Illustrated Parts List

Illustrated Parts List Y06549 JUNE 203

CONTENTS HOW TO USE THE ILLUSTRATED S LIST 3 CLUTCH HOUSING ASSY 4 FRONT BEARING COVER ASSY 5 FRONT CASE ASSY 6 INPUT SHAFT ASSEBLY 8 INTEREDIATE CASE ASSY 9 LAYSHAFT ASSY 0 LRC ASSEBLY AINSHAFT ASSY 3 PLANET GEAR SPINDLE ASSY 5 RANGE ASSY 6 RANGE CONTROL ASSY 7 REAR CASE ASSY 8 REVERSE IDLER SHAFT 20 SELECTOR ASSY 2 2

HOW TO USE THE ILLUSTRATED S LIST THE INFORATION CONTAINED IN THIS DOCUENT IS SUBJECT TO FREQUENT UPDATES THEREFORE, FOR THE LATEST INFORATION AVAILABLE, PLEASE VISIT THE INTERACTIVE ELECTRONIC S CATALOG AT HTTP://WWWEATONCO/EATONCO/TRUCKEUROPE/TRUCKEUROPE/INDEXHT ODEL DESIGNATION OR NOENCLATURE FOR INFORATION REGARDING ODEL DESIGNATION AND NOENCLATURE, VISIT HTTP://WWWEATONCO/EATONCO/TRUCKEUROPE/TRUCKEUROPE/INDEXHT KITS AND ASSEBLIES (K/A'S) KITS AND ASSEBLIES CONTAIN GROUPS OF INDIVIDUAL OR ASSEBLED S DEVELOPED FOR OPTIAL REPLACEENT OR REPAIR OF A SERVICE PROBLE KITS AND ASSEBLIES ARE SHOWN WITH APPLICABLE S GROUPINGS IN THE S LISTINGS IDENTIFYING KITS AND ASSEBLIES A- NUBERS BEGINNING WITH THE LETTER 'A' ARE PRE-ASSEBLED PRODUCTION ASSEBLIES K- NUBERS BEGINNING WITH THE LETTER 'K' ARE KITS THAT ARE NOT ASSEBLED T - NUBERS BEGINNING WITH THE LETTER 'T' ARE KITS THAT ARE NOT ASSEBLED S- NUBERS BEGINNING WITH THE LETTER 'S' ARE PRE-ASSEBLED SERVICE ASSEBLIES NOTE: SOE PRODUCTION ASSEBLIES DO NOT BEGIN WITH A LETTER PREFIX (IDRANGE ONLY) ILLUSTRATIONS ILLUSTRATIONS SHOW S IN ASSEBLY GROUPS NUBERS ON ILLUSTRATIONS CORRESPOND WITH S LISTINGS ON PAGES ADJACENT TO THE ILLUSTRATION ARE INCLUDED ON ILLUSTRATIONS WHERE ADDITIONAL INFORATION IS S LISTING S LISTINGS ARE DEFINED BY S GROUPINGS AND ARE BROKEN DOWN BY SERVICE ASSEBLIES S LISTINGS IDENTIFY A FOR SERVICING WITH THE FOLLOWING CATEGORIES NUBER - CORRESPONDING WITH NUBERS ON ILLLUSTRATIONS FOR IDENTIFICATION - INDENTIFIES AS IT IS AVAILABLE FOR SERVICE DESCRIPTION - SPECIFIES NAE OR DESCRIPTION REPLACED - SPECIFIES NUBER OF REPLACED QUANTITY - QUANTITY REQUIRED FOR ASSEBLY - DEFINES UNIQUE CHARACTERISTICS OR REQUIREENTS KITS/ASSY'S WHERE USED - INDICATES KITS OR ASSEBLIES THAT CONTAIN A ICULAR 3

GROUP: CLUTCH HOUSING ASSY CLUTCH HOUSING ASSY DESCRIPTION REPLACED QTY 0 U88770 CLUTCH HOUSING ASSY 887709 CLUTCH HOUSING 2 285 BUSHING 4 3 4759 FITTING GREASE 3 STRAIGHT /8 4 88757 COVER PLATE 5 GX-3- SPRING WASHER 2 0 00 6 GX-8- SCREW 2 2X25 HEX FLG HD 088 4

GROUP: FRONT BEARING COVER ASSY 3 2 4 PU044 FRONT BEARING COVER ASSY DESCRIPTION REPLACED QTY 8883037 FRONT COVER 2 X8870760 OIL SEAL 3 GX-8- SCREW 5 0X25 HEX FLG HD 089 4 GX-8- SCREW 4 2X25 HEX FLG HD 240 5

