment 4 1 06498000 Rubber Strap Spouts #68034800 Mild Steel Armor Lined 1 1 82269200 Mild Steel Enclosed Spout 2 1 13562400 Armor Lining #82269200 Mild Steel Enclosed #82796400 Stainless Steel Enclosed Belt Replacement Crescent Top Belt Model Part No. Belt Length 20' # 89974000 12" PVK x 44' - 4" 25' # 89971600 12" PVK x 54' - 4" 30' # 89970800 12" PVK x 64' - 4" 35' # 89968200 12" PVK x 74' - 4" 40' # 89967400 12" PVK x 84' - 4" 45' # 89965800 12" PVK x 94' - 4" 50' # 89964100 12" PVK x 104' - 4" 55' 60' # 89962500 # 89961700 12" PVK x 12" PVK x 114' - 4" 124' - 4" 65' 70' # 89976500 # 61677100 12" PVK x 12" PVK x 134' - 4" 144' - 4" 75' # 61636700 12" PVK x 154' - 4" 80' # 61678900 12" PVK x 164' - 4" 85' # 61631800 12" PVK x 174' - 4" Rotary Stacker - Smooth Top Belt Model Part No. Belt Length 20' # 62272000 12" PVK x 44' - 4" 25' # 62271200 12" PVK x 54' - 4" 30' # 62270400 12" PVK x 64' - 4" 35' # 62269600 12" PVK x 74' - 4" 40' # 62268800 12" PVK x 84' - 4" 45' 50' # 62267000 # 62266200 12" PVK x 12" PVK x 94' - 4" 104' - 4" 55' # 62265400 12" PVK x 114' - 4" 60' 65' # 62152400 # 62264700 12" PVK x 12" PVK x 124' - 4" 134' - 4" 70
10" BVTC Repair Parts Flexible Hopper #61871000 1 1 61877700 Hopper Spring Mount 2 3 01158500 HHCS 3/8" x 1 1/4" 3 3 330043 Lock Washer 3/8" 4 3 330035 Hex Nut 3/8" 5 1 61878500 Hopper Assembly Includes Items #6-#9 6 1 03166600 Hopper Canvas Front 7 2 01150200 HHCS 1/4" x 1/2" 8 1 03165800 Hopper Canvas 9 1 81579500 Canvas Bracket 10 14 336636 Carriage Bolt 1/4" x3/4" SS 11 28 02016400 Flat Washer 1/4" 12 14 330050 Lock Washer 1/4" 13 14 332205 Hex Nut 1/4" 14 2 15261100 Hopper Mount 15 2 14913800 Back-up Strap 16 1 15264500 Mount Plate 17 1 14915300 MS Stiffener Right 1 14970800 SS Stiffener Right 18 1 14914600 MS Stiffener Left 1 14969000 SS Stiffener Left 19 2 13816400 Material Guide 20 1 10317600 Back Wiper 21 1 14913800 MS Back Strap 1 14972400 SS Back Strap 71
Assembly Instructions CAUTION: MOST COMPONENT PARTS ON THE 10" BELTVEYOR TUBULAR CONVEYOR ARE HEAVY. USE A SAFE LIFTING DEVICE WHEN UNLOADING AND DURING THE ASSEMBLY PROCESS. IMPORTANT: PRE ASSEMBLY NOTES. 1. Special tools (in addition to standard hand tools) are as follows: 1. Carpenter's level 2. Power pull or other tightener (for pulling belt together) 3. Length of rope slightly longer than BeltVeyor (for pulling belt through tube) 4. Belt clamps 5. 6. Saw horse Plumb line 7. Tape measure 8. Overhead crane (or equivalent) 2. Before starting assembly procedures, remove parts from the parts cartons and parts bundles and identify by part number and description. Use the various repair parts lists in this manual for this procedure. Organize the nuts and bolts by size and type. 3. Fasteners may vibrate loose during shipping. It is recommended you check nuts, bolts, set screws, and sheave alignment on pre-assembled parts prior to start-up. STEP #1 Refer to the band location drawings on pages 10-29 and locate the BeltVeyor you are assembling. STEP #2 Refer to Figure #1 - Detail A-A. Set the tube weldments on saw horses in the order they are to be assembled. Attach using 3/8" x 1" bolts and 3/8" hex nuts. IMPORTANT: Make sure the cut portion of the flange ring is down. Head, Tail, and Tubes Assembly Instructions Figure #1 STEP #3 Refer to Figure #1. Assemble the head and tail assemblies to the tubes using the same nuts and bolts required in STEP #2. Using the carpenter's level, square the head and tail to each other. STEP #4 Refer to Figure #1 - Detail B-B. Assemble safety chain to hitch as shown. Assemble the hitch to the tail assembly using 1/2" x 2" bolts and 1/2" hex nuts. 72
Head, Tail, & Tubes Assembly Instructions Figure #1 73
