1 Full 316SS design Up to 70,000Nm in DA! High Temp ** Low Temp ** No Painting or ENP coating required ISO mounting NAMUR VDI/VDE Mineral Processing Oil and Gas Petro-chemical Desalination Coal washery Water treatment Power Generation Captured spring design provides convenient and safe installation and replacement of Springs. Springs are coated to provide longer life in service The scotch yoke method of actuation provides greater torque at the beginning and end strokes, providing more power for less size. Salt Water resistant Caustic wash down Acid environment Chemical resistant Corrosion resistant Submersible Buried service Underground mine safe High Cycling duty Emergency shut down service Fail open / closed designs High and Low pressure designs Motivact uses 3D-CAD software and the latest engineering techniques to provide the highest possible quality and product performance. Full function and test reports are provided upon request. Full 316SS Scotch yoke design actuator. For 90 Deg Rotary valves. ISO9001 certified quality standard
2 Rotation 90º -/+ 5º Can be changed from Fail closed to Fail Open in the field In-Line or perpendicular Orientation can be changed in service. Fully modular design for easy maintenance. NAMUR VDI/VDE Accessory mounting All Fasteners are 316SS grade Output shaft is high strength 17-4phSS 25% Glass Filled Teflon Bushing Honed 316SS Barrel Centre-less ground 316SS shaft Dual O ring Piston design Precision CNC Drive pin and Rollers 17-4phSS Captured Spring design Quality Investment Castings and CNC machined parts Up to 70,000Nm of Torque ** see Torque Data Sheet See Dimensions Table Sheet Female ISO Drive And Mounting The Scotch Yoke advantage! More Power Non pressurised Gearbox No Gears that can strip Superior strength and reliability
3 General Assembly Gearbox assembly item desc qty 1 Body 1 2 Output shaft 1 15 Top Bush 1 16 Bottom bush 1 17 Retaining circlip 1 18 Roll output shaft 1 item desc qty 3 End cap Body 1 4 End cap End 1 5 Barrel 1 6 Piston 1 7 Piston Rod 1 8 End Cover 1 9 Drive pin 1 10 Drive pin roller 2 11 Tie rod 4 12 End cap Nuts 4 13 Piston Bolt 1 14 Bush Piston rod 2
4 (BORE X KEY) A B C D E F G H J K L H1 H2 NPT RXS Kg MVR 4DA 240 95 145 80 90 87 54 17 11 17 12 F05 - "1/8 F05 M6 2.2 4SR 320 95 225 80 90 87 54 17 11 17 12 F05-1/8 F05 M6 2.8 6DA 404 197 207 117 90 107 78 5 17 24 20 F07-1/8 F07 M8 5.5 6SR 485 197 288 117 90 107 78 5 17 24 20 F07-1/8 F07M8 6 16DA 435 200 235 117 121 123 78 22 17 24 20 F07-1/4 F07 M8 10.2 16SR 518 200 318 117 121 123 78 22 17 24 20 F07-1/4 F07 M8 12 25DA 520 255 265 155 121 152 110 5 22 28 20 F10 F12 1/4 80X30 M5 15 25SR 670 255 415 155 121 152 110 5 22 28 20 F10 F12 1/4 80X30 M5 18 38DA 520 255 265 155 149 166 110 19 22 28 20 F10 F12 1/4 80X30 M5 16 38SR 670 255 415 155 149 166 110 19 22 28 20 F10 F12 1/4 80X30 M5 22 55DA 500 255 245 155 178 181 110 32 22 28 20 F10 F12 1/4 80X30 M5 23 55SR 700 255 445 155 178 181 110 32 22 28 20 F10 F12 1/4 80X30 M5 32 76DA 501 250 251 155 149 166 110 19 22 28 20 F10 F12 1/4 80X30 M5 24 76SR 635 250 385 155 149 166 110 19 22 28 20 