MOTORS DRIVES MOTION CONTROLLERS MOTORS WITH INTEGRATED ELECTRONICS GEARBOXES ELECTRIC ACTUATORS MECHANICAL COMPONENTS ROBOT AND GANTRY SYSTEMS INNOVATIVE products for the automation industry
INNOVATION 01 MOTORS 02 DRIVES 03 MOTION CONTROLLERS 04 MOTORS WITH INTEGRATED ELECTRONICS 05 GEARBOXES 06 ELECTRIC ACTUATORS 07 MECHANICAL COMPONENTS 08 ROBOTS AND GANTRY SYSTEMS Visit our online shop for secure, easy purchase www.motioncontrolproducts.co.uk
INNOVATION ATION Since 1994 Motion Control Products MCP offer our customers a comprehensive Limited has been at the forefront of range of motion products. This, coupled with advanced motion control and automation our strong application engineering team, with the supply of our extensive range enables our customers to gain the competitive of products. These include motors, drives, edge needed to succeed in their particular actuators, positioning systems, multi-axis industry field. controllers and mechanical components to Evolving to meet ever-changing market needs, suit the widest range of Original Equipment and using the expertise the company has built Manufacturers (OEM s) application needs. over the years, MCP now offers its customers Alternatively, for simple customer requirements, the option of a complete motion system. a vast array of motion product combinations can With offices now located in the USA, Hong be supplied from stock or on short lead-times. Kong and mainland China, make Motion In all cases, customers are supported by our Control Products your global automation experienced team of technical motion specialists. components and system motion partner.
MOTORS FROM ROTARY MOTION TO LINEAR MOTION, FROM STANDARD VERSION TO CUSTOMISED REQUIREMENT ON THE FLANGE, SHAFT, CABLE AND SPECIFICATIONS. STEPPER LINEAR BRUSHLESS BRUSHED GEARED SPECIALISED The vast array of electric motors for the markets as diverse as the industrial automation, medical/laboratory, security technology, automobile industry and leisure industries. 01 Stepper Motors NEMA 8 (20mm) Holding torque up to 0.03Nm Step angle: 1.8 NEMA 11 (28mm) Holding torque up to 0.12Nm Step angle: 1.8 NEMA 14 (35/39mm) Holding torque up to 0.28Nm Step angle: 1.8 NEMA 17 (42mm) Holding torque up to 0.8Nm Step angle: 0.9, 1.8, 3.6 NEMA 23 (57/60mm) Holding torque up to 3.2Nm Step angle: 0.9, 1.8 NEMA 34 (86mm) Holding torque up to 12Nm Step angle: 1.8 NEMA 42 (110mm) Holding torque up to 30Nm Step angle: 0.72, 1.2, 1.5, 1.8 PM STEPPER Tin Can shape, dia. size from 15mm to 42mm Step angles 3.6, 3.75, 7.5, 15 and 18 Can be fitted with a range of gearbox options with varying ratios and output shafts Voltages up to 24V DC with special winding configurations if needed Widely used in medical, laboratory, printing, valves, gaming, CCTV, etc. We also have the option of 3-phase steppers, synchronous, IP65 rating, encoders, gearboxes, special shafts / connectors etc., please contact us for further information.
02 Linear Stepper Motors NEMA 8- NEMA 34 (20mm-86mm) Stroke length up to 100mm Screw length up to 1000mm Step angle: 0.72, 0.9, 1.2, 1.8 Thrust force up to 240N (485 Lbs) Open and Closed Loop options Protoype s and Special version options Can be supplied with encoders, special shafts, anti-backlash nuts CAPTIVE NON-CAPTIVE EXTERNAL SHAFT The option of different motor sizes is available to fit a variation of lengths, strokes and surface finishes. Please contact us for further information. 03 Brushless Motors ZW SERIES DC input Frame size 30-110mm MBS SERIES DC / AC inputs With or without internal drive /electronics Size 16mm-90mm Standard motor housing or outer rotor design KL(E) / R SERIES AC input Output power from 50W - 7.5kW Frame size 40-150mm Extruded or laminated housing Fixed with Encoder, resolver, brake or tachometer (optional) A host of options and configurations including IP65, flying leads, stainless steel etc. are available upon request. BLR(S) SERIES DC input Frame size 22-86mm With or without integrated electronics Encoder, brake, tachometer (optional) Visit our online shop for secure, easy purchase www.motioncontrolproducts.co.uk
04 Brushed Motors Diameter 30mm- 160mm DC input Tachometer, brake, encoder options Customised windings to suit speed, voltages and powers Special shafts and low cogging motors Two and four pole options ZYT SERIES P SERIES SL SERIES A host of options including different flange and fixing arrangements, gearboxes, sealed and ventilated housings are available to suit most applications, please contact us for further information. 05 Linear Motors 06 Geared Motors DC or AC inputs Power range: 4W-20kW Different gear ratio and output speeds Speed controllers available Continuous force up to 11,000N Zero cogging force options Speed up to 6m/s and acceleration 25g Iron core and iron-less motor options Modular magnet track sections Excellent force to mass ratio Ideal for high acceleration applications Supplied with single / double guided with cross roller or wide guide options A host of options and configurations with spur, worm wheel, planetary and special gearboxes are available upon request.
