AstroJet TM M1-C Color Label Printer. Parts Manual

AstroJet TM M-C Color Label Printer Parts Manual

This manual is intended solely for the use and information of Astro Machine Corp., its designated agents, customers, and their employees. The information in this guide was obtained from several different sources that are deemed reliable by all industry standards. To the best of our knowledge, that information is accurate in all respects. However, neither Astro Machine Corp. nor any of its agents or employees shall be responsible for any inaccuracies contained herein. AstroJet TM is a registered trademark of Astro Machine Corp. Memjet is a registered trademark. All other trademarks are the property of their respective holders. All rights reserved. No part of this book may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying, recording, or any information storage and retrieval system, without permission in writing from the publisher.

Table of Contents GROUP MECHANICAL ASSEMBLY 4 GROUP PRINT ENGINE FRONT 8 GROUP. PRINT ENGINE REAR 0 GROUP. PRINT ENGINE COMPONENTS GROUP.3 PRINT ENGINE COMPONENTS 4 GROUP.4 PRINT ENGINE PRINTED CIRCUIT BOARDS 6 GROUP.5 PRINT ENGINE MAIN UPPER PLATEN ASSEMBLY 8 GROUP 3 CENTER PLATE ASSEMBLY 9 GROUP 4 TOP CENTER CHAMBER ASSEMBLY GROUP 5 UNWINDER 3 GROUP 5A UNWINDER REEL SHAFT ASSEMBLY 6 GROUP 5B UNWINDER ARM ASSEMBLY 8 GROUP 5C UNWINDER MOTOR BRACKET ASSEMBLY 30 GROUP 5D UNWINDER BODY SUBASSEMBLY 3 GROUP 6 WINDER 34 GROUP 6A WINDER REEL SHAFT ASSEMBLY 37 GROUP 6B WINDER ARM & SPRING LEVER ASSEMBLIES 40 GROUP 6C WINDER MOTOR BRACKET ASSEMBLY 4 GROUP 6D WINDER BODY SUBASSEMBLY 44 GROUP 7 ELECTRICAL (PRINT ENGINE) 46 CONSUMABLES, NORMAL WEAR AND SPARE PARTS 48 INDEX 49

GROUP MECHANICAL ASSEMBLY 4

GROUP MECHANICAL ASSEMBLY 3-007 SCREW, 0-3 x /4 TRUSS HEAD, PH 8 5 0-00-7 SPRING, INK TANK DOOR 3-05 3 3-046 LOCK WASHER, #6 EXTERNAL TOOTH SCREW, 6-3 x 3/6 ROUND HD., PH, SS 6 4-00- PIVOT SCREW 7 4-0-3 STUD, 6-3 8 4-300-04 REAR SIDE FRAME ASSEMBLY 4 3-06 SCREW, 6-3 x /4 PAN HD., SS 8 5 3-35 6 3-78 7 3-57 SCREW, 6-3 x /4 TRUSS HD., PH, SS SCREW, 6-3 x /4 FL HD. PH, UNDERCUT BUMPER, MOLDED URETHANE 00CL 5 4 9 4-300-06 FRONT SIDE FRAME ASSEMBLY 0 4-300-08 REAR SIDE FRAME COVER WELDMENT 4-300-0 FRONT SIDE FRAME COVER 8 3-33 SCREW, 4-40 x/8 TRUSS HD., PH, SS 4 4-300-6 MOTOR BASE ASSEMBLY 9 3-007 SCREW, 6-3 x / PAN HD., PH, SS 3 4-300-7 TOP COVER WELDMENT 0 3-386 USB PORT 3-387 ETHERNET CAT5 PORT 4 4-300-3 BOTTOM CLOSURE WELDMENT 5 4-300-35 EXIT CROSS BAR ASSEMBLY 6 4-300-36 CROSS BAR 3-395 POWER SUPPLY, 4V, 30W 3 3-438 HANDLE, SNAP-IN 3-/ x -/ 7 4-900-0 MEMJET TM ENGINE ASSEMBLY (GROUP,.,.,.3,.4) 4 3-455 SCREW, METRIC M4, PAN HD., PH 4 7 4-0-9 PRINT ENGINE BASE ASSEMBLY 5

GROUP MECHANICAL ASSEMBLY 8 4-30-0 9 4-30-0 CENTER PLATE ASSEMBLY (SEE GROUP 3) TOP CENTER CHAMBER ASSEMBLY (SEE GROUP 4) 35 4-500-9 36 4-530-0 POWER SWITCH ASSEMBLY (SEE GROUP 7) CANCEL SWITCH ASSEMBLY (SEE GROUP 7) 30 4-30-8 SIDE GUIDE ASSEMBLY 37 4-530-0 PAPER SWITCH ASSEMBLY (SEE GROUP 7) 3 4-30-0 FAN CHAMBER WELDMENT 38 4-530-30 PRINTER INTERFACE PORT ASSEMBLY (WINDER) 3. 3-007 SCREW, 0-3 x /4 PH TRUSS HD. SS 39 4-530-3 40 4-530-3 PRINTER INTERFACE PORT ASSEMBLY (UNWINDER) SERVICE PORT INTERFACE CABLE 3 4-530-0 POWER INLET ASSEMBLY 4 4-550- DECAL, CONTROL PANEL OVERLAY 3. 3-398.5 AMP SLO-BLO FUSE (POWER INLET ASSY.) NOTE: SPARE FUSE SUPPLIED IN FUSE HOLDER 4 4-550-5 DECAL, "POWERED BY MEMJET " 33 4-500-08 FAN ASSEMBLY # (BOTTOM) 33. 3-45 SCREW, -4 x 3/8 PAN HD. SS 4 34 4-500-4 FAN ASSEMBLY # (SIDE) 34. 3-409 SCREW, 6-3 x 5/6 PAN HD. SS 6

