....... Safety Procedures WARIG Dangerous environment. Highly flammable/explosive fuels and high voltage are present. Failure to observe all safety precautions could result in serious injury or death. Observe all safety precautions as outlined in Gasboy manuals. Installation Procedures Install a single EMERGEY control to remove AC power from site dispensing equipment. (The control is an additional safety feature, and not a substitute for EC/FPA0 circuit breaker requirements). Label the EMERGEY switch and instruct owner to keep area clear of obstacles. Connect an insulated grounding conductor from the dispenser power panel to the site grounding electrode (size per EC). Install power breakers to each circuit leading to the dispensing unit and STP. It must be capable of simultaneously disconnecting hot and neutral conductors. ote: In Canada, switching neutral is contrary to the Canadian Electrical Code, reference part, rule -0. Only field wiring connections are shown in the junction boxes. Cap all unused wires. Local and ational Electrical Codes may apply. Install conduit per EC for hazardous locations. Potting is required for conduit that passes through any portion of a hazardous vapor area to ensure vapor barrier integrity. Wires - All wires are AWG (copper stranded) unless otherwise noted. Dispenser ground wire is AWG (copper stranded). Power loading and distance run may require larger wire size. Wire all circuits EC Class, except wiring to speaker (intercom) and call button which must be EC Class. Gasboy two-wire is EC Class and may share the main power conduit. -Wire Communication Wiring: For installations with 'new' wiring, use unshielded twisted pair (UTP) data wires. Wiring Spec: 0- twists per foot, AWG up to 000 foot runs (000 ft. total) or AWG up to 00 foot runs (00 ft. total) unshielded, 00V minimum, stranded annealed copper tinned wire, PVC insulation of type TFF, THH or MTW, UL approved gasoline and oil resistant. Reference C&M Corporation Part # (AWG) or equivalent. See site preparation manual requirements where AWG may be required. Consult manufacturer specifications for wire nuts to determine maximum number of wires that may be used per nut. STP isolation relay boxes are required by EC - to: a. Allow service of one unit safely without removing power from all dispensing equipment. b. Prevent damage to equipment from cross-phasing. Damage caused by cross-phasing is not covered by warranty. (Use local supplier for Isolation Relay Boxes). 9. 0........ 9. 0... Do not provide service loops or leave excess wire in electronics cabinet. Cut all wire lengths to size sufficient to reach termination without stress or excess. Dress all wires neatly along surfaces so as not to obstruct access to terminations and devices. To avoid damage to the CPU PC board, all unused wires must be individually capped. Before applying power, you must verify that the RESET COMPLETE, FAST FLOW, SUBM. STARTER DRIVE wires are not shorted to conduit or chassis. SUBM. STARTER DRIVE line can supply 00 ma AC maximum to control submersible starter relays. This line must not be directly connected to a submersible pump. External submersible relays are required unless the remote dispenser is equipped with the submersible drive relay option. The submersible drive relay option provides a SUBM PUMP DRIVE line (MOT HOT) which can directly drive a submersible pump up to / HP at VAC or -/ HP at 0 VAC. The gauge MOT or FEED and MOT or HOT wires are always present. Verify that the submersible drive relay option is installed prior to wiring. The power supplied to the MOT or FEED must be able to handle the load of the submersible pump. RESET COMPLETE (switch detect) line can supply 0 ma AC maximum for connecting to fuel management system circuitry and in applications where control of a remote slow flow valve (satellite) is required. FAST FLOW line can supply 0 ma AC maximum is provided to allow for control of a satellite along with remote control or monitoring of the fast flow valve found in the pump. If the AUTH (COTROL/PUMP MOT FEED) line is controlled by a fuel management system using