SPARE PARTS MANUAL Specifications are subject to change without notice according to Carrier Policy of continuous development. 03502523 Rev. (0) -2009
TABLE OF CONTENTS PAGE NO. 1. Unit Model Designation & Identification 1 2. Unit Models & Part Numbers 1 3. Exploded View of 42QPC Series 2 4. Part List of 42QPC Series 3 5. Exploded View For 38QPC Series 4 6. Part List For 38QPC Series 5 7. Dip Switches Configuration 6
1. UNIT MODEL DESIGNATION & IDENTIFICATION 42 38 QPC 18 H C 42 = 38 = Unit Family System Cooling Capacity At ISO Conditions 18 = 18,000 Btu/hr 24 = 24,000 Btu/hr Unit Type H = Heat Pump C = Cool Only 2. UNIT MODELS & PART NUMBERS SPLIT SYSTEMS FOR LOCAL MARKET HEAT PUMP Model P/N Model P/N 42QCP18-H 46303131 38QCP18-H 46303132 Rotary Hitachi 42QCP24-H 46303134 38QCP24-H 46303135 Rotary LG SPLIT SYSTEMS FOR MILD AMBIENT EXPORT MARKETS HEAT PUMP COOL ONLY Model P/N P/N Model P/N With Ionizer Without Ionizer 42QCP18-H 46303231 46303634 38QCP18-H 46303649 Rotary Hitachi 42QCP24-H 46303234 46303636 38QCP24-H 46303650 Rotary LG Model P/N P/N Model P/N With Ionizer Without Ionizer 42QCP18-C 46303235 46303635 38QCP18-C 46303236 Rotary Mitsushita 42QCP24-C 46303238 46303637 38QCP24-C 46303237 Rotary Mitsushita SPLIT SYSTEM FOR HIGH AMBIENT EXPORT MARKETS HEAT PUMP COOL ONLY Model P/N P/N Model P/N With Ionizer Without Ionizer 42QCP18-H 46303231 46303634 38QCP18-H 46303232 Rotary Mitsushita 42QCP24-H 46303234 46303636 38QCP24-H 46303233 Rotary Mitsushita Model P/N P/N Model P/N With Ionizer Without Ionizer 42QCP18-C 46303235 46303635 38QCP18-C 46303236 Rotary Mitsushita 42QCP24-C 46303238 46303637 38QCP24-C 46303237 Rotary Mitsushita 1
3. EXPLODED VIEW OF INDOOR UNIT 42QPC SERIES 2
4. PART LIST OF INDOOR UNIT 42QPC SERIES QUANTITY / UNIT PART NO. PART NAME 42QPC- H 42QPC- C NUMBER 18 24 18 24 1 Mounting Bracket 06313785 1 1 1 1 2 Body Assy 36314782 1 1 1 1 3 Ionizer Assy 02501069 1 1 1 1 4 Blower 02600409 1 1 1 1 5 Bracket, Bearing & Cushion Assy 02802471 1 1 1 1 6 Fan Motor (IC-9430P4KG5A) 02400189 1 1 1 1 7 Motor Bracket R 02802680 1 1 1 1 8 Motor Bracket L 02802681 1 1 1 1 9 Indoor Coil & Headers Assy 02600197 1 1 1 1 10 Coil Guard 02802335 1 1 1 1 11 Coil Guard Top 02802685 1 1 1 1 12 Sensor Spring 02100862 1 1 1 1 13 Sensor Holder 02802901 1 1 1 1 14 Control Box Assy (42QHJD5800B) 02503107 1 1 1 1 14-1 Control Box 02500363 1 1 1 1 14-2 Control PCB Assy 02500367 1 1 1 1 14-3 Led Bracket 02500366 1 1 1 1 14-4 Terminal Block 02500364 1 1 1 1 14-5 Indoor Coil & Room Air Sensor Assy 02500368 1 1 1 1 14-6 Ground Plate 02500369 1 1 1 1 14-7 