F10 F12 1/4 80X30 M5 33 110DA 544 271 273 155 178 181 110 32 22 28 20 F10 F12 1/4 80X30 M5 37 110SR 710 271 439 155 178 181 110 32 22 28 20 F10 F12 1/4 80X30 M5 47 150DA 890 392 498 305 230 284 145 42 50 x 12 55.5 30 F16-3/8 130X30 M5 131 150SR 1110 392 718 305 230 284 145 42 50 x 12 55.5 30 F16-3/8 130X30 M5 148 250DA 995 497 498 305 230 284 145 42 50 x 12 55.5 30 F16-3/8 130X30 M5 150 250SR 1215 497 718 305 230 284 145 42 50 x 12 55.5 30 F16-3/8 130X30 M5 170 400DA 1151 556 595 383 412 396 230 66 63.6 x 15.9 71 30 F16-1/2 130X30 M5 270 400SR 1406 556 850 383 412 396 230 66 63.6 x 15.9 71 30 F16-1/2 130X30 M5 300 570DA 1191 596 595 383 287 348 230 29 63.6 x 15.9 71 30 F16-1/2 130X30 M5 255 570SR 1461 596 865 383 287 348 230 29 63.6 x 15.9 71 30 F16-1/2 130X30 M5 325 800DA 1286 641 645 383 412 396 230 66 63.6 x 15.9 71 30 F16-1/2 130X30 M5 300 800SR 1517 641 876 383 412 396 230 66 63.6 x 15.9 71 30 F16-1/2 130X30 M5 365 Motivact reserves the right to change the above data without notice. Weights are approximate only Ask Motivact for detailed drawings upon request
Air Torque (Nm) @ Stated Supply Pressure Actuator Model Spring Torque ( Nm ) 2.7 Barg. 4.0 Barg. 5.0 Barg. 5.5 Barg. 7.0 Barg. 8.5 Barg. Break Run End Break Run End Break Run End Break Run End Break Run End Break Run End Break Run End MVR 4 DA 0 0 0 26 18 26 38 37 38 46 62 46 51 36 51 65 45 65 79 55 79 MVR 6 DA 0 0 0 37 26 37 55 38 55 66 46 66 73 51 73 93 65 93 113 79 113 MVR 16 DA 0 0 0 97 68 97 145 101 145 175 123 175 193 135 193 246 172 246 313 219 313 MVR 25 DA 0 0 0 136 95 136 204 143 204 247 173 247 272 190 272 346 242 346 441 308 441 MVR 38 DA 0 0 0 207 145 207 311 217 311 376 263 376 414 290 414 527 369 527 671 469 671 MVR 55 DA 0 0 0 298 208 298 446 312 446 541 379 541 595 417 595 757 530 757 964 675 964 MVR 76 DA 0 0 0 414 290 414 621 435 621 753 527 753 828 580 828 1054 738 1054 1341 939 1341 MVR 110 DA 0 0 0 595 417 595 893 625 893 1082 757 1082 1190 833 1190 1515 1060 1515 1928 1345 1928 MVR 150 DA 0 0 0 906 634 906 1358 951 1358 1646 1152 1646 1811 1268 1811 2305 1613 2305 2934 2053 2934 MVR 250 DA 0 0 0 1811 1267 1811 2716 1901 2716 3292 2304 3292 3621 2525 3621 4609 3226 4609 5865 4106 5865 MVR 400 DA 0 0 0 2075 1453 2075 3113 2179 3113 3773 2641 3773 4744 3321 4744 5282 3697 5282 6722 4706 6722 MVR 570 DA 0 0 0 3077 2123 3077 4558 3145 4558 5698 3988 5698 6268 4400 6288 7977 5583 7977 9687 6780 9687 MVR 800 DA 0 0 0 4186 2930 4186 6278 4395 6278 7610 5327 7610 9488 6642 9488 10654 7458 10654 13560 9492 13560 MVR 4 SR 40 14 7 9 17 8 8 29 14 20 37 18 28 42 21 33 56 27 47 70 34 61 MVR 4 SR 60 21 10 14 25 12 14 34 17 22 39 19 24 54 26 36 68 33 48 MVR 4 SR 80 28 13 18 28 14 14 33 16 18 47 23 31 61 29 43 MVR 6 SR 40 21 10 13 24 11 13 41 20 29 55 26 42 61 29 48 82 39 66 102 49 85 MVR 6 SR 60 31 15 20 35 17 20 49 24 32 56 27 34 76 37 52 97 47 70 MVR 6 SR 80 41 20 26 40 19 20 47 23 26 67 32 44 87 42 63 MVR 16 SR 40 53 25 34 63 30 34 109 53 75 145 70 107 163 78 123 217 104 171 270 130 219 MVR 16 SR 60 80 38 50 95 45 50 131 63 83 149 71 88 203 97 134 257 124 179 MVR 16 SR 