4L80E (MT1) 4L85E (MN8) 4 SPEED w/o.d.

Similar documents
TH180(MD3) 3L30 TH180C(MD2) w/l/u 4L30E (ML4) 4 SPEED ELECTRONIC UP

4T40E(MN4), 4T45E(MN5) - 4 SPEED TURBO HYDRAMATIC

CHRYSLER TF-8 A727 (36RH, 37RH) A518 (46RH, 46RE) A618 (47RH, 47RE, 48RE)

REBUILDER KITS ILL. DESCRIPTION QTY. YEAR PART NO. REFERENCE NO.

A404 (30TH)/A413 A470/A670 (31TH) CHRYSLER FWD

ALLISON AT540, 543, 545. To Get The Correct Parts, You Must Provide The Assembly Number Found On The Transmisson Name Plate.

NISSAN RE4F02A RL4F02A. 2WD, 4WD FWD w/l/u

TH400(M40) 3L80 TH375 - TH475 3L80HD

ALLISON MT/B 640, 643, 644, 647, 650, 653, 654. To Get The Correct Parts, You Must Provide The Assembly Number Found On The Transmisson Name Plate.

FWD(4spd)F4A41/42, F4A51 (5spd)F5A51 - RWD (4spd)R4A/V4A51 (5spd)R5A/V5A51

NISSAN L3N71B - 3 SPEED E/L4N71B - 4 SPEED MAZDA N4A-EL

4T80E (MH1) ELECTRONIC 4 SPEED FWD

4T65E. FWD 4 Speed. E Final Drive Sun Gear Shaft Final Drive Ring Gear Output Shaft. Side Cover. 2nd Clutch Drum. Support

4L30E (ML4) 4 SPEED ELECTRONIC UP. TH180(MD3) 3L30 TH180C(MD2) w/l/u

4T80E. FWD 4 Speed Primary/Secondary Pump. 2-3 Accum. Valve Body Cover Channel Plate Upper Valve Body.

TH180 / 4L30E. RWD 4 Speed. Stator with Gears. Bell Housing. O.D. Sun Gear. Overdrive Planet. Overdrive Ring Gear. Overrun Clutch.

FORD C3 (3 Speed) A4LD (4 Speed)

TH200/C, TH200-4R (Pictured)

TH200-4R (MW9) Note: Not all items are available for all transmissions

JF506E (JA5A-EL/5F31J/RE5F01A/09A)

Subaru M41 / M41A. FWD 3 Speed 2WD / AWD. C Turbine Shaft Park Pawl. Linkage. Converter Reactor. Pinion. Bell Housing.

5L40E/5L50E. RWD 5 Speed. RWD 5 Speed E 994. COPYRIGHT 2009 DACCO Incorporated. COPYRIGHT 2009 DACCO Incorporated 211* 878* 892* 507 Pump

GENERAL MOTORS 4L60 TH700-R , 4L60E 1992-On 4L65E 2001-On, 4L70E 06-On

Subaru EC8 / 4EAT ( )

ALLISON AT540, 543, 545

All w/various engines, inc. 2.2L, 2.5L, 2.6L, 3.0L, 3.6L. ill. DESCRIPTION QTY. YEAR PART NO. REFERENCE NO. DELUXE KITS (SUPER KITS) (1)

4L40E 4 SPEED, 5L40E 5 SPEED (M82), 5L50E (M22) - ELECTRONIC - RWD

6F50 / 6F55 / 6T70 / 6T75

5R110W (TorqShift)

2008 Transtar Industries, Inc. No part of this work, including but not limited to the Part Numbers, may be reproduced or transmitted in any form or

A404 / A413 / A470 / A670

Transtar Part Numbering

FORD AX4N (4F50N) Note: Not all items are available for all transmissions

ZF5HP19/ZF5HP19FL/ZF5HP19FLA

CD4E (FORD)/LA4A-EL (MAZDA)

ZF4HP22/ZF4HP24. RWD 4 Speed. RWD 4 Speed. A Input Shaft 507 Pump. COPYRIGHT 2009 DACCO Incorporated. COPYRIGHT 2009 DACCO Incorporated 210*

45RFE, 68RFE. IChryslerI


Volkswagen 095/096/01M, 097/01N, 098/01P

125, 125C, 3T40 I IGM C

COMPONENT LOCATOR > DISASSEMBLED VIEWS

A604 (40TE, 41TE / TES, 41AE)

INISSANI. Pump. 778 O.Dr. Sun Gear / Band Drum. Body. Pump. Stator. Parts B. Forward Sun Gear Rear Sun Gear

4T60E(M13), 4T65E(MN3, M15, MN7 H.D., M76) ELECTRONIC 4 SPEED - FWD

AWTF80SC / 81SC (AF21/AF40-6)

6L45 / 6L50 / 6L80 / 6L90

4R44E(2.3, 3.0L), 5R44E (2.3, 3.0L) 4R55E(4.0L), 5R55E(4.0L)