GROUP MECHANICAL ASSEMBLY 7

GROUP PRINT ENGINE FRONT 8

GROUP PRINT ENGINE FRONT 4-900-0 PRINT ENGINE 3-70 MAIN DRIVE SHAFT PULLEY 3 3 3-594 4 3-686 UPPER MAIN PLATEN ASSY. SEE GROUP 3.5 FOR COMPONENTS PRIMARY GRIT SHAFT ASSEMBLY 5 3-504 PRINTHEAD LATCH SPRING 6 4-900-45 4-900-50 PRINTHEAD LATCH ASSY. (COVER & WARNING LABEL US, REPLACES 3-494) PRINTHEAD LATCH ASSY. (COVER & WARNING LABEL EUROPE, REPLACES 3-494) 7 3-5 LIFTER MOTOR 4 3-487 WASTE INK TRAY ASSEMBLY 5 3-474 INK TANK LATCH (YELLOW) 6 3-475 INK TANK LATCH (CYAN, MAGENTA, BLACK) 7 3-687 SEGMENTED GRIT SHAFT 8 3-49 WASTE INK TRAY PAD 9 3-5 PAPER PATH MOTOR 0 3-646 SERVICE STATION DRIVE SHAFT 3-708 IDLER PULLEY 3-739 ENCODER COVER. 8 4-900-40 9 4-900-05 0 3-49 LIFT ARM GEAR KIT (INCL. GEAR & C-CLIP) SERVICE STATION LIFTING ARMS KIT (INCLUDES RIGHT & LEFT ROCKER ARMS, SPRINGS, AND E-CLIPS) UPPER PLATEN WHEELS ASSEMBLY (DOUBLE WHEEL ASSEMBLY REPLACES OBSOLETE SINGLE WHEEL ASSEMBLY) 3-740 3-74 4-05-8 ENCODER COVER MOUNTING SCREWS ENCODER BEARING PLATE ASSEMBLY. (INCLUDES BEARING PLATE, BEARING, MOUNTING SCREWS & WASHERS) BRASS WASHER/SPACER (FITS ON SHAFT BEHIND ENCODER BEARING PLATE ASSEMBLY) 3 3-604 CUTTER ASSEMBLY MODULE 3-586 3 SMALL GEAR, SERVICE STATION DRIVE SHAFT (STEPPER MOTOR) 3-4 INK CARTRIDGE BLACK 3-43 INK CARTRIDGE CYAN 3-44 INK CARTRIDGE MAGENTA 3-45 INK CARTRIDGE YELLOW 3-43 ENCODER WHEEL 3-43 ENCODER SENSOR PCA (PRINT ENGINE) 3-63 ENCODER MODULE SPRING 3 3-446 DRIVE BELT * 4-30-8 *NOT SHOWN PRINT ENGINE ALIGNMENT GAUGES (REQUIRES ) 9

GROUP. PRINT ENGINE REAR 0

GROUP. PRINT ENGINE REAR 3-48 3-48 3 4-900-30 SERVICE STATION CAP MODULE SERVICE STATION PLATEN MODULE ASSY. INCLUDES: THRUST SPRING, SHIM & RETAINING RING (REPLACES 3-607) 4 3-480 WIPER ROLLER 5 3-478 6 3-483 6A 3-636 7 3-479 8 3-65 WIPER MODULE W/MOTOR (INC. WIPER ROLLER) SERVICE STATION (REV C WORKS WITH EITHER STYLE SERVICE STATION GUIDE) SERVICE STATION TRAY AND WICK (REV C WORKS WITH EITHER STYLE SERVICE STATION GUIDE) SERVICE STATION WIPER MOTOR PCA INK TANK INTERFACE TEMP. SENSOR (K) PCA 9 3-473 DPCA BOARD 0 3-66 INK TANK INTRFC (CMY) PCA 3 3-477 4-900-85 3-55 3-495 3 4-0-9 DUAL PINCH VALVE (W/HOSE CONNECTORS) DUAL PINCH VALVE SENSOR PC BOARD KIT (INCL. PC BOARD, 3 INSERTS AND PINCH VALVE WRENCH) PERISTALTIC PUMP (w/hose CONNECTORS) HOSE CONNECTOR BARB (HOSE SPLICE BARB) PRINT ENGINE BASE ASSEMBLY 5 4 3-67 INK TANK LEVEL PCA 5 3-64 K INK TANK INTERFACE PCA 6 3-484 BUFFER BOX 3 7 3-546 SERVICE STATION TRACK 8 3-585 9 3-576 0 3-58 MEDIUM GEAR, MOTOR SLED DRIVE (STEPPER MOTOR) LARGE GEAR, MOTOR SLED DRIVE (STEPPER MOTOR) BRACKET, MOTOR SLED DRIVE (STEPPER MOTOR) 3-476 STEPPER MOTOR 3-709 3 3-7 4 4-900-0 SERVICE STATION GEAR MUDFLAP SERVICE STATION WIPER ROLLER SQUEEGEE INK REVOLVER, PUMP SIDE (INCLUDES HOSES AND COUPLINGS) 5 3-604 CUTTER ASSEMBLY MODULE 6 3-564 7 3-565 8 4-900-5 CAP PROTECTOR (PLASTIC SHIPPING CAPS) CAP RESTRAINER (CARDBOARD SHIPPING INSERT) INK REVOLVER, VALVE SIDE (INCLUDES HOSES AND COUPLINGS) 9 3-6 CLAMSHELL LATCH (RH) 30 3-60 CLAMSHELL LATCH (LH)