Metal Cover Assy 02503104 1 1 1 1 14-8 Display PCB Assy 02500365 1 1 1 1 14-9 Wire Clamp 02500370 1 1 1 1 15 Drain Pan Assy C/W Step Motor 36314704 1 1 1 1 16 Drain Hose Assy 02802473 1 1 1 1 17 Frame Grille Assy 36314783 1 1 1 1 18 Cap Screw Assy 36314902 2 2 2 2 19 Terminal Block Cover 02802684 1 1 1 1 20 Insert Grille 02802682 1 1 1 1 21 Air Filter 02802512 2 2 2 2 22 Optional Electrostatic Filter + Photo Catalyst Filter Assy 36302026 1 1 1 1 23 Remote Control 02503106 1 1 1 1 24 Battery Size AAA 1.5 Volt - Alkaline 02501125 2 2 2 2 25 Optional Holder For Remote Control 02501547 1 1 1 1 3
5. EXPLODED VIEW OF OUTDOOR UNIT 38QPC SERIES 18 21 22 17 21 4 5 6 12 8 9 10 2 3 13 7 15 11 1 24 16 14 20 19 25 19 4
6. PART LIST OF OUTDOOR UNIT 38QPC SERIES SR. DESCRIPTION PART NUMBER QTY./UNIT 38QPC-H 38QPC-C 18 24 18 24 1 c/w Grommets & Spacers 1.1 Mitsushita Comp. Rotary 2JS324D3AB07 01500240 1 1 Hitachi Comp. Rotary SHX33SC4-U 01500237 1 1.2 Mitsushita Comp. Rotary 2JS438D3FE02 01500241 1 1 LG Comp. Rotary QP442PBG 01500254 1 2 Base Assy 08307402 1 1 1 1 3 Supporting Leg Assy 36314043 4 4 4 4 4 Partition 08107457 1 1 1 1 5 Coil Assy. 5.1 Coil 1 Row 33.46 x 22-15FPI 02600228 1 1 5.2 Coil 2 Row 33.15 x 22-14FPI 02600229 1 1 6 Motor Support Assy. 08113880 1 1 1 1 7 Motor 1/10 Hp-860 Rpm 02400154 1 1 1 1 8 Propeller c/w Socket Screw 8x8mm 02600441 1 1 1 1 9 Orifice Propeller 02803112 1 1 1 1 10 Shroud 08307406 1 1 1 1 11 Carrier Logo 02900615 1 1 1 1 12 Handle 02803110 1 1 1 1 13 Guard Propeller 02803113 1 1 1 1 14 Back Panel 08307409 1 1 1 1 15 Support Flare Valves 08307410 1 1 1 1 16 Service Door 02803106 1 1 1 1 17 Coil Guard 02803114 1 1 1 1 18 Cover 08307400 1 1 1 1 19 Reversing Valve & Electric Coil 02200405 1 1 20 Drain Elbow 02803111 1 1 21 Flare Valves 21-1 Flare Valve 1/4" 02300440 1 1 1 1 21-2 Flare Valve 5/8" 02300438 1 1 1 1 22 Service Valve C/W needle & Cap 02300403 1 1 1 1 5
PART LIST OF OUTDOOR UNIT 38QPC SERIES (Cont.) SR. 23 Tubing Set 23.1 23.2 DESCRIPTION PART NUMBER Tubing for unit with Hitachi comp. 36314573 1 Tubing for unit with Mitsushita comp. 36314921 1 38QPC-H Tubing for unit with LG comp. 36319295 1 Tubing for unit with Mitsushita comp. 36314924 1 QTY./UNIT 38QPC-C 18 24 18 24 23.3 Tubing for unit with Mitsushita comp. 36319238 1 23.4 Tubing for unit with Mitsushita comp. 36319239 1 24 Electrical Box Assy 24.1 Dual Run Capacitor 24.1.1 Dual Capacitor 45+ 5 MFD/440 VAC (Mitsushita Comp.) 02400384 1 1 24.1.2 Dual Capacitor 50 + 5 MFD/440 VAC (hitachi Comp.) 02400379 1 24.1.3 Dual Capacitor 55 + 5 MFD/400 VAC (LG Comp.) 02400383 