2001 Chevrolet Corvette AUTOMATIC TRANSMISSIONS Hydra-Matic 4L60-E - Overhaul

AW55-50SN / AF23/33-5 / RE5-F22A

F4A41 / 42 / 51 / A / B / F5A51/A

ZF6HP26/A, 6R60/6R80(FORD), 09E(VW/AUDI) ZF6HP26/A, 6R60/6R80(FORD), 09E(VW/AUDI) RWD 6 Speed. RWD 6 Speed. B O.Dr. Clutch Hub

Toyota U140 / U240. FWD 4 Speed. D B-1 Accumulator. Pinion. Differential 120. Bell Housing. Forward Drum. Pump Body Stator. Case

TRANSMISSION BUILD-IT KITS

AX4S-HO OVERDRIVE FORD AX4S (AXOD-E) AXOD / AX4N (4F50N) Overdrive Band. Overdrive Drum. Driven Sprocket Support. Forward Clutch.

ICHRYSLER & JEEPI B Stator Pump Body. Kickdown Band. Direct Drum


RE4-F04A/B (4F20E), JF403E, LJ4A-EL

INDEX AUTOMATIC TRANSMISSION SERVICE GROUP SW 107TH AVENUE MIAMI, FLORIDA (305) Copyright ATSG 2004

Nissan RL/RE4-F03A/V, RE4-F03B

Trans Type. Trans. Vehicle Model

GM 4L80-E, 4L85-E SURE CURE KIT

4-5 Clutch Driven Transfer Gear * 962AA C nd Coast Clutch 2nd Clutch Filter

GM 4L80-E, 4L85-E SURE CURE KIT

DISASSEMBLY AND ASSEMBLY

TRANSMISSION BUILD-IT KITS

Ford 6R60/75/80 (ZF6HP26)

2000 Jeep Truck Cherokee 4WD L6-4.0L VIN S

DISASSEMBLY. Transmission. All vehicles

TRANSMISSION PARTS Instructions. Solenoid Regulator Valve Retainer Shim. Main Pressure Regulator Valve

PCS 4LHD/4LHDX PARTS AND ACCESSORIES

HIGH PERFORMANCE TRANSMISSION PARTS Instructions. Line Pressure Booster Kit. TCC Control Plunger Valve Kit. Line Pressure Modulator Plunger Valve Kit

HIGH PERFORMANCE TRANSMISSION PARTS Instructions. Line Pressure Booster Kit. TCC Control Plunger Valve Kit. Line Pressure Modulator Plunger Valve Kit

AODE ( 96 & LATER) SC-AODE-1. Transmission Reconditioning Kit FULL COMPATIBILITY IMPORTANT VALVE BODY PARTS REASSEMBLY PARTS

TH325. FWD 3 Speed. FWD 3 Speed. COPYRIGHT 2009 DACCO Incorporated. COPYRIGHT 2009 DACCO Incorporated. 373 Conv. Reactor

2003 E-Series Workshop Manual

4 L E. Part No. SC-4L80E. Transmission Reconditioning Kit FULL COMPAT I B I L I T Y PUMP PA RT S VA LVE BODY PA RT S R E A S S E M B LY PA RT S

4T65E 1997-Up. Power Flow Chart

TF-60SN, Audi/VW 09G, 09K, 09M, BMW Mini 6 Speed FWD & AWD

Hyundai A4AF1/2/3 & A4BF1/2/3

TH400 (3L80), 375, 3L80-HD(475) RWD 3 SPEED Toll Free: Click here to visit our website Page 1

MARINE FRICTION MATERIAL & TRANSMISSION PARTS. PLEASURE WORK BOATS FISHING PLEASURE WORK BOATS FISHING PLEASURE WORK BOATS FISHING

U140/U240/U241. FWD 4 Speed. FWD 4 Speed. COPYRIGHT 2009 DACCO Incorporated. COPYRIGHT 2009 DACCO Incorporated * 103

Transaxle. 1. Mount the transaxle to Bench Mounted Holding Fixture T57L-500-B.

ZF5HP30. RWD 5 Speed. E O.Dr. Planet. Fahrzeugtechnik Hetzel / Telefon: / P&R Kits 210* 212.

1 of 25 9/12/2013 9:07 PM

RE5R05A. RWD 5 Speed. RWD 5 Speed. 826 COPYRIGHT 2009 DACCO Incorporated COPYRIGHT 2009 DACCO Incorporated 827. Pump. 778 O.Dr. Sun Gear / Band Drum

TH700-R4/4L60E/4L65E. RWD 4 Speed. RWD 4 Speed. C Rear Sun Gear. C Front Sun. D B Case COPYRIGHT 2009 DACCO Incorporated

46RE, 46RH, 47RE, 47RH ZIP KIT

Assembly. NOTE: Before beginning assembly, perform/inspect the following:

AUTOMATIC TRANSMISSIONS. General Motors Corp. Hydra-Matic 4L60-E Overhaul

2002 F-Super Duty /Excursion Workshop Manual

DISASSEMBLY TRANSAXLE DISASSEMBLY AND ASSEMBLY. Part 1 Of 3

2009 marks the 20-year anniversary

Contents. Index. Content

ZF 3HP22, 4HP22H, EH & A 3 & 4 SPEED FWD, RWD & 4WD (Hydraulic & Electronic Control) A C. Revision 04/2018