GROUP. PRINT ENGINE COMPONENTS

GROUP. PRINT ENGINE COMPONENTS PRINTHEAD CARTRIDGE AREA PRINTHEAD CARTRIDGE AREA. 4-900-5 INK REVOLVER, VALVE SIDE (INCLUDES HOSES AND COUPLINGS). 3-763 GROUNDING STRAP (FOR ENTRY GRIT SHAFT). 4-900-0 INK REVOLVER, PUMP SIDE (INCLUDES HOSES AND COUPLINGS). 3-764 GROUNDING STRAP (FOR ENCODER GRIT SHAFT).3 4-900-45 4-900-50 PRINTHEAD LATCH ASSY. (COVER & WARNING LABEL US, REPLACES 3-494) PRINTHEAD LATCH ASSY. (COVER & WARNING LABEL EUROPE, REPLACES 3-494).4 3-504 PRINTHEAD LATCH SPRING 3 3-69 ENTRY GRIT SHAFT ASSEMBLY 3. 3-687 SEGMENTED GRIT SHAFT 3. *SEE BELOW (4-900-90) ENTRY-OUTPUT BEARING ASSY. (FOR ENTRY & SEGMENTED GRIT SHAFTS) 4.5 3-60 PRINTHEAD LATCH SOLENOID 4 3-686 PRIMARY GRIT SHAFT ASSEMBLY.6 3-56 PEN DRIVER PCA SEE GROUP.4 4. *SEE BELOW (4-900-90) ENCODER SHAFT BALL BEARING HOUSING ASSY. (ENCODER/LEFT-SIDE).7 3-563 DATA CABLE, MPCA-PPCA 4. *SEE BELOW (4-900-90) ENCODER SHAFT BALL BEARING HOUSING ASSY. (RIGHT SIDE).8 3-56 DATA CABLE, MPCA-PPCA 5 3-75 BUBBLE GAUGE.9 4-900-30 INCLUDES: THRUST SPRING, SHIM & RETAINING RING (REPLACES 3-607).0 3-557 CLAMSHELL SWITCH ASSEMBLY * 4-900-90 GRIT SHAFT BEARINGS KIT FIT GRIT SHAFTS ABOVE (3, 3., 4): FOR ENTRY & SEGMENTED (x 4) FOR PRIMARY (ENCODER) (L & R) 3

GROUP.3 PRINT ENGINE COMPONENTS 4

GROUP.3 PRINT ENGINE COMPONENTS 4-0-35 ANGLE STOP BRACKET. 3-468 ALLEN HEAD SCREWS EXTERNAL FEED END 4-0-3 STUD, 6-3. 3-70 FLAT NYLON WASHER 3 3-49 UNDER UPPER CLAMSHELL UPPER PLATEN WHEELS ASSEMBLY (DOUBLE WHEEL ASSEMBLY REPLACES OBSOLETE SINGLE WHEEL ASSEMBLY) 3. 3-57 TOP ENTRY SENSOR 3. 3-594 UPPER MAIN PLATEN ASSEMBLY SEE GROUP 3.5 UNDER LOWER CLAMSHELL 4 3-60 LOWER INTERMEDIATE PLATEN 4. 3-59 EXIT SENSOR 4. 3-58 BOTTOM ENTRY SENSOR 4.3 3-50 4.4 3-479 4.4 3-49 SERVICE STATION PCA SENSOR ( FOR SERVICE STATION SENSORS (INDEX & HOME), FOR SERVICE STATION LIFT SENSOR) SEE GROUP.4 SERVICE STATION CONNECTOR PCA FLEX CABLE (CONNECTS TO 3-479 (ABOVE) MOUNTED ON PRINT ENGINE FRAME) 3 3.3 3-690 PLASTIC MEDIA GUIDE 4.5 4-900-05 SERVICE STATION LIFTING ARMS KIT (INCLUDES RIGHT & LEFT ROCKER ARMS, SPRINGS, AND E-CLIPS) 5 3-546 SERVICE STATION TRACK 6 3-577 CAM SHAFT ASSEMBLY 7 3-646 SERVICE STATION DRIVE SHAFT 7. 3-586 SMALL GEAR, SERVICE STATION DRIVE SHAFT 3 5

GROUP.4 PRINT ENGINE PRINTED CIRCUIT BOARDS 6

GROUP.4 PRINT ENGINE PRINTED CIRCUIT BOARDS 4-530-00 MAIN PRINTED CIRCUIT BOARD 3-479 3 3-49 SERVICE STATION CONNECTOR PCA FLEX CABLE (CONNECTS TO 3-479 MOUNTED ON PRINT ENGINE FRAME ) SEE # ABOVE OR GROUP 3.3 4 3-64 K INK TANK INTERFACE PCA 5 3-57 TOP ENTRY SENSOR 0 3-563 3-56 3-43 3 3-50 DATA CABLE, MPCA-PPCA DATA CABLE, MPCA-PPCA ENCODER SENSOR PCA (PRINT ENGINE) SERVICE STATION PCA SENSOR ( FOR SERVICE STATION LIFT SENSOR, FOR SERVICE STATION POSITION SENSORS (INDEX & HOME), SEE GROUP.3 4 3-473 DPCA CIRCUIT BOARD 3 6 3-58 BOTTOM ENTRY SENSOR 7 3-56 PEN DRIVER PCA 7A 3-73 PPCA COVER 8 3-557 CLAMSHELL SWITCH ASSEMBLY 9 3-59 EXIT SENSOR 5 4-900-5 5A 4-900-6 6 4-530-05 SERVICE STATION GUIDE KIT (FOR UNITS WITH SERVICE STATION REV A OR B OPEN INK TANK DOOR TO CHECK LABEL ON FRONT OF SERVICE STATION) NEW STYLE SERVICE STATION GUIDE KIT (FOR UNITS WITH SERVICE STATION REV C OPEN INK TANK DOOR TO CHECK LABEL ON FRONT OF SERVICE STATION) POWER SUPPLY CABLE (P000 MPCA TO POWER SUPPLY) 7

GROUP.5 PRINT ENGINE MAIN UPPER PLATEN ASSEMBLY 3-594 UPPER MAIN PLATEN ASSEMBLY (INCLUDES PARTS LISTED BELOW) 3-569 PINCH ROLLER 8 3-570 PINCH ROLLER AXLE 8 3 3-573 ENTRY PINCH SPRING 9 4 3-574 UPPER PLATEN BIAS SPRING 4 5 3-57 PINCH SPRING 9 8