Track Assembly Instructions Figure #2 STEP #1 Refer to the band location drawings on pages 10-29 for your track location. STEP #2 Refer to Figure #2 - Detail A-A. Position the track frame "A" on to the tube and loosely secure with half bands or return roller half bands where they are required. Use 3/8" x 1 1/4" bolts and 3/8" hex nuts on all half band assemblies. NOTE: All tracks have an upper stop welded at one end. This end always goes to the head or discharge end of the BeltVeyor. STEP #3 Refer to Figure #2 - Detail A-A. Using the carpenter's level, square the track with the head and tail and tighten the bolts. NOTE: Keep the level on the track and tighten bolts evenly, going from one side to the other to maintain square. STEP #4 Refer to Figure #2 - Detail B-B. Install the track slide "B" onto the track with the cable pulley aimed at the tail end of the BeltVeyor. Assemble the lower track stops "C" onto the track using 3/8" x 1" bolts and 3/8" hex nuts. 74
Track Assembly Instructions Figure #2 75
PTO Drive Unit Assembly Instructions Figure #3 STEP #1 Refer to the band location drawings on pages 10-29 for drive unit location. STEP #2 Refer to Figure #3. Position drive unit "A" under tube. Attach half bands "B" to drive unit using 3/8" x 1 1/4" bolts and 3/8" hex nuts. NOTE: Keep drive unit square with the head and tail using the carpenter's level. 76
Electric Drive Unit Assembly Instructions 20' - 25' Figure #4 STEP #1 Refer to the band location drawings on pages 10-29 for drive unit location. STEP #2 Refer to Figure #4. Position drive unit "A" under tube. Attach with starter bracket "B" and the first half band on motor mount "C". Secure using 3/8" x 1 1/4" bolts and 3/8" hex nuts. STEP #3 Refer to Figure #4. Attach half band "D" to other half band on motor mount using 3/8" x 1 1/4" bolts and 3/8" hex nuts. NOTE: Keep the electric motor mount and the drive unit square to the head and tail using the carpenter's level. 77
Electric Drive Unit Assembly Instructions 30' - 35' Figure #5 STEP #1 Refer to the band location drawings on pages 10-29 for drive unit, axle bracket, and electric motor mount location. STEP #2 Refer to Figure #5. Position drive unit "A" under tube. Secure using half band "B" and the first half band of the electric motor mount "C". Assemble half band "D" to the second half band of the electric motor mount. Use 3/8" x 1 1/4" bolts and 3/8" hex nuts on all half bands. STEP #3 Refer to Figure #5. Position the axle bracket "E" under tube. Secure using the starter bracket "F" and half band "G". Use 3/8" x 1 1/4" bolts and 3/8" hex nuts. NOTE: Keep all parts square to the head and tail using the carpenter's level. 78
Electric Drive Unit Assembly Instructions 40' Figure #6 STEP #1 Refer to the band location drawings on pages 10-29 for drive unit location. STEP #2 Refer to Figure #6. Position drive unit "A" under tube. Secure with starter bracket "B" and the first half band of the electric motor mount "C". Use 3/8" x 1 1/4" bolts and 3/8" hex nuts. STEP #3 Refer to Figure #6. Assemble the first half band of axle bracket "D" to the second half band of the electric motor mount "C". Use 3/8" x 1 1/4" bolts and 3/8" hex nuts. STEP #4 Refer to Figure #6. Assemble the truss bracket "E" to the second half band of the axle bracket "D" using 3/8" x 1 1/4" bolts and 3/8" hex nuts. NOTE: Keep all parts square to the head and tail using the carpenter's level. 79
Electric Drive Unit Assembly Instructions 45' Figure #7 STEP #1 Refer to the band location drawings on pages 10-29 and locate the drive unit, the axle bracket and the electric motor mount. STEP #2 Refer to Figure #7. Position drive unit "A" under tube. Secure with half band "B" and starter bracket "C". Use 3/8" x 1 1/4" bolts and 3/8" hex nuts. NOTE: Square all parts in STEP #2 with the head and tail and tighten the bolts. STEP #3 Refer to Figure #7. Position the axle bracket "D" under the tube, and secure with half bands "E". Use 3/8" x 1 1/4" bolts and 3/8" hex nuts. Square with head and tail and tighten bolts. STEP #4 Refer to Figure #7. Position the electric motor unit "F" on top of tube and secure with half bands "G". Use 3/8" x 1 1/4" bolts and 3/8" hex nuts. Square with head and tail and tighten bolts. 80
