MULTI-PROCESS WELDERS Idealarc DC-600 Rugged Multi-Process Power for Industrial Manufacturing If your operations include semiautomatic manufacturing or fabrication, your best welding power source selection may be the Lincoln Idealarc DC-600. Rugged construction, simple controls and plenty of amperage for heavy duty applications on thick steel or other materials make this welder a sound investment. Add the outstanding traditional SCR rectifier arc action delivering high quality, attractive welds and your operators will agree it's hard to go wrong with an Idealarc DC-600. Processes Description Stick TIG MIG Flux-Cored Submerged Arc Gouging Output CC CV DC Input 3 PHASE 60 Hz Advantage Lincoln 115V, 15 amps, duplex auxiliary power receptacle (60Hz models) makes it easy to power lights, grinders and other shop tools at your work station. Full range output voltage control for easy operation and precise control. Standard analog ammeter and voltmeter. Mode switch for selecting desired output characteristics. Windings and rectifiers protected against moisture and corrosive environments. Flat-top case with a small footprint can be placed under a workbench or stacked up to 3 high on top of each other. Manufactured under a quality system certified to ISO 9001 requirements and ISO 14001 environmental standards. Three-year warranty on parts and labor. Seven-year warranty on the power rectifier. Recommended General Options Multi-Process Switch, Undercarriage, Paralleling Kit Recommended Stick Options Accessory Kit, Remote Output Control, Remote Control Cable Adapter Recommended TIG Options Pro-Torch TIG Torches, TIG Module, Control Cable, Control Cable Extension, Docking Kit, Hand Amptrol, Foot Amptrol, Amptrol Adapter Kit, Water Valve Kit, Deluxe Adjustable Gas Regulator and Hose Kit Recommended Wire Feeder Options LF-72, LF-74, LN-742, LN-8, LN-9, LN-9 GMA, LN-10, DH-10, LN-15, LN-23P, LN-25, LN-35, Cobramatic, NA-3, NA-5, LT-7 Order K1288-17 Idealarc DC-600 230/460/3/60 K1288-18 Idealarc DC-600 230/460/3/60 w/multi-process switch K1288-22 Idealarc DC-600 230/460/575/3/60 TECHNICAL SPECIFICATIONS Rated Output Input Dimensions Net Product Product Input Current/Voltage/ Current @ Output H x W x D Weight Name Number Power Duty Cycle Rated Output Range in. (mm) lbs (kg) K1288-17 CV: 230/460/3/60 108/54A 70-850A, 13-44V Idealarc DC-600 K1288-18 600A/44V/100% 30.7 x 22.2 x 38.0 522 K1288-22 230/460/575/3/60 680A/44V/60% 108/54/43.2A CC: (781 x 565 x 965) (237) 90-850A, 24-42V Publication E5.40 5/05 www.lincolnelectric.com
FEATURES PERFORMANCE The Idealarc DC-600 is a multiprocess DC arc welding power source that produces outstanding arc characteristics on both constant voltage and constant current processes. This provides great welding versatility in a single power source. The Idealarc DC-600 is designed for GMAW (MIG), FCAW, and submerged arc welding processes within the capacity of the machine, plus the capability of stick, and air carbon arc gouging up to 3/8 (10mm) diameter. It produces outstanding performance with a single range continuous control potentiometer. FEATURES 3-position field or factory installed Multi-Process Switch option allows quick change from electrode positive or negative semiautomatic/automatic wire feed welding to stick, TIG or air carbon arc gouging. Air carbon arc gouge with up to 3/8" (10mm) diameter carbons. Key Controls 1. Ammeter/Voltmeter 2. Local/Remote Output Control 3. Output Control Potentiometer 4. Mode Selection Switch 5. Weld Terminals On or Remotely Controlled 6. On/Off Switch 7. Power Source Pilot Light 8. Strain Relief for Terminal Strip Connection 9. 14-Pin MS-Style Connector for Wire Feeder Connection 10. 115 VAC, 15A Covered Outlet 1. 2. 3. 4. 5. 6. 7. 8. 10. 9. QUALITY AND RELIABILITY Fan-cooled with electronic and thermostatic protection from current overload and excessive temperatures. Three-year warranty on parts and labor. Seven-year warranty on the power rectifier. Manufactured under a quality system certified to ISO 9001 requirements and ISO 14001 environmental standards. [2] Idealarc DC-600 www.lincolnelectric.com
RECOMMENDED OPTIONS GENERAL OPTIONS Multi-Process Switch 3-position switch allows quick and easy change from electrode positive or negative semiautomatic/wire feed welding to stick or air carbon arc gouging. Order K804-1 Undercarriage Platform undercarriage with mountings for two gas cylinders at rear of welder. Order K842 Paralleling Kit Permits paralleling of two power sources. Order K1611-1 (For Idealarc DC-600 Above Code 10500) Order K1897-1 (For Idealarc DC- 600 Below Code 10500) STICK OPTIONS Accessory Kit For stick welding. Includes 35 ft. (10.7m) 2/0 electrode cable with lug, 30 ft. (9.1m) 2/0 work cable with lugs, headshield, filter plate, work clamp and electrode holder. Order K704 Remote Output Control For remote output of welding voltage. Consists of control box with 25 or 100 ft. (7.6 or 30m) of four conductor cable and 6 pin MS-type connector. Order K857 for 25 ft. (7.6m) Order K857-1 for 100 ft. (30m) Remote Control Cable Adapter Y connection adapter for connecting K857 Remote Voltage Control (6 pin plug connection) and wire feeder input cable (14 pin plug connection) to Idealarc DC-600 14 pin receptacle. Order K864 TIG OPTIONS Pro-Torch TIG Torches Light and easy to use, these torches feature flexible head models that give you the power of maximum versatility and maneuverability. A molded, knurled handle gives you a sure grip so you can focus on the weld. Available in either air-cooled or water-cooled designs. See publication E12.150 TIG OPTIONS, CONT. TIG Module Portable, high frequency unit with gas valve for TIG welding. Rated at 300 amps/60% duty cycle. Order K930-2 Control Cable Connects TIG Module to power source. Order K936-1 for 9-pin to 14-pin Control Cable Extension Allows the TIG Module to be operated at distances up to 200 ft. (61m) from the power source. Available in 45 ft. (13.7m) sections. Order K937-45 Docking Kit Provides a means to dock the TIG Module on top of a flat-roofed power source, or any other flat surface measuring at least 10 x 15 in. (254 x 381mm). It includes a latch and provisions for a usersupplied padlock to lock the TIG Module in place. Order K939-1 Hand Amptrol Provides 25 ft. (7.6m) of remote current control for TIG welding. (6 pin plug connection). Velcro straps secure torch. Order K963-3 Foot Amptrol Provides 25 ft. (7.6m) of remote output control for TIG welding. (6 pin plug connection). Order K870 Amptrol Adapter Kit Adapts Amptrol's 6-pin MS-type plug connection to terminal strip on power source. Order K843 Water Valve Kit For use with water-cooled TIG torch. Installs inside of TIG Module. Order K844-1 Deluxe Adjustable Gas Regulator and Hose Kit Accommodates CO 2, argon, or argon-based gas cylinders. Includes a cylinder pressure gauge, dual scale flow gauge and 4.3 ft. (1.3m) gas hose. Order K586-1 [3] Idealarc DC-600 www.lincolnelectric.com
IDEALARC DC-600 ORDER FORM PRODUCT DESCRIPTION ORDER NUMBER QUANTITY PRICE IDEALARC DC-600 (230/460/3/60) K1288-17 IDEALARC DC-600 W/MULTI-PROCESS SWITCH (230/460/3/60) K1288-18 IDEALARC DC-600 (230/460/575/3/60) K1288-22 RECOMMENDED GENERAL OPTIONS Multi-Process Switch K804-1 Undercarriage K842 Paralleling Kit (Above Code 10500) K1611-1 Paralleling Kit (Below Code 10500) K1897-1 RECOMMENDED STICK OPTIONS Accessory Kit K704 Remote Output Control, 25 ft. K857 Remote Output Control, 100 ft. K857-1 Remote Control Cable Adapter K864 RECOMMENDED TIG OPTIONS Pro-Torch TIG Torches Request publication E12.150 TIG Module K930-2 Control Cable K936-1 Control Cable Extension, 45 ft. (13.7m) K937-45 Docking Kit K939-1 Hand Amptrol K963-3 Foot Amptrol K870 Amptrol Adapter Kit K843 Water Valve Kit K844-1 Deluxe Adjustable Gas Regulator and Hose Kit K586-1 RECOMMENDED WIRE FEEDER OPTIONS LF-72, LF-74 See Publication E8.12 LN-742 Industrial Wire Feeder See Publication E8.20 LN-8 Industrial Wire Feeder See Publication E8.30 LN-9 & LN-9 GMA Industrial Wire Feeder See Publication E8.50 LN-10 Advanced 4 Drive Roll Wire Feeder See Publication E8.200 DH-10 Dual Head Version of LN-10 See Publication E8.200 LN-15 Portable Wire Feeder See Publication E8.60 LN-23P Portable Wire Feeder See Publication E8.90 LN-25 Portable Wire Feeder See Publication E8.100 LN-35 Portable Wire Feeder See Publication E8.110 Cobramatic Deluxe Wire Feeder See Publication E8.300 NA-3 Automatic Wire Feeder See Publication E9.10 NA-5 Automatic Wire Feeder See Publication E9.30 LT-7 Automatic Wire Feeder See Publication E9.70 TOTAL: CUSTOMER ASSISTANCE POLICY The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for advice or information about their use of our products. We respond to our customers based on the best information in our possession at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information or advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customer s particular purpose, with respect to such information or advice. As a matter of practical consideration, we also cannot assume any responsibility for updating or correcting any such information or advice once it has been given, nor does the provision of information or advice create, expand or alter any warranty with respect to the sale of our products. Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements. Subject to Change This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated information. THE LINCOLN ELECTRIC COMPANY 22801 St. Clair Ave., Cleveland, OH 44117-1199 216.481.8100 www.lincolnelectric.com
THE LINCOLN ELECTRIC COMPANY LN -25 PRO Portable Industrial Wire Feeders SEMIAUTOMATIC WIRE FEEDERS Built upon the tradition and success of the LN -25, the new LN -25 PRO is designed to be simple, reliable and easy to service. The LN -25 PRO is ideal for field construction and fabrication, shipyards, and rental companies. The MAXTRAC wire drive enhances performance, while the replacement case and many other upgrade options can be installed in less than five minutes. The LN -25 PRO is available in 3 models: Standard Extra Torque Dual Power Output The Extra Torque model features additional torque gearing for reliable feeding of large diameter flux-cored wires. The Dual Power model features a voltage control knob for superior arc control, digital meters for increased monitoring, MIG-STT capability, and can be powered with either a control cable or across the arc. K2614-1 LN -25 PRO Dual Power K2613-1 LN -25 PRO Standard Processes MIG, MIG-STT, Pulsed, Flux-Cored Key Features Performance All Models 2-Step/trigger interlock provides comfort for long welds. Sturdier and rugged spindle design with an incorporated brake. Performance Standard and Extra Torque Models Analog Voltmeter with polarity indicator LED automatically adjusts to welding polarity. Non-linear wire feed speed gives single range control, yet maintains sensitivity with low wire feed speed. Performance Dual Power Model Digital meters for increased monitoring. Display shows wire feed speed or amperage and welding voltage. Reliability Lightweight, impact and flame resistant polycarbonate case design keeps the internal components protected. Potted and trayed PC board protects against moisture and corrosion. Reel locking mechanism eliminates spindle cross threading. Serviceability Case can be replaced in less than 5 minutes - eliminates downtime. Timer kit available to prevent the electrode from sticking in the crater when using high wire feed speeds. Product Name LN -25 PRO Standard LN -25 PRO Extra Torque Product Number K2613-1 K2613-2 Input Power 15-110 VDC Output Capacity Current/Duty Cycle 325A/100% 450A/60% Gas Solenoid & Flow Meter Yes Wire Feed Speed Range ipm (m/min) 50-700 (1.3-17.7) 30-400 (0.8-10.1) Wire Size Range in. (mm) Solid Cored Aluminum.023-1/16 (0.6-1.6).030-5/64 (0.8-2.0).030-3/32 (0.8-2.4).035-1/16 (0.9-1.6) Dimensions H x W x D in. (mm) 15 x 8.7 x 23.2 (381 x 221 x 589) Net Weight Lbs. (kg) 37 (16) LN -25 PRO Dual Power K2614-1 15-110 VDC or 24-42 VAC 50-700 (1.3-17.7).030-5/64 (0.8-2.0) E8.105 01/09 Lincoln Global, Inc. All Rights Reserved.