GROUP.5 PRINT ENGINE MAIN UPPER PLATEN ASSEMBLY 9

GROUP 3 CENTER PLATE ASSEMBLY 4-30-0 Center Plate Assembly 0

GROUP 3 CENTER PLATE ASSEMBLY 4-30-0 CENTER PLATE ASSEMBLY (INCLUDES ALL PARTS LISTED BELOW) 4-30-03 CENTER PLATE WELDMENT 3-340 SCREW, 4-40 x /8 TRUSS HD., PH, SS 3 4-30-08 SIDE GUIDE GUARD 4 3-73 LOCKNUT, 6-3 NYLON INSERT, SS 5 0-00-38 SPACER 6 0-00-36 SCREW (STOPPER) 7 4-30-4 TOP MEDIA GUIDE 8 3-046 SCREW, 6-3 x 3/6 ROUND HD., PH, SS 4 9 4-0-3 STUD, 6-3

GROUP 4 TOP CENTER CHAMBER ASSEMBLY 4-30-0 Top Center Chamber Assembly

GROUP 4 TOP CENTER CHAMBER ASSEMBLY 4-30-0 TOP CENTER CHAMBER ASSEMBLY (INCLUDES ALL PARTS BELOW) 4-30-06 CHAMBER BRACKET 3-35 3 3-04 SCREW, 6-3 x /4 TRUSS HD., PH, SS WASHER, 3/6 x 7/6 x /3 PLASTIC 4 0 4-30-36 0. 4-30-39 CHAMBER LOCK ASSEMBLY (INCLUDES ALL PARTS BELOW) CHAMBER LOCK MAGNET PLATE 0. 94-00-3 MAGNET 4 3-0978 SCREW, 4-40 x 3/6 PAN HD, PH, SS 0.3 4-30-35 CHAMBER LOCK GUIDE PLATE 5 4-30-4 DUST COLLECTOR PIVOT 6 3-098 SCREW, 4-40 x / BIND HD., PH 0.4 3-73 LOCKNUT, 6-3 NYLON INSERT, SS 7 4-30- TOP CENTER CHAMBER BODY (INNER) 0.5 3-70 WASHER, FLAT NYLON 8 3-340 9 4-30- SCREW, 4-40 x /8 TRUSS HD., PH, SS TOP CENTER CHAMBER BODY (OUTER) 6 0.6 3-530 WASHER, 6/6 NYLON 0.7 3-59 SCREW, 4-40 x 3/8 ROUND HD., PH, SS 0.8 4-30-37 CHAMBER LOCK LEVER 3 3-340 SCREW, 4-40 x /8 TRUSS HD., PH, SS 3-54 NYLON SPACER 3 3 3-098 SCREW, 4-40 x / BIND HD., PH 3 4 4-03-49 CONDUCTIVE NYLON BRUSH 3

GROUP 5 UNWINDER FRONT 4

GROUP 5 UNWINDER REAR 5

GROUP 5 UNWINDER 3-000 SET SCREW, 6-3 x /8 HEX SOCKET, CUP POINT 5 UNWINDER LABEL GUIDE ASSEMBLY 3-007 SCREW, 0-3 x /4 TRUSS HD., PH, SS 5. 4-30-09 UNWINDER LABEL GUIDE 3 3-037 LOCK WASHER, #0 EXTERNAL TOOTH 5. 4-3-5N UNWINDER ARM STOPPER, BOTTOM 4 3-075 SCREW, 6-3 x /4 OVAL COUNTERSUNK HD., PH, SS 5.3 3-0978 SCREW, 4-40 x 3/6 PAN HD., PH, SS 3 5 3-0384 BALL BEARING 6 4-30- UNWINDER CLOSURE 6 3-060 FOOT, RUBBER 4 7 3-0976 SCREW, 4-40 x /4 PAN HD., PH, SS 7 4-30-4 UNWINDER BODY COVER 8 (GROUP 5A) REEL SHAFT ASSEMBLY 8 3-35 SCREW, 6-3 x /4 TRUSS HD., PH, SS 9 (GROUP 5B) UNWINDER ARM ASSEMBLY 0 (GROUP 5C) UNWINDER MOTOR BRKT ASSY. 9 3-36 SCREW, 8-3 x /4 TRUSS HD., PH, SS 4-500-55 UNWINDER PCB CONTROLLER 0 3-78 SCREW, 6-3 x /4 FL HD., PH, UNDERCUT 4 84-- CAP, BALL BEARING 3-080 BELT, TIMING 40XL 3-548 KNOB, MATTE BLACK, 5/8" DIA, 6MM SHAFT 3 (GROUP 5D) UNWINDER BODY SUBASSEMBLY 3 94-6-08 GEAR, 8 TEETH 4 4-550-3 UNWINDER CONTROL PANEL OVERLAY (DECAL) 4 4-30-07 UNWINDER BASE * 4-530-00 PRINTER INTERFACE CABLE/ WIRING HARNESS (UNWINDER) *NOT SHOWN 6

GROUP 5 UNWINDER 7

GROUP 5A UNWINDER REEL SHAFT ASSEMBLY 8

GROUP 5A UNWINDER REEL SHAFT ASSEMBLY 3-690 C-CLIP 3-533 KEY, 3/6 x / MACHINE, SQ. END 3 4-3-05 LABEL SUPPLY HUB ASSEMBLY 4 4-3-08 LABEL SUPPLY HUB SPACER 5 4-3- REEL SHAFT 6 4-3-7 DRIVEN PULLEY 4G 8 4-3-40 REEL ROLL SUPPORT ASSEMBLY (INCLUDES ALL PARTS BELOW) 8. 3-0975 SCREW, 4-40 x /4 FH, PH, SS 4 8. 3-0976 SCREW, 4-40 x /4 PAN HD., PH 6 8.3 3-78 SCREW, 6-3 x /4 FL HD., PH, UNDERCUT 8.4 3-537 BALL BEARING CLIP 8.5 4-3-4 COUPLER ARM SPRING 4 6. 3-956 SET SCREW, 8-3 x 5/6 SOC. HD. 8.6 4-3-4 FLANGE 7 4-3-9 REEL SHAFT CLIP 8.7 4-3-43 COUPLER FLANGE 8.8 4-3-45 REEL ROLL SUPPORT STUD 4 8.9 4-3-46 REEL ROLL SUPPORT PIVOT 8.0 4-3-47 REEL ROLL SUPPORT PIN 4 8. 4-3-49 COUPLER ARM WELDMENT 9