Electric Drive Unit Assembly Instructions 50' Figure #8 STEP #1 Refer to the band location drawings on pages 10-29 and locate the starter bracket, axle bracket, electric motor mount, and the drive unit. STEP #2 Refer to Figure #8. Position drive unit "A" under tube. Secure with half band "B" and truss bracket "C". Use 3/8" x 1 1/4" bolts and 3/8" hex nuts. Square with the head and tail and tighten bolts. STEP #3 Refer to Figure #8. Position the electric motor mount "D" on top of tube and secure with return roller "E" and half band "F". Use 3/8" x 1 1/4" bolts and 3/8" hex nuts. Square with the head and the tail and tighten bolts. STEP #4 Refer to Figure #8. Position the axle bracket "G" under the tube and secure with half bands "H". Use 3/8" x 1 1/4" bolts and 3/8" hex nuts. Square with the head and tail and tighten bolts. STEP #5 Refer to Figure #8. Position the starter bracket "I" on top of tube and secure with half band "J". Use 3/8" x 1 1/4" bolts and 3/8" hex nuts. NOTE: Keep all parts square to the head and tail using the carpenter's level. 81
Electric Drive Unit Assembly Instructions 55' Figure #9 STEP #1 Refer to the band location drawings on pages 10-29 and locate the starter bracket, axle bracket, electric motor, and the drive unit. STEP #2 Refer to Figure #9. Position drive unit "A" under tube. Secure with half band "B" and truss bracket "C". Use 3/8" x 1 1/4" bolts and 3/8" hex nuts. Square with the head and tail and tighten bolts. STEP #3 Refer to Figure #9. Position the electric motor mount "D" on top of tube and secure with return roller "E" and half band "F". Use 3/8" x 1 1/4" bolts and 3/8" hex nuts. Square with the head and tail and tighten bolts. STEP #4 Refer to Figure #9. Position the axle bracket "G" under the tube and secure with half bands "H". Use 3/8" x 1 1/4" bolts and 3/8" hex nuts. Square with the head and tail and tighten bolts. STEP #5 Refer to Figure #9. Position the starter bracket "I" on top of tube and secure with half band "J". Use 3/8" x 1 1/4" bolts and 3/8" hex nuts. 82
Electric Drive Unit Assembly Instructions 60' Figure #10 STEP #1 Refer to the band location drawings on pages 10-29 and locate the starter bracket, axle bracket, electric motor mount, and the drive unit. STEP #2 Refer to Figure #10. Position drive unit "A" under tube. Secure with half bands "B". Use 3/8" x 1 1/4" bolts and 3/8" hex nuts. Square with the head and tail and tighten bolts. STEP #3 Refer to Figure #10. Position the electric motor mount "C" on top of tube and secure with return roller "D" and half band "E". Use 3/8" x 1 1/4" bolts and 3/8" hex nuts. Square with the head and tail and tighten bolts. STEP #4 Refer to Figure #10. Position the axle bracket "F" under the tube and secure using half bands "G". Use 3/8" x 1 1/4" bolts and 3/8" hex nuts. Square with the head and tail and tighten bolts. STEP #5 Refer to Figure #10. Position the starter bracket "H" on top of tube and secure with return roller "I". Use 3/8" x 1 1/4" bolts and 3/8" hex nuts. Square with head and tail and tighten bolts. 83
Axle Bracket & Winch Assembly Instructions 20' PTO & Electric Figure # 11 STEP #1 Refer to the band location drawings on pages 10-29 and locate the axle bracket and the winch mount bracket. STEP #2 Refer to Figure #11. Position the winch mount bracket "A" on top of tube. Secure with half bands "B". Use 3/8" x 1 1/4" bolts and 3/8" hex nuts. STEP #3 Refer to Figure #11. Position the axle bracket "C" under tube and secure with half bands "D". Use 3/8" x 1 1/4" bolts and 3/8" hex nuts. NOTE: Using the carpenter's level, square these parts with the head and tail and tighten bolts. 84