FEATURES 1. 2 Step/Trigger Interlock Switch Provides comfort for long welds 2. CV/CC Switch Allows use of CC power source 3. Optional Timer Kit (Preflow, Postflow & Burnback) Prevents electrode from sticking in crater when using high wire feed speeds 4. Spool Retainer 5. Spindle Brake Heavy-duty design with an adjustable brake incorporated 6. Brass to Brass Interchangeable Gun Bushings More reliable electrical conductivity no oxide build-up More efficient energy transfer lower voltage drops Easily adapt any number of Lincoln Magnum or alternate brand guns 7. Patent-Pending Drive Rolls (not shown) Steel Wire new design delivers 20% more feeding force Aluminum Wire chromeplated to resist aluminum build-up 8. Patented Split Wire Guides Full support for wire throughout the drive path Removable outer wire guide for easy access No tools required No birdnesting 9. Twist-Lock Drive Roll Hubs Fast, tool-less changeovers 10. Cold Feed Switch Provides added safety by keeping welding wire electrically cold until trigger is pressed EASY CASE REPLACEMENT IN MINUTES - Now a damaged case does not require ordering a new unit! 1. Remove Screws 2. Remove inside frame from case 3. Put frame in a new case and replace screws [ 2] LN -25 PRO Wire Feeder
KEY CONTROLS LN -25 PRO LN -25 PRO DUAL POWER 5. 7. 1. 2. 6. 1. 2. 3. 1. 2. 3. 4. 8. 9. 10. 4. 3. 5. 6. 1. 4. 6. 5. 1. Analog Voltmeter 2. Wire Feed Speed Knob 3. 5 Pin Gun Trigger Connector 4. Work Sense Lead 14.5 ft (4.4 m) 5. Thermal Protection LED 6. Welding Polarity Indicator LED 1. Gas Purge Pushbutton 2. Flow Meter Ball 3. Flow Meter Valve 4. Shielding Gas Inlet 5. Electrode Lead 14 in (356 mm) 6. Optional Water-Cooled Gun Connections 1. Wire Feed Speed/Amperage Display 2. Wire Feed Speed LED 3. Amperage LED 4. Wire Feed Speed Knob 5. 5-pin Gun Trigger Connector 6. Work Clip Connection 7. Thermal LED 8. Voltage Display 9. Voltage LED 10. Remote Voltage Control Knob (not presettable) 1. 14 Pin Control Cable Input NOTE: In across-the-arc mode, voltage knob does not control voltage adjust at power source. REQUIRED OPTIONS MAXTRAC DRIVE ROLL & WIRE GUIDE KITS WELD POWER CABLES Description Order No. Description Order No. Steel Wire Sizes (includes stainless steel):.023-.030" (0.6-0.8 mm).035" (0.9 mm).045" (1.2 mm).052" (1.4 mm).035",.045" (0.9, 1.2 mm).040" (1.0 mm) 1/16" (1.6 mm) Cored Wire Sizes:.030-.035" (0.8-0.9 mm).040-.045" (1.0-1.2 mm).052" (1.4 mm) 1/16" (1.6 mm) Steel or Cored Wire Sizes:.068-.072" (1.8 mm) 5/64" (2.0 mm) 3/32" (2.4 mm) Aluminum Wire Sizes:.035" (0.9 mm).040" (1.0 mm) 3/64" (1.2 mm) 1/16" (1.6 mm) KP1696-030S KP1696-035S KP1696-045S KP1696-052S KP1696-1 KP1696-2 KP1696-1/16S KP1697-035C KP1697-045C KP1697-052C KP1697-1/16C KP1697-068 KP1697-5/64 KP1697-3/32 KP1695-035A KP1695-040A KP1695-3/64A KP1695-1/16A Twist-Mate to Lug, 1/0, 350A, 60% duty cycle, 10 ft. (3.0 m) Lug to Lug, 3/0, 600A, 60% duty cycle, 10 ft. (3.0 m) Lug to Lug, 3/0, 600A, 60% duty cycle, 35 ft. (10.6 m) Lug to Lug, 3/0, 600A, 60% duty cycle, 60 ft. (18.2 m) Lug to Lug, 4/0, 600A, 60% duty cycle, 110 ft. (33.5 m) Twist-Mate to Twist-Mate, 1/0, 350A, 60% duty cycle, 25 ft. (7.6 m) Twist-Mate to Twist-Mate, 2/0, 350A, 60% duty cycle, 50 ft. (15.2 m) CONTROL EXTENSION CABLES Description Control Cable Extension, 10 ft. (3.0 m) - male 14 pin to female 14 pin Control Cable Extension, 25 ft. (7.6 m) - male 14 pin to female 14 pin Control Cable Extension, 50 ft. (15.2 m) - male 14 pin to female 14 pin Control Cable Extension, 100 ft. (30.4 m) - male 14 pin to female 14 pin K1840-10 K1842-10 K1842-35 K1842-60 K1842-110 K1841-25 K1841-50 Order No. K1797-10 K1797-25 K1797-50 K1797-100 LN -25 PRO Wire Feeder [ 3]
FEED PLATE GUN RECEIVER BUSHINGS K1500-1 Gun Receiver Bushing * K1500-2 Gun Receiver Bushing (Standard) K1500-3 Gun Receiver Bushing (Optional) K1500-4 Gun Receiver Bushing (Optional) K1500-5 Gun Receiver Bushing (Optional) K489-7 Fast-Mate Gun Receiver Bushing (Optional) Magnum 200, 300 and 400 gun and cable assemblies with K466-1 connector kit. Lincoln Innershield gun and cable assembly. Magnum 550 gun and cable assembly with K613-1 connector kit. Magnum 200 and 400 fully assembled guns (K497-2x and K471-2x). Magnum 200, 300 and 400 gun and cable assemblies with K466-10 connector kit. Guns with Tweco #2, #3, and #4 connectors. Magnum 550 gun and cable assembly with K613-7 connection. Guns with Tweco #5 connectors. Magnum 200, 300 and 400 gun and cable assemblies with K466-3 connector kit. To adapt to OXO guns. Magnum gun and cable assemblies with Fast-Mate connections. Handles both single and dual procedure guns. * Shipped loose with every unit. RECOMMENDED ACCESSORIES TO EXPAND MACHINE CAPABILITIES Magnum Gas-Shielded Gun and Cable Assemblies Available 200-550 amps aircooled, gas-shielded welding guns. See publication E12.10 Magnum Self-Shielded Gun and Cable Assemblies Available 250-600 amps. See publication E12.110 Preflow, Postflow and Burnback Timer Kit Provides adjustable delay of power source output shut off to prevent electrode sticking in crater when using high wire feed speeds. Order K2330-2 Jumper Plug Kit For use with CV only power sources with 14 pin MS-type wire feeder connections and no contactor control switch. Jumper plug kit closes contactor for always hot welding output. Order K484 14 Lb. Innershield Coil Adapter Permits 14 Lb. (6 kg) Innershield electrode coils to be mounted on 2 in. (51 mm) O.D. spindles. Wire not included. Order K435 8 In. O.D. Spool Adapter For small spools. Permits 8 in. (203 mm) O.D. spools to be mounted on 2 in. (51 mm) or 2.5 in (64 mm) O.D. Spindles. Order K468 Replacement Case Kit Replace a damaged case without replacing the entire unit Order K2596-1 (aluminum) Order K2596-2 (plastic) Twist-Mate Cable Plug For connecting welding cable to output terminal receptacles. For 2/0-3/0 (70-90 mm 2 ) cable. Order K852-95 Micro Wire Straightener Straightens.035-1/16 in. (0.9-1.6 mm) wire for use with portable feeders. Order K1733-4 For best welding results with Lincoln Electric equipment, always use Lincoln Electric consumables. Visit www.lincolnelectric.com for more details C U S T O M E R A S S I S T A N C E P O L I C Y The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for information or advice about their use of our products. Our employees respond to inquiries to the best of their ability based on information provided to them by the customers and the knowledge they may have concerning the application. Our employees, however, are not in a position to verify the information provided or to evaluate the engineering requirements for the particular weldment. Accordingly, Lincoln Electric does not warrant or guarantee or assume any liability with respect to such information or advice. Moreover, the provision of such information or advice does not create, expand, or alter any warranty on our products. Any express or implied warranty that might arise from the information or advice, including any implied warranty of merchantability or any warranty of fitness for any customers particular purpose is specifically disclaimed. Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements. Subject to Change This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated information.