GROUP 5B UNWINDER UNWINDER ARM ASSEMBLY 30

GROUP 5B UNWINDER UNWINDER ARM ASSEMBLY 4-3-6 UNWINDER/WINDER ARM GEAR, 3P-80T 3-956 SET SCREW, 8-3 x 5/6 SOC. HD. 3 4-3-07 UNWINDER/WINDER ARM PIVOT 4 3-03 WASHER, 5/6 x / x 0.30 PLASTIC 5 3-7 C-CLIP 6 3-680 SCREW, 0-3 x / SOC. HD. CAP 7 4-3-06N UNWINDER ARM 8 3-635 SCREW, 0-3 x 7/8 SOC. BUTTON HD., BLACK 9 4-3-3 ARM BAR COLLAR ASSEMBLY 0 4-3-33 UNWINDER ARM BAR RING ASSEMBLY 3-633 RETAINING CLIP 3 4-3-09N UNWINDER ARM BAR 3

GROUP 5C UNWINDER MOTOR BRACKET ASSEMBLY 3

GROUP 5C UNWINDER MOTOR BRACKET ASSEMBLY 4-530-53 UNWINDER POTENTIOMETER ASSEMBLY 3-36 BEARING, CLIP 5/6 x 3/8 3 4-3-04 UNWINDER MOTOR BRACKET 4 4-3-8 MOTOR BRACKET SPACER 5 3-0 SCREW, 0-3 x 3/8 BTN. HD. SOC. CAP, SS, BLK 6 3-048 WASHER, 7/6 OD x 0.00 ID x /3 7 3-06 SCREW, 6-3 x /4 PAN HD., PH, SS 8 4-30-8 UNWINDER MOTOR ASSEMBLY (SOLD AS ASSEMBLY ONLY INCLUDES PULLEY AND CONNECTOR WIRES) 33

GROUP 5D UNWINDER UNWINDER BODY SUBASSEMBLY 34

GROUP 5D UNWINDER UNWINDER BODY SUBASSEMBLY 4-30-05N UNWINDER BODY 7 3-004 SCREW, 0-3 x 3/8 TRUSS HD., PH, MS 8 4-30-7 PC BOARD STANDOFF 4 3 4-3-3 REEL SHAFT HOUSING ASSEMBLY (BEARING) 9 3-0976 SCREW, /4-40 x /4 PAN HD., PH 4 3 4-3-4B UNWINDER ARM STOPPER, TOP 0 3-05 LOCK WASHER, #6 EXTERNAL TOOTH 4 3-36 BEARING, CLIP 5/6 x 3/8 3-06 STAR WASHER, #4 EXTERNAL 5 4-30-0 LABEL GUIDE STANDOFF 4 3-35 SCREW, 6-3 x /4 TRUSS HD., PH, SS 6 3-409 SCREW, 6-3 x 5/6 PAN HD., PH, SS 4 35

GROUP 6 WINDER FRONT 36

GROUP 6 WINDER REAR 37

GROUP 6 WINDER 3-000 3-007 3 3-037 4 3-075 SET SCREW, 6-3 x /8 HEX SOCKET, CUP POINT SCREW, 0-3 x /4 TRUSS HD., PH, SS LOCK WASHER, #0 EXTERNAL TOOTH SCREW, 6-3 x /4 OVAL COUNTERSUNK HD., PH, SS 5 3-060 FOOT, RUBBER 4 6 3-0976 7 3-35 8 3-36 9 3-78 SCREW, 4-40 x /4 PAN HD., PH, SS SCREW, 6-3 x /4 TRUSS HD., PH, SS SCREW, 8-3 x /4 TRUSS HD., PH, SS SCREW, 6-3 x /4 FL HD., PH, UNDERCUT 0 3-080 BELT, TIMING 40XL 3-548 KNOB, MATTE BLACK, 5/8" DIA, 6MM SHAFT 3-884 WASHER, / x 3/4 x /6 3 0-00-7 SPRING 4 4-3-0 ARM BAR MEDIA GUIDE ASSEMBLY 5 4-3-38 FLANGE, WINDER ARM 6 (GROUP 6B) WINDER ARM ASSEMBLY 7 (GROUP 6D) WINDER BODY SUBASSEMBLY 8 4-30-07 WINDER BASE 4 9 WINDER LABEL GUIDE ASSEMBLY 9. 4-30-09 WINDER LABEL GUIDE 9. 4-3-5 WINDER ARM STOPPER, BOTTOM 9.3 3-0978 SCREW, 4-40 x 3/6 PAN HD., PH, SS 0 (GROUP 6A) REEL SHAFT ASSEMBLY 4-3-34 WINDER SPRING LEVER ASSEMBLY 4-30- WINDER CLOSURE 3 4-30-4 WINDER BODY COVER 4 (GROUP 6C) WINDER MOTOR BRACKET ASSY. 5 4-500-50 WINDER PCB CONTROLLER 6 84-- CAP, BALL BEARING 7 3-0384 BALL BEARING 8 94-6-08 GEAR, 8 TEETH 9 4-550-6 * 4-530-0 *NOT SHOWN WINDER CONTROL PANEL OVERLAY (DECAL) PRINTER INTERFACE CABLE/ WIRING HARNESS (WINDER) 3 38