07 Specialised Motors PEAR SHAPED GEARED MOTOR AC or DC inputs Brushed motors, Brushless motors or PM stepper motors as the options Cost effective for low duty applications such as ATM machines Customised voltages and speeds to suit customer applications DIRECT DRIVE MOTOR Direct drive, zero cogging coreless motor Encoder options of SINCOS or digital (high resolution) High torque density, low rotor inertia Fast response and settling Smooth motion even at low speeds (low velocity ripple) VALVE GEARED MOTOR AC or DC inputs Synchronous motor or PM stepper motors as the options Ideal for Boiler and valve applications HOLLOW SHAFT MOTORS Flange Size: 60 & 130mm Rated power: up to 1.5kW Rated torque: up to 4.77Nm (with max. torque up to 15Nm) Encoders as speed/position control VOICE COIL ACTUATORS Stroke: 5-30mm Continuous force up to 1000N Zero cogging, zero backlash Specialised AC & DC motors with a host of customised configurations, voltages and speeds are available to suit many of our customer applications. Please contact us for further information. Visit us online for our full product ranges www.motioncontrolproducts.com
DRIVES FROM STEPPER TO SERVO, FROM PCB MOUNTED VERSION TO STAND-ALONE VERSION, WITH OR WITHOUT INTEGRATED CONTROLLER ON BOARD. STEPPER INTEGRATED STEPPER SERVO Our stepper and servo drives can be used in a wide range of applications and markets such as film & foil converting equipment, material handling machines, printing industry, textile and food & beverage industries etc., even in harsh environments. 01 Stepper Drives MDO320 Current: 0.3-2A Input: 18-30VDC Microstep resolution: 200 to 102,400 (programmable) DMD SERIES Current: 0.3-5.6A Input: 18-80VDC Microstep resolution: 200 to 102,400 (programmable) MSD SERIES Current: 0.2-7.8A Input: 18-80VDC or 220VAC Microstep resolution: 400 to 51200 (DIP switch selectable) EM SERIES Sensorless stall detection: detect the loss-ofsynchronisation of stepper motors without the encoder DC inputs RMS current up to 6A
02 Stepper Drive with Integrated Controller Three versions: Step /Direction Input, Speed Control and Programmable Motion Control (RS-422/485 & CANOpen) Current: 3-5A rms or 4.2-7A peak Input: 12-48VDC Encoder option 03 Servo Drives for Harsh Environment Elmo servo control rugged cores including SimplIQ and Gold core Super compact sizes, high efficiency Ambient operating temperature range: -40 C to +70 C Vibration operation condition: 20 Hz - 2000 Hz, 14.6 grms Operating voltage from 10V- 800V with output current: 1-600A Output power 10W- 65,000W Communication protocols: EtherCAT CANOpen and support Safe-Torque-Off (STO) Verified by the most severe Environmental, EMC and Safety Standards Visit our online shop for secure, easy purchase www.motioncontrolproducts.co.uk
04 Servo Drives MCS / MCB(PLUS) SERIES To drive brushed or brushless motors up to 8Nm DC power supply Ideal for incremental motion control, velocity loop and positioning systems requiring fast response, high torque at low speed and high reliability GOLD CELLO Input: 14-195VDC Con. current: 10-50A Output: 1.60-4.10kW GOLD DUO Input: 12-195VDC Con. current: 1-20A Output: 0.08-1.60kW GOLD BELL (GOLD-DC BELL) Input: 12-195VDC Con. current: 1-20A (1-15A) Output: 0.08-1.60kW (0.08-1.2kW) GOLD GUITAR DC output Con. current: 10-50A Output: 1.6-4.1kW
GOLD DRUM (/G-DRUM HV) Input: 11-390VDC (/50-780VDC) Con. current: 18-100A (/35-100A) Output: 2.7-9.6kW (/16.5-65kW) GOLD TROMBONE DC output Con. current: 8-22A Output: 2-10kW GOLD WHISTLE DC output Con. current: 1-20A Output: 0.08-1.6kW GOLD BASSOON AC input Con. current: 3-10A Output: 0.95-3.25kW GOLD TUBA AC input Con. current: 30-40A Output: 9.5-25kW 05 Compact i-series Drives One drive covers all Stepper motor, brushless motor, brushed motor, voice coil & linear motor Input ranges 6-150V with up to 50A continuous / 100A peak Compact and cost effective Good support and advanced, feature full software Supports CAN, RS232, USB, EtherCAT Multiple analogue inputs, I/O and analogue outputs Over 8 Feedback options including incremental, absolute and Sin/Cos Closed-loop and open-loop support Customised design available for OEMs and specialist applications Visit us online for our full product ranges www.motioncontrolproducts.com