In the last issue of GEARS we went

A 1 SERVICE SPECIFICATIONS

MARINE FRICTION MATERIAL & TRANSMISSION PARTS. PLEASURE WORK BOATS FISHING PLEASURE WORK BOATS FISHING PLEASURE WORK BOATS FISHING

TRANSMISSION PARTS BOOK

2013 NATEF Task Area A-2 Automatic Transmission7-2013

Transcription:

4L80E (MT1) 4 SPEED w/o.d. 90

4 SPEED w/o.d. 4L80E (MT1) ;;;; ;;;;;; ;;;;; ;; Chevrolet & GMC Trucks & Vans, G10, G30, Astro, Safari, Blazer, GMC Yukon, Suburban, C & K Pickups, Isuzu NPR Pickup 91-99, Jaguar XJS, XJ12 17 Bolt Pan Rear Wheel Drive REBUILDER KITS DELUXE MASTER LESS STEELS OVERHAUL GASKET & DESCRIPTION QTY. YEAR KIT O/H KIT KIT KIT SEAL KIT To order Kits with all Borg Warner frictions, use a KB prefix instead of the traditional K prefix. Rebuilder Kits (1) 1 91-96 K3400E-R K3400E K3400E-LS F34900E F34900E-1 Rebuilder Kits (2) 1 97-Up K3400F-R K3400F K3400F-LS K34900F (1) Must purchase Jaguar pan gasket, part no. 13955JR, separately. (2) 97-Up Master Overhaul Kit and Less Steels Kit contain bonded forward/direct pistons and turbulator steels. 4L80E/4L85E VALVE BODY KITS TRANSGO N.I. Shift Kit - Prevents Line Pressure/Shift Problems... 1 91-Up K34908E SK 4L80E N.I. Reprogramming Shift Kit - High Performance, Heavy Duty... 1 91-Up 4L80E-HD2 4L80E-HD2 N.I. Shift Kit - w/sealing Rings & Shims... 1 91-Up 4L80E-HTRK 4L80E-HTRK N.I. Shift Kit - Racing - Manual Shift Only... 1 91-Up 4L80E-3 4L80E-3 N.I. Conversion Kit - Valve Body Electronic to Modulator... 1 91-Up 48-MOD 48-MOD N.I. Valve Kit Actuator Limit... 1 91-Up K34908AV 48-ACT-TL 177F Replacement Valve Body Separator Plate... 1 91-UP 34961 48-PLT-01 SUPERIOR N.I. Shift Correction Package - Includes Complete Boost Valve & P.R. Train... 1 91-Up 34C03 K4L80E MISCELLANEOUS GASKETS & SEALS/PAN GASKETS 1F Gasket - Oil Pan: - Reinforced Plastic/Rubber - Exc. Jaguar... 1 91-Up 13955R 8677743 - Fibre - Exc. Jaguar... 1 91-Up 13955F 8677743 - Korcork - Exc. Jaguar... 1 91-Up 13955S 8677743 - Reinforced Plastic - Jaguar... 1 93-Up 13955JR JML10975 - Fibre - Jaguar... 1 93-Up 13955JF JML10975 2A Gasket - Pump Cover... 1 91-Up 13898 8677782 3A Seal - Pump Body To Case - Polyacrylate - Pink... 1 91-Up 13794 24210605 N.I. O - Ring - Pump Bolt... 7 91-Up 13268C 8655281 5F Seal - Lathe Cut - Extension Housing/Case... 1 91-Up 13271A 8681168 6F Gasket - Spacer To Valve Body... 1 91-Up 13823A 24204268 7F Gasket - Spacer To Case... 1 91-Up 13824A 24204253 8F Seal - Filter Neck - Steel Encased... 1 91-Up 13987 8656613 N.I. Gasket - Accumulator Body... 1 91-Up 13822 8661829 10F Gasket - Rear Servo Cover... 1 91-Up 3916AL 8675728 N.I. Sleeve - Oil Filler Tube... 1 91-Up 13925 1259475 N.I. O-Ring - Turbine Shaft... 1 91-Up 13223 8661760 CLUTCH PLATES Order Frictions with B prefix for Borg Warner brand, R prefix for Raybestos brand. 20B Friction - Overrun... 3 91-Up 34604 8661571 22A Friction - 4th Clutch... 4 91-Up 34504 8682802 24C Friction - Forward & Direct: - Smooth... 10 91-Up 34304 8655619 - Radial Groove... 10 91-Up 34304A 8623483 - Graphite - Hi-Energy... 10 96-Up 34304H 24202646 - Forward - Heavy Duty - Waffle... AR 91-Up 34304W 91

