UX series. Value model UX300. Offer max. value for small parts up to Ø400 x 352 mm / 100 kg. Motor FANUC = F SIEMENS = S HEIDENHAIN = X / Y / Z (kw) F

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Transcription:

UX SERIES

UX series Value model UX300 Offer max. value for small parts up to Ø400 x 352 mm / 100 kg FANUC = F SIEMENS = S HEIDENHAIN = Motor T UX300 5 axes Spindle code 9B 12B 15C 18A 24A X / Y / Z (kw) F - T 5.11 / 5.43 / 5.43 S - A / C (kw) F - T 2.38 / 1.67 S - 1

UX600 equipped with proven mechanical swivelingrotary table for working capacity up to Ø630 x 425 mm / 300 kg (Economic Version) Ø600 x 430 mm / 300 kg Ø640 x 440 mm / 500 kg Modular structure designed on UX600, UX730Dyn All models use the same base, column, cross slider & ATC unit. Major difference are spindle head & A/C axes table. Note: Content in red for Europe only. UX600 UX730Dyn Economic Multi face 5 axes 5 axes 5 axes 12C 9B 12B 15C 18A 24A 15C 18A 24A 4 / 4 / 4 - - - 5.43 / 5.43 / 5.43 5.43 / 5.43 / 5.43 8.6 / 5.43 / 5.43-4.87 / 4.87 / 4.87-2.5 / 1.8 - - - 4.53 / 2.38 3.1 / 1.67 (4.53 / 2.29) 6.754 / 8.168-3.1 / 2.29-2

UX series Performance models UX730 Dyn equipped with state-of-art torque motor on swiveling & rotary axes UX730Dyn: Ø730 x 475 mm / 850 kg 3

4

Cutting area and interference UX300 Belt / Coupling spindle 30 Z travel 500 240 Ø370 280 305 30 305 305 Y travel 610 UX600_Economic Coupling spindle Y travel 800 375 425 280 Z travel 500 375 +30 R356 425 370 Ø563 160 660-120 UX600 Belt / Coupling spindle Y travel 800 375 425 280 Z travel 500 375 +30 R373 R352 425 340 350 Ø510 660 650-120 - 120 Ø510 50 30 130 10 140 Note: Content in red for Europe only. UX730Dyn Coupling spindle Y travel 800 375 425 280 Z travel 500 375 +30 R445 425 390 630 Note: *175 as fit on Motor spindle 180* R408 5

Schematic tool position Schematic tool position 305-120 R269 320 160 90 352 40 R312 Ø400 Max.work piece size W=100kg 205 205 X travel 410 Schematic tool position Schematic tool position 160 103.5 Ø500 425 75 R350 Ø630 Max.work piece size W=300kg 580 305 X travel 885 Schematic tool position Schematic tool position 160 150 120 Ø600 x W500 430 440 80 90 R350 Ø600 Ø640 Max.work piece size W=300kg 500kg Motor spindle 580 305 X travel 885 Schematic tool position Schematic tool position 120 130 Ø500 125 137.5 Ø500 475 50 Ø730 R425 Max.work piece size W=850kg 625 370 X travel 995 6

Unique spindle technology Grease replenishing system Use car industry re-greasing principle to supply clean grease at 60 ~ 100 hr interval by 25 ~ 50 mm 3 / shoot. Transmission Belt driving Coupling clean grease old grease old grease The grease volume in 1st installation can support 30,000 hr or 3 years. Coupling Standard on all models Motor spindle 7

Lubrication Spindle code Speed range Model ISO40 Re-grease system GB-4.1R 9,000 / 12,000 min -1 UX300 UX600 Grease packed SC-4.2 12,000 min -1 UX600 (Economic Version) Re-grease system GC-4.0R 15,000 min -1 UX300 UX600 UX730 Re-grease system MC-4.1R GM-4.0A 24,000 min -1 Oil-Air system UX300 UX600 UX730 GM-4.1A 18,000 min -1 8