SEMIAUTOMATIC WIRE FEEDERS Semiautomatic, Constant Speed Wire Feeder The LN-8 is a semiautomatic constant speed wire feeder providing dependable performance and reliable operation, making it ideal for shop or field operations. For precise wire feeding and quality welds, the LN-8 features controlled wire feed speed and voltage during starting for clean, positive starts and reduced stubbing, skipping and spatter. Solid state control compensates for wire drag and input line variations to maintain accurate wire feed speed. This wire feeder is easy to use with a quick release gun and cable connection for easy set up, and large wire feed and voltage control knobs that are easy to adjust with gloved hands. Shown with options Processes Description MIG Flux-Cored Submerged Arc Output Input 115 VAC Advantage Lincoln Unique drive roll design provides positive feeding and quick reloading by simply inserting the wire into the incoming guide tube. The drive rolls and guide tubes are designed for long life and precise wire feeding. Completely enclosed case protects the heavy duty wire drive mechanism from damage, yet allows easy access to drive rolls. Dynamic braking system stops wire feed motor quickly to minimize crater sticking problems. Control circuit features cold electrode when the gun trigger is released for added safety. Solid state control compensates for wire drag and input line variations to maintain accurate wire feed speed. Control of wire feed speed and voltage at the wire feeder eliminates the need to return to the power source to adjust procedures. Manufactured under a quality system certified to ISO 9001 requirements. Three-year warranty on parts and labor. Required Options Gun and Cable Assembly, Drive Roll Kit, Control Cable, Weld Power Cable Recommended General Options Universal Wire Reel Stand, Insulated Lift Bail, Light Duty Caster Kit, Swivel Platform, Spindle Adapter, Readi-Reel Adapter, Coil Adapter, Cover Kit, Meter Kit, Gas Solenoid Assembly, Burnback Kit, Magnetic Flux Screen Separator, Flux Screen, Wire Reel and Flux Tank Assembly, Continuous Flux Feeding Tank Assembly, Undercarriage, Squirtmobile, Mechanized Hand Travel Unit, Power Pack, Portable Digital Wire Feed Speed Meter Recommended Power Source Options CV-400, CV-500-I, CV-655, DC-400, DC-600, DC-655, DC-1000 Order K297 LN-8 Wire Feeder TECHNICAL SPECIFICATIONS Wire Feed Wire Size Dimensions Net Product Product Input Output Capacity Speed Range Range H x W x D Weight Name Number Power Curret/Duty Cycle ipm (m/min) in. (mm) in. (mm) lbs. (kg) LN-8 K297 115 VAC 600A @ 60% 50-600.045-.120.030-3/32 10.9 x 9.8 x 9.6 36 50/60 Hz (1.3-15.2) (1.2-3.0) (0.8-2.4) (227 x 248 x 244) (16.2) Cored Solid Publication E8.30 3/04 www.lincolnelectric.com
A CLOSER LOOK PERFORMANCE Unique drive roll design provides positive feeding and quick reloading by simply starting wire into guide tube. The drive rolls and guide tubes are designed for long life and precise wire feeding. Dynamic braking system stops wire feed motor quickly to minimize crater sticking problems. Solid state control compensates for wire drag and input line variations to maintain accurate wire feed speed. FEATURES Large, easy to use wire feed speed and voltage controls that are easy to adjust with gloved hands. Can be boom mounted or use optional Universal Wire Reel Stand, Casters, and/or Swivel Platform and mount on power source for extra versatility. Low voltage (24 volts) gun trigger circuit for added safety. QUALITY AND RELIABILITY Three-year warranty on parts and labor. Manufactured under a quality system certified to ISO 9001 requirements. Rugged and durable design recognized throughout the industry for its long life and years of trouble-free wire feeding. Compatible with many Lincoln power sources including the CV-250, CV-300, CV-400, CV-655, DC-400, DC-600, DC-655, Ranger 250, Classic 300, Ranger 305, Commander 300, Vantage 500, and Air Vantage 500. Optional burnback kit provides adjustable delay of power source output shut off to prevent the electrode from sticking in the weld metal when using high wire feed speeds. Completely enclosed case protects the heavy duty wire drive mechanism from damage, yet allows easy access to rolls. Control circuit features "cold electrode" when the gun trigger is released for added safety. CONTROL AND WELD POWER CABLES SELECTION GUIDE Connections are for current equipment design. Subject to change without notice. 14 Pin CV250 CV300 CV-400-I CV-500-I Twist-Mate Control Cable Semiautomatic Wire Feeder Weld Power Cable Control Cables K1820-10 Wire Feeder Control Cable - 10 ft. Control Cable Extensions K1797-25 14-pin Extension Control Cable - 25 ft K1797-50 14-pin Extension Control Cable - 50 ft. Weld Power Cables K1840-10 Twist-Mate to Lug, 1/0, 350A, 60% Duty Cycle - 10 ft. Magnum gun and cable assembly CV-400, CV-655, DC-400, DC-600, DC-655, Ranger 250, Ranger 250LPG, Classic 300G (1), Classic 300D (1), Ranger 305G, Ranger 305D, Commander 300, Vantage 500, Air Vantage 500 (1) Requires Wire Feed Module. 14 Pin Stud Control Cable Weld Power Cable Semiautomatic Wire Feeder Magnum gun and cable assembly Control Cables K1820-10 Wire Feeder Control Cable - 10 ft. Control Cable Extensions K1797-25 14-pin Extension Control Cable - 25 ft. K1797-50 14-pin Extension Control Cable - 50 ft. Weld Power Cables K1842-10 Lug to Lug, 3/0, 600A, 60% Duty Cycle - Weld Power Cable - 10 ft. K1842-35 Lug to Lug, 3/0, 600A, 60% Duty Cycle - Weld Power Cable - 35 ft. K1842-60 Lug to Lug, 3/0, 600A, 60% Duty Cycle - Weld Power Cable - 60 ft. K1842-110 Lug to Lug, 4/0, 600A, 60% Duty Cycle - Weld Power Cable - 110 ft. [2] LN-8 www.lincolnelectric.com
RECOMMENDED OPTIONS REQUIRED OPTIONS DRIVE ROLL AND GUIDE TUBE KITS CONTROL CABLES Steel Wire Sizes LN-8 Cable Type Description Solid Wire:.030 -.035 (0.8-0.9 mm) KP502-035.040,.045 -.052 (1.0-1.4 mm) KP502-052 1/16 (1.6 mm) KP502-1/16 Cored Wire:.045 -.052 (1.0-1.4 mm) KP502-052C 1/16 -.062 (1.6 mm) KP502-1/16C 7/64 -.120 (2.8-3.0 mm) KP502-120 Solid or Cored Wire:.068-3/32 (1.7-2.4 mm) KP502-3/32 Hardfacing: 7/64 (2.8 mm) KP502-7/64H Wire Feeder Control Cable K1820-10 Male 9 pin to female 14 pin Wire Feeder Control Cable Extensions K1797-25 - 25 ft. Male 14 pin to female 14 pin K1797-50 - 50 ft. Adapter Cable for Control Cable to Terminal Strip Power Sources K1798 WELD POWER CABLES Female 14 pin control cable to Terminal Strip Order No. Description K1840-10 Twist-Mate to Lug, 1/0, 350A, 60% duty cycle, 10 ft. K1842-10 Lug to Lug, 3/0, 600A, 60% duty cycle, 10 ft. K1842-35 Lug to Lug, 3/0, 600A, 60% duty cycle, 35 ft. K1842-60 Lug to Lug, 3/0, 600A, 60% duty cycle, 60 ft. K1842-110 Lug to Lug, 4/0, 600A, 60% duty cycle, 110 ft. GUN & CABLE ASSEMBLIES Magnum 400 shown Magnum Gas-Shielded Gun and Cable Assemblies Available 200-550 amps, air-cooled, gas-shielded welding guns. See publication E12.10 Magnum Submerged Arc Gun Rated 600 amps, 15 ft. (4.5m) cable, for 5/64 (2.0mm) electrode size. Order K113-1 K126 Innershield Gun shown Magnum Self-Shielded Gun and Cable Assemblies Available 250-600 amps. See publication E12.110 Magnum Submerged Arc Gun Rated 500 amps, 15 ft. (4.5m) cable, for 1/16 (1.6mm) electrode size. Order K112 Magnum Submerged Arc Gun Rated 600 amps, 15 ft. (4.5m) cable, for 3/32 (2.4mm) electrode size. Order K113-2 Mechanized SAW Gun Rated 600 amps, for 5/64 and 3/32 (2.0 and 2.4mm) solid electrode. Includes flux valve interlock switch and receptacle for Hand Travel Unit or Squirtmobile. Order K114 Flux Cone Fits K112 and K113 submerged arc guns for welding without the Continuous Flux Feed Tank Assembly. Order K119 [3] LN-8 www.lincolnelectric.com
RECOMMENDED OPTIONS GENERAL OPTIONS Universal Wire Reel Stand For use with Lincoln 10-60 lb. (4.5-27.2 kg) wire packages that use a 2 (51mm) spindle. Hole in stand fits over lift bail. Order K1524-1 Light Duty Caster Kit Mounts to the K1524-1 wire reel stand. Allows for easy movement of wire feeder. Order K1556-1 Swivel Platform Mounts to the lift bail on the power source and bottom of the K1524-1. Wire feeder may be lifted off if needed. Compatible with Light Duty Caster Kit. Includes lazy susan parts tray. Order K1557-1 Insulated Lift Bail Allows the entire wire feeder to be hung from a crane or hook. Use with K1524-1. Order K1555-1 50-60 lb. Readi-Reel Adapter Adapts 50-60 lb. (22.6-27.2 kg) coils of Lincoln electrode to 2 (51mm) spindle. Order K438 20-30 lb. Readi-Reel Adapter Adapts 22-30 lb. (10-14 kg) Lincoln Readi-Reels of electrode to 2 (51mm) spindle. Order K363P GENERAL OPTIONS, CONT. 14 lb. Innershield Coil Adapter Permits 14 lb. (6 kg) Innershield electrode coils to be mounted on 2 (51 mm) O.D. spindles. Order K435 8 O.D. Spool Adapter For small spools. Permits 8 (200mm) O.D. spools to be mounted on 2 (51mm) O.D. spindles. Order K468 Plastic Wire Cover Plastic enclosure for wire packages. Order K1634-1 for 30-40 lbs. (13.6-19.9 kg) Order K1634-2 for up to 60 lbs. (27.2 kg) Gas Solenoid Kit Includes solenoid valve and mounting bracket. Order K437 (below code 9132) Order K425 (above code 9131) Wire Feed Speed Meter Kit Contains an analog which indicates welding voltage and wire feed speed directly on a 0-60 volt scale. Order K261 Burnback Kit Provides adjustable delay of power source output shut off to prevent electrode sticking in crater when using high wire feed speeds. Includes a cold inch switch. Order K202 50-60 lb. Coil Adapter Adapts 50-60 lb. (22.6-27.2 kg) coils of Lincoln electrode to 2 (51mm) spindle. Order K1504-1 [4] LN-8 www.lincolnelectric.com
RECOMMENDED OPTIONS GENERAL OPTIONS, CONT. Magnetic Flux Screen Separator For submerged arc welding. Removes foreign magnetic particles from reused flux. Order K58 Flux Screen For submerged arc welding. Removes large particles from reused flux. Includes air-driven vibrator. Order K310 Wire Reel and Flux Tank Assembly Includes flux tank, undercarriage, and reel and brake assembly in open shroud. Order K305 Continuous Flux Feeding Tank Assembly For submerged arc welding. Includes air filter, pressure regulator, gauge, tank, 18 ft. (5.4m) flux hose, funnel and lift bail assembly to mount wire feeder. Order K320 Undercarriage Includes mounting frame, front casters, rear wheels and handle for hand towing. For use with Wire Reel Stand. Order K163 GENERAL OPTIONS, CONT. Squirtmobile Self-propelled trackless carriage carriers K114 Mechanized SAW Gun on long welds for automatic welder economy without high fixtures costs. Requires a K161 Power Pack to drive unit. Order K62 Mechanized Hand Travel Unit Carries the K114 Mechanized SAW Gun along the joint at a preset travel speed to help the operator make better welds 10% to 25% faster than with manual travel. Speed range is 7-60 ipm (0.2-1.5 m/min). Requires a K161 Power Pack to drive unit. Order K110 Power Pack Includes travel mag-amp circuit required when using either a Squirtmobile or Mechanized Hand Travel Unit with a K114 SAW gun. Mounts near power source. Connect to the power source for input power. Order K161-25 for 25 ft. (7.5m) Order K161-50 for 50 ft. (15m) Portable Digital Wire Feed Speed Meter When clamped on an exposed section of continuously fed electrode, unit reads wire feed speed in inches per minute. Order K283 [5] LN-8 www.lincolnelectric.com