4L80E (MT1) 4 SPEED w/o.d. 92 CLUTCH PLATES (Cont.) Order Frictions with B prefix for Borg Warner brand, R prefix for Raybestos brand. 28D Friction - Intermediate: - Smooth - Flat -.080... 4 91-Up 34404D 8675521 - Smooth - Flat -.071 - Hi-Energy... 4 96-Up 34404H 24242966 - Heavy Duty - Waffle... 4 91-Up 34404W N.L. 21B Steel - Overrun - Flat... 3 91-Up 34605 8661569 21B Steel - Overrun - Flat - w/7 Holes - (Turbulator)... 3 97-Up 34605B N.L. 23A Steel - 4th Clutch... 4 91-Up 34505 8661579 23A Steel - 4th Clutch - w/4 Holes - (Turbulator)... 4 97-Up 34505B 24204283 25C Steel - Direct/Forward - Flat -.090... 5 91-Up 34305C 8625197 27C/D Steel - Direct/Forward - Cushion - Dished -.054... 1 91-96 34305D 8680816 27C/D Steel - Direct/Forward - Cushion - Waved - 12T - 7.4L... 1 97-Up 34305E 24205559 27C/D Steel - Direct/Forward - Cushion - Waved - 6T - 5.7L/6.5L... 1 97-Up 34305F 24205560 29D Steel - Intermediate -.070 Thick... 4 91-Up 34405A 8675522 N.I. Cushion Plate - Waved - Intermediate... 1 97-Up D34420B 24204497 PRESSURE PLATES 35B Overrun Clutch... 1 91-Up D34715 8681449 36A 4th Clutch... 1 91-98 D34715A 8661582 36A 4th Clutch... 1 99-Up D34715D 24205818 37C Direct Clutch... 1 91-Up D34715B 8675557 38D Intermediate Clutch - w/ lip... 1 91-99 D34715C 8675519 38D Intermediate Clutch - w/o lip... 1 99-Up D34715F 24205827 FILTERS/FILTER KITS Order Filter Kits with FK prefix for Cork & Neoprene, FFK prefix for Fibre. N.I. Filter Kit - Oil - Exc. Jaguar... 1 91-96 FK34661F N.L. N.I. Filter Kit - Oil - Deep Pan... 1 97-Up FK34661G N.L. 45F Filter - Oil... 1 91-96 34661F 8684221 45F Filter - Oil - Deep Pan... 1 97-Up 34661G 24204277 46F Screen - Shift Solenoid Feed (Under Valve Body Plug)... 1 91-Up 34713A 8661709 47F Screen - Force Motor Feed... 1 91-Up 34713B 8661715 N.I. Screen - Case TCC Solenoid... 1 91-Up 34713C 8661834 BRAKE BANDS Order NEW Brake Bands with B prefix for Borg Warner brand, R prefix for Raybestos brand. 50D Front Band - 1" Wide (use servo pin length 2.530)... 1 91-Up 34325 24202631 50D Front Band - 1-1/4" Wide (use servo pin length 2.730)... 1 91-Up 34325B 24210080 50D Front Band - High Performance... 1 91-Up 34325X 24202631 51E Rear Band - Double Wrap - Heavy Lugs... 1 91-Up 34510 24202229 51E Rear Band - Double Wrap - Relined... 1 91-Up 34510-RL 24202229 METAL CLAD SEALS 54A Front Pump - Flanged - Vamac... 1 91-Up 38151E 24209839 55F Extension Housing Seal - Boot Type... 1 91-Up 34743F 8677463 57F Extension Housing Seal - Bearing Type... 1 91-Up 34743E 8675731 59F Case Seal... 1 91-Up 34745 8675517 N.I. Manual Lever Shift Shaft Seal... 1 91-Up 38511 8623056 N.I. Center Support (Cooler Fitting)... 1 97-Up 34746 24203511 BUSHINGS N.I. Bushing Kit (34001C and 34003B Not Included)... 1 91-96 K34903E N.L. N.I. Bushing Kit... 1 97-Up K34903F N.L. 60A Pump Body - Front - Bronze - Narrow (.575)... 1 91-96 34001 8682195 60A Pump Body - Front - Bronze - Wide (.715)... 1 97-Up 34001C 24205783 61A Stator - Front... 1 91-Up 34002A 8683008 Stator - Front - Sonnax... 1 91-Up 34002S 8683008 62A Stator - Rear... 1 91-Up 34002B 8661614

