STANDARD SPECIFICATION FOR ROAD WORKS

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JKR/SPJ/2008-58 ' JKR 20403-0014-09 - KERAJAAN MALAYSIA JABATAN KERJA RA YA MALAYSIA STANDARD SPECIFICATION FOR ROAD WORKS Section 8: Traffic Signal System CAWANGAN I<EJURUTERAAN JALAN DAN GEOTEI<NII<, IBU PEJABAT JABJ\TAN I<ERJA RAYA, TINGI<AT 22, MENARA TUN RAZAI<, JALAN RAJA LAUT, 50350 KUALA LUMPUR. I<ETUA PENGARAH I<ERJA RAYA, JABATAN KERJA RAYA MALAYSIA, JALAN SULTAN SALAHUDDIN, 50582 I(UALA LUMPUR.

FOREWORD As practices in road construction change over time, it is imperative for Jabatan Ketja Raya (JKR) to continuously update and improve their standard specifications. These new specifications are not only aimed at keeping abreast with current technologies but also helping in improving the quality of constructed product. In uriison) these new specifications have a significant positive impact on the construction industry especially with the incorporation of new products and technologies. Standard Specification for Road Works is an essential component in the road inti astructure construction industry. This specification provides an improved guidance in the material selection and the production of good quality workmanship and products, based on current best practices. The purpose of this standard specification is to establish uniformity in road works to be used by road designers, road authorities, manufacturers and suppliers of road related products. This document "Standard Specification for Road Works- Section 8: Traffic Signal System" is a part of a series of improved specifications in the Standard Specification for Road Works. The compilation of this document was carried out through many discussions by the technical committee members. Additionally it has been reviewed by a group of independent consultants and presented at a technical workshop held on 15-17 July 2008. Feedbacks and comments received were carefully considered and incorporated in the specification where appropriate.

ACKl'IOWLEDGEMENT This Standal'tl Specification for Road Works - Section 8: Traffic Signal System has been prepared by a technical committee consisting of Civil and Electrical engineers from Cawangan Jalan & Geoteknik, Cawangan Ketja Elektrik and State JKRs. The members of the committee involved in preparing this Standard Specification for Road Works- Section 8: Traffic Signal System are:- Committee Members Jr. Hj. Abdul Rahman B. Baharuddin (Chairman) Pn Sabariah Bte Hussain (Deputy Chairman) En. Rijal Nazli B. Sulaiman En. Shahrul Affendy B. Abu Bakar En. Abdull Latif B. Sulaiman Pn. Siti Nor Binti Hassan Pn. Noor Fadzilah Bte Ramlce En Nooru Alam B. Hj Ambak Pn. Rozina Bte Sudin Pn Maznida Shahila Bte Mat Salleh Pn Siti Norleha Bte Rasid En Mat Rodi B. Junoh Cawangan Kej. Jalan & Geoteknik Cawangan Ketja Elektrik Cawangan Kcj. Jalan & Geoteknik Cawangan Ketja Elektrik Cawangan Ketja Elektrik Cawangan Ketja Bangunan Am. Cawangan Ketja Elektrik. JKR Elektrik Kedah JKR Elektrik Perak JKR Elektrik Negeri Sembilan Cawangan Kej. Jalan & Geoteknik Cawangan Kej. Jalan & Geoteknik The Committee would also like to thank our colleagues at JKR especially the staffs ti 01n Bahagian Keselamatan Jalan (Caw. Kej. Jalan & Geoteknik) who have assisted and contributed towards the successful completion of this specification.

JKR/SPJ/2008-SS SECTION 8- TRAFFIC SIGNAL SYSTEM 8.1 GENERAL 8.1.1 Scope of Work 8.1.2 Design and Construction 8.!.2.1 Contractor's Responsibility 8.!.2.2 Cleanliness 8.1.2.3 Metric Range of Prefe!1'ed Dimensions 8.1.2.4 Sell~ Tapping Screws 8.1.2.5 Corrosion 8.1.2.6 Compliance With Manufacturer's Instmctions 8.1.3 Components and Materials 8.1.3.1 Conditions of Operation 8.!.3.2 Maintenance 8.1.3.3 Components 8.1.4 Identification of Equipment 8.1.5 Protective Requirements 8.!.5.1 General 8.1.5.2 Insulating Bushes 8.1.5.3 Isolation from Main Supply 8.!.5.4 Earthing of Transformer Secondary Circuits 8.1.5.5 Current Loading of Wires 8.!.5.6 Danger Notices 8.!.5.7 Cable Connecting Units 8.1.5.8 Insulation 8.1.6 Electricity Supply 8.1.7 Testing and Commissioning 8.1.8 Documentation 8.!.8.1 As-Installed Drawings, Manuals And Tools 8.!.8.2 Hardware, Software and Maintenance Manual 8.1.9 Guarantee of Supply 8.1.10 Warranty Period S8-1 S8-l S8-l S8-l SS-2 SS-2 SS-3 SS-3 S8-4 S8-5 S8-6 SS-6 S8-6 8.2 LOW VOLTAGE UNDERGROUND CABLES 8.2.1 Types of Cables 8.2.!.1 Power Cables 8.2.1.2 Feeder Cables for Vehicle Detectors 8.2.1.3 Loop Cables for Vehicle Detectors 8.2.1.4 Eat1hing System S8-i