LN-8 ORDER FORM PRODUCT DESCRIPTION ORDER NUMBER QUANTITY PRICE LN-8 WIRE FEEDER K297 REQUIRED OPTIONS Magnum Gas-Shielded Gun and Cable Assemblies see publication E12.10 Magnum Self-Shielded Gun and Cable Assemblies see publication E12.100 Submerged Arc Gun and Cable Assemblies see page 5 Drive Roll and Guide Tube Kits see page 5 Control Cable see page 5 Weld Power Cable see page 5 RECOMMENDED GENERAL OPTIONS Universal Wire Reel Stand K1524-1 Light Duty Caster Kit K1556-1 Swivel Platform K1557-1 Insulated Lift Bail K1555-1 50-60 lb. Readi-Reel Adapter K438 20-30 lb. Readi-Reel Adapter K363P 50-60 lb. Coil Adapter K1504-1 14 lb. Innershield Coil Adapter K435 8 O.D. Spool Adapter K468 Plastic Wire Cover (for 30-44 lb. wire packages) K1634-1 Plastic Wire Cover (for up to 60 lb. wire packages) K1634-2 Gas Solenoid Kit (below code 9132) K437 Gas Solenoid Kit (above code 9131) K425 Wire Feed Speed Meter Kit K261 Burnback Kit K202 Magnetic Flux Screen Separator K58 Flux Screen K310 Wire Reel and Flux Tank Assembly K305 Continuous Flux Feeding Tank Assembly K320 Undercarriage K163 Squirtmobile K62 Mechanized Hand Travel Unit K110 Power Pack (Available in 25 ft. or 50 ft. lengths) K161-25, -50 Portable Digital Wire Feed Speed Meter K283 RECOMMENDED POWER SOURCE OPTIONS CV-400 see publication E4.30 CV-500-I see publication E4.30.1 CV-655 see publication E4.40 DC-400 see publication E5.20 DC-600 see publication E5.40 DC-655 see publication E5.46 DC-1000 see publication E5.50 TOTAL: CUSTOMER ASSISTANCE POLICY The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for advice or information about their use of our products. We respond to our customers based on the best information in our possession at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information or advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customer s particular purpose, with respect to such information or advice. As a matter of practical consideration, we also cannot assume any responsibility for updating or correcting any such information or advice once it has been given, nor does the provision of information or advice create, expand or alter any warranty with respect to the sale of our products. Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements. Subject to Change This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated information. THE LINCOLN ELECTRIC COMPANY 22801 St. Clair Ave., Cleveland, OH 44117-1199 216.481.8100 www.lincolnelectric.com
AUTOMATIC WIRE FEEDERS LT-7 Tractor Submerged Arc DC Wire Feeder The LT-7 Tractor is a self-propelled mechanized wire feeder, designed for the submerged arc process with track system capabilities. It is self-guiding and easy to operate only one operator is usually required. It is designed to be used with a variety of Lincoln DC constant voltage and constant current power sources. The rugged, lightweight unit permits quick movement to the next joint. Its compact size fits through small openings and confined spaces. Butt and fillet welds can be made on heavy plate or steel as light as 12 gauge (2.5mm). The LT-7 Tractor is ideal for the following applications: ship and barge building, storage tank erection, bridge deck installation, beam, girder or column fabrication, and long seams on heavy weldments. Track Model Shown Processes Description Submerged Arc Output Input 115 VAC Advantage Lincoln LT-7 Tractor feeds 3/32 to 3/16 (2.4 to 4.8 mm) solid wires, from 100-400 inches per minute (2.5-10.2 m/min) wire feed speed. Calibrated tractor drive adjusts travel speeds from 6 to 70 inches per minute (0.12 to 1.8 m/min). Vertical head lift adjuster for adjusting electrical stickout from 1/2 in. to 5 in. (12.7 to 127.0 mm). Weld angle is up to 50 from vertical on either side; drag angle is up to 30 from vertical. Control box is conveniently located on the tractor (can be mounted either left or right), eliminating the need to return to the power source for routine procedure changes. Exceptional tracking control and self-steering in most applications leave the operator free for quality control, joint cleaning and flux handling. Welds butts, horizontal fillet and lap joints to the left or right side of the tractor frame for convenience. Close mechanical alignment between wire and joint maximizes weld quality with no fixturing costs. Three-year warranty on parts and labor. Required Options Control Cable, Weld Power Cable, Contact Nozzle Assembly Recommended General Options Wire Feeder Control Cable Extensions, Adapter Cable, Linc-Fill Attachments, Horizontal Fillet and Lap Adapter Kit, Flat Fillet Adapter Kit, Butt Seam Guide Kit, Track Conversion Kit, Tiny Twinarc Adapter Kit, Track Section, Flux Screen, Magnetic Flux Screen Separator, Concentric Flux Cone Assembly Recommended Power Sources CV-655, DC-600, DC-655, DC-1000, DC-1500 Order K227-1 LT-7 Standard Model K395-1 LT-7 Track Model TECHNICAL SPECIFICATIONS Wire Feed Wire Size Range Dimensions Net Product Product Input Rated Output Speed Range Solid H x W x D Weight Name Number Power Current/Duty Cycle ipm (m/min) in. (mm) in. (mm) lbs. (kg) LT-7 K227-1 115 VAC 600A/100% 100-400 3/32-3/16 27.5 x 33 x 14 120 Standard 50/60 Hz 1100A/100% (with (2.5-10.2) (2.4-4.8) (698 x 838 x 356) (54) water cooling) LT-7 K395-1 130 Track (59) Publication E9.70 12/03 www.lincolnelectric.com
A CLOSER LOOK PERFORMANCE Solid-state control system precisely regulates procedures for reliable starting and economical welding. Automatic compensation for input voltage and tractor loading variations. Function lights built into the solid-state printed circuit boards aid troubleshooting to minimize down time. Cross seam adjuster speeds setup and lets operator track irregular joints while welding. Adjustment range is 3-1/8 in. (79 mm) with clamp and 2-1/2 in. (63 mm) with handwheel. To perform a curved weld, the minimum diameter can be as small as 10 ft. (3.0m) for an inside weld and 13 ft. (3.9m) for an outside weld. To perform an inside circumferential weld, the minimum inside diameter that can be welded is approximately 5 ft. (1.5m). FEATURES Quick, easy installation of optional guides for different joints. Reel holds 60 lb. (27.2 kg) solid wire coils. Flux hopper capacity of 15 lbs. (6.8 kg). Includes a manual flux flow rate control valve and can be mounted at four locations to the left or right. Continuous Vertical Adjustment: 1-1/2 (38 mm) handweel variation for ESO (electrical stickout). Travel clutch operates from either side of the tractor. QUALITY AND RELIABILITY Three-year warranty on parts and labor. Manufactured under a quality system certified to ISO 9001 requirements. Rugged and durable design recognized throughout the industry for its long life and years of trouble-free wire feeding. REQUIRED OPTIONS CONTROL CABLES CONTACT NOZZLE ASSEMBLIES Description Order No. Description/Diameter Wire 4 5 6 Order No. Wire Feeder Control Cable Wire Feeder Control Cable Extensions Adapter Cable for Control Cable to Terminal Strip Power Sources K1822-25 - 25 ft. (7.6m) K1797-25 - 25 ft. (7.6m) K1797-50 - 50 ft. (15.2m) K1798 Submerged Arc: 3/32 (2.4 mm) K231-3/32 1/8 (3.2 mm) K231-1/8 5/32 (4.0 mm) K231-5/32 3/16 (4.8 mm) K231-3/16 Positive: 3/32-1/8 (2.4-3.2 mm) K148A 3/32-3/16 (2.4-4.8 mm) K148B Order No. Description WELD POWER CABLES 4 5 6 Linc-Fill Attachments for Positive Contact Nozzle Asbly Extension for K148 3/32 (2.4 mm) K149-3/32 1/8 (3.2 mm) K149-1/8 5/32 (4.0 mm) K149-5/32 K1842-10 Lug to Lug, 3/0, 600A, 60% duty cycle, 10 ft. (3.0m) K1842-35 Lug to Lug, 3/0, 600A, 60% duty cycle, 35 ft. (10.6m) K1842-60 Lug to Lug, 3/0, 600A, 60% duty cycle, 60 ft. (18.2m) K1842-110 Lug to Lug, 4/0, 600A, 60% duty cycle, 110 ft. (33.5m) [2] LT-7 Tractor www.lincolnelectric.com
RECOMMENDED OPTIONS GENERAL OPTIONS Horizontal Fillet and Lap Adapter Kit Includes a rear guide wheel, head tension spring and front guide wheel assembly on an adjustable arm which rides in the joint to maintain alignment and electrode angle. Kit includes separate front guide wheel assemblies for fillet and lap joints. Welds to the left or right of the tractor s center line. Order K232 K396 GENERAL OPTIONS Tiny Twinarc Adapter Kit Converts the LT-7 standard model to Tiny Twinarc using 5/64 (2.0 mm) electrode. These kits may also be used for horizontal fillets with the addition of the K232 Adapter Kit. Order K277-1 for Butt Seams Order K277-2 for Flat Fillets Track Section Each provides 70 in. (1.8m) of travel. To be used with the K395-1, LT-7 Track Model. Order K396 Flat Fillet Adapter Kit Includes front and rear guide wheels for operating the tractor in 30 or 45 flat fillet joints. Order K229 Flux Screen For submerged arc welding. Removes large particles from reused flux. Includes air-driven vibrator. Order K310 Butt Seam Guide Kit Mount in place of the standard front wheel to ride in a V-groove or open 1/8-3/8 (3.2-9.5 mm) butt joint, keeping the wire in required alignment. Order K230 Magnetic Flux Screen Separator For submerged arc welding. Removes foreign magnetic particles from reused flux. Order K58 Track Conversion Kit Converts the LT-7 standard model for track guidance. Shown with K396 track section. Order K400 Concentric Flux Cone Assembly For use with the K148B, Positive Contact Nozzle Assembly. Gives concentric flux coverage around the electrode. Order K285 [3] LT-7 Tractor www.lincolnelectric.com
LT-7 TRACTOR ORDER FORM PRODUCT DESCRIPTION ORDER NUMBER QUANTITY PRICE LT-7 STANDARD MODEL K227-1 LT-7 TRACK MODEL K395-1 REQUIRED OPTIONS Control Cable See Page 2 Weld Power Cable See Page 2 Contact Nozzle Assembly See Page 2 RECOMMENDED GENERAL OPTIONS Wire Feeder Control Cable Extensions See Page 2 Adapter Cable See Page 2 Linc-Fill Attachments See Page 2 Horizontal Fillet and Lap Adapter Kit K232 Flat Fillet Adapter Kit K229 Butt Seam Guide Kit K230 Track Conversion Kit K400 Tiny Twinarc Adapter Kit, for Butt Seams K277-1 Tiny Twinarc Adapter Kit, for Flat Fillets K277-2 Track Section K396 Flux Screen K310 Magnetic Flux Screen Separator K58 Concentric Flux Cone Assembly K285 RECOMMENDED POWER SOURCES CV-655 see publication E4.40 DC-600 see publication E5.40 DC-655 see publication E5.46 DC-1000 see publication E5.50 DC-1500 see publication E5.60 TOTAL: CUSTOMER ASSISTANCE POLICY The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for advice or information about their use of our products. We respond to our customers based on the best information in our possession at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information or advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customer s particular purpose, with respect to such information or advice. As a matter of practical consideration, we also cannot assume any responsibility for updating or correcting any such information or advice once it has been given, nor does the provision of information or advice create, expand or alter any warranty with respect to the sale of our products. Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements. Subject to Change This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated information. THE LINCOLN ELECTRIC COMPANY 22801 St. Clair Ave., Cleveland, OH 44117-1199 216.481.8100 www.lincolnelectric.com
ENGINE DRIVEN WELDERS TITAN 701 700 Amps of Heavy-Duty Performance Lincoln s New Titan 701 is both a rugged three cylinder, diesel engine driven 700 amp DC arc welder and 3.4kW AC power generator. This robust diesel powered field welder has been designed and built specifically for demanding harsh environments and rugged work conditions like mining and construction sites, cross-country pipelines, civil engineering projects, hirefleets and on-site repair applications. The design of the Titan 701 has especially taken into account the in-field maintenance requirements of remote locations. There are no PCB s used in the Titan 701 for low maintenance, long service life, easy operation and a great arc performance across all welding processes that this machine has been designed for. The Titan 701 has been designed to meet specific customer requirements. Easy to understand controls, excellent welding characteristics for a wide variety of processes, in-field servicing especially when used in remote locations NO electronics or PCB s, a heavy-duty design to ensure maximum reliability, powered by the Deutz F3L912 air-cooled engine. Advantage Lincoln 30 700 amps DC output 600 amps @ 40% duty cycle 3,400 watts of AC auxiliary power Eight current ranges with overlap. Fine tuning within each range. No electronics or printed circuit boards. All copper windings for enhanced arc stability Powered by the popular Deutz F3L912 air-cooled industrial diesel engine. Three-year warranty on parts and labour (engines warranted separately by engine manufacturer). Processes Stick Flux-Cored TIG Gouging Description Output Order K32016-1 Titan 701 Input TECHNICAL SPECIFICATIONS MACHINE SPECIFICATIONS Model Output Range Rated Output* OCV Aux Power Weight Kg Dimensions H x W x D mm 500A, 40V @ 100% 3,400 watts 60Hz AC Titan 701 30-700 DC Amps 600A, 30V @ 40% 88V max. 796 1067 x 800 x 1603mm 230V @ 15 amps 650A, 25V @ 25% o * Rated Output @ 40 C ENGINE SPECIFICATIONS Model Description Horsepower Displacement Capacities Deutz F3L912 3 cyl, air-cooled Diesel Engine 12V Electric Start Two-stage Dry Type Air Cleaner Fuel Filter with Water Separator 33kw (44 HP) @ 1800 RPM 2.83L (173 cu in) Bore x Stroke 100 x 120mm Fuel: 95 litres Oil: 8.0 litres Operating Speeds 500A load 1800 RPM High Idle 1890 RPM Fuel Consumption 7.34 litres/hour 2.5 litres/hour 1 J6.75 (1/05)