4 SPEED w/o.d. 4L80E (MT1) BUSHINGS (Cont.) 63B Overdrive Direct Drum - Front... 1 91-Up 34007 8661604 64B Overdrive Direct Drum - Rear... 1 91-Up 34002 8623944 65C Forward Drum... 1 91-Up 34009 8661284 66E Center Support... 1 91-96 34003A 8655622 66E Center Support... 1 97-Up 34003B N.L. 67A Sun Gear Shaft - w/o Groove... 2 91-96 34002 8623944 67A Sun Gear Shaft - w/groove... 1 97-Up 34002C N.L. 68E Planetary Carrier - Reaction... 1 91-Up 34008 8623192 69F Output Shaft - Narrow... 1 91-Up 34004A 8624988 70F Case Bushing... 1 91-Up 34006A 8677221 70F Case Bushing - Solid Bronze - w/lip... 1 91-Up 34006X 8677221 71F Extension Housing... 1 91-Up 34005C 8661368 SEALING RINGS/RING KITS Order Sealing Rings with T suffix for Teflon. N.I. Ring Kit - Complete... 1 91-96 K34901E N.L. N.I. Ring Kit - Complete (Contains Vespel)... 1 97-Up K34901F N.L. 76A Front Pump Cover - Teflon... 2 91-Up 34406AT 8661789 76A Front Pump Cover - Vespel (PEAK)... 2 97-Up 34406BT 24205833 77E Center Support - Solid - Teflon... 4 91-Up 34407 8675729 77E Center Support - Vespel (PEAK)... 4 97-Up 34407BT 24205722 78F Front (Intermediate) Servo Piston... 1 91-Up 34310 8626423 79F Accumulator Piston - Inner - Available Teflon Only (3)... 1 91-Up 34710AT 8623430 80F Accumulator Piston - Outer - Metal (3)... 1 91-Up 34712A 8627153 80F Accumulator Piston - Outer - Teflon (3)... 1 91-Up 34712T 8627153 81B Turbine Shaft To Stator Housing... 2 91-Up 34408 8661894 82B Turbine Shaft To Forward Housing... 2 91-Up 34409 8661893 (3) Limited coverage, most use rubber seal. 4L80E/4L85E THRUST WASHERS/NEEDLE BEARINGS N.I. Washer Kit... 1 91-Up K34907E N.L. N.I. Washer Kit - Selectives... 1 91-Up K34907G N.L. N.I. Washer Kit - Overdrive Planet... 1 91-Up K34442 N.L. 85A Front Pump Selectives: -.059 Blue... AR 91-Up 34208G 8677571 -.075 Red... AR 91-Up 34208H 8677572 -.091 Brown... AR 91-Up 34208J 8677573 -.107 Green... AR 91-Up 34208K 8677574 -.123 Black... AR 91-Up 34208L 8677575 86E Front Internal Gear/Reaction Carrier - 4 Tangs... 1 91-Up 34501A 8626372 87F Output Shaft To Case: - Front - 4 Tangs... 1 91-Up 34501A 8626372 88F Output Shaft To Case - Rear - 3 Tangs: -.074-.078... AR 91-Up 34601 8625401 -.082-.086... AR 91-Up 34601A 8625402 -.090-.094... AR 91-Up 34601B 8625403 -.098-.102... AR 91-Up 34601C 8625404 -.106-.110... AR 91-Up 34601D 8625405 -.114-.118... AR 91-Up 34601E 8625406 88F Output Shaft To Case - Rear - Bent Tangs -.090 (To Salvage Case)... AR 91-Up 34601T N.L. 89E Center Support To Reaction Drum... 1 91-Up 34401 8624783 90C Forward Clutch Hub To Clutch Housing... 1 91-Up 34339 8624196 91C Forward Clutch Hub To Direct Clutch Housing -.062... 1 91-Up 34301 8624781 Forward Clutch Hub To Direct Clutch Housing -.078... 1 91-Up 34301C N.L. Forward Clutch Hub To Direct Clutch Housing -.094... 1 91-Up 34301D N.L. N.I. Sun Gear Bearing To Ring Gear... 1 98-Up 34403 24211821 93