solid state relays, a resistor assembly must be installed between the Control Feed line and Feed eutral to prevent false triggering of the authorization input. The resistor assembly is.k OHM, 0 Watt (P/ C0) for /0 VAC domestic and 0K OHM, 0 Watt (P/ C0) for 0 VAC international wiring. When used with an aboveground tank, the valve mounted at the tank MUST OT be connected to the RESET COMPLETE or SUBM STARTER DRIVE lines. If the optional internal relay kit is installed AD the valve's current draw will not exceed Amp, the valve can be connected to the SUBM PUMP DRIVE line. Otherwise, it should be driven from the external submersible starter relay. In all cases, the tank valve must operate at the same voltage as the submersible pump. When multiple dispensers are used to control a common submersible starter relay or pump, and the Atlas unit is controlled (authorized) through the AUTH (Control/Motor Feed) line (as in the case of some fuel management systems), it is important that the lines from the Atlas unit to the submersible equipment be isolated from each other. This can be accomplished by running the submersible control lines through a secondary set of relay contacts in the fuel management system. If a secondary set of contacts is not available, external control relays must be used between the Atlas unit and the submersible starter relay or pump. Another option is to provide a separate submersible starter relay for each hose outlet. In no case can the submersible drive lines from the Atlas unit be tied together. When using remote dispensers and submersible starter relays are always recommended when a submersible pump is used. However, the control circuit is capable of directly driving a submersible pump up to HP at /0 VAC. Any pump over these ratings will require a submersible starter relay. If combining a remote dispenser with a fuel management system, the maximum HP limitation for directly driving a remote dispenser without the use of an additional relay of submersible starter must be the lower of the two components. Internal wiring that is not field terminated may be white in color. Wires labeled with two colors signify that the first color is the color of the wire and the second is that of the stripe. For example, / would indicate a blue wire with a white stripe. DC conduit is used only in Pulse-out units. Electrical Rating Control Valves 0. AMP @0 VAC 0. AMP @ 0 VAC Gasboy recommends the use of one AMP breaker per dispenser Gasboy requires valance lights be placed on a separate AMP breaker. Important ote: Sharing conduit to the dispensers with other non-gasboy devices is contrary to the installation and site preparation manuals and may void warranty. Active STP s The Atlas Dispenser STP STP One-Grade... X Two-Grade... X X Reference Manuals MDE- Atlas Site Preparation Manual MDE- Atlas Installation Manual Used On Atlas Retail and Commercial Dispensers with Mechanical and Electronic Displays. Contents Sheet Description Models Electric Reset Motors. AMP @0 VAC. AMP @ 0 VAC Cover Sheet (Safety, notes and specifications) Atlas Retail Dispenser with Electronic Display Pulse-out Field Wiring Atlas Commercial Dispenser with Electronic Display Field Wiring Atlas Retail Dispenser with Mechanical Display Field Wiring Atlas Commercial Dispenser with Electronic Display Field Wiring Atlas Commercial Dispenser with Electronic Display Field Wiring Lights.0 AMP @ 0 VAC 0/0 Hz. 0. AMP @ 0 VAC 0/0 Hz. KX, KX, KXTW, KXTW, KXTW, KXTW 9KX, 9KX, 9KXTW, 9KXTW, 9KXTW, 9KXTW 9/KX, 9/KX, 9/KXTW, 9/KXTW, 9/KXTW, 9/KXTW 90KX 90KX Electronic and Mechanical Units Sheet of 0/0 FE-G