Thermal management * To meet more and more severe WORKING ACCURACY requirements, our THERMAL MANAGEMENT : LEVEL I - Standard 1 Coolant through ball screw (CTB) To keep a). Under ±10 μm repeatability on X, Y & Z b). Stable rigidity on ball screw system 2 Spindle cooling circuit 3 Motor cooling circuit (for coupling spindle & motor spindle) 4 Motor mounting block cooling circuit (for coupling spindle) 5 Head stock cooling chamber (UX600, UX730) 6 Oil cooler 3 4 2 5 6 1 Note: *This item is optional for economic type. To torque motor table 9

LEVEL II 7 Scale on X, Y, Z & C (Scale on A axis as standard) 8 Headstock thermal control X, Y & Z ± 10 μm (as standard) LEVEL III 9 Measurement & compensation (opt.) 10 Touch probe cycles for automatic measurement of rotary axes (opt.) Before compensation Z Y Y X 0.029mm/div 0.014mm/div After compensation Z Y Y X 0.002mm/div 0.001mm/div 10

Work envelope UX300 (5 Axes) Rotary Axis Tilting Axis 9B / 12B / 15C / 18A / 24A (C-axis) (A-axis) Max. swing (mm) Ø400 Table load capacity (kg) 100 Maximum R.P.M 25 min -1 25 min -1 Indexing accuracy 14 sec (10 sec) (10 sec) Repeatability 4 sec (2 sec) (4 sec) Clamping torque 490 Nm 1,372 Nm Note: ( ) with absolute rotary encoder - Content in red for Europe only. UX600 (Economic Rotary Axis Tilting Axis Version) 12C (C-axis) (A-axis) Max. swing (mm) Ø630 Table load capacity (kg) 300 Maximum R.P.M 16.6 min -1 11.1 min -1 Indexing accuracy 20 sec (12 sec) (12 sec) Repeatability 12 sec (5 sec) (8 sec) Clamping torque 2,000 Nm 2,500 Nm MODEL UX300 11

UX600 (5 Axes) Rotary Axis Tilting Axis 9B / 12B / 15C / 18A / 24A (C-axis) (A-axis) Max. swing (mm) Ø600 Ø640 Table load capacity (kg) 300 500 Maximum R.P.M 33.3 min -1 33 min -1 25 min -1 Indexing accuracy 14 sec (10 sec) (10 sec) Repeatability 4 sec (2 sec) (5 sec) Clamping torque 1,666 Nm 2,300 Nm 2,156 Nm 2,900 Nm UX730Dyn (5 Axes) Rotary Axis Tilting Axis 15C / 18A / 24A (C-axis) (A-axis) Max. swing (mm) Ø730 Table load capacity (kg) 850 Maximum R.P.M 90 min -1 30 min -1 Indexing accuracy (5 sec) (5 sec) Repeatability (2 sec) (5 sec) Clamping torque 2,400 Nm 2,400 x 2 Nm MODEL UX600 12

ATC system 13

30ATC (Only for UX600 Economic version) 48ATC 60ATC 14

Ergonomic operation a1 Spindle to front at a convenient - UX300: 910mm - UX600 & UX730Dyn: 200mm From center of table to operator door - UX300: 605mm - UX600 & UX730Dyn: 625mm Max. size when operator door open - UX300: 870mm - UX600 & UX730Dyn: 830mm a 910 mm 605 mm 870 mm MODEL UX300 15

b c d b c d Tool loading / unloading on magazine side Documentation & hand tool shelf Swivel type operation panel 200 mm 625 mm MODEL UX600 UX730Dyn 16

Coolant & chip management a 400 liter coolant tank with - Coolant through spindle: 20 bar - Spindle nozzle coolant: 3 bar (UX300) 3.5 bar (UX600 / UX730Dyn) b Dual augers c Chip conveyor d Wash gun a b c 17