4L80E (MT1) 4 SPEED w/o.d. THRUST WASHERS/NEEDLE BEARINGS (Cont.) BEARINGS N.I. Bearing Kit - 32404 Bearing Not Included... 1 91-Up K34907B N.L. 92C Carrier/Forward Clutch... 1 91-Up 32404 8628202 93F Rear Internal Gear - 3 Piece... 1 91-Up 34922 8623922 94E Center Support To Sun Gear - 3 Piece... 1 91-Up 34920 8623920 95F Sun Gear To Rear Internal Gear - 3 Piece... 1 91-Up 34921 24208848 96B Overdrive Planet (Captured)... 1 91-Up 66503 N.L. SHIMS N.I. Gear - Rear Ring -.010... AR 91-Up 34412 N.L. HARD PARTS Hard Parts may only require the base number for OEM/Aftermarket New. A "N" suffix may also be required. Use a "D" prefix for Delco, or a "-R" suffix for remaufactured. Exceptions are listed individually. NOTE: A separate column is provided to indicate a primary or specific brand/type. ILL. DESCRIPTION BRAND QTY. YEAR PART NO. REF NO. 115A Pump Complete... R 1 91-96 34300 N.L. 115A Pump Complete... R 1 97-Up 34300A N.L. 116A Pump Body - w/gears... R 1 91-96 34210 8680908 116A Pump Body - w/gears... R 1 97-Up 34210A 24211287 116A Pump Body - w/gears... 1 91-Up K34210 24211287 117A Front Pump Cover... 1 91-96 34200E 24205398 117A Front Pump Cover... 1 97-Up 34200F 24204303 118A 4th Clutch Housing - (Reman only has Piston & Spring)... 1 91-98 34965 24200789 118A 4th Clutch Housing - (Reman only has Piston & Spring)... 1 99-Up 34965A 24215124 120B Input Shaft - 1st Design (Partial Oil Hole)... R 1 91-92 34931 8683900 120B Input Shaft - 2nd Design (Through Oil Hole)... 1 93-Up 34931A 24200128 121B Overrun Clutch Housing -.310 roller design... 1 91-02 34935 8680918 121B Overrun Clutch Housing -.195 roller design... 1 02-Up 34935A N.L. 121B Overrun Clutch Housing Package (3)... 1 91-Up K34935 24222160 122B Overrun Clutch Piston - Bonded Rubber... 1 91-Up 34915 8661567 126B Roller: Overdrive Clutch - Plastic Cage - Roller O.D..310... 1 91-02 34925 7471001 126B Roller: Overdrive Clutch - Plastic Cage - Roller O.D..195... 1 02-Up 34925A 12431003 127A Pump Gear Set... 1 91-Up K34201 N.L. 128B Overdrive Planet - 1st Design (2 Notches At Spline) -.310 roller design... R 1 91-92 34930 N.L. Overdrive Planet - 2nd Design (4 Notches At Spline) -.310 roller design... 1 93-02 34930A N.L. Overdrive Planet - 3rd Design -.195 roller design... 1 02-Up 34930B 24215530 Overdrive Planet/Shaft Package - 1st Design -.310 roller design... R 1 91-02 K34930 N.L. Overdrive Planet/Shaft Package - 2nd Design -.310 roller design... 1 91-02 K34930A 24200130 Overdrive Planet/Shaft Package - 3rd Design -.195 roller design... 1 02-Up K34930B N.L. 129C Forward Drum (Reman only has Piston & Spring)... 1 91-96 34945 8680917 129C Forward Drum (Bonded Piston Type)... 1 97-Up 34945A N.L. 135C Forward Hub... 1 91-Up 34946 8661611 136C Direct Hub... 1 91-Up 34947 8661837 142D Direct Piston (Aluminum)... D 1 91-96 34916 8675511 142D Direct Piston (Bonded Rubber)... 1 97-Up 34916R 24204961 144C Forward Piston (Bonded Rubber)... 1 97-Up 34917R 24204957 N.I. Forward Piston - Center Sleeve (Bonded Rubber w/.086 Orifice)... 1 97-Up 34918R 24207501 146D Direct Clutch Housing - w/inner Race (Reman only has Piston & Spring)... 1 91-Up 34950 24209311 148D Sprag - Intermediate Clutch: - 16 Element... 1 91-Up 34418 8623116-34 Element- Heavy Duty... 1 91-Up 34418X 8633173-34 Element - Heavy Duty - w/outer Race (.790 Wide Outer Race)... 1 91-Up K34418X 8633173 (3) Package contains new design overdrive drum. OD planet, OD roller, piston return spring & snap ring. Individual parts not interchangeable with earlier parts. 94