A CLOSER LOOK FEATURES Simple controls Keep training time to a minimum with the coarse output control (eight overlapping ranges) and fine R adjustment for the desired output. Scratch-resistant Lexan nameplate. Single-sided engine access for routine maintenance. Double hinged door located on the right side of the machine opens easily in tight surroundings. Large 95 litre fuel tank provides run time for an extended day - 13 hours of welding at 450A/38V/100% duty cycle or 37 hours at high idle. Fuel gauge for monitoring fuel levels - avoid running out of fuel. Engine hour meter for scheduled maintenance. Engine watcher protection from high oil temperature. Output stud hand nuts provide convenient positive connection of welding leads without tools. Two inductance output studs for optimum output for Stick/TIG and Gouging. Provision for fork lift truck and crane lifting. 2 3 4 5 6 7 1 8 13 9 1. Run / stop switch 2. Start button 3. Battery charge light 4. Fuel gauge 5. Oil temperature light 6. Hour meter 7. Circuit breakers 13 12 11 10 8. 230 volt auxiliary power outlet 9. Fine output control 10. (-) Output terminals 11. Earth Stud 12. Optional Analogue volt/amp meters 13. (+) Output terminal 14. 8 position course output control TITAN 701 2
A CLOSER LOOK ARC PERFORMANCE 500 amps @ 100% duty cycle and capable of 600 amps @ o 40% duty cycle. All ratings are at 40 C. Wide operating range 30 to 700 amps to cover most applications. OCV 88 volts max. CC: stick output delivering excellent welding characteristics for E6010 cellulose, E7018 low hydrogen electrodes. CC: wire welding with the LN-25 across-the-arc wire feeder for a variety of Innershield FCAW-SS wires. CC: Scratch start TIG welding Arc gouging: the Titan 701 is capable of gouging with up to 12.7mm carbons. Exceptional CC arc characteristics similar to those of the Lincoln DC400. High Idle No Load 1890 RPM DC CC Weld Output 450A @ 38 volts Auxiliary Power 3.4 KVA FUEL CONSUMPTION Fuel Consumption 2.5 litres / hour 7.34 litres / hour 3.3 litres / hour Approx. running time for 95 litre (Hours) 37.8 hours 12.9 hours 28.8 hours Volts 90 80 70 60 50 40 30 20 10 The Titan 701 produces a smooth stable arc for low amperage TIG through to a powerful arc for carbon arc gouging. Titan 701 Output Curves 0 0 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 Current GENERATOR PERFORMANCE 1-phase 230V, 15A, AC generator power rated at 3.4kW continuous output for industrial power tools, grinders, lighting and stand-by power. Simultaneously weld & use auxiliary power. Weather resistant 230V outlet. IP44 rated. Circuit breaker protected. TITAN SIMULTANEOUS WELDING AND POWER LOADS Welding Output 450A/38V Up to 350A/34V Permissible power-watts (unity Power Factor) 0 3,400 Permissible Auxiliary Current in Amperes @ 230V +/-10% 0 15 Auxiliary power rating is continuous, provided the engine manufacturer s lubrication and maintenance schedules are adhered to. QUALITY AND RELIABILITY Three cylinder Duetz air-cooled diesel engine. Eliminates the need for regular monitoring of water levels, no radiator hoses to break half way through a job. Manufactured under a ISO 9001 Certified Quality Management System. Automatic shutdown for high oil temperature. Conventional transformer design with NO printed circuit board or electronics. Design also incorporates a modular assembly minimizing spare part requirements. Designed for easy servicing even in the remotest location. Single-side engine access for easy routine maintenance. Three-year parts and labour warranty. (Engine warranted separately by the manufacturer) TITAN 701 3
RECOMMENDED OPTIONS STICK OPTIONS Accessory Kit 2 Includes (10m) 70mm electrode cable with 2 lug, (9m) 70mm work cable with lugs, helmet, work clamp, electrode holder, wire brush, chipping hammers. 400 amp capacity. Order Kit1700 Lead Kit Kit400 Accessory Kit Remote Output Control Consists of a control box with 20m cable length. Permits remote adjustment of output. Order K32024-1 WIRE FEEDER OPTIONS LN-25 Wire Feeder Portable CC/CV unit for flux-cored and MIG welding. Includes Gas Solenoid & Internal Contactor. Order K449 R Magnum 350 Innershield Gun (for LN-25) For self-shielded wire with 4.5m cable. For 1.7-2.4mm wire. Order K126 Drive Roll and Guide Tube Kit (for LN-25) For 1.7-2.4mm cored or solid steel wire. Order KP653-3/32 GENERAL OPTIONS Roll Frame Heavy-duty tube frame designed to protect the machine when being moved around the site. Order K32002 Spill Tray Designed to bolt into K32002 roll frame. Provides environmental protection from fluid spills. Includes drain plug. Order K32003-1 CUSTOMER ASSISTANCE POLICY GENERAL OPTIONS Meter Kit Analogue volt and amp meter kit. Order K32019-1 Medium Welder Trailer For heavy-duty road, off-road, plant and yard applications. Includes wheeled jack, safety chains, 350mm wheels and large rear bumper. Stiff 5mm steel frame, E-coated and powder painted for rust & corrosion resistance. Low sway suspension gives outstanding stability with manageable tongue weight. E-Z Lube Axle-pack wheel bearings with a grease gun. 1.4m max. width for stability with easy tracking. Order K953-1 Trailer K958-1 50mm Ball Hitch K958-2 Lunette Eye Hitch K959-1 Fender & Light Kit K965-1 Cable Rack Power Plug Kit (15A) 230V plug rated at 15 amps. Order AS4352-4 Spark Arrestor Kit Easily mounts to exhaust pipe. Order K899-1 Lockable Fuel Cap/Flash Arrestor Kit Lockable fuel cap prevents tampering with fuel. Green cap colour provides a visual reminder to use diesel when refueling. Order K2340-1 Ether Start Kit Provides maximum cold weather starting o assistance for frequent starting below -12 C. Required ether tank is not provided with kit. Order K887-1 Cold Weather Kit Air recirculation system maintains Deutz engine temperature in extremely cold weather. Order K1751-1 The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for advice or information about their use of our products. We respond to our customers based on the best information in our possession at that time. Lincoln Electric is not in a position to warrant or guarantee such advice and assumes no responsibility, with respect to such information or advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customer s particular purpose, with respect to such information or advice. As a matter of practical consideration, we also cannot assume any responsibility for updating or correcting any such information or advice once it has been given, nor does the provision of information or advice create, expand or alter any warranty with respect to the sale of our products. Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements. Subject to Change - This information is accurate to the best of our knowledge at the time of printing. The Lincoln Electric Company (Australia) Pty. Ltd. 35 Bryant Street, Padstow, NSW 2211 Ph: 1300 728 720 (AUST ONLY) Ph: +61 2 9772 7222 Asia Pacific Head Office 11 Pandan Crescent, Singapore Ph: +65 6773 6689 Your local Lincoln distributor is:
STICK ELECTRODE EASYARC ID7016-1 General Applications Basic, extremely low hydrogen electrode (HDM<3ml/100g). Excellent root pass electrode (diameter 2.5 and 3.2) Good COD at -10ºC, meet offshore requirements. Reliable impact toughness at -40ºC. Approvals ABS: 3YH5 Lloyds: BF 3m, 3Ym H5 BKI: 3Y40 H5 Welding Positions Classification AWS A5.1 :E7016-1 1G 2G 3G 4G Polarity DC+, AC CHEMICAL COMPOSITION (W%), TYPICAL ALL WELD METAL %C %Mn %Si %P %S 0.07 1.20 0.30 0.015 0.010 MECHANICAL PROPERTIES Condition Yield Strength Tensile Strength Elongation Impact ISO-V(J) (N/mm 2 ) (N/mm 2 ) (%) -20ºC -29º -46ºC Required 400 490 22 - - 27 Test Results 530 625 28 140 80 50 Publication C.ID.7016-1 06/08 www.lincolnelectric.com
PACKAGING AND AVAILABLE DIAMETERS Weight Set (kg) Diameter Length (mm) (mm) Inner Box Master Pallet 2.5 350 5 20 1900 Easyarc ID7016-1 3.2 350 5 20 1900 4.0 350 5 20 1900 5.0 450 5 20 1900 WELDING PARAMETERS, OPTIMUM FILL PASSES Welding Position 1G 2G 3G 4G 5G Diameter (mm) Current (A) 2.5 80 75 80 75 75 3.2 120 110 110 100 100 4.0 150 140 130 125 125 5.0 240 230 220 220 220 WELDING TECHNIQUES All 7016-1 type stick electrodes require a drag to 1.6 mm max. arc length to obtain the desired mechanical properties and weld quality. An arc length of 3.2 mm or longer may result in porosity and serious deterioration of impact properties. Polarity Use DC+ whenever possible, with 4.0 mm and smaller sizes of Easyarc 7016-1. Use AC with the larger sizes for best operating characteristics. Downhand On the first pass, or whenever it is desirable to reduce admixture with a base metal of poor weldability, use low currents. On succeeding passes, use currents that provide best operating characteristics. Drag the electrode lightly or hold as short an arc as possible. 1.6 mm max. when optimum impacts and x-ray quality are required. Do not use a long arc at any time because this type of electrode relies principally on molten slag for shielding. Stringer beads or small weave passes are preferred to wide weave passes. Layers should be kept as thin as possible (4.0 mm max.) for best properties. When starting a new electrode, strike the arc ahead of the crater, move back into the crater, and then proceed in the normal direction. Use higher currents on AC than DC. Govern travel speed by the desired bead size. Vertical-Up Weld vertical-up with 4.0 mm and smaller sizes. Use a triangular weave for heavy singlepass welds. For multi-pass welds, first deposit a stringer bead using a slight weave. Deposit additional layers with a side-to-side weave, hesitating at the sides long enough to fuse out any small slag pockets and minimize undercut. Do not use a whip technique or take the electrode out of the molten pool. Travel slow enough to maintain the shelf without causing metal to spill. Use currents in the low to middle portion of the range, depending on joint design and plate thickness. Overhead Use 4.0 mm and smaller electrodes. Deposit stringer beads using a slight circular motion in the crater. Motions should be slow and deliberate. Move fast enough to avoid spilling weld metal, but do to be alarmed if some slag spills. Use currents in the lower portion of the range. CUSTOMER ASSISTANCE POLICY The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for information or advice about their use of our products. Our employees respond to inquiries to the best of their ability based on information provided to them by the customers and the knowledge they may have concerning the application. Our employees, however, are not in a position to verify the information provided or to evaluate the engineering requirements for the particular weldment. Accordingly, Lincoln Electric does not warrant or guarantee or assume any liability with respect to such information or advice. Moreover, the provision of such information or advice does not create, expand, or alter any warranty on our products. Any express or implied warranty that might arise from the information or advice, including any implied warranty of merchantability or any warranty of fitness for any customers particular purpose is specifically disclaimed. Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements. Subject to Change This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated information. Distributed by: PT. LINCOLN ELECTRIC INDONESIA Jl Inti Raya Blok C10/12A, Bekasi International Industrial Estate - 177550, Lippo Cikarang, West Java, Indonesia Tel: +62 21 8990 8488 / 8334 Fax: +62 21 8990 7630 Email: salesap@lincolnelectric.com.sg