d a c 18

Contorl: (F) = FANUC (T) = HEIDENHAIN (S) = SIEMENS Technical data UX300 UX600 Economic Version 5 Axes Multi face 5 Axes Spindle code 9B 12B 15C 18A 24A 12C Work range Table size (mm) Ø320 Ø500 Travel X (mm) 410 (±205) 885 (+580 ~ -305) Y (mm) 610 (±305) 800 (+375 ~ -425) Z (mm) 500 500 A (degree) / C (degree) +30 ~ -120 / 360 (Continuous) +30 ~ -120 / 360 (Continuous) Max. swing (mm) Ø400 Ø630 Table surface to spindle nose (mm) 30 ~ 530 160 ~ 660 Spindle nose to tilting center at 90 30 ~ 530 160 ~ 660 Max. work piece size (mm) Ø400 x 352 Ø630 x 425 Table load capacity (kg) 100 300 Feed drive Feed force X / Y / Z (N) 11,300 / 13,700 / 13,700 11,519 / 11,519 / 11,519 (F) 13,700 / 13,700 / 13,700 (T) Rapid movement X / Y / Z (m / min) 36 / 36 / 32 36 / 36 / 36 A / C (min -1 ) A = 25 / C = 25 A = 11.1 / C = 16.6 Acceleration X / Y / Z (m/s 2 ) 5 / 5 / 5 3 / 4 / 4 (F) 3 / 4.5 / 4.5 (T) Dia. & pitch of the ball screw Ø45 / P = 12 / 12 / 12 Ø45 / P = 12 / 12 / 12 Accuracy Positioning / Repeatability ISO 230-2 0.008 / 0.004 0.008 / 0.004 JIS 6338 (300 mm) ±0.003 / ±0.002 ±0.003 / ±0.002 VDI3441 0.008 / 0.004 0.008 / 0.004 Main spindle Spindle taper BBT40 HSK A63 BBT 40 Max. spindle speed 9,000 12,000 15,000 18,000 24,000 12,000 Spindle base speed F - - - - - 1,500 - T / S 1,125 / - 1,500 / - 2,000 / - 2,000 / - 2,850 / - 1,500 / - 1,500 / - Spindle output KW (S6-25%) F - - - - - 15 (3) - T / S 32 / - 32 / - 27.7 / - 23 (2) / - 24 (2) / - 27.5 / - 27.5 / - Spindle torque Nm (S6-25%) F - - - - - 96 (3) - T / S 272 / - 204 / - 132 / - 113.8 (2) / - 82 (2) / - 133 / - 133 / - Spindle transmission Belt Coupling Motor (opt.) Coupling Spindle diameter (mm) Ø70 Ø80 Tool changer Tool selection Random Random Magazine positions 48 (std.) / 60 (opt.) 30 (std.) 48/60 (opt.) Max. tool diameter (mm) 76.2-76.2 w/o adjacent tool (mm) 125 76.2 125 Max. tool length (mm) 280 200 280 Max. tool weight (kg) 7 7 CTC time ISO 10791-9 (sec.) 4.6 8 (F) 7.7 (T) Coolant system Coolant tank capacity (Liter) 300 400 Pump capacity (1) - Nozzle coolant 75 L / min., 3 bar 60 L / min., 3.5 bar - Through spindle coolant 25 L / min., 20 bar 25 L / min., 20 bar - Wash down 75 L / min., 3 bar 60 L / min., 3 bar Machine size Height (mm) 3,070 3,140 3,070 3,280 Floor space W x D (mm) 2,500 x 2,800 (48ATC) 2,500 x 3,160 (60ATC) 4,050 x 3,800 Weight (kg) 8,100 12,100 Connections Main power 220 V / 60 Hz or 400 V / 50 Hz 220 V / 60 Hz or 400 V / 50 Hz Power consumption (KVA) 36 (T) 44 (T) 30 (F) 35 (T) Note: (1) At 60Hz. (2) (S6-40%) (3) (S3-25%) 19