4 SPEED w/o.d. 4L80E (MT1) ILL. DESCRIPTION BRAND QTY. YEAR PART NO. REF NO. HARD PARTS (Cont.) 150D Intermediate Race - Outer (.790 Wide)... R 1 91-Up 34951A N.L. 155E Center Support (Reman only has Piston & Spring)... 1 91-96 34846A 8680914 155E Center Support (Reman only has Piston & Spring)... 1 97-98 34846B 24208849 155E Center Support (w/ Rear Bearing Recess) (Reman only has Piston & Spring)... 1 99-Up 34846C 24217454 159E Roller - Low Clutch - 1st Design... 1 91-Up 34402A 8623842 159E Roller - Low Clutch - 2nd Design - w/extended Tabs (Late Design Planet)... 1 91-Up 34402B 7471009 160E Sun Gear Shaft... 1 91-96 34970 8661708 160E Sun Gear Shaft - w/o ring gear front.040 spacer (4.410 Journal to Journal)... 1 97-98 34970A 24207247 160E Sun Gear Shaft - w/ ring gear front.040 spacer (4.375 Journal to Journal)... 1 99-Up 34970B 24207264 161E Sun Gear - Helical Cut... 1 91-96 34971 8626807 161E Sun Gear - Straight Cut... 1 91-96 34971A 8627130 161E Sun Gear - Helical Cut - w/ deep grooves... 1 97-Up 34971B 24209475 162E Reaction Carrier - 4 gear - Helical Cut... R 1 91-01 34972 24212051 162E Reaction Carrier - 4 gear - Straight Cut... R 1 91-01 34972A 8681946 162E Reaction Carrier - 5 gear - Helical Cut... R 1 02-Up 34972B 24215026 163E Output Carrier Silencer Ring - Plastic -.175 Thick... 1 91-Up 34999 8626112 Output Carrier Silencer Ring - Plastic -.170 Thick... 1 91-Up 34999A 8627199 164E Output Carrier Reluctor... 1 91-Up 34999S 168E Output Carrier - 4 gear - Helical Cut... 1 91-01 34973 24212052 168E Output Carrier - 4 gear - Straight Cut... 1 91-01 34973A 8675612 168E Output Carrier - 5 gear - Helical Cut... 1 02-Up 34973B 24214966 169F Internal Gear - w/shaft - Helical Cut - w/ Hollow Shaft... R 1 91-96 34974 8661892 169F Internal Gear - w/shaft - Straight Cut - w/ Hollow Shaft... R 1 91-96 34974A 8675532 169F Internal Gear - w/shaft - Helical Cut - w/ Solid Shaft... R 1 97-Up 34974B N.L. N.I. Planet Package - w/sun, Front/Rear Planets & Ring - Helical Cut... R 1 91-96 K34970 N.L. N.I. Planet Package - w/sun, Front/Rear Planets & Ring - Straight Cut... R 1 91-96 K34970A N.L. N.I. Planet Package - w/sun, Front/Rear Planets & Ring - Helical Cut... R 1 97-98 K34970B N.L. N.I. Planet Package - w/sun, Front/Rear Planets & Ring - Helical Cut... R 1 99-Up K34970C N.L. N.I. Planet Package - w/sun, Front/Rear Planets & Ring - Helical Cut - 5 Gear... R 1 99-Up K34970E N.L. 170F Output Shaft - 7-3/8" - Short Spline - w/ O-Ring... 1 91-96 34980 8661595 170F Output Shaft - 7-5/8" - Long Spline - w/o O-Ring... 1 91-96 34980A 8661596 170F Output Shaft - 8-1/2" - Short Spline - w/ O-Ring... 1 91-96 34980B 8661597 170F Output Shaft - 4-3/8" - Short Spline - w/o O-Ring... 1 91-96 34980C 8661598 170F Output Shaft (LHD)... 1 91-96 34980D 8661634 171F Extension Housing Slip Yoke Bearing... 2 91-Up 34976 8670754 172F Case - Early Worm Track... R 1 91 C4L80 N.L. 172F Case - Late Worm Track... R 1 92-96 C4L82 N.L. 172F Case - Late Worm Track - Rear Cooler Fitting Design... R 1 97-99 C4L87 N.L. 174F Extension Housing - 2WD... R 1 91-Up 34989 8677464 174F Extension Housing - 4WD... R 1 91-Up 34989A 8680912 174F Extension Housing - Motor Home... R 1 91-Up 34989B 8680913 176F Valve Body - w/plate... R 1 91 34990 N.L. 176F Valve Body - w/plate... R 1 92-96 34990A N.L. 176F Valve Body - w/plate - Rear Cooler Fitting Design... R 1 97-Up 34990C N.L. 178F Rear Servo/Accumulator Piston - 2nd Design - w/d Seals - Large Pin... R 1 91-Up K34956 8680929 178F Rear Servo/Accumulator Piston - 2nd Design - w/d Seals - Small Pin... R 1 96-Up K34956A N.L. 179F Piston - 1-2 Accumulator & Seal Package (4)... 1 91-Up K34955 24205250 180F Accumulator Housing - w/pistons - Torque Damper Design... R 1 91-93 34992 8689993 180F Accumulator Housing - w/pistons - Non Torque Damper Design... R 1 94-Up 34992A 8684220 188F Pin - Rear Servo - Selective - 3.47" Long - Large Diameter... D 1 91-Up 34708 8627195 188F Pin - Rear Servo - Selective - 3.47" Long - Small Diameter... D 1 96-Up 34708G 24202583 195F Piston - Front Servo w/pin (short 2.530)... D 1 91-Up K34986 24200418 195F Piston - Front Servo w/pin (long 2.730)... D 1 91-Up K34986A 24223081 195F Piston/Sleeve - Front Servo - Package... 1 91-Up K34986S N.L. (4) Eliminates the possibility of 1-2 shift shutter. 4L80E/4L85E 95