STICK ELECTRODE EASYARC ID7018-1 General Applications Made especially for welding carbon and low alloy steel. Capable x-ray quality and excellent mechanical properties. To resist cracking in medium to high carbon steels, hot short cracking in phosphorus bearing steels, and porosity in sulfur bearing steels. However, x-ray quality and mechanical properties may be lower. Thick sections and restrained joints on mild and alloy steel plate when shrinkage stresses tend to cause weld cracking. Alloy steels that require 482 N/mm 2 (70 ksi) tensile strength deposits. See Low Hydrogen, Low Alloy Steel Group for 550-760 N/mm 2 (80-110 ksi) steels. Multiple pass, vertical and overhead welds in carbon steel plate. Low hydrogen electrodes can produce dense, x-ray quality welds with excellent notch toughness and ductility. The low hydrogen content in the deposit reduces the danger of underbead and micro-cracking on high carbon and low alloy steels and on thick weldments. Less preheat is needed than for other electrodes. Welding Positions 1G 2F 2G 3G 4G Fast-Freeze Characteristics All position operation: But quite different from Fast-Freeze electrodes. Weld metal freezes rapidly even though the slag remains relatively fluid. Medium deposit rates consistent with all position operation provided by iron powder in the coating. Appearance: Flat or slightly convex beads have distinct ripples with llittle spatter. Approvals Lloyds: BF 4Y40m H5 ABS: 4Y400 H5 DNV: 4Y40 H5 RMRS: Grade 3 BKI: 4Y, 4Y400 H5 Polarity DC+, AC (if OCV>75 volts) Classification AWS A5.1 :E7018-1 CHEMICAL COMPOSITION (W%), TYPICAL ALL WELD METAL %C %Mn %Si 0.05 1.0 0.3 MECHANICAL PROPERTIES Condition Yield Strength Tensile Strength Elongation Impact Iso-V (j) (N/mm 2 ) (N/mm 2 ) (%) -46 C Requirements 400 490 22 27 Test Results 436 533 29 120 Publication C.ID.7018-1 06/08 www.lincolnelectric.com
PACKAGING AND AVAILABLE DIAMETERS Weight Set (kg) Diameter Length (mm) (mm) Inner Box Master Pallet 2.5 350 5 20 1900 Easyarc ID7018-1 3.2 350 5 20 1900 4.0 350 5 20 1900 5.0 350 5 20 1600 WELDING PARAMETERS, OPTIMUM FILL PASSES Welding Position 1G 2F 2G 3G 4G Diameter (mm) Current (A) Up 2.5 80 85 85 85 80 3.2 120 115 115 115 110 4.0 170 180 180 180 160 5.0 240 250 250 250 240 WELDING TECHNIQUES All 7018-1 type stick electrodes require a drag to 1.6 mm max. arc length to obtain the desired mechanical properties and weld quality. An arc length of 3.2 mm or longer may result in porosity and serious deterioration of impact properties. Polarity Use DC+ whenever possible, with 4.0 mm and smaller sizes of Easyarc ID7018-1. Use AC with the larger sizes for best operating characteristics. Downhand On the first pass, or whenever it is desirable to reduce admixture with a base metal of poor weldability, use low currents. On succeeding passes, use currents that provide best operating characteristics. Drag the electrode lightly or hold as short an arc as possible, 1.6 mm max. when optimum impacts and x-ray quality are required. Do not use a long arc at any time because this type of electrode relies principally on molten slag for shielding. Stringer beads or small weave passes are preferred to wide weave passes. Layers should be kept as thin as possible (4.0 mm max.) for best properties. When starting a new electrode, strike the arc ahead of the crater, move back into the crater, and then proceed in the normal direction. Use higher currents on AC than DC. Govern travel speed by the desired bead size. Vertical-Up Weld vertical-up with 4.0 mm and smaller sizes. Use a triangular weave for heavy single-pass welds. For multi-pass welds, first deposit a stringer bead using a slight weave. Deposit additional layers with a side-to-side weave, hesitating at the sides long enough to fuse out any small slag pockets and minimize undercut. Do not use a whip technique or take the electrode out of the molten pool. Travel slow enough to maintain the shelf without causing metal to spill. Use currents in the low to middle portion of the range, depending on joint design and plate thickness. Overhead Use 4.0 mm and smaller electrodes. Deposit stringer beads using a slight circular motion in the crater. Motions should be slow and deliberate. Move fast enough to avoid spilling weld metal, but do to be alarmed if some slag spills. Use currents in the lower portion of the range. CUSTOMER ASSISTANCE POLICY The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for information or advice about their use of our products. Our employees respond to inquiries to the best of their ability based on information provided to them by the customers and the knowledge they may have concerning the application. Our employees, however, are not in a position to verify the information provided or to evaluate the engineering requirements for the particular weldment. Accordingly, Lincoln Electric does not warrant or guarantee or assume any liability with respect to such information or advice. Moreover, the provision of such information or advice does not create, expand, or alter any warranty on our products. Any express or implied warranty that might arise from the information or advice, including any implied warranty of merchantability or any warranty of fitness for any customers particular purpose is specifically disclaimed. Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements. Subject to Change This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated information. Distributed by: PT. LINCOLN ELECTRIC INDONESIA Jl Inti Raya Blok C10/12A, Bekasi International Industrial Estate - 177550, Lippo Cikarang, West Java, Indonesia Tel: +62 21 8990 8488 / 8334 Fax: +62 21 8990 7630 Email: salesap@lincolnelectric.com.sg
STICK ELECTRODES EASYARC ID308L-16 General Applications Applications include: Food Processing Equipment; Petroleum Refineries; Nuclear Industry; Water Systems; Chemical Industry; Medical Equipment; Manufacturing; Brewery / Distillery; Paper / Pulp Industry; Welding of the components where improved resistance to sensitisation and intergranular corrosion is required. General Description All positional rutile basic electrode for fillets and butt welding of 19Cr/10Ni type stainless steels (301, 302, 304, 304L, 308 & 308L). Good weldability and smooth bead low carbon content. Polarity DC+, AC Welding Positions 1G 2F 2G 4G Temperature range pressure parts: -120, +350 C Oxidation resistance: 800 C Classifications AWS A5.4: E308L-16 CHEMICAL COMPOSITION (W%), TYPICAL ALL WELD METAL %C %Mn %Si %P %S %Ni %Cr %Mo FN 0.02 0.90 0.88 0.030 0.010 9.8 20 0.09 4-10 MECHANICAL PROPERTIES Condition Tensile Strength Elongation (MPa) (%) Requirements 520 min 35 Test Results 635 44 PACKAGING AND AVAILABLE DIAMETERS Weight Set (kg) Diameter Length (mm) (mm) Inner Box Master Pallet 2.5 350 2.5 15 1260 Easyarc ID308L-16 3.2 350 2.5 15 1260 4.0 350 2.5 15 1260 Publication C.ID.308L-16 06/08 www.lincolnelectric.com
WELDING PARAMETERS, OPTIMUM FILL PASSES Welding Position 1G 2F 2G 3G 4G Diameter (mm) Current (A) Up 2.5 70 70 70 60 65 3.2 100 100 100 70 95 4.0 130 130 130 90 120 WELDING TECHIQUES Welding with stainless steel electrodes requires techniques similar to those used for mild steel low hydrogen electrodes. Use a short arc, but keep the coating from touching the puddle. Flat beads with good wash-in promote easy slag removal in deep grooves. Fill each crater before breaking the arc to avoid crater cracks. Before starting another electrode be sure to clean the slag thoroughly from the finish of the bead and clean the complete weld before starting the next pass. On deep groove butt joints, the root pass should penetrate only enough to fuse to both plates and seal the opening. More penetration may cause cracks. Welding techniques can help to control distortion. Weld with low current consistent with sufficient penetration to reduce the heat input to the work. Use stringer beads at a higher speed rather than wide beads at a slower speed. If weave beads must be made, limit the weave to 2 1/2 times the electrode diameter. Other means to control distortion are: Use rigid fixtures to hold parts in alignment. Use chill bars near the weld and backing bars under the weld. Plan the sequence of welding, using the same techniques as with mild steel such as skip welding and back step welding. All stainless steel shielded metal arc electrode coverings must be protected from moisture pickup. Usually redrying at 260-316 C for 1 hour restores the electrode to its original condition and storing in a holding oven at 149 C is satisfactory. For high quality welds, joints must be clean and dry with all contaminants removed. CUSTOMER ASSISTANCE POLICY The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for information or advice about their use of our products. Our employees respond to inquiries to the best of their ability based on information provided to them by the customers and the knowledge they may have concerning the application. Our employees, however, are not in a position to verify the information provided or to evaluate the engineering requirements for the particular weldment. Accordingly, Lincoln Electric does not warrant or guarantee or assume any liability with respect to such information or advice. Moreover, the provision of such information or advice does not create, expand, or alter any warranty on our products. Any express or implied warranty that might arise from the information or advice, including any implied warranty of merchantability or any warranty of fitness for any customers particular purpose is specifically disclaimed. Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements. Subject to Change This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated information. Distributed by: PT. LINCOLN ELECTRIC INDONESIA Jl Inti Raya Blok C10/12A, Bekasi International Industrial Estate - 177550, Lippo Cikarang, West Java, Indonesia Tel: +62 21 8990 8488 / 8334 Fax: +62 21 8990 7630 Email: salesap@lincolnelectric.com.sg
STICK ELECTRODES EASYARC ID6013 General Applications Made especially for welding carbon steel. Irregular or short welds that change direction or position and downhill fillets and laps. Sheet metal lap and fillet welds. Fast-Fill joints with poor fit-up. General purpose welding in all positions. Fill-Freeze Characteristics Medium deposit rates and medium penetration. Appearance ranges from smooth and ripple free to even with distinct ripples. All position operation but most widely used downhill or in the flat position. Excellent Fill-Freeze characteristics of 2.5mm through 4.0mm sizes of Easyarc ID6013 are excellent for sheet metal welding. Welding Positions 1G 2F 2G 3G 4G 5G 4G Polarity DC-, AC Approvals ABS: Class 2 Lloyds: 2M, 2YM BKI: Class 2 GL: Class 2 CHEMICAL COMPOSITION (W%), TYPICAL ALL WELD METAL %C %Mn %Si 0.08 0.5 0.3 MECHANICAL PROPERTIES Condition Yield Strength Tensile Strength Elongation Impact Iso-V (j) (N/mm 2 ) (N/mm 2 ) (%) 0 C Requirements 330 430 17 Not required Test Results 430 480 26 60 Publication C.ID.6013 06/08 www.lincolnelectric.com