JKR/SP JI2008-S8 8.2.2 Cable Termination 8.2.3 Cable Jointing S8-8 8.2.4 Cable and Detector Pit 8.3 SIGNAL LANTERNS I HEADS 8.3.1 8.3.2 8.3.2.1 8.3.2.2 8.3.3 8.3.3.1 8.3.3.2 8.3.3.3 8.3.4 8.3.4.1 8.3.4.2 8.3.4.3 8.3.4.4 8.3.4.5 8.3.4.6 Standard Requirements Optical Requirements Optical Arrangement for Drivers Optical Arrangement for Pedestrians Height of Signal Head Post-Mounted Signal Head Intended For Drivers Signal Head Intended For Pedestrians Overhead Mounted Signal Head Larnps Halogen Lamp LED Signal Module Construction Module Identification Target Boards Digital Countdown Unit SS-10 S8-ll S8-ll S8-ll SS-12 8.4 SIGNAL POSTS I POLES AND MAST ARMS 8.4.1 Standard Requirements 8.4.2 Cable Entry 8.4.3 Connecting Facilities for Cables 8.4.4 Location and Erection 8.4.5 Finish 8.4.6 Signal Heads Mounted On Street Lighting Pole 8.4.7 Signal Heads Mast Arm and Street Lighting Pole S8-15 S8-15 S8-f5 8.5 PEDESTRIAN PUSH-BUTTONS 8.5.1 Standard Requirements 8.5.2 Location 8.5.3 Pedestrian Demand Indicator 8.5.4 Audible Signal S8-ii

JKR/SP J/2008-SS 8.6 TRAFFIC CONTROLLER 8.6.1 General Requirements S8-17 8.6.2 Housing S8-17 8.6.3 Controller Mains Supply Panel S8-18 8.6.4 Facility Switch S8-18 8.6.5 Pedestl'ian Facilities S8-19 8.6.6 Logic Module 8.6.6.1 Microprocessor System S8-19 8.6.6.2 Input/Output Interfaces 0 8.6.6.3 Real Time-of-Day Clock 0 8.6.6.4 Operator Interface and Controller Display 0 8.6.6.5 Power Supply Monitoring System 0 8.6.7 Battery Back-up System For Traffic Signals utilizing Light Emitting Diodes (LED) Traffic Signal Modules. 8.6.7.1 General 0 8.6.7.2 Operation SS-21 8.6.8 Mains Supply Interruptions 1 8.6.9 Inputs 1 8.6.10 Interchangeability 1 8.6.11 Vibration and Noise 2 8.6.12 Radio Interference 2 8.6.13 Safety 2 8.6.14 Timing 2 8.6.15 Sequence of phasing 2 8.7 VEHICLE DETECTORS 8.7.1 Standard Requirements 3 8.7.2 Number of Traffic Lanes 3 8.7.3 Performance Requirements 3 S8-iii

JKR/SP J/2008-SS 8.8 ROAD WORKS 8.8.1 General 8.8.2 Permission to Excavate Road 8.8.3 Excavation, Backfilling, Reinstatement and Maintenance of Excavations 8.8.3.1 General 8.8.3.2 Excavation 8.8.3.3 Bedding of Excavation 8.8.3.4 Cable Ducts 8.8.3.5 Cable Laying atld Installation 8.8.3.6 Backfilling of Excavations and Reinstatements 8.8.3.7 Sensing Loop Slots 8.8.3.8 Maintenance of Drains and Services During Excavations 8.8.3.9 Reinstatement of Drains and Precast Units 8.8.3.10 Completion of Works 8.8.3.11 Maintenance of Excavation 8.8.4 8.8.4.1 8.8.4.2 8.8.4.3 8.8.4.4 8.8.4.5 8.8.4.6 8.8.4.7 8.8.4.8 8.8.4.9 Traffic Arrangements General Arrangement and Location of Signs, Barriers and Barricades Temporary Flashing Warning Lamps Use of Traffic Guidance Cones Temporary Traffic Diversions Temporary Traffic Control Plant and Equipment Vehicles Maintenance of Signs, Lamps, Barriers, Temporary Traffic Diversions, etc. 7 SS-27 SS-28 8 SS-28 8 SS-29 SS-29 SS-29 SS-iv