4L80E (MT1) 4 SPEED w/o.d. ILL. DESCRIPTION BRAND QTY. YEAR PART NO. REF NO. 190F 191F HARD PARTS (Cont.) N.I. Vent - Pump - Internal... D 1 91-Up 34141 24200357 N.I. Vent Tube - Plastic... D 1 91-Up 61141 N.L. N.I. Shaft - Manual Lever w/nut... 1 91-Up 34911S N.L. VALVE BODY AND PUMP COMPONENTS 177F Replacement Valve Body Separator Plate... 1 91-Up 34961 48-PLT-01 184A Pressure Regulator Boost Valve -.855... 1 91-E95 D34966 8680549 184A Pressure Regulator Boost Valve -.830... 1 L95-Up D34966A 24202644 185A Pressure Regulator Valve Kit... 1 91-Up DK34967 8682998 186A Pressure Regulator Boost Valve Sleeve -.855 dia.... 1 91-E95 D34968 8682856 186A Pressure Regulator Boost Valve Sleeve -.830 dia.... 1 L95-Up D34968A 24202645 N.I. Boost Valve w/sleeve... 1 91-Up K34968 N.L. N.I. Piston - 3rd Accumulator... 1 91-Up D34985 8683088 N.I. Piston - 4th Accumulator - w/pin... 1 91-Up DK34987 24206749 N.I. Solenoid Clip - Variable Force Motor - Bosch Design... 1 91-93 D34152 8682035 N.I. Solenoid Clip - Variable Force Motor - Holley Design... 1 91-Up D34152A 8684217 N.I. Valve - TCC Regulator - w/spring... 1 91-Up K34969 N.L. N.I. Valve Kit - Actuator Limit (Transgo )... 1 91-Up K34908AV 48-ACT-TL N.I. Valve Kit - Actuator Limit (Transgo ) - Refill... 1 91-Up K34908V N.I. Valve Kit - Actuator Feed Limit (Use Reamer - T-9141)... 1 91-Up K34908SV N.L. N.L. Spring: 1-2 Shift Valve... 1 91-Up 34944 N.L. ELECTRICAL PRODUCTS Solenoid Assembly: - 1-2 Shift - Black... 1 91-Up 5A-149 10478147-1-2/2-3 Shift - Teckpak... 1 91-Up 5T-149 N.L. - 1-2/2-3 Shift - Rostra... 1 91-Up 5R-149 N.L. - 2-3 Shift - Gray... 1 91-Up 5A-150 10478148 Solenoid: - PWM - TCC... 1 91-Up 5D-151 24210864 - PWM - TCC... 1 91-Up 5A-151 24210864 - PWM - TCC - Teckpak... 1 91-Up 5T-151 24210864 - PWM - TCC - Rostra... 1 91-Up 5R-151 24210864 N.I. Solenoid - Master Kit... 1 91-Up 31T-4L80 N.L. N.I. Manifold Pressure Switch... 1 91-Up 15D-135 24222077 N.I. Park/Neutral Switch - Manual Lever - Some Models - 7 Pin/4 Pin (2 Connector)... 1 95-03 15D-327 24229422 N.I. Park/Neutral Switch - Manual Lever - 11 Pin (1 Connector)... 1 04-Up 15D-327A 24221125 192F Temperature Sensor - Valve Body - Can Update To 35D-100... 1 91-92 20D-100 8661818 N.I. Input/Output Speed Sensor (Output Sensor 94-Up 4WD NLA)... 1 91-Up 20A-101 24203876 N.I. Input/Output Speed Sensor (Output Sensor 94-Up 4WD NLA)... 1 91-Up 20D-101 24203876 193F Solenoid - Variable Force Motor: - Bosch Design - Silver (Use w/clip D34152)... 1 91-93 5D-152 8677314 - Holley Design - Black (Use w/clip D34152A)... 1 91-03 5D-152A 24220158 - Teckpak... 1 91-03 5T-152 24220158 - Holley Design - w/ White Molded Connector... 1 04-Up 5D-152C 24225320 - Valve Repair... 1 93-Up 5A-152K N.L. N.I. Wiring Harness: - w/temperature Control - Internal/External... 1 91-03 35D-100 24200161 - w/temperature Control - Internal/External - Rostra... 1 91-03 35R-100 24200161 - w/temperature Control - Internal Only - Rostra... 1 94-03 35R-103 24222798 - w/temperature Control - Internal Only... 1 04-Up 35D-103B 24224906 - External - Rostra... 1 94-Up 35R-104 N.L. N.I. Module - Interceptor... 1 94-Up 30A-344 N.L. 96

4 SPEED w/o.d. 4L80E (MT1) MISCELLANEOUS PRODUCTS N.I. Bolt - Center Support... 1 91-Up 96-328 8661762 N.I. Bolt - 4th Housing... 1 91-Up 96-328B 8686124 N.I. Case Fitting - Push In... 2 97-Up 96-460 24205102 N.I. Cooler Line Case Fitting - Rear... 1 97-Up 96-480 24207013 N.I. Oil Pump Assembly Teflon Seal Installer And Resizer Kit... 1 - T-2903 N.L. N.I. Center Support Teflon Seal Installer And Resizer Kit... 1 - T-2904 N.L. N.I. Intermediate Clutch Pack Alignment Tool... 1 - T-2905 N.L. N.I. Direct Clutch Outer Lip Seal Protector... 1 - T-2924 N.L. N.I. Fourth Clutch Piston/Housing Lip Seal Protector... 1 - T-2926 N.L. N.I. Forward Clutch Lip Seal Protector... 1 - T-2928 N.L. N.I. Forward & Direct Inner Lip Seal Protector... 1 - T-2930 N.L. N.I. Pump Alignment Band... 1 - T-2962 N.L. N.I. Turbine Shaft Teflon Seal Installer And Resizer Kit... 1 - T-2974 N.L. N.I. Rear Bushing Case Boring Tool... 1 - T-2995 N.L. N.I. Sleeve - Rear Case Replacement... 1 - T-2995-SL N.L. N.I. Electrical Connector Remover... 1 - T-9138 N.L. N.I. Technical Manual... 1-34Y02 N.L. 4L80E/4L85E NOTES 97