PACKAGING AND AVAILABLE DIAMETERS Weight Set (kg) Diameter Length (mm) (mm) Inner Box Master Pallet 2.5 350 5 20 1900 Easyarc ID6013 3.2 350 5 20 2000 4.0 350 5 20 2000 WELDING PARAMETERS, OPTIMUM FILL PASSES Welding Position 1G 2F 2G 3G 3G 4G 5G Diameter (mm) Current (A) Up Down Up & Down 2.5 80 85 85 80 85 85 85 3.2 110 115 115 110 115 110 110 4.0 170 175 175 175 180 175 175 5.0 220 230 --- 230 --- --- --- WELDING TECHIQUES Polarity Use DC- for best performance on all applications except when arc blow is a problem. To control arc blow, use AC. Downhand and Downhill Use stringer beads for the first pass except when poor fit-up requires a slight weave. Use either stringer or weave beads for succeeding passes. Touch the tip of the electrode to the work or hold a 3.2 mm or shorter arc. Move as fast as possible, consistent with desired bead size. Use currents in the middle to higher portion of the range. Electrode Size Use 4.0 mm or smaller sizes for vertical and overhead welding. Vertical-Down Use stringer beads or a slight weave. A drag technique should be used with Easyarc ID6013. Make small beads. Point the electrode up so arc force pushes molten metal back up the joint. Move fast enough to stay ahead of the molten pool. Use currents in the higher portion of the range. Vertical-Up Use a triangular weave for the first pass. Weld a shelf at the bottom of the joint and add layer upon layer using a straight weave pausing on each side to ensure penetration and proper wash-in. Do not whip or take the electrode out of the molten pool. Point the electrode slightly upward so arc force assists in controlling the puddle. Travel slowly enough to maintain the shelf without spilling. Use currents in the lower portion of the range. Overhead Make stringer beads using a drag technique with a slight circular motion in the crater. Do not weave. Travel fast enough to avoid spilling. Use currents in the lower portion of the range. Sheet Metal Weld downhill when possible. Move as fast as possible while maintaining a continuous bead. Use currents in the middle to higher portion of the range. CUSTOMER ASSISTANCE POLICY The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for information or advice about their use of our products. Our employees respond to inquiries to the best of their ability based on information provided to them by the customers and the knowledge they may have concerning the application. Our employees, however, are not in a position to verify the information provided or to evaluate the engineering requirements for the particular weldment. Accordingly, Lincoln Electric does not warrant or guarantee or assume any liability with respect to such information or advice. Moreover, the provision of such information or advice does not create, expand, or alter any warranty on our products. Any express or implied warranty that might arise from the information or advice, including any implied warranty of merchantability or any warranty of fitness for any customers particular purpose is specifically disclaimed. Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements. Subject to Change This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated information. Distributed by: PT. LINCOLN ELECTRIC INDONESIA Jl Inti Raya Blok C10/12A, Bekasi International Industrial Estate - 177550, Lippo Cikarang, West Java, Indonesia Tel: +62 21 8990 8488 / 8334 Fax: +62 21 8990 7630 Email: salesap@lincolnelectric.com.sg
STICK ELECTRODE EASYARC ID7016P General Applications Basic low hydrogen electrode (HDM 5mL/100g, per AWS A4.3). Excellent root pass electrode,particularly when low hydrogen is demanded and open gap conditions exist, as in pipewelding (dia. 2.5 & 3.2mm). Impacts exceed AWS A5.1 requirements when tested at -40 C. For all positions except vertical down. Particularly suitable for vertical up welding. Approvals Welding Positions ABS: Lloyds: BKI: 3YH5 BF 3m, 3Ym H5 3YH5 1G 2G 3G 4G 5G Polarity DC+, DC-, AC Classification AWS A5.1 :E7016P CHEMICAL COMPOSITION (W%), TYPICAL ALL WELD METAL %C %Mn %Si %P %S 0.07 1.10 0.30 0.01 0.01 MECHANICAL PROPERTIES Condition Yield Strength Tensile Strength Elongation Impact ISO-V(j) (N/mm 2 ) (N/mm 2 ) (%) -30ºC Required 400 490 22 27 Test Results 450 550 28 135 RECOMMENDED CURRENT RANGE (AMPS) Electrode Size (mm) AC DC+,DC- 2.5 70-80 60-70 3.2 90-130 80-120 4.0 130-160 120-150 Publication C.ID.7016P 06/08 www.lincolnelectric.com
PACKAGING AND AVAILABLE DIAMETERS Weight Set (kg) Diameter Length (mm) (mm) Inner Box Master Pallet 2.5 350 5 20 1900 Easyarc ID7016P 3.2 350 5 20 1900 4.0 350 5 20 1900 WELDING TECHNIQUES DC positive polarity has a strong arc with moderate spatter level. The penetration is greater than that of DC negative. For vertical up welding, a side-to-side weaving motion with a relatively steep welding angle produces a flat to slightly concave bead with the 2.5 and 3.2mm sizes. Excellent tie-in to sidewalls and no undercutting is also a feature of Easyarc ID7016P on DC positive polarity. DC negative polarity has the advantage of low spatter levels and a flat, smooth bead on horizontal fillets. The penetration on this polarity is more shallow than with DC positive. DC negative polarity is recommended for open gap root pass welding for vertical up applications. AC operation is closer to DC positive with regard to spatter, penetration and bead appearance. Arc stability on AC is very good. Easyarc ID7016P can be used where open circuit voltage is as low as 60V. For all applications, a tight arc should be held to maintain weld soundness and mechanical properties. All sizes can be used in out-ofposition welding (excluding vertical down). The 4.0mm diameter Easyarc ID7016P will produce a slightly more convex bead shape in the vertical up position. For best quality welds, any water, oil, grease, loose scale and dirt should be removed from the plate or pipe prior to welding. Easyarc ID7016P does not have an MR type coating. Proper storage and redrying procedures should be followed to prevent the consequences of moisture pick up. On horizontal welds, a maximum 1.5mm arc length or drag technique should be used with all diameters. This will ensure better impact properties and higher quality x-rays. CUSTOMER ASSISTANCE POLICY The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for information or advice about their use of our products. Our employees respond to inquiries to the best of their ability based on information provided to them by the customers and the knowledge they may have concerning the application. Our employees, however, are not in a position to verify the information provided or to evaluate the engineering requirements for the particular weldment. Accordingly, Lincoln Electric does not warrant or guarantee or assume any liability with respect to such information or advice. Moreover, the provision of such information or advice does not create, expand, or alter any warranty on our products. Any express or implied warranty that might arise from the information or advice, including any implied warranty of merchantability or any warranty of fitness for any customers particular purpose is specifically disclaimed. Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements. Subject to Change This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated information. Distributed by: PT. LINCOLN ELECTRIC INDONESIA Jl Inti Raya Blok C10/12A, Bekasi International Industrial Estate - 177550, Lippo Cikarang, West Java, Indonesia Tel: +62 21 8990 8488 / 8334 Fax: +62 21 8990 7630 Email: salesap@lincolnelectric.com.sg
STICK ELECTRODE EASYARC ID7024 General Applications Made especially for welding carbon steel. For multiple pass welds including fillets and deep groove butts. Fast-Fill single pass welds especially production fillets and laps. Flat and slightly downhill (15º max.) positions only. Medium carbon crack sensitive steel when low hydrogen electrodes are not available. Preheat may be required. Fast-Freeze Characteristics Highest deposition rates of all electrodes. Good bead appearance: Smooth, ripple-free beads are flat or slightly convex with minimal spatter. Easy slag removal: Heavy slag tends to peel off. Shallow penetration for minimum admixture. Welding Positions 1G 2F Value of Iron Powder High iron powder (50% by weight) in the coating gives Fast-Fill electrodes their major advantage of high deposit rates. There are three basic reasons: 1. Welding heating is more efficiently used to melt coating and core wire rather than excess quantities of base metal. 2. The iron powder is added to the deposited weld metal. 3. Optimum currents are higher than with conventional electrodes. Also, the thick coating facilitates use of the drag techique for easy operation, and the heavy slag promotes uniform cooling and a smooth bead with excellent appearance. Polarity DC, AC Classification AWS A5.1 :E7024 Approvals ABS: 2Y Lloyds: BF 2m, 2Ym No BKI: 2 CHEMICAL COMPOSITION (W%), TYPICAL ALL WELD METAL %C %Mn %Si 0.06 0.6 0.3 MECHANICAL PROPERTIES Condition Yield Strength Tensile Strength Elongation Impact Iso-V (j) (N/mm 2 ) (N/mm 2 ) (%) 0 C Requirements 400 490 17 Not required Test Results 460 510 24 55 Publication C.ID.7024 06/08 www.lincolnelectric.com
PACKAGING AND AVAILABLE DIAMETERS Weight Set (kg) Diameter Length (mm) (mm) Inner Box Master Pallet 3.2 450 5 20 1600 Easyarc ID7024 4.0 450 5 20 1600 5.0 450 5 20 1600 RECOMMENDED CURRENT RANGE (AMPS) Welding Position 1G 2F Diameter (mm) Current (A) 4.0 210 200 5.0 300 270 WELDING TECHIQUES Polarity Use AC for highest speeds and best operating characteristics. DC can be used, but it promotes arc blow and complicates control of the molten puddle. Flat Use a drag technique and deposit stringer beads. Travel fast enough to stay 6-10 mm ahead of the molten slag. Horizontal Fillets & Laps Point the electrode into the joint at an angle of 45 with horizontal and use the Flat technique described above. The tip of the electrode must touch both horizontal and vertical members of the joint. CUSTOMER ASSISTANCE POLICY The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for information or advice about their use of our products. Our employees respond to inquiries to the best of their ability based on information provided to them by the customers and the knowledge they may have concerning the application. Our employees, however, are not in a position to verify the information provided or to evaluate the engineering requirements for the particular weldment. Accordingly, Lincoln Electric does not warrant or guarantee or assume any liability with respect to such information or advice. Moreover, the provision of such information or advice does not create, expand, or alter any warranty on our products. Any express or implied warranty that might arise from the information or advice, including any implied warranty of merchantability or any warranty of fitness for any customers particular purpose is specifically disclaimed. Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements. Subject to Change This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated information. Distributed by: PT. LINCOLN ELECTRIC INDONESIA Jl Inti Raya Blok C10/12A, Bekasi International Industrial Estate - 177550, Lippo Cikarang, West Java, Indonesia Tel: +62 21 8990 8488 / 8334 Fax: +62 21 8990 7630 Email: salesap@lincolnelectric.com.sg
PT. LINCOLN ELECTRIC INDONESIA MILD STEEL ELECTRODE Jetweld LH-70 AWS E7018 H4R Jetweld Jetweld LH-70 is a semi iron powder electrode that gives highest deposition rates consistent with good out of position welding capability. Good charpy and CTOD values. KEY FEATURES APPLICATIONS Where x-ray quality and excellent mechanical properties are required. Thick sections and restrained joints in mild and low alloy steels where shrinkage stresses tend to cause weld cracking. To reduce pre-heat requirements. To resist cracking in medium to high carbon and hard to weld steels. To resist hot shortness in sulphur and phosphorus bearing steels. To reduce porosity in sulphur bearing steels Vertical and overhead welding. The product comes standard in a hermetically sealed can which allows for immediate use from the can and for up to 9 hours before re-baking is required. Oil refinery vessels and piping Hydroelectric penstocks Oil and water storage tanks High pressure piping Mining and earthmoving equipment Closing seams and nozzles on pressure vessels Heavy duty machinery Ship construction Offshore oil and gas platforms and modules POLARITY DC+, AC (if OCV>75 volts) APPROVALS ABS: 3YH5 LR: 3YH5 DIFFUSIBLE HYDROGEN Typical Results (ml/100g weld deposit) Jetweld LH-70 2.8 C.ID.JWLH70 6/09 PT. Lincoln Electric Indonesia. All Rights Reserved.