RETAIL ELECTROIC UIT MODELS: KX, KX, KXTW, KXTW, KXTW, KXTW MAI JUTIO BOX ELECTROICS CABIET MAI TO COSOLE EUTRAL V 0V STP COTROL A DATA A /DATA I DATA OUT -EUTRAL V 0V OTE: Control System Setup. For Money, use Penny and Penny Return and for Volume, use Pulse and Pulse Return. FIELD WIRIG CODUIT PEY RT PEY PULSE RT PULSE PEY RT PEY PULSE RT PULSE T-GX VARIST ASSEMBLY W -GA -GA -GA -GA B -GA -GA -GA -GA -GA -GA -GA -GA B-SIDE VALVES WI SAME AS A-SIDE. PEY RT PEY PULSE RT PULSE PEY RT PEY PULSE RT PULSE -GA -GA -GA DC CODUIT MAI CODUIT M09A00 M00A00 COTROL VALVE A V A- A- B- B- B- A () A (). -GA -GA A-0 -GA A- A- A- -GA -GA -GA -GA -GA -GA A-9 W/-GA A-9 -GA SP- -GA (SPARE) SP- -GA (SPARE) AUTH-A AUTH-B M09A00 M09A00 J0A J0B OTE: Pump handle goes to M09 and Pulser goes to M000. SLOW DOW VALVE A MAI VALVE A GROUD CD MODULE /0 VAC CD MODULE-EUTRAL STP A STP B MAI VALVE B SLOW DOW VALVE B WIRE 9 J0- J0- J0- J0- SPARE SPARE J0 M0A00 P0A/B J0 M0A00 P0A/B J0 DATA I DATA OUT J00 P0 J0 J0 (To Pump Control Board) OTE: J00 connects to P0 or P0 to match incoming AUTH voltage (P0 is for 0 VAC, P0 is for 0 VAC). TO P0A RETAIL PULSE OUT PCA TO P0B RETAIL PULSE OUT PCA -GA -GA BALLAST (V 0V) -GA -GA -GA.. GROUD EMERGEY LOAD CETER /0 VAC SIGLE PHASE 0/0 HZ OTES:. Dual sided unit shown. For single sided unit make side connections and cap side wiring. All. On all 00K models, if Pulse-out mode is not being used, the AUTH lines must remain open. Atlas Retail Dispenser with Electronic Display Pulse-out. Wire ut Wire ut o with blac k stripe with red stripe with y ellow stripe B LU Sheet of 0/0 FE-G
COMMERCIAL ELECTROIC UIT MODELS: 9KX, 9KX, 9KXTW, 9KXTW, 9KXTW, 9KXTW P P PU +V FIELD WIRIG CODUIT ADAPTER MAI JUTIO BOX MAI CODUIT DISPESER SIDE A A EUT - A MICRO SIDE -EUTRAL V 0V SEE OTES 0 AD SEE OTES 0 AD.. MOT FEED MOT FEED AUTH A AUTH B AUTH - A A MOT HOT MOT FEED MOT HOT MOT FEED A A A0 A A B AUTH - B B B EUT - B ELECTROICS PLATFM ASSEMBLY DISPESER SIDE PULSE PULSE RETUR PUMP I/F OUT/SIDE OUT/SIDE PULSE A PULSE B PUL A RETUR PUL B RETUR PULSE A PULSE B PUL A RETUR PUL B RETUR RS- DC FIELD CODUIT DC WIRES T-GX Varistor Assembly G DC CODUIT AIR GAP BARRIER G I/F PUL I/F.. GROUD EMERGEY LOAD CETER /0 VAC SIGLE PHASE 0/0 HZ OTE: Dual sided unit shown. For single sided unit make side connections and cap side wiring. All Atlas Commercial Dispenser with Electronic Display Field Wiring Wire ut Wire ut o with black stripe with red stripe with yellow stripe G Sheet of 0/0 FE-G
MECHAICAL UIT MODELS: 9/KX, 9/KX, 9/KXTW, 9/KXTW, 9/KXTW, 9/KXTW MAI FIELD WIRIG CODUIT DISPESER SIDE CODUIT / / CODUIT CODUIT LIGHT ASSEMBLY MAI JUTIO BOX DISPESER SIDE 9 A WIRE MARKER IS WRAPPED AROUD THE SIDE OE (LEFT SIDE) F TWI HOSE OUTLETS PULSE + V P OWER DC G R OUD GROUD PULSE + V P OWER DC G R OUD GROUD ELECTROIC WIRIG JUTIO BOX 00: 00: COTACT CLOSURE GROUD CO TACT CLOSURE GROUD REED WIRIG / JUTIO BOX / 0: 0: nd F nd HOSE OUTLET (TWI OLY)... GROUD EMERGEY LOAD CETER /0 VAC SIGLE PHASE 0/0 HZ OTE: Dual sided unit shown. For single sided unit make side connections and cap side wiring. All nd F nd HOSE OUTLET (TWI OLY) Atlas Retail Dispenser with Mechanical Display. Wire ut o Br own G ray with black st ripe with red stripe with yellow stripe Electronic / Mechanical Display Sheet of 0/0 FE-G
COMMERCIAL ELECTROIC UIT MODEL: 90KX P P PU +V FIELD WIRIG CODUIT ADAPTER MAI JUTIO BOX MAI CODUIT DISPESER SIDE A A EUT - A MICRO SIDE -EUTRAL V 0V SEE OTES 0 AD. MOT FEED AUTH - A A MOT HOT MOT FEED MOT HOT MOT FEED A A A0 A A B AUTH - B B B EUT - B ELECTROICS PLATFM ASSEMBLY PULSE RETUR PUMP I/F OUT/SIDE OUT/SIDE PULSE A PULSE B PUL A RETUR PUL B RETUR RS- DC FIELD CODUIT T-GX Varistor Assembly DC WIRES G DC CODUIT AIR GAP BARRIER G I/F PUL I/F.. GROUD EMERGEY LOAD CETER /0 VAC SIGLE PHASE 0/0 HZ OTE: Make side connections and cap side wiring. All Atlas Commercial Dispenser with Electronic Display Field Wiring Wire ut Wire ut o with black stripe with red stripe with yellow stripe Sheet of 0/0 FE-G
COMMERCIAL ELECTROIC UIT MODEL: 90KX FIELD WIRIG CODUIT T-GX Varistor Assembly DISPESER SIDE 0. MICRO SIDE SEE OTES 0 AD AUTH A.. MOT FEED MOT FEED -EUTRAL V 0V SEE OTES 0 AD AUTH B 0. DISPESER SIDE. PUMP I/F DC FIELD CODUIT OUT/SIDE * OUT/SIDE RS- PULSE RETUR PULSE A PULSE B PUL A RETUR PUL B RETUR *Single sided units only.. GROUD EMERGEY LOAD CETER /0 VAC SIGLE PHASE 0/0 HZ OTE: Dual sided unit shown. For single sided unit make side connections and cap side wiring. All Atlas Commercial Dispenser with Electronic Display Field Wiring Wire ut Wire ut o with black stripe with red stripe with yellow stripe Sheet of 0/0 FE-G