GROUP: FRONT CASE ASSY FRONT CASE ASSY DESCRIPTION REPLACED QTY 0 U8882542 FRONT CASE ASSY CORISES S, 2, 9, 0,, 2 AND 2 888989 FRONT CASE 2 888245 BUSH FOR AIN SELECTOR SHAFT 3 88866 PTO PROVISION COVER 4 GX-8- SCREW 6 2X25 HEX FLG HD 088 5 GX-8- BOLT 5 0X40 079 6 GX-9- NUT 3 0X5 005 7 GX-8- BOLT 3 0X58 080 8 GX-8- SCREW 4 2X25 HEX FLG HD 240 9 GX8874699 STUD 2 2X65 LONG 0 GX-9- NUT 2 2 204 GX887393 STUD 0 2X45 LONG 2 GX8870278 CUP PLUG 3 8873654 PLUNGER-NEUTRAL 4 8870587 DETENT SPRING 5 8870590 GASKET 6 GX8870259 DETENT COVER 6

DESCRIPTION REPLACED QTY 7 X8870542 DOWEL 2 8,0 DIA X 6 8 GX-8- SCREW GX-8-080 2 8 X 6 089 9 GX2085 LIFTING EYE 20 GX-8- SCREW 4 0X30 HEX FLG HD 09 7

GROUP: INPUT SHAFT ASSEBLY INPUT SHAFT ASSEBLY DESCRIPTION REPLACED QTY 0 U8882422 INPUT SHAFT ASSEBLY 8882400 INPUT SHAFT 2 X8872593 INPUT SHAFT BEARING 3 8877692 SPACER - GRADED 30 PACK: U887769 3 8877693 SPACER - GRADED 35 PACK: U887769 3 8877694 SPACER - GRADED 320 PACK: U887769 3 8877695 SPACER - GRADED 325 PACK: U887769 3 8877696 SPACER - GRADED 330 PACK: U887769 3 8877697 SPACER - GRADED 335 PACK: U887769 3 8877698 SPACER - GRADED 340 PACK: U887769 3 8877699 SPACER - GRADED 345 PACK: U887769 3 8877700 SPACER - GRADED 350 PACK: U887769 3 U887769 SPACER - GRADED PACK 4 X8877706 CIRCLIP 8

GROUP: INTEREDIATE CASE ASSY INTEREDIATE CASE ASSY DESCRIPTION REPLACED QTY 0 U8876645 INTEREDIATE CASE ASSY 8876644 INTEREDIATE CASE 2 GX277532 SWITCH REVERSE / RANGE 3 556850 O-RING 3 4 888035 NEUTRAL SWITCH 5 X88707 BALL 2 DIA4 6 GX88792 LIFTING EYE 2 7 8875267 PIN INTERLOCK 8 GX277532 SWITCH REVERSE / RANGE 9 X888475 O-RING (09,5X3,0) 0 GU8875469 OIL PUP GX-8- SCREW 8 0X25 HEX FLG HD 089 2 888245 BUSH FOR AIN SELECTOR SHAFT 3 X887377 BUSH 4 X888424 CIRCLIP 5 88866 PTO PROVISION COVER 6 GX-8- SCREW 6 2X25 HEX FLG HD 088 7 X8880469 WASHER-OIL STRAINER / DRAIN 8 887635 STRAINER-OIL 9 GX8876352 PLUG OIL STRAINER 20 GU8876353 OIL FILTER 2 X8870543 DOWEL 2 6,0 DI X 30,5 22 X888059 WASHER-FILL/DRAIN FL 23 GX8874942 OIL FILLER PLUG 9

GROUP: LAYSHAFT ASSY LAYSHAFT ASSY DESCRIPTION REPLACED QTY U8880743 LAYSHAFT ASSY 2 X8875587 BRG ASSY 2 3 U8877534 CIRCLIP GRADED PACK 3 X8870370 GRC/CLIP 40 DIA X 22 PACK: U8877534 3 X887037 GRC/CLIP 40 DIA X 207 PACK: U8877534 3 X8870372 GRC/CLIP 40 DIA X 202 PACK: U8877534 3 X887536 GRC/CLIP 40 DIA X 97 3 X887537 GRC/CLIP 40 DIA X 92 3 X887538 GRC/CLIP 40 DIA X 87 3 X887539 GRC/CLIP 40 DIA X 82 3 X887540 GRC/CLIP 40 DIA X 77 4 F8889 SHI S=0,05 4 F88892 SHI S=0,27 4 F88893 SHI S=0,254 4 F88894 SHI S=0,508 4 U8877535 SHI PACK 4 X8882272 SHI S=,200 5 8875879 SPACER 0