1 24.1.4 Dual Capacitor 50 + 5 MFD/400 VAC (LG Comp.) 1 1 24.2 Contactor 2 Poles-25 Amps 02400580 1 1 1 1 24.3 Terminal Blocks 24.3.1 Terminal Block 6 Poles-30 Amps 02501433 1 1 24.3.2 Terminal Block 4 Poles-20 Amps 02501405 1 1 24.3.3 Terminal Block 3 Poles-30 Amps 02501315 1 1 1 1 24.4 Electrical Box 08107405 1 1 1 1 24.5 Capacitor Clamp 02804078 1 1 1 1 24.6 Cable Clamp 02802523 2 2 2 2 24.7 Electrical Wires Set 02500875 1 1 02500887 1 1 25 Sensor - Outdoor Coil 02503123 1 1 Electrical Box Assy 24.4 24.1 24.7 24.5 24.2 24.3 24.3 24.6 24.6 6
7. DIP SWITCHES CONFIGURATION The indoor unit has dip swithches inside its Printed Circuit Board for configuration purpose. Due to theirs location, these switches must be configured only on the assembly line. The meanings of these switches are down described: 7
SPARE PARTS MANUAL Specifications are subject to change without notice according to Carrier Policy of continuous development. 03502524 Rev. (0) -2009
TABLE OF CONTENTS PAGE NO. 1. Unit Model Designation & Identification 1 2. Unit Models & Part Numbers 1 3. Exploded View of s 2 4. Part List of s 3 5. Exploded View of s 4 6. Part List of s 5
1. UNIT MODEL DESIGNATION & IDENTIFICATION 42 38 QH 30 B H C 42 = 38 = Unit Family System Cooling Capacity At ISO Conditions 30 = 30,000 Btu/hr 36 = 36,000 Btu/hr Product Revision Number Unit Type H = Heat Pump C = Cool Only 2. UNIT MODELS & PART NUMBERS SPLIT SYSTEMS FOR LOCAL MARKET HEAT PUMP Model P/N Model P/N 42XP100-H7 46303182 38QH30B-H 46302130 Rotary Mitsubishi 42XP100-H7 46303182 38QH36B-H 46302131 Recip. Copeland SPLIT SYSTEMS FOR MILD AMBIENT EXPORT MARKETS HEAT PUMP COOL ONLY Model P/N Model P/N 42XP100-H7 46303184 38QH30B-H 46302267 Rotary Mitsubishi 42XP100-H7 46303184 38QH36B-H 46302139 Recip. Copeland Model P/N Model P/N 42XP100-C7 46303185 38QH30B-C 46302105 Recip. Copeland 42XP100-C7 46303185 38QH36B-C 46302133 Recip. Copeland SPLIT SYSTEM FOR HIGH AMBIENT EXPORT MARKETS HEAT PUMP COOL ONLY Model P/N Model P/N 42XP100-H7 46303184 38QH30B-H 46302104 Recip. Copeland 42XP100-H7 46303184 38QH36B-H 46302139 Recip. Copeland Model P/N Model P/N 42XP100-C7 46303185 38QH30B-C 46302105 Recip. Copeland 42XP100-C7 46303185 38QH36B-C 46302133 Recip. Copeland 1
3. EXPLODED VIEW OF INDOOR UNITS 2