PT. LINCOLN ELECTRIC INDONESIA TYPICAL CHEMICAL COMPOSITION, ALL WELD METAL %C %Mn %Si %Cr %Ni %Mo %V %P %S Requirements AWS A5.1 E7018 H4R 0.15 1.60 max 0.75 max 0.20 max 0.30 max 0.30 max 0.08 max 0.035 0.035 Typical Values 0.051 1.010 0.341 <0.005 0.040 0.003 0.002 0.013 0.012 MECHANICAL PROPERTIES, ALL WELD METAL Tensile Strength (MPa) Yield Strength (MPa) Elongation (%) Impact ISO -V(j) -30 C Requirements AWS A5.1 E7018 H4R 490 min 400 min 22 min 27 min Typical Values 510 427 28 201 TYPICAL WELDING PARAMETERS Diameter (mm) Current (Amps) Range DC+ Current (Amps) Range AC 2.5 3.2 4.0 5.0 70-100 90-150 120-190 180-280 80-120 110-170 135-225 200-300 DIAMETERS / PACKAGING Diameter (mm) Length (mm) Product Number (Cans) Product Number (Hermiseal Packets) 2.5 3.2 4.0 5.0 350 350 350 350 IELH751S23 IELH751S33 IELH751S43 IELH751S54 IELH751H23 IELH751H33 IELH751H43 IELH751H54 T E S T R E S U L T S Test results for mechanical properties, deposit or electrode composition and diffusible hydrogen levels were obtained from a weld produced and tested according to prescribed standards, and should not be assumed to be the expected results in a particular application or weldment. Actual results will vary depending on many factors, including, but not limited to, weld procedure, plate chemistry and temperature, weldment design and fabrication methods. Users are cautioned to confirm by qualification testing, or other appropriate means, the suitability of any welding consumable and procedure before use in the intended application. C U S T O M E R A S S I S T A N C E P O L I C Y The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for information or advice about their use of our products. Our employees respond to inquiries to the best of their ability based on information provided to them by the customers and the knowledge they may have concerning the application. Our employees, however, are not in a position to verify the information provided or to evaluate the engineering requirements for the particular weldment. Accordingly, Lincoln Electric does not warrant or guarantee or assume any liability with respect to such information or advice. Moreover, the provision of such information or advice does not create, expand, or alter any warranty on our products. Any express or implied warranty that might arise from the information or advice, including any implied warranty of merchantability or any warranty of fitness for any customers particular purpose is specifically disclaimed. Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements. Subject to Change This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated information. PT. LINCOLN ELECTRIC INDONESIA Jl Inti Raya Blok C10/12A, Bekasi International Industrial Estate - 177550, Lippo Cikarang, West Java, Indonesia Phone: +62 21 8990 8488 / 8334 Fax: +62 21 8990 7630 www.lincolnelectric.com
PT. LINCOLN ELECTRIC INDONESIA MILD STEEL ELECTRODE Jetweld LH-75 MR AWS E7018-1 H4R Jetweld Jetweld LH-75 MR is a semi iron powder, low hydrogen electrode for all position welding with superior low temperature charpy and CTOD values. KEY FEATURES APPLICATIONS Where x-ray quality and excellent mechanical properties are required. Where offshore oil and gas structures require high notch toughness at low temperatures. Thick sections and restrained joints in mild and low alloy steels where shrinkage stresses tend to cause weld cracking. MR moisture resistant coating gives high resistance to moisture pick up. To reduce pre-heat requirements. To resist cracking in medium to high carbon and hard to weld steels. To resist hot shortness in sulphur and phosphorus bearing steels. To reduce porosity in sulphur bearing steels. The product comes standard in a hermetically sealed can which allows for immediate use from the can and for up to 9 hours before re-baking is required. Oil refinery vessels and piping Hydroelectric penstocks High pressure piping Mining and earthmoving equipment Closing seams and nozzles on pressure vessels Heavy duty machinery Ship construction Offshore oil and gas platforms and modules POLARITY DC+, AC (if OCV>75 volts) APPROVALS ABS: 3YH5 LR: 3YH5 DIFFUSIBLE HYDROGEN Typical Results (ml/100g weld deposit) Jetweld LH-75 MR 3.4 C.ID.JWLH75MR 6/09 PT. Lincoln Electric Indonesia. All Rights Reserved.
PT. LINCOLN ELECTRIC INDONESIA TYPICAL CHEMICAL COMPOSITION, ALL WELD METAL %C %Mn %Si %Cr %Ni %Mo %V %P %S Requirements AWS A5.1 E7018-1 H4R 0.15 1.60 max 0.75 max 0.20 max 0.30 max 0.30 max 0.08 max 0.035 0.035 Typical Values 0.052 1.470 0.330 <0.005 0.036 0.003 0.014 0.018 0.007 MECHANICAL PROPERTIES, ALL WELD METAL Tensile Strength (MPa) Yield Strength (MPa) Elongation (%) Impact ISO -V(j) -46 C Requirements AWS A5.1 E7018-1 H4R 490 min 400 min 22 min 27 min Typical Values 568 491 29 154 TYPICAL WELDING PARAMETERS Diameter (mm) Current (Amps) Range DC+ Current (Amps) Range AC 2.5 3.2 4.0 5.0 70-100 90-150 120-150 180-280 80-110 110-160 140-200 200-300 DIAMETERS / PACKAGING Diameter (mm) Length (mm) Product Number (Cans) Product Number (Hermiseal Packets) 2.5 3.2 4.0 5.0 350 350 350 350 IELH751S23 IELH751S33 IELH751S43 IELH751S54 IELH751H23 IELH751H33 IELH751H43 IELH751H54 T E S T R E S U L T S Test results for mechanical properties, deposit or electrode composition and diffusible hydrogen levels were obtained from a weld produced and tested according to prescribed standards, and should not be assumed to be the expected results in a particular application or weldment. Actual results will vary depending on many factors, including, but not limited to, weld procedure, plate chemistry and temperature, weldment design and fabrication methods. Users are cautioned to confirm by qualification testing, or other appropriate means, the suitability of any welding consumable and procedure before use in the intended application. C U S T O M E R A S S I S T A N C E P O L I C Y The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for information or advice about their use of our products. Our employees respond to inquiries to the best of their ability based on information provided to them by the customers and the knowledge they may have concerning the application. Our employees, however, are not in a position to verify the information provided or to evaluate the engineering requirements for the particular weldment. Accordingly, Lincoln Electric does not warrant or guarantee or assume any liability with respect to such information or advice. Moreover, the provision of such information or advice does not create, expand, or alter any warranty on our products. Any express or implied warranty that might arise from the information or advice, including any implied warranty of merchantability or any warranty of fitness for any customers particular purpose is specifically disclaimed. Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements. Subject to Change This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated information. PT. LINCOLN ELECTRIC INDONESIA Jl Inti Raya Blok C10/12A, Bekasi International Industrial Estate - 177550, Lippo Cikarang, West Java, Indonesia Phone: +62 21 8990 8488 / 8334 Fax: +62 21 8990 7630 www.lincolnelectric.com
PT. LINCOLN ELECTRIC INDONESIA LOW ALLOY STEEL ELECTRODE Jetweld LH 8018-C1 MR AWS E8018-C1 H4R Jetweld Jet-LH Jetweld LH 8018-C1 MR is a semi iron powder, low hydrogen, all position electrode producing a 2 1/4% nickel deposit for excellent notch toughness at low temperatures. KEY FEATURES APPLICATIONS Used for welding low temperature alloys on storage, piping and transportation equipment for liquid ammonia, propane and other gases. Used for multi pass welding on unpainted weathering steels to best match colour appearance and corrosion resistance of the unpainted steel. MR (moisture resistant) coating gives high resistance to moisture pick up. The product comes standard in a hermetically sealed can which allows for immediate use from the can and for up to 9 hours before re-baking is required. Oil refinery vessels and piping Hydroelectric penstocks Oil and water storage tanks High pressure piping Mining and earthmoving equipment Closing seams and nozzles on pressure vessels Heavy duty machinery Ship construction Offshore oil and gas platforms and modules POLARITY DC+, AC (if OCV>75 volts) APPROVALS ABS: 3YH5 LR: 3YH5 TYPICAL CHEMICAL COMPOSITION, ALL WELD METAL %C %Mn %Si %Ni %P %S Requirements AWS A5.5 E8018-C1 H4R 0.12 max 1.25 max 0.80 max 2.00-2.75 0.03 0.03 Typical Values 0.047 0.869 0.294 2.560 0.012 0.012 C.ID.JWLH8018C1MR 6/09 PT. Lincoln Electric Indonesia. All Rights Reserved.