80 106 51 67 73 35 20 108 52 51 126 60 67 179 86 114 231 111 161 MVR 25 SR 40 75 36 48 89 42 48 154 74 106 204 98 152 230 110 175 305 146 243 381 183 311 MVR 25 SR 60 113 54 71 133 64 71 184 88 117 209 100 125 286 137 189 362 174 254 MVR 25 SR 80 150 72 95 152 73 73 177 85 95 251 121 162 325 156 229 MVR 38 SR 40 115 55 73 135 65 73 234 112 163 311 149 232 349 168 266 464 223 370 579 278 474 MVR 38 SR 60 172 82 109 202 97 109 279 134 179 318 153 190 435 209 289 551 265 388 MVR 38 SR 80 229 110 145 231 111 111 269 129 145 382 183 247 495 238 349 MVR 55 SR 40 165 79 104 194 93 104 337 162 233 447 215 333 502 241 382 667 320 532 833 400 681 MVR 55 SR 60 247 118 156 290 139 156 402 193 257 458 220 273 625 300 415 792 380 557 MVR 55 SR 80 329 158 208 333 160 159 387 186 208 549 264 354 712 342 501 MVR 76 SR 40 229 110 145 269 129 145 468 225 325 622 298 464 698 335 533 926 446 741 1158 556 948 MVR 76 SR 60 344 165 218 404 194 218 559 268 358 636 305 381 869 417 578 1102 529 776 MVR 76 SR 80 458 220 302 334 150 86 470 226 222 538 258 290 742 356 494 945 454 698 MVR 110 SR 40 403 189 208 343 153 135 673 323 466 894 429 665 1004 482 764 1335 641 1062 1665 799 1360 MVR 110 SR 60 493 237 312 581 279 312 804 386 513 915 439 546 1250 600 829 1585 761 1113 MVR 110 SR 80 657 315 416 666 320 318 774 372 416 1099 527 709 1423 683 1001 MVR 150 SR 40 557 267 319 587 282 319 1022 491 741 1358 652 1065 1526 732 1227 2029 974 1713 2532 1215 2200 MVR 150 SR 60 835 401 479 880 422 479 1219 585 807 1389 667 837 1899 911 1293 2408 1156 1749 MVR 150 SR 80 1113 534 638 679 326 180 1008 484 479 1173 563 638 1667 800 1116 2161 1037 1593 MVR 250 SR 40 1114 535 639 1172 563 639 2044 981 1482 2714 1303 2131 3050 1464 2456 4055 1947 3430 5061 2429 4403 MVR 250 SR 60 1671 802 958 1758 844 958 2437 1170 1615 2776 1333 1676 3795 1822 2589 4813 2310 3502 MVR 250 SR 80 2228 1069 1277 2015 967 958 2344 1125 1277 3332 1599 2233 4319 2073 3189 MVR 400 SR 40 1147 550 727 1349 647 727 2348 1127 1628 3116 1496 2322 3500 1680 2669 4653 2234 3709 5806 2787 4750 MVR 400 SR 60 1720 826 1090 2023 971 1090 2801 1344 1792 3190 1531 1907 4357 2091 2896 5524 2652 3885 MVR 400 SR 80 2882 1383 1634 1761 845 402 2610 1253 1223 3034 1456 1634 4307 2067 2866 5580 2678 4097 MVR 570 SR 40 1833 880 1155 1922 1243 1244 3403 2265 2725 4543 3108 3865 5113 3520 4455 6822 4703 6144 8532 5900 7854 MVR 570 SR 60 2749 1320 1732 2826 1521 1835 3966 2668 2949 4536 3080 3539 6245 4263 5228 7955 5460 6938 MVR 570 SR 80 3866 1894 2194 3504 2094 1832 4074 2026 2205 5783 3689 4111 7493 4886 5821 MVR 800 SR 40 2313 1110 1465 2721 1306 1465 4736 2273 3284 6286 3017 4683 7061 3389 5382 9386 4505 7481 11712 5622 9580 MVR 800 SR 60 3469 1665 2198 4081 1959 2198 5650 2712 3614 6435 3089 3846 8790 4219 5840 11144 5349 7835 MVR 800 SR 80 5704 2738 3268 5219 2505 2452 6068 2913 3268 8614 4135 5715 11160 5357 8162 MOTIVACT reserves the right to change the above information without notice. MOTIVACT PART NUMBERING GUIDE MVR FINISHED PRODUCTS OPTIONS 110 S S 01 N 000 000 No option 001 Lockout model specifies model eg 110=MVR110, 6=MVR6 002 Jack screw over-ride material S = 316SS, C = Carbon steel 003 Quick exhaust spring S = Spring return, D = Double acting 004 Closed Loop breathing spring set 01 = 80psi, 02 = 60psi, 03 = 40psi seals N = Nitrile, V = Viton option 000 = No option, 003 = Jack screw OR