GROUP 6A WINDER REEL SHAFT ASSEMBLY 39

GROUP 6A WINDER REEL SHAFT ASSEMBLY 40

GROUP 6A WINDER REEL SHAFT ASSEMBLY 84-- CAP, BALL BEARING. 3-0384 BALL BEARING 8 4-3-40 REEL ROLL SUPPORT ASSEMBLY (INCLUDES ALL PARTS BELOW) 4-3-7 DRIVEN PULLEY 4G 8. 4-3-4 WINDER OUTER FLANGE. 3-956 SET SCREW, 8-3 x 5/6 SOC. HD 3 3-690 C-CLIP 4 3-533 KEY, 3/6 x / MACHINE, SQ. END 5 3-69 REEL SHAFT CLIP 6 4-3- REEL SHAFT 8. 4-3-45 REEL ROLL SUPPORT STUD 4 8.3 3-0975 SCREW, 4-40 x /4 FH, PH, SS 4 8.4 3-0976 SCREW, 4-40 x /4 PAN HD., PH 6 8.5 4-3-46 REEL ROLL SUPPORT PIVOT 8.6 3-537 BALL BEARING CLIP 7 4-3-05 WINDER HUB ASSEMBLY (INCLUDES ALL PARTS BELOW) 8.7 4-3-49 COUPLER ARM WELDMENT 7. 4-3-09 WINDER INNER FLANGE 8.8 4-3-43 COUPLER FLANGE 8.9 4-3-4 COUPLER ARM SPRING 7. 4-3-07 WINDER HUB 7.3 3-0683 SCREW, 6-3 x 5/6 PH UNDERCUT SS 4 4

GROUP 6B WINDER WINDER ARM & SPRING LEVER ASSEMBLIES 4

GROUP 6B WINDER WINDER ARM & SPRING LEVER ASSEMBLIES 4-3-6 UNWINDER/WINDER ARM GEAR, 3P-80T 4-3- ARM BAR COLLAR ASSEMBLY 3-956 SET SCREW, 8-3 x 5/6 SOC. HD. 3 4-3-0 ARM BAR BUSHING, LONG BLACK 3 4-3-07 UNWINDER/WINDER ARM PIVOT 4 4-3-0 WINDER ARM BAR BUSHING, MED. BLACK 4 3-03 WASHER, 5/6 x / x 0.30 PLASTIC 5 4-3-0 ARM BAR MEDIA GUIDE ASSEMBLY 5 3-7 C-CLIP 6 4-3-37 WASHER, WINDER ARM 6 3-0486 SCREW, 0-3 x 7/6 SOC. HD. CAP 7 3-350 C-CLIP 7 3-638 COTTER PIN 8 4-3-06 WINDER ARM 9 3-4 SCREW, 0-3 x 3/4 SOC. HD., BLACK 0 4-3-3 ARM BAR FILLER 4-3-38 FLANGE, WINDER ARM 8 4-3-09 WINDER ARM BAR 9 0-00-7 SPRING 0 3-884 WASHER, / x 3/4 x /6 4-3-34 WINDER SPRING LEVER ASSEMBLY 43

GROUP 6C WINDER MOTOR BRACKET ASSEMBLY 44

GROUP 6C WINDER MOTOR BRACKET ASSEMBLY 4-530-63 WINDER POTENTIOMETER ASSEMBLY 3-36 BEARING, CLIP 5/6 x 3/8 3 4-3-04 WINDER MOTOR BRACKET 4 4-3-8 MOTOR BRACKET SPACER 5 3-0 SCREW, 0-3 x 3/8 BTN. HD. SOC. CAP, SS, BLK 6 3-048 WASHER, 7/6 OD x 0.00 ID x /3 7 3-06 SCREW, 6-3 x /4 PAN HD., PH, SS 8 4-30-8 WINDER MOTOR ASSEMBLY (SOLD AS ASSEMBLY ONLY INCLUDES PULLEY AND CONNECTOR WIRES) 45

GROUP 6D WINDER WINDER BODY SUBASSEMBLY 46

GROUP 6D WINDER WINDER BODY SUBASSEMBLY 4-30-05 WINDER BODY 7 3-004 SCREW, 0-3 x 3/8 TRUSS HD., PH, MS 8 4-30-7 PC BOARD STANDOFF 4 3 4-3-3 REEL SHAFT HOUSING ASSEMBLY (BEARING) 3 4-3-4 WINDER ARM STOPPER, TOP 4 3-36 BEARING, CLIP 5/6 x 3/8 5 4-30-0 LABEL GUIDE STANDOFF 4 9 3-0976 SCREW, 4-40 x /4 PAN HD., PH. 4 0 3-05 3-06 3-046 LOCK WASHER, #6 EXTERNAL TOOTH STAR WASHER, #4 EXTERNAL TOOTH SCREW, 6-3 x 3/6 ROUND HD., PH, SS 6 3-409 SCREW, 6-3 x 5/6 PAN HD., PH, SS 4 47

GROUP 7 ELECTRICAL, PRINT ENGINE 48

GROUP 7 ELECTRICAL, PRINT ENGINE. 4-530-0 POWER INLET, GROUND. 4-530-0 POWER INLET, POWER SUPPLY (L) 3. 4-530-03 POWER INLET, POWER SUPPLY (N) 4. 4-500-04 POWER SUPPLY GRD WIRING HARNESS 5. 3-395 UNIVERSAL POWER SUPPLY 6. 4-530-06 PCB FAN CONTROL POWER SUPPLY WH 7. 4-530-05 4V POWER SUPPLY WIRING HARNESS 8. 3-509 USB CABLE 9. 3-447 CAT6 NETWORK CABLE 0. 4-530-3 INTERFACE CABLE WIRING HARNESS (SERVICE PORT). 4-530-3 REAR INTERFACE WIRING HARNESS. 4-530-30 FRONT INTERFACE WIRING HARNESS 3. 4-530-0 PRINT/PAUSE BUTTON ASSEMBLY 4. 4-530-0 CANCEL/CUT BUTTON ASSEMBLY 5. 4-500-9 POWER BUTTON ASSEMBLY 6. 4-530-70 PRINT/PAUSE BUTTON WIRING HARNESS 7. 4-500-5 POWER BUTTON WIRING HARNESS 8. 4-500-00 MAIN PC BOARD ASSEMBLY 9. 3-473 DPCA BOARD ASSEMBLY 0. 4-530-07 MOTOR ASSEMBLY # WIRING HARNESS. 4-500-30 INTERFACE PC BOARD. 4-500-08 FAN ASSEMBLY # 3. 4-500-4 FAN ASSEMBLY # 4. 4-530-08 FAN EXTENSION WIRING HARNESS POWER CORDS AND USB, ETHERNET CABLES (*NOT SHOWN) * 3-0635 5V POWER CORD, 6 FT. DOMESTIC/JAPAN * 3-0735 0V POWER CORD, EUROPE * 3-87 0V POWER CORD, CHINA * 3-407 0V POWER CORD, UK * 3-895 USB CABLE, 0 FT. * 3-55 ETHERNET CABLE, 0 FT. 49