GROUP: LRC ASSEBLY LRC ASSEBLY DESCRIPTION REPLACED QTY 0 U88868 LRC ASSY RHV HH GX-8- BOLT 0X50, 0X50 007 2 GX8876046 OUTER LEVER 4 X8875259 BOOT 5 X88848 OIL SEAL 6 8880986 DETENT PLUNGER 2 7 888592 SPRING-REVERSE DETENT 8 GX888030 PLUG DETENT 2 9 888593 SPRING RANGE-DETENT 0 X8874450 CIRCLIP 2 25DIA 8876566 SPRING RETAINER- BOOSTER 2 8876345 BOOSTER SPRING 3 887395 SPRING COPRESSION 4 8876567 SPRING RETAINER-BIAS 5 GX-8- SCREW 4 0847 6 8880477 END CAP 7 X8880639 O-RING 8 U8880245 LRC SUB ASSY 9 8880638 SEAL 20 GX887486 EXPANSION PLUG 2 X20420 BREATHER 22 GX-3- WASHER SPRING 2 6 0602 23 GX-8- SOCKET HEAD SCREW 2 0634 24 X8880055 4/2 ECH ACTUATED VALVE 25 8880293 SHIFT ROD RHV 26 8880298 INNER STRIKING LEVER 27 X887378 DOWEL 0,0 DIA X 44 28 GX-8- SCREW 4 0X30 HEX FLG HD 09

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GROUP: AINSHAFT ASSY AINSHAFT ASSY DESCRIPTION REPLACED QTY 0 U8882944 AINSHAFT ASSY U887786 AINSHAFT SUB ASSY 2 X485 DOWEL 5/6 DI X 50 3 X887077 NEEDLE ROLLER BRG ASSY 4 8872589 GEAR SPACER ST 5 8876948 GEAR AINSHAFT ST 6 887732 SYNCHRO FLANGE /2/3/4 2 7 8883044 RING SYNCHRO ST/2ND 8882682 2 8 X8870356 ROLLER 3 9 8870352 PLUNGER 3 0 8870444 SPRING COPRESSION 3 887557 HUB-FIXED, ST/2ND 2 8880460 SLIDING SLEEVE 3 8872582 GEAR AINSHAFT 2ND 4 X887077 NEEDLE ROLLER BRG ASSY 5 8882868 SLEEVE AINSHAFT BEARING 6 U8882558 GRADED CIRCLIP PACK 6 X8870534 GRCIRCLIP 46 DIA X 20 PACK: U8882558 6 X8870535 GRCIRCLIP 46 DIA X 205 PACK: U8882558 6 X8870536 GRCIRCLIP 46 DIA X 200 PACK: U8882558 7 X8875276 NEEDLE BEARING 8 8872588 GEAR SPACER 4TH 9 8880740 GEAR AINSHAFT 3RD 20 887732 SYNCHRO FLANGE /2/3/4 2 2 8883044 RING SYNCHRO ST/2ND 8882682 2 22 X8870356 ROLLER 3 3

DESCRIPTION REPLACED QTY 23 8870352 PLUNGER 3 24 8870444 SPRING COPRESSION 3 25 8875554 FIXED HUB 3RD/4TH 26 8880460 SLIDING SLEEVE 27 U887753 GRADED CIRCLIP PACK 27 X8870370 GRC/CLIP 40 DIA X 22 27 X887037 GRC/CLIP 40 DIA X 207 27 X8870372 GRC/CLIP 40 DIA X 202 28 X8870305 NEEDLE BRGROLLER ASSY 29 X887077 NEEDLE ROLLER BRG ASSY 30 8873894 GEAR AINSHAFT CRAWLER 3 8880059 SYNCHRO FLANGE CRAWLER 33 X8873994 CIRCLIP SYNCHRO ASSY 34 8875604 FIXED HUB REVERSE/CRAWLER 35 8870444 SPRING COPRESSION 3 36 8870352 PLUNGER 3 37 X8870356 ROLLER 3 38 U8877532 GRADED CIRCLIP PACK 38 X8870378 CIRCLIP-GRDIA60 X 20 38 X8870379 CIRCLIP-GRDIA60 X 205 38 X8870380 CIRCLIP-GRDIA60 X 200 39 888046 SLIDING SLEEVE 40 887045 SYNCHRO FLANGE REVERSE 4 8872585 GEAR AINSHAFT REVERSE 42 X887078 NEEDLE ROLLER BRG ASSY 43 X887764 BEARING REAR AINSHAFT 44 X8875532 SEALING RING 2 45 88775 OIL UFF 46 88776 SUN GEAR 47 8880594 RETAINER 48 GX8870699 SCREW 6X45 HEX HD 4