6 The MVR High torque range is specially designed for larger valves and higher torques up to 70,000Nm. Precision CNC components and high quality materials and engineering ensure excellent performance and long service life. The Top entry Gearbox is Sealed to prevent any weather ingress and allows easy access to critical drive components and bearings. One Piece 17-4phss Drive Yoke adds superior strength, and has lifting holes for easy replacement or repair Piston Rod Guide bar absorbs side loads High Quality 17-4phss Drive Bearings 316SS Bolts Top entry Gearbox is sealed against weather Precision machined
7 (SR ONLY) WEIGHT A B C D E F G H PCD1 BOLT BORE KEY Kg 1400 2400 1054 764 415 507 415 633 0 356 8 X M30 160 2 X 32 1800 2450 1100 764 415 550 415 633 76 356 8 X M30 160 2 X 32 2300 2450 1100 764 415 620 415 633 111 356 8 X M30 160 2 X 32 3400 2488 1444 764 415 724 415 633 132 356 8 X M30 160 2 X 32 4200 3872 1766 842 510 550 560 703 195 406 8 X M36 180 2X40 6000 3950 1889 994 600 620 560 801 161 483 12 X M36 220 2 X 50 7800 3950 1889 994 600 724 560 801 182 483 12 X M36 220 2 X 50
Actuator Model Spring Torque ( Nm ) 40psi 60psi 80psi 2.75 Barg. 4.0 Barg. 5.5 Barg. BTC RTC ETC Break Run End Break Run End Break Run End MVR 1000 DA 0 0 0 6504 4618 6504 9756 6927 9756 13008 9235 13008 MVR 1400 DA 0 0 0 8863 6292 8863 13294 9439 13294 17725 12585 17725 MVR 1800 DA 0 0 0 10513 7464 10513 15769 11196 15769 21025 14928 21025 MVR 2300 DA 0 0 0 13168 9349 13168 19751 14023 19751 26335 18698 26335 MVR 2800 DA 0 0 0 17725 12585 17725 26588 18877 26588 35450 25170 35450 MVR 3400 DA 0 0 0 19434 13798 19434 29151 20697 29151 38868 27596 38868 MVR 4200 DA 0 0 0 25471 18084 25471 38206 27126 38206 50941 36168 50941 MVR 6000 DA 0 0 0 28244 20053 28244 42366 30080 42366 56488 40106 56488 MVR 7800 DA 0 0 0 41262 29296 41262 61893 43944 61893 82524 58592 82524 BTO RTO ETO BTO RTO ETO BTO RTO ETO MVR 1000 SR 40 4295 2354 2276 4228 2264 2209 7480 4573 5461 10732 6881 8713 MVR 1000 SR 60 6443 3484 3415 6341 5954 6851 9593 5751 6565 MVR 1000 SR 80 8590 4646 4553 8455 4589 4418 MVR 1400 SR 40 5853 3165 3102 5761 3127 3010 10192 6273 7441 14623 9420 11872 MVR 1400 SR 60 8779 4748 4653 8641 4691 4515 13072 7837 8946 MVR 1400 SR 80 11705 6330 6204 11521 6254 6020 MVR 1800 SR 40 6942 3754 3679 6833 3709 3570 12089 7441 8827 17346 11173 14083 MVR 1800 SR 60 10413 5632 5519 10250 5564 5355 15506 9296 10612 MVR 1800 SR 80 13884 7509 7359 13666 7419 7141 MVR 2300 SR 40 8696 4703 4609 8559 4646 4472 15143 9321 11056 21726 13995 17639 MVR 2300 SR 60 13043 7054 6913 12838 6969 6708 19422 11644 13292 MVR 2300 SR 80 17391 9405 9217 17118 9292 8944 MVR 2800 SR 40 11705 6330 6204 11521 6254 6020 20384 12547 14882 29246 18839 23745 MVR 2800 SR 60 17558 9496 9306 17282 9382 9030 26144 15674 17892 MVR 2800 SR 