CONSUMABLES, NORMAL WEAR AND SPARE PARTS PART NO. CONUMABLES AND NORMAL WEAR PARTS DESCRIPTION CONSUMABLES QTY PER PRINTER 3-393 PRINTHEAD CARTRIDGE 3-4 BLACK INK CARTRIDGE, 50 ML 3-43 CYAN INK CARTRIDGE, 50 ML 3-44 MAGENTA INK CARTRIDGE, 50 ML 3-45 YELLOW INK CARTRIDGE, 50 ML PRINTER 3-393 PRINTHEAD CARTRIDGE 3-446 DRIVE BELT, PRINT ENGINE 0-00-7 SPRING, (INK TANK DOOR) 4-03-49 CONDUCTIVE NYLON BRUSH (TOP CENTER CHAMBER ASSEMBLY) UNWINDER 3-080 BELT, TIMING 40XL WINDER 3-080 BELT, TIMING 40XL PART NO. 3-398 RECOMMENDED SPARE PARTS DESCRIPTION PRINTER.5 AMP SLO-BLO FUSE (POWER INLET ASSY.) NOTE: SPARE FUSE SUPPLIED IN FUSE HOLDER QTY PER PRINTER 3-395 UNIVERSAL POWER SUPPLY 3-446 DRIVE BELT, PRINT ENGINE 3-483 SERVICE STATION 3-484 BUFFER BOX 3-487 WASTE INK TRAY ASSEMBLY 4-530-0 PRINT ENGINE 4-900-0 4-900-5 INK REVOLVER, PUMP SIDE (INCLUDES HOSES AND COUPLINGS) INK REVOLVER, VALVE SIDE (INCLUDES HOSES AND COUPLINGS) UNWINDER 3-080 BELT, TIMING 40XL 4-500-55 UNWINDER PC BOARD WINDER 3-080 BELT, TIMING 40XL 4-500-50 WINDER PC BOARD POWER CORDS AND USB, ETHERNET CABLES 3-0635 5V POWER CORD, 6 FT., DOMESTIC/JAPAN 3-0735 0V POWER CORD, EUROPE 3-87 0V POWER CORD, CHINA 3-407 0V POWER CORD, UK 3-895 USB CABLE, 0 FT. 3-55 ETHERNET CABLE, 0 FT. 50

PART NO. GROUP KEY 3-000 5 3-000 6 3-007 3-007 3. 3-007 5 3-007 6 3-004 5D 7 3-004 6D 7 3-04 4 3 3-048 5C 6 3-048 6C 6 3-037 5 3 3-037 6 3 3-05 3-05 5D 0 3-05 6D 0 3-06 5D 3-06 6D 3-075 5 4 3-075 6 4 3-03 5B 4 3-03 6B 4 3-0384 5 5 3-0384 6 7 3-046 3 3-046 3 8 3-046 6D 3-0486 6B 6 3-06 4 3-06 5C 7 3-06 6C 7 3-060 5 6 3-060 6 5 3-0635 7 -- 3-0683 6A 7.3 3-0735 7 -- 3-098 4 6 3-098 4 3 3-0975 5A 8. 3-0975 6A 8.3 3-0976 5 7 3-0976 5A 8. 3-0976 5D 9 3-0976 6 6 3-0976 6A 8.4 3-0976 6D 9 3-0978 4 4 3-0978 5 5.3 3-0978 6 9.3 INDEX PART NO. GROUP KEY 3-35 5 3-35 4 3-35 5 8 3-35 5D 3-35 6 7 3-36 5 9 3-36 6 8 3-78 6 3-78 5 0 3-78 5A 8.3 3-78 6 9 3-0 5C 5 3-0 6C 5 3-57 7 3-4 6B 9 3-33 8 3-340 3 3-340 4 8 3-340 4 3-398 3. 3-638 6B 7 3-680 5B 6 3-690 5A 3-690 6A 3 3-884 6 3-884 6B 0 3-895 7 -- 3-956 5A 6. 3-956 5B 3-956 6B 3-007 9 3-080 5 3-080 6 0 3-7 5B 5 3-7 6B 5 3-87 7 -- 3-70.3. 3-70 4 0.5 3-73 3 4 3-73 4 0.4 3-36 5C 3-36 5D 4 3-36 6C 3-36 6D 4 3-350 6B 7 3-386 0 3-387 3-395 3-395 7 5 PART NO. GROUP KEY 3-407 7 -- 3-409 34. 3-409 5D 6 3-409 6D 6 3-4 3 3-43 3 3-44 3 3-45 3 3-49 0 3-49.3 3 3-43 3-43 3-43.4 3-438 3 3-44 4 3-446 3-447 7 9 3-45 33. 3-455 4 3-468.3. 3-473. 9 3-473.4 4 3-474 5 3-475 6 3-476. 3-477. 3-478. 5 3-479. 7 3-479.3 4.4 3-479.4 3-480. 4 3-48. 3-48. 3-483. 6 3-484. 6 3-487 4 3-49 8 3-49.3 4.4 3-49.4 3 3-495. 3-504 5 3-504..4 3-509 7 8 3-55. 3-56..6 3-56.4 7 3-57.3 3. 3-57.4 5 3-58.3 4. 5