MOTION CONTROLLERS TO CONTROL FROM SINGLE-AXIS TO MULTI-AXIS (UP TO 128 AXES), WITH THE POPULAR COMMUNICATION PROTOCOLS OPTIONS IN THE MARKETS MOTION CONTROL CNC CONTROL HMI & PLC PC BASED SOFT CONTROL Provide precise and accurate motion and I/O control via robust user-friendly software and application development support for the automation industries such as packaging, printing, processing, medical & laboratory and semiconductor etc. 01 Stand-alone Motion Controllers SPIIPLUSEC MC4UNT SPIIPLUSCMNT SPIIPLUSCMHV Stand-alone or control module with built-in drives EtherCAT motion controller and PLC Support for third party IO and motor drives that comply with CoE (CAN Over EtherCAT)
02 PCI & Panel-mounted Motion Controllers Single or multi-axis (up to 64 axes of control using a CANopen network) Stepper control or servo control Programmable/ software configuration 03 PC-based Soft Motion Controller Up to 64 fully synchronized axes and thousands of I/O points High-speed Host-Controller communication over shared RAM Programming in both PLCopen IEC61131-3 languages and by ACSPL+ powerful multi-tasking motion language Full API for Windows based host programming Open architecture - supports own (ACS) and other vendors qualified EtherCAT components 04 HMI & PLC Three in one: HMI, PLC and Motion Controller HMI touch screen size from 5.7-10.4 Fieldbus Support: MECHATROLINK, Ethernet/IP, EtherCAT and CANOpen Communications and Interfaces: USB, RS485/232, digital & analogue I/O, PWM/direction and step/direction Compact size, energy saving, cost-effective solution 05 CNC Controllers Stand-alone, PCI card or pendant format without PC needed Stepper or servo control Digital or analogue inputs Fully programmable, user friendly Visit our online shop for secure, easy purchase www.motioncontrolproducts.co.uk
MOTORS WITH INTEGRATED ELECTRONICS SCHNEIDER S INNOVATIVE INTEGRATED TECHNOLOGY USED ON STEPPER AND SERVO MOTOR VERSIONS, ENABLES THE CUSTOMER TO LIMIT MACHINE WIRING AND CABINET SPACE WHILST ENABLING DE-CENTRALISED MOTOR CONTROL. INTEGRATED STEPPER MOTORS INTEGRATED SERVO MOTORS With or without encoder, brake or gearbox as the options; equipped with most popular communication interfaces such as RS422/485, CANOpen, PROFIBUS DP, PROFINET, EtherCAT, EtherNET/IP, Modbus TCP and Ethernet POWERLINK for all automation applications with less space, less energy/ power consumption. 01 Stepper Motors with Integrated Electronics LMD WITH INDUSTRIAL CONNECTION Frame size NEMA 17, 23 & 34 Holding torque up to 650Ncm Three versions: Pulse/Direction, Speed Control and Motion Control (RS-422/485, EtherNet IP, CANOpen and Modbus/TCP, Profinet) MDrive Linear actuator also available Matching gearboxes available LMD-CANOPEN
02 Servo Motors with Integrated Electronics Frame sizes: 70mm (1-phase) and 100mm (3-phase) Power range: 0.4 kw - 2.2 kw Operating modes like Homing, Manual mode (JOG), Speed control, Current control and Position control Communication protocols: Modbus serial link, CANopen, CANmotion and EtherCAT 03 Lexium Integrated Drives 3-phase stepper motor (ILS series) or AC Synchronous servomotor (ILA series) or Brushless servomotor (ILE series) with integrated Lexium32 drive Frame sizes: 57mm, 66mm & 85mm Inputs: 24V or 48VDC Holding brake, encoder or gearbox as an option Safe-Torque-Off function Communication protocols: CANopen, PROFIBUS DP, RS485, DeviceNet, EtherCAT, EtherNET/IP, Modbus TCP, Ethernet POWERLINK 04 Brushless Motors with Integral drive/ PWM controller DC or AC inputs Frame size: 16mm - 90mm Outer rotor design or standard housing With built-in PWM control Low noise, low EMI, long life over 50,000h Applications: automotive, home appliances, medical or personal care devices Visit us online for our full product ranges www.motioncontrolproducts.com