GROUP: PLANET GEAR SPINDLE ASSY PLANET GEAR SPINDLE ASSY DESCRIPTION REPLACED QTY 0 U887788 PLANET GEAR SPINDLE ASSY U8882529 OUTPUT SHAFT ASSY 2 X-- SCREW GX--060 5 6 X 0 SKT HD SET 060 3 8876972 SPINDLE PLANET GEAR 5 4 8876893 WASHER 0 5 U8876969 NEEDLE ROLL BRG 5 ASSY PCK 6 8876970 GEAR PLANET 5 5

GROUP: RANGE ASSY 4 5 6 7 8 9 0 4 3 2 5 0 6 3 2 3 8 7 9 20 2 22 PU046 RANGE ASSY DESCRIPTION REPLACED QTY 8877323 SYNCHRO FLANGE 2 X8870342 CIRCLIP 3 8877442 SYNCHRO RING - RANGE 2 4 8872626 HI-LO SHIFT ROD 5 X8878665 DOWEL X8870726 6 8883677 HIGH/LOW SHIFT FORK 8872737 7 8872680 ANNULUS 8 X8875296 CIRCLIP 9 8880522 SLIDING SLEEVE 0 X887034 CIRCLIP 887588 FIXED HUB 2 8870444 SPRING COPRESSION 9 3 8870352 PLUNGER 9 4 X8870355 ROLLER 9 5 X8870844 BEARING 6 X8870344 CIRCLIP 7 GX-8- SCREW 3 8X20 0806 8 8870848 RETAINER 3 9 8875646 REACTION PLATE 20 8877322 SYNCHRO FLANGE 2 X8873993 CIRCLIP 22 8870808 SPACER 6

GROUP: RANGE CONTROL ASSY RANGE CONTROL ASSY DESCRIPTION REPLACED QTY 8880659 OUNTING BRACKET 2 GX20357 /8 PIPE PLUG SPECIAL 3 X888009 FILTER REGULATOR 4 GX88805 SCREW SPIRAL 2 6X6 5 X888538 STRAIGHT 3 ADAPTOR(BSP-TUBE 6) 6 X888545 NYLON TUBE 6 3 7 X888544 SWIVEL ELBOW 3 ADAPTOR 45 DEG 8 X8880055 4/2 ECH ACTUATED VALVE 9 GX-3- WASHER SPRING 2 6 0602 0 GX-8- SOCKET HEAD SCREW 2 0634 252 HOSE CLAP 2 GX-8- SCREW 2X25 HEX FLG HD 088 7

GROUP: REAR CASE ASSY REAR CASE ASSY DESCRIPTION REPLACED QTY 0 U888775 REAR CASE ASSY 8874367 REAR CASING 2 X8875292 O-RING 3 8875293 BUSH 4 X887258 O-RING DIA24,5 5 887579 PISTON RANGE CYLINDER 6 4344 PISTON O RING 7 4345 PISTON O RING 8 GX-9- NUT 6 602 9 X8873008 O-RING 0 8875430 CYLINDER-RANGE GX-8- BOLT 3 0X55 HEX FLG HD 094 2 GX8882393 SPEEDO SENSOR 25 3 GX-8- BOLT 3 0X95 HEX FLG HD 095 4 GX8870553 NYLOC NUT 5 8877999 COUPLING FLANGE 6 GX-8- BOLT 0X95 HEX FLG HD 096 7 X8872722 OIL SEAL 8 887992 REAR COVER 9 X887272 BEARING 20 887403 SPEEDO HOUSING 2 8882428 TACHOGRAPH ROTOR 22 GX-8- SCREW 4 00 23 GX887397 LAYSHAFT REAR COVER 24 GX-8- BOLT 7 0X58 080 8

25 GX-9- DESCRIPTION REPLACED QTY NUT 7 0X5 005 26 4373 DISC AGNET 27 X8870543 DOWEL 2 6,0 DI X 30,5 9

GROUP: REVERSE IDLER SHAFT 3 2 2 4 5 4 TZ0007 REVERSE IDLER SHAFT DESCRIPTION REPLACED QTY 8883246 REVERSE IDLER SHAFT 2 8870343 THRUST WASHER 2 3 887273 GEAR IDLER REVERSE 4 X8872478 NEEDLE ROLLER BRG 2 5 8872479 SPACER 20

GROUP: SELECTOR ASSY SELECTOR ASSY DESCRIPTION REPLACED QTY 8872328 SELECTOR KEY 2 8883498 SELECTOR SHAFT H 8875829 3 8880759 INTERLOCK KEY 4 8875499 FORK CRAWLER/REVERSE 5 8880760 FORK ST/2ND 6 8874754 SELECTOR BLOCK 7 X8870277 DOWEL 8 887369 SCREW 0X23 HEX HD 9 8875497 FORK 3RD/4TH 2

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