PART NO. GROUP KEY 3-58.4 6 3-59.3 4. 3-59.4 9 3-50.3 4.3 3-50.4 3 3-5 7 3-5 9 3-55 7 -- 3-58. 0 3-59 4 0.7 3-530 4 0.6 3-533 5A 3-533 6A 4 3-537 5A 8.4 3-537 6A 8.6 3-546. 7 3-546.3 5 3-548 5 3-548 6 3-557..0 3-557.4 8 3-56..8 3-56.4 3-563..7 3-563.4 0 3-564. 6 3-565. 7 3-569.5 3-570.5 3-57.5 5 3-573.5 3 3-574.5 4 3-577.3 6 3-594.3 3. 3-576. 9 3-585. 8 3-586 3-586.3 7. 3-49 8 3-594 3 3-594.3 3. 3-594.5 -- 3-60..5 3-60.3 4 3-604 3-604. 5 3-60. 30 3-6. 9 3-63 INDEX PART NO. GROUP KEY 3-64. 5 3-64.4 4 3-65. 8 3-66. 0 3-67. 4 3-69 6A 5 3-633 5B 3-635 5B 8 3-636. 6A 3-646 0 3-646.3 7 3-686 4 3-686. 4 3-687 7 3-687. 3. 3-690.3 3.3 3-69. 3 3-708 3-709. 3-70 3-7. 3 3-75. 5 3-73.4 7A 3-739 3-740 3-74 3-763.. 3-764.. 0-00-36 3 6 0-00-38 3 5 0-00-7 5 0-00-7 6 3 0-00-7 6B 9 4-00- 6 4-0-3 7 4-0-3.3 4-0-3 3 9 4-03-49 4 4 4-05-8 4-0-35.3 4-0-9 7 4-0-9. 3 4-300-03 8 4-300-06 9 4-300-08 0 4-300-0 4-300-6 4-300-7 3 4-300-3 4 PART NO. GROUP KEY 4-300-35 5 4-300-36 6 4-30-0 7 4-30-8 -- 4-30-0 8 4-30-03 3 4-30-06 4 4-30-08 3 3 4-30-0 9 4-30- 4 9 4-30- 4 7 4-30-4 3 7 4-30-8 30 4-30-0 3 4-30-4 4 5 4-30-35 4 0.3 4-30-36 4 0 4-30-37 4 0.8 4-30-39 4 0. 4-30-04 5 4 4-30-05N 5D 4-30-07 5 4 4-30-09 5 5. 4-30-0 5D 5 4-30-0 6D 5 4-30- 5 6 4-30-4 5 7 4-30-7 5D 8 4-30-7 6D 8 4-30-8 5C 8 4-3-05 5A 3 4-3-08 5A 4 4-3- 5A 5 4-3-3 5D 4-3-3 6D 4-3-7 5A 6 4-3-9 5A 7 4-3-40 5A 8 4-3-4 5A 8.5 4-3-4 6A 8.9 4-3-4 5A 8.6 4-3-43 5A 8.7 4-3-43 6A 8.8 4-3-45 5A 8.8 4-3-45 6A 8. 4-3-46 5A 8.9 4-3-46 6A 8.5 4-3-47 5A 8.0 4-3-49 5A 8. 5

PART NO. GROUP KEY 4-3-49 6A 8.7 4-3-04 5C 3 4-3-06N 5B 7 4-3-07 5B 3 4-3-07 6B 3 4-3-09N 5B 4-3-0 6B 3 4-3- 6B 4-3-3 6B 0 4-3-4 6D 3 4-3-4B 5D 3 4-33-5N 5 5. 4-3-6 5B 4-3-6 6B 4-3-8 5C 4 4-3-8 6C 4 4-3-0 6 4 4-3-0 6B 5 4-3-3 5B 9 4-3-33 5B 0 4-30-04 6 6 4-30-05 6D 4-30-07 6 8 4-30-09 6 9. 4-30- 6 4-30-4 6 3 4-30-8 6C 8 4-3-05 6A 7 4-3-07 6A 7. 4-3-09 6A 7. 4-3- 6A 6 4-3-40 6A 8 4-3-4 6A 8. 4-3-04 6 4-3-04 6C 3 4-3-06 6B 8 4-3-09 6B 8 4-3-0 6B 4 4-3-5 6 9. 4-3-34 6B 4-3-37 6B 6 4-3-38 6 5 4-3-38 6B 4-500-04 7 4 4-500-08 33 4-500-08 7 4-500-4 34 4-500-4 7 3 4-500-5 7 7 INDEX PART NO. GROUP KEY 4-500-9 35 4-500-9 7 5 4-500-30 7 4-500-50 6 5 4-500-55 5 4-530-0 3 4-530-0 7 4-530-0 7 4-530-03 7 3 4-530-30 38 4-530-30 7 4-530-3 39 4-530-3 7 4-530-3 40 4-530-3 7 0 4-530-53 5C 4-530-63 6C 4-530-00 5 -- 4-530-05.4 6 4-530-05 7 7 4-530-06 7 6 4-530-07 7 0 4-530-08 7 4 4-530-0 6 -- 4-530-70 7 6 4-530-00.4 4-530-0 36 4-530-0 7 4 4-530-0 37 4-530-0 7 3 4-550-5 4 4-550- 4 4-550-6 6 9 4-550-3 5 4 4-900-05 9 4-900-05.3 4.5 4-900-0. 4 4-900-0.. 4-900-5. 8 4-900-5.. 4-900-5.4 5 4-900-6.4 5A 4-900-40 8 4-900-45 6 4-900-45..3 4-900-50 6 4-900-50..3 4-900-85. 4-900-90. 3. PART NO. GROUP KEY 4-900-90. 4. 4-900-90. 4. 4-900-0 7 4-900-0 4-900-30. 3 4-900-30..9 84-- 5 84-- 6 6 84-- 6A 94-00-3 4 0. 94-6-08 5 3 94-6-08 6 8 *NOT SHOWN 3-0635* 7 3-0735* 7 3-895* 7 3-87* 7 3-407* 7 3-55* 7 53

Copyright 05 Astro Machine Corp. /3/05 Part Number: 00-MC, Rev. O