UX600 UX730 Dyn 5 Axes 5 Axes 9B 12B 15C 18A 24A 15C 18A 24A Ø280 / Ø600 x W500 Ø600 x W500 Ø500 885 (-580 ~ +305) 995 (-625 ~ +370) 800 (+375 ~ -425) 800 (+375 ~ -425) 500 500 +30 ~ -120 / 360 (Continuous) +30 ~ -120 Ø600 Ø640 Ø730 130 ~ 630 140 ~ 640 180 ~ 680 175 ~ 675 160 ~ 660 150 ~ 650 130 ~ 630 125 ~ 625 Ø600 x 430 Ø640 x 440 Ø730 x 475 300 500 850 13,700 / 13,700 / 13,700 (T) 10,472 / 10,472 / 14,137 (S) 19,800 / 11,300 / 13,700 36 36 A = 25 / C = 33.3 A=25 / C=33 A = 30 / C = 90 5 / 5.5 / 5.5 (T) (S) 5.5 / 5.5 / 5.5 Ø45 / P = 12 / 12 / 12 Ø45 / P = 12 / 12 / 12 0.008 / 0.004 0.008 / 0.004 ±0.003 / ±0.002 ±0.003 / ±0.002 0.008 / 0.004 0.008 / 0.004 BBT40 HSK A63 BBT40 HSK A63 9,000 12,000 15,000 18,000 24,000 15,000 18,000 24,000 - - - - - - - - 1,125 1,500 2,000 2,000 2,850 2,000 2,000 2,850 - - - - - - - - 32 / 28.5 32 / 28.5 27.7 23 (2) 24 (2) 27.7 23 (2) 24 (2) - - - - - - - - 272 / 242 204 / 182 132 113.8 (2) 82 (2) 132 113.8 (2) 82 (2) Belt Coupling Motor (opt.) Coupling Motor (opt.) Ø70 Random Random 48 (std.) / 60 (opt.) 48 (std.) / 60 (opt.) 76.2-76.2-125 76.2 125 76.2 280 200 280 200 7 7 7 400 400 60 L / min., 3.5 bar 60 L / min., 3.5 bar 25 L / min., 20 bar 25 L / min., 20 bar 60 L / min., 3 bar 60 L / min., 3 bar 3,280 3,280 4,050 x 3,800 4,050 x 3,800 12,100 12,700 220 V / 60 Hz or 400 V / 50 Hz 220 V / 60 Hz or 400 V / 50 Hz 38 (T) 41.3 (S) 38 (T) 41 (S) 46 (T) 42 (S) 43 51 Note: Content in red for Europe only. 20

UX300 UX600 Standard / Option accessories Economic Version 5 axes Multi face 5 axes Spindle code 9B 12B 15C 18A 24A 12C QUASER mill i (4+1 Axes) HEIDENHAIN TNC620 (4+1 Axes) HEIDENHAIN TNC640 (5 Axes) HEIDENHAIN Software option2 SIEMENS 840D Spindle oil chiller 12,000 min -1 SC-4.2 coupling spindle 9,000 min -1 GB-4.1R belt spindle 12,000 min -1 GB-4.1R belt spindle 15,000 min -1 GC-4.0R / MC-4.1R coupling spindle / 24,000 min -1 GM-4.0A motor spindle 18,000 min -1 GM-4.1A motor spindle 40 taper / 30 position tool magazine 40 taper / 48 position tool magazine 40 taper / 60 position tool magazine Pull stud for BT tooling system X / Y / Z linear scale & C rotary encoder Rotary encoder on A axes Coolant through ball screw Thermal compensation Coolant system 20 bar through spindle coolant Coolant wash gun Coolant wash down Chip conveyor Chip augers Cutter air blast Stainless steel chip pan & chip channel Work light Machine status light CE & EMC*/ GB 2 Port through table Reference rod (for thermal comp with probe) Laser tool measuring system Note: * Standard for Eu area. - Machine specification might be different from the catalog if there is any specification update. Pull stud and applicable tools BT 40 (QUASER SUPPLY) ISO (7388-B) DIN (69872-A) Ø18.796 45 Ø18.95 Ø19 45 30 M16X2.0P 14.026 25 19.106 44.106 M16X2.0P 11.15 28.1 44.5 16.4 M16X2.0P 26 54 20 15 1.524 1.75 21 Ø7 Ø17 Ø22 Ø7 Ø17 Ø22.5 Ø7 Ø17 Ø23

= Standard = Option = N / A UX600 UX730 Dyn 5 axes 9B 12B 15C 18A 24A 15C 18A 24A / / A B C D tool length tool median point(a/2) tool diameter tool weight MOMENT=D*B( 10.29N-m) A B C D tool length tool middle point(a/2) tool diameter tool weight MOMENT=D*B( 9.85N-m) A A C Ø125 C Ø125 MAX TOOL Weight D kgf MAX TOOL Weight D kgf B B 22