GEARBOXES LOW BACKLASH, HOLLOW SHAFT/RIGHT ANGLE AVAILABLE; DIFFERENT RATIO, HIGH PRECISION, FROM LOW LOAD TO HIGH LOAD FOR FLEXIBLE INSTALLATION. WORM WHEEL SPUR PLANETARY SPECIAL Can be mounted on our wide range of electric motors for different industrial or leisure/consumer applications, to provide speed and torque conversions from a rotary motion with low noise, high efficiency and longevity characteristics. 01 Wormwheel Gearboxes GB5 SERIES MCP2 SERIES MI SERIES Different ratio options Delrin, steel or bronze gears Customised flange, mounting holes, output shafts available MCP4 SERIES
02 Spur Gearboxes Power range: 0.1kW 10kW Different ratio options from 2:1-1000:1 Customised options on frame size, gear ratio, shaft etc. Matching motors available 03 Planetary Gearboxes Frame sizes from 34mm 160mm Different ratio options, right angle options Rated torque: 0.8Nm 400Nm Low backlash RE SERIES GNP SERIES High precision, low backlash of 1 arc-min max. for 1 stage available 04 Special Gearboxes Torque capacity: 5.8Nm~196Nm Low backlash (as low as 1 arc-min) Spiral bevel gearing in the output stages and adjustable backlash Hollow output shaft design 5 mounting surfaces for flexible installation 6 standard sizes with a wide range of ratios Suitable for low load and intermittent motion WS SERIES RIGHT ANGLE GEARBOX NT SERIES HOLLOW SHAFT HELICAL GEARBOX Large hollow rotary table integrated for application wiring and piping Low backlash with 30 arc-seconds Hollow bore for shafts to provide smooth, accurate, fast positioning and indexing Flange rotates on precision high capacity cross roller type bearing for positional accuracy, rigidity and heavy axial loads SW SERIES HARMONIC GEARBOX High loading capacity and bigger transmission ration options Compact size, high efficiency and longer life Impact resistant, smooth transmission, high precision and low noise Backlash 30 arc-seconds, output torque up to 450Nm Visit our online shop for secure, easy purchase www.motioncontrolproducts.co.uk
ELECTRIC ACTUATORS CONVERTING ELECTRICAL ENERGY TO MECHANICAL TORQUE IN LINEAR MOTION, IN TERMS OF PUSH OR PULL LOADING TYPES. HIGH PRECISION ALL-IN-ONE ACTUATOR ECONOMICAL LEADSCREW IN-LINE A wide range of electric actuator to go with servo or stepper motion control for all linear motion applications ranging from bottle capping to spot welding, packaging to material handling, even suitable for harsh, wash-down or hygiene environments where contamination is an issue. ERD S/S ICR RSA GSA IMA IMA MXE/MXB B3S TKS/TKB SLS BCS 01 Rod-style Actuators Pneumatic and hydraulic cylinder style operation Max. stroke up to 1,500mm Max. thrust up to 32,700N Max. speed up to 1,500mm/s IP67 & IP69K protection or stainless steel options for wash-down applications In-line or reverse-parallel motor mounting ERD SERIES STAINLESS STEEL IP67 & IP69k options USDA approved hygienic design as an option Option with protective motor enclosure
02 Rodless-style Actuators Screw-driven or Belt-driven designs Max. stroke up to 5,100mm Max. speed up to 5,080mm/s In-line or reverse-parallel motor mounting Fast lead time B3S 03 Actuator with Integrated Motor & Drive Pneumatic and hydraulic cylinder style operation Max. stroke up to 1,500mm Max. thrust up to 32,700N Max. speed up to 1,500mm/s IP67 & IP69K protection or stainless steel options for wash-down applications In-line or reverse-parallel motor mounting ICR IMA WITH/WITHOUT WHITE EPOXY COATING 04 Low Profile Linear Guides Low profile rail or tall rail High speed, rigid & high precision Stroke length 5mm -1900mm Lead screw, ball screw or belt driven 05 Economical Leadscrew Actuators Cost effective with protection class of IP66 (optional) Stroke length: 10mm 700mm or customised configurations & strokes Max. no-load speed 3.5mm/s 40mm/s with different ratios up to 40:1 Max. force up to 6,000N 06 In-line Actuators LA10M SERIES Compact size and elegant design IP54 standard or optional IP66 protection class in stainless steel Hall sensors for precision control and positioning Integrated with high-efficiency 12V/24VDC motor and planetary gearbox Provide force up to 6800N with speed up to 70mm/s Visit us online for our full product ranges www.motioncontrolproducts.com