4. PART LIST OF INDOOR UNIT NO. PART NAME PART QUANTITY / UNIT NUMBER 42XP100- H7 42XP100- C7 1 Body Assy (42QHNJ10020) 02802800 1 1 1-1 Ionizer (PIO0RL0060) - Option 02501062 1 1 2 Motor Fan (PMO0IAG254B) 02400195 1 1 3 Blower Assy.R (42QHNA20120) 02802801 1 1 4 Brkt Bearing-M (42QHNA22210) 02802802 1 1 5 Cushiqn As Br/L (53KN3A30150) 02802803 1 1 6 Blower Assy.L (42QHNA20130) 02802804 1 1 7 Bracket Bearing (42QHNA2220A) 02802805 1 1 8 Cushion As Br/L (53KP5A50150) 02802806 1 1 9 Bracket R.Motor (42QHNA3224A) 02802807 1 1 10 Bracket L. Motor (42QHNA22230) 02802808 1 1 11 Indoor Coils As (42QHND2019C) 02600148 1 - Indoor Coil As (42QHNA2019C) 02600149-1 11-1 Guard Eva Mid (42QHNA39010) 02802809 1 1 11-2 Guard Eva Evap Top (42QHNA39020) 02802810 1 1 11-3 Insu. Tube Evap (42QHNA36310) 02802811 1 1 12 Insu.As, Drn Pan ( 42QHNB1009A ) 02802812 1 1 13 Blade Vertical (42QHNA32160) 02802813 15 15 14 Bar Blade (42QHNA32170) 02802814 4 4 15 Blade Link (42QHNA32190) 02802815 1 1 16 Vertical Louvers Step Motor (PMO07DV0060) 02400196 1 1 17 Wire As 1,S/Motor (42QHNA3501A) 02503262 1 1 18 Flap 1 (42QHNA22140) 02802816 1 1 19 Flap 2 (42QHNA2215A) 02802817 1 1 20 Link Flap (42QHNA 32180) 02802818 1 1 21 Horizontal Louvers Step Motor (PMO07ET00690) 02400198 1 1 22 Insu. As, Drn Gap (42QHNA30240) 02802819 1 1 23 Hose Assy, Drain (42QHNA30230) 02802820 1 1 24 Tube, Clamp (42QHNA32220) 02802821 1 1 25 Box As, Control (42QHNJ58000) 02503250 1 1 25-1 Control Box (42QHNA1205A) 02503251 1 1 25-2 Control Board As (42QHNF50020B) 02503252 1 - Control Board As (42QHNF50020A) 02503260-1 25-3 Transformer (42QHNF50030) 02500200 1 1 25-4 Capacitor Motor 50hz, 2mfd (42QHNF50040) 02400300 1 1 25-5 Terminal. Block (42QHNF50060) 02503253 1 1 25-6 Wire Clamp (42QHNF50070) 02503254 1 1 25-7 Display Brkt (42QHNF50080) 02503255 1 1 25-8 Display Board Assy (42QHNF50090) 02503256 1 1 25-9 Indoor Coil Sensor Assy (42QHNF50100) 02503257 1 1 25-10 Return Air Sensor Assy (42QHNF50110) 02503258 1 1 26 Box 2, Control (42QHNA2206A) 02503259 1 1 27 Bracket, Mtg (42KHNA1101A) 02802822 1 1 28 Grille. As,Frame(42QHNJ50040) 02802823 1 1 29 Print, Display (42KHNB37100) 02802824 1 1 30 Cover, T/B (42QHNA2213A) 02802825 1 1 31 Filter Assy (42QHNA20080) 02802826 3 3 32 Grille As, Insert (42KHNA30050) 02802827 1 1 33 Opt Filter Assy 02802828 1 1 34 Remocon, Assy (PRJ01YA0080) 02503260 1 1 35 Case Remo Gmc (42QV5B52160A) 02503261 1 1 3
5. EXPLODED VIEW OF OUTDOOR UNITS 18 21 22 17 21 4 5 6 12 8 9 10 2 3 13 7 15 11 1 24 16 14 26 19 25 19 20 4