Layout Installation dimension UX300 342 3185 2486 1350 357 Oil chiller R670 R670 650 Belt Couplig B 3,070 3,140 3340 3160 (60ATC) 2780 (48ATC) Filtration unit (opt.) R815 R374 Mist collector (opt) 2665 90 Door Open 870 60 430 500 395 2020 605 3070 B 30 Z Travel 500 120 30 1455 205 205 X Travel 410 1220 305 305 Y Travel 610 466 2500 2820 Table dimension UX300 UX600 Economic Ø255 Ø255 A DETAIL Ø320 2-Ø5 (2 port) Ø10X1.4L ± 0.05 PCDØ32 A DETAIL Ø500 2-Ø5 (2 port) Ø10X1.4L ±0.05 PCDØ45 Y Y A A A A A DETAIL Y Y (Std.) A DETAIL 12H7 (Opt.) 3 18 Ø50H7 12H7 11 Ø70H7 18 14H8 11 13 19 20 23 19 20 23 1 A-A SECTION A-A SECTION 23

Installation dimension UX600 UX730Dyn (Oil chiller of Motor spindle) Oil chiller R545 R680 R545 (Chokes of Motor spindle) UX600 UX730 A 1,024 978 4430 3800 (60 ATC) Filtration unit (opt.) Mist collector*2 (opt.) Door open 830 R485 740 880 2230 800 240 200 3280 625 200 3280 2620 770 A (Chokes of Motor spindle) 3950 Table dimension A DETAIL A UX600 Ø600 A 2-Ø8 (2 port) 2-Ø18X1.8±0.05L PCDØ45 A DETAIL A A DETAIL Ø600 A UX730 A DETAIL 2-Ø3.2 (2 port) G1/8 PCDØ45 A A DETAIL Ø500 A 30 30 A DETAIL 4-Ø5 (4 port) Ø10X1.4L ±0.05 PCDØ37 100 100 100 100 500 Ø100.5 Ø20H7 9.5 14H8 15 25 100 100 100 100 500 Ø25H7 3.7 30 Ø50H7 14H8 28 14 24 1 20 23 1 A-A SECTION A-A SECTION A-A SECTION Note: Content in red for Europe only. 24

We build machines in a hybrid way - Very classic craftsmanship combined with most advanced modern equipments in a clean environment... QUASER MACHINE TOOLS, INC. Address: No. 3, Gong 6th Rd., Youshih Industrial Park, Dajia Dist, Taichung City 437, Taiwan Tel: +886 4 26821277 Fax: +886 4 26822045 E-mail: sales@qmt.com.tw Web: www.quaser.com QUASER EUROPE TECHNIC CENTER - SWITZERLAND Address: Unterlettenstrasse 16 Postfach 162 CH-9443 Widnau Switzerland Tel: +41 71 722 43 43 Fax: +41 71 722 43 08 Mobile phone: +41798229028 KUNSHAN QUASER MACHINE TOOLS, INC. Address: (B) No. 287, Kangzhuang Road, Zhoushi Town, Kunshan City, Jiangsu,P.R. China Tel: 0512-82627139 Fax: 0512-82627138 25

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QUASER MACHINE TOOLS, INC. Address: No. 3, Gong 6th Rd., Youshih Industrial Park, Dajia Dist, Taichung City 437, Taiwan Tel: +886 4 26821277 Fax: +886 4 26822045 E-mail: sales@qmt.com.tw Web: www.quaser.com QUASER EUROPE TECHNIC CENTER - SWITZERLAND Address: Unterlettenstrasse 16 Postfach 162 CH-9443 Widnau Switzerland Tel: +41 71 722 43 43 Fax: +41 71 722 43 08 Mobile phone: +41798229028 KUNSHAN QUASER MACHINE TOOLS, INC. Address: (B) No. 287, Kangzhuang Road, Zhoushi Town, Kunshan City, Jiangsu,P.R. China Tel: 0512-82627139 Fax: 0512-82627138 Fold here for filing! 16061701 R TEL: 04-24733326 UX-E/12/09/2016