MECHANICAL COMPONENTS CONVERTING ROTARY MOTION INTO LINEAR MOTION... BALLSCREWS BALLNUTS LINEAR GUIDES BEARINGS COUPLINGS German made mechanical components including ballscrew, nuts, leadscrews, linear guides, couplings and ancillary components, in high quality, precise yet competitive prices, making it ideal for the applications in industrial automation applications & CNC machines. 01 Ballscrews 16mm, 20mm, 25mm or 32mm diameter with 2.5, 4, 5, 10 or 20mm pitches Rolled, hardened and polished material CF 53, inductively hardened (HRC 60 ± 2) Lengths up to max. 3700mm Machined end available Produced to DIN 69051, Part 3, Tolerance class 7 02 Ballnuts Round, flange or rectangular ballnuts to match our ballscrews Material 16MnCr5 or 20MnCr5 (pressed, hardened and polished)
03 Linear Guides LFS12-3 SERIES 2 steel shafts (Φ12mm) with spacing One steel shaft or two distortion-proof steel shafts Shaft diameter available in Φ8mm, Φ12mm or Φ16mm with a hardness of 60}±2 HRC, with various dual spacings Overall guide lengths up to 3m and customised length available Aluminium and steel slides with standard lengths in 70, 100, 150 and 200mm, compliant with DIN 17615 LFS12-2 SERIES 2 steel shafts (Φ12mm) with patented shaft housing outline LFS12-11 SERIES 1 steel shaft (Φ12mm) with tapped rail in T-slot insert LFS12-10 SERIES 2 steel shafts (Φ12mm) with shaft housing and tapped rail in T-slot insert LFS12-1 SERIES 2 steel shafts (12mm) with shaft housing block Anti-twist 04 Bearings and Couplings FIXED BEARING BEARING SUPPORT COUPLING Visit our online shop for secure, easy purchase www.motioncontrolproducts.co.uk
ROBOT AND GANTRY SYSTEMS AVAILABLE AS STANDARD CONFIGURATIONS OR CUSTOM DESIGN TO SUIT THE APPLICATIONS. ROBOT SYSTEMS GANTRY SYSTEMS These can be supplied either as a full system, i.e.: complete with drives, controller, granite or steel baseplate with welded support frame or as a standalone unit to match customer s requirements. Typical applications range from laser cutting, electronic manufacturing, assembly to vision systems and industrial automation. 01 Robot Systems Ball-screw, belt-drive or linear motor units available Stroke length: 100mm 4,000mm Max. speed: 250mm/s 4,500mm/s Flexible solution for high-speed, high-precision multi-axis positioning system applications 02 Gantry Systems Direct drive linear motor driven gantries Supplied as a full system, including drives, controller, granite or steel-base plate with welded support frame or as a standalone unit Typical speed up to 3-5m/sec and acceleration 2-3g Customised solution available on request In addition to our wide range of standard products, we offer the following services: Selection and sizing of motion control systems Customized linear servo motors and actuators Ball bearings and crossed-roller bearing stages Aerostatic bearing stages High precision large gantries (Active Yaw H-Drive) XY Tables Complete motion control solutions/packages Panel build facilities, on site installation and commissioning
INNOVATIVE products for the automation industry INDUSTRIES Medical & Bio-Medical Lab-Automation Printing & Packaging Food Processing Semiconductor Mobility & Lift Electronic Inspection Machine Tool Aerospace & Defence Automation Oil and Gas TYPICAL APPLICATIONS 3D Printer Pump ATM Camera system Vending machine MRI scanner Aviation device Marine radar device Floor cleaning machine Golf buggy Military Stairlift Theatre stage applications Caravan mover CNC machine Clay pigeon trap Sporting clays & skeet trap machine Cricket bowling machine Baseball & softball pitching machine and more Visit us online for our full product ranges www.motioncontrolproducts.com
INNOVATIVE products for the automation industry Motion Control Products Limited 11-15 Francis Avenue, Bournemouth, Dorset BH11 8NX. England t: +44 (0)1202 599922 f: +44 (0)1202 599955 e: enquiries@motioncontrolproducts.com Secure online shop www.motioncontrolproducts.co.uk Visit us online for full product range www.motioncontrolproducts.com