McNally Industries, LLC 340 West Benson Avenue, Grantsburg, WI 54840 715 463 8300
Business Structure (Defense) (Aerospace) (MRO) (Oil & Gas)
Who We Are Certified Small Business; Registered SAM, JCP, DDTC/ITAR, AS9100C Serving the Department of Defense and DoD Prime Contractors continuously since 1942
A Legacy of Serving DoD Since 1942
What We Do Capabilities CNC Machining (Milling & Turning) Design Engineering CAD Modeling/CAM Programming Assembly & Testing Maintenance, Overhaul & Repair Welding & Metal finishing NDT Facilities (Grantsburg) 50,000 ft 2 Manufacturing 5,000 ft 2 Administrative 5,000 ft 2 Engineering 10,000 ft 2 MRO, Assembly & Test 6,000 ft 2 Northern Pump Robust Quality Control Systems AS9100 Rev. C On-site DCMA QAR Small Business Benefits, Large Business Capabilities
Who We Serve
Activity Overview DESIGN ENGINEERING Phalanx Pump Helicopter GSE PRODUCTS L-3 Trans Pump Northern Pump Mk-6 Ammo Hoist OVERHAUL & REPAIR / ASSEMBLY & TEST Phalanx Pumps Northern Pumps Mk-6 Ammo Hoists Naval Pilot Valves PRECISION MACHINING & FABRICATION Mk-6 Ammo Hoist Components OATK Medium Caliber Weapon System Components Mortar Bipods L-3 Trans Pump Components Spare parts for many Air, Land, and Sea platforms
Design Engineering New product design and product improvement for safety, reliability, maintainability and performance Phalanx Pump, L-3 Pump, UH-60 & CH-47 GSE Sustainment and upgrade of legacy military equipment facing issues with availability, lead time and price M-134 Minigun U.S. Air Force L60 40mm Cannon GAU-8 Breech Bolt
Design Engineering Continued... Engineering Services Include Program Management Concept Development & Requirements Analysis System Engineering & Integration Redesign and Modernization TDP Development and Documentation Solid Modeling Test Development & Evaluation Prototyping
Design for Manufacturability Design Engineering Form, Fit, Function Product Design Documentation Test Requirements Manufacturing Engineering Manufacturability Cost Analysis Process Development Quality Planning One Service Covering Both Integrated Design and Manufacturing Review Prototypes Test Assets Testing Production Readiness Review
MK6 Ammunition Hoist for MK45 Gun OEM supplier for the U.S. Navy since 1987 International Navies since early 1990 s Designated Overhaul Point (DOP) Assigned by NAVSEA/U.S. Navy Complete Assembly, Testing & MRO
Excalibur N5 Ramming Sheath Designed to feed the 5 N5 round through the Mk6 Ammo Hoist Concept development, Prototyping, Assembly & Testing
Phalanx CIWS Coolant Pump Designed by McNally as a replacement for legacy pumps System Improvements Longer life cycle Better performance Complete Assembly, Testing & MRO
L 3 Transmission Pump Up-armored Bradley 800 hp engine Upgraded transmission by L-3 McNally designed Transmission Lubrication Pump Engineered for serviceability Army plans to upgrade to the new drivetrain for BFVs and Paladins
Helicopter GSE Ground Support Equipment Special application tools Maintenance kits Fielded as part of the U.S. Army s Black Hawk Deployment Support Kit Work closely with operators and program management offices UH-60, CH-47, OH-58 Redstone Arsenal
Ground Support Equipment Tools for maintenance UH-60 & CH-47 Blade Clamps A safer and more efficient way to handle main rotor blades Protects the Warfighter, Aircraft, and Blades
Cables & Electrical Assemblies Capabilities Electro-mechanical, circuit card, and cable assembly Low voltage continuity testing Hipot testing J-STD-001 soldering Inferred transmitted & detector
OATK Legacy Components M242, Mark 44, M230, and Bush III
7.62 Weapon Systems 7.62 Bushmaster Chain Gun Designed and developed in conjunction with ATK 95% of system completed by McNally
7.62 Weapon Systems 7.62 M134 Mini-Gun Designed and developed in a fully manufacturable Technical Data Package for this system Manufacture, assemble and test 10 systems for testing at Aberdeen Proving Grounds
Northern Pump Premiere manufacturer of positive displacement custom gear pumps High discharge pressures, accurate flow rates, perform at high temperatures. Oil & Gas/Defense Industries Transport & metering of crude oil & hydrocarbons Refineries, offshore platforms, industrial facilities Design, Manufacture, MRO & Testing Performed at McNally
Recent Capital Investments
- NVX 5100 VMC Travel 41.3 /20.9 /20.1 Spindle 50 Taper/40 hp/15,000 RPM 1100 in/min Rapid, 1100 in/min Cutting DDRT (Direct Drive Rotary Table) High Rigidity- Slideways on all axes
- NHX 5000 HMC Travel 28.7 /28.7 /34.6 Spindle 40 Taper/30 hp/12,000 RPM 2300 in/min Rapid, 2300 in/min Cutting High Rigidity Step X-Axis
VF 6 Super Speed VMC Travel 64 /32 /30 Spindle 30 hp, 15,000 RPM 1200 in/min Rapid, 833 in/min Cutting Full 4 th Axis w/horz. Tombstone
Major Equipment Mills DMG Mori NVX 5100 DMG Mori NHX5000 Mazak HCN6000 Makino A51 (2) Mori-Seki SH-50 (2) Haas HS-1 Haas VF-2 Haas VF-6 Kitamura Mycenter 4xi Mori-Seki SV-500 Haas Super Minimill Hurco Hawk 30 Lathes Mazak 20HP Mazak 350 30NT Mazak 28N Mazak 10N EDM Mitsubishi FX20 Wire EDM Charmilles Robofil 440cc Wire EDM Sodick AM35 Sinker EDM Hansvedt CS-2 Sinker EDM Mill/Turn (2) Mazak Nexus 250 MSY Grinders Okamoto O.D. Grinder Okamoto I.D. Grinder Okamoto Surface Grinder (3)
NEW Fortus 250mc 3D Printer Enhanced design capability Form, Fit and Function tool Programming acceleration Quality inspection benefits
NEW ERP System Advanced Planning and Scheduling (APS) Manufacturing Execution System (MES) Customer Relationship Management (CRM) Quality Management Lean Scheduling Project Management Financials Dashboards