6. PART LIST OF OUTDOOR UNITS SR DESCRIPTION QUANTITY / UNIT PART NUMBER 38QHB-H 38QHB-C 30 36 30 36 1 C/W Grommets & Spacers 1.1 Copeland Recip CR37KQ-PFT 01500256 1 Mitsubishi Rotary NHT52VBET 01500249 1 1 1.2 Copeland Recip CR47KQ-PFZ 01500172 1 1 2 Base Assy 08307402 1 1 1 1 3 Supporting Leg Assy 36314043 4 4 4 4 4 Partition 08107457 1 1 08107436 1 1 5 Coil Assy 5.1 Coil 2 Row 33.15 x 22-14FPI 02600234 1 1 5.2 Coil 2 Row 33.15 x 28-15FPI 02600231 1 1 6 Motor Support Assy 08113880 1 1 08113831 1 1 7 Fan Motor 7.1 Motor 1/10 HP-860 RPM 02400154 1 1 7.2 Motor 1/5 HP-860 RPM 02400179 1 1 8 Propeller C/W Socket Screw 8X8 MM 02600441 1 1 1 1 9 Orifice Propeller 02803112 1 1 1 1 10 Shroud 08307406 1 1 08307435 1 1 11 Carrier Logo 02900615 1 1 1 1 12 Handle 02803110 1 1 1 1 13 Guard Propeller 02803113 1 1 1 1 14 Cond. Back Panel 08307409 1 1 08307434 1 1 15 Support - Flare Valve 08307410 1 1 06307432 1 1 16 Service Door 02803106 1 1 1 1 17 Coil Guard 02803114 1 1 02803115 1 1 18 Cover 08307400 1 1 1 1 19 Reversing Valve & Electric Coil * 19.1 Reversing Valve STF-0301Z C/W Coil 02200404 1 19.2 Reversing Valve STF-0401Z C/W Coil 02200406 1 20 Accumulator ** 20.1 Accumulator 5/8 02301012 1 20.2 Accumulator 3/4 02301013 1 21 Flare Valves 21.1 Flare Valve 3/8 02300436 1 1 1 21.2 Flare Valve 5/8 02300438 1 1 1 22.3 Flare Valve 3/4 02400441 1 1 22 Service Valve C/W Needle And Cap 02300403 1 1 1 1 23 Tubing Set 23.1 ( For Unit With Copland Comp. ) 36314847 1 ( For Unit With Mitsubishi Comp. ) 36314586 1 23.2 ( For Unit With Copland Comp. ) 36314576 1 23.3 ( For Unit With Copland Comp. ) 36314807 1 23.4 ( For Unit With Copland Comp. ) 36314833 1 * only for heat pump outdoor units * only fir heat pump outdoor units with copeland compressors 5
PART LIST FOR OUTDOOR UNITS (Cont.) SR DESCRIPTION PART NUMBER QUANTITY / UNIT 38QHB-H 38QHB-C 30 36 30 36 24 Electrical Box Assy 24.1 Dual Run Capacitor 24.1.1 Dual Capacitor 50 + 5 MFD/440 VAC *** 02400379 1 1 24.1.2 Dual Capacitor 60 + 5 MFD/440 VAC **** 02400377 1 1 1 24.2 Contactor for 24.2.1 Contactor 2 Poles-25 Amps 02400580 1 1 24.2.2 Contactor 2 poles 30 Amps 02400572 1 1 24.3 Terminal Blocks Terminal Block 4 Poles-20 Amps 02501405 1 1 24.3.1 Terminal Block 6 Poles-30 Amps 02501433 1 1 24.3.2 Terminal Block 3 Poles-30 Amps 02501315 1 1 1 1 24.4 Electrical Box 08107405 1 1 1 1 24.5 Capacitor Clamp 02804078 1 1 1 1 24.6 Cable Clamp 02802523 1 1 1 1 24.7 Electrical Wire Set 24.7.1 ( For Unit With Copland ) 02500879 1 ( For Unit With Mitsubishi ) 02500843 1 24.7.2 ( For Unit With Copland ) 02500800 1 24.7.3 ( For Unit With Copland ) 02500879 1 24.7.4 ( For Unit With Copland ) 02500800 1 25 Sensor - Outdoor Coil * 02503123 1 1 26 Drain Elbow 02803111 1 1 **** for outdoor unit size 30K with copeland compressor ***** for outdoor unit size 30K with Mitsubishi compressor for outdoor unit size 36K with Copeland compressor ** Electrical Box Assy 24.4 24.1 24.7 24.5 24.2 24.3 24.3 24.6 24.6 6