80 23410 12661 12408 23043 12509 12040 MVR 3400 SR 40 12834 6941 6802 12632 6857 6600 22349 13756 16317 32066 20656 26034 MVR 3400 SR 60 19251 10411 10203 18948 10286 9900 28665 17185 19617 MVR 3400 SR 80 25668 13881 13604 25264 13715 13200 MVR 4200 SR 40 16820 9097 8915 16556 8987 8650 29291 18029 21386 42026 27072 34121 MVR 4200 SR 60 25230 13645 13372 24834 13481 12976 43116 22523 25711 MVR 4200 SR 80 33640 18193 17829 33112 17975 17301 MVR 6000 SR 40 18652 10087 9885 18359 9966 9592 32481 19993 23714 46603 30019 37836 MVR 6000 SR 60 27978 15131 14828 27538 14949 14388 41660 24976 28510 MVR 6000 SR 80 37303 20174 19771 36717 19932 10167 MVR 7800 SR 40 27248 14736 14442 26820 14560 14014 47451 29208 34645 68082 43856 55276 MVR 7800 SR 60 40873 22105 21663 40230 21839 21020 60861 36487 41651 MVR 7800 SR 80 54497 29473 28883 53641 29119 28027 Valve Sizing MOTIVACT TORQUE SHEET Air Break = ( BTO ) Torque available to break out of valve seat when Air applied Spring end = (ETC ) Available spring torque to re-seat the valve in fail safe situation Air end = ( ETO )Available torque to fully open valve Spring break = ( BTC )Available spring torque to close valve from open position Run torque = ( RTO,RTC ) Available torque mid travel
9 Economical and Robust Rotary positioner for quarter turn valves. 4-20ma input IP67 Al Housing CE certified Ex Certified Simple adjustment Anti Vibrate design The Motivact range of positioner options covers all possible instrumentation requirements. From the Standard YT1000R 4-20ma model, up to the Fully Smart SS2R series with auto-calibration and HART protocol
10 For on/off position feedback and local indication, Motivact stocks a wide range of standard and specialised limit switch boxes on the shelf 316SS Housing available Proximity or mechanical switches Feedback options 2 in 1 solution minimises wiring and mounting brackets!
11 General purpose 24VDC / 110VAC / 240VAC Solenoid. Namur mount in 5/2 or 3/2 For reliable piloting of Motivact actuators. Sturdy construction and a full range of options available.
12 The MOD series of manual over rides can be fitted on TOP of the MVR series actuator. This allows full contact between valve and actuator minimising couplings, It also still allows accessories to be mounted. Allows pad-lock isolation of the actuator in either the open or closed position. Pictured with LSB-310 installed Rugged construction available in 316SS construction
13 For General purpose applications and lower cost, Motivact stocks a range of actuators to suit your application, without compromising quality and performance. All the design advantages of the MVRSS model with the price economy of Carbon steel parts, available in a variety of material combinations. A Full steel construction scotch yoke actuator with chrome steel plated shafts for non critical applications Precision CNC machined components and Honed Aluminium housing provide a High cycle life duty with low cost and light weight Aluminium material
MVR hydraulic series for pressures up to 2500psi provide large torques but reduced cylinder size 14