Compact, dynamic and rugged Direct drives for harsh operation conditions SIOTICS T Heavy Duty Torque otors Brochure Edition arch 2016
SIOTICS T Heavy Duty Torque otors Overview In many machining processes in the industrial environment, the tools and machining equipment are subject to extreme mechanical stress. This is certainly the case in metal forming for example, but also in machining processes in which extremely high forces must be applied. At the same time, the trend towards greater productivity and more sophisticated products requiring the use of more complex machining techniques demands the use of stateofthe-art but also extremely rugged drive and automation technology. With the SIOTICS T-1FW3 Heavy Duty and 1FW4 Heavy Duty torque motors, Siemens offers direct drives that comply with both aspects. The powerful, permanent-magnet-excited synchronous motors set themselves apart with their high dynamic response and precision. In addition, the motors have a mechanical design that is especially rugged, enabling them to resist shocks of the order of 10 g without any difficulty. Highlights Especially rugged direct drive for use in harsh environments, e.g. in servo presses Highly accurate concentricity Excellent dynamic performance Rated speed up to 1200 rpm, maximum speed up to 1800 rpm Rated torque up to 15000 Nm, maximum torque up to 29500 Nm Up to 200% overload capability Easy to integrate in the mechanical system in the SINAICS S120 drive system Worldwide applicability thanks to UL-listing Water cooling/plug-on shaft or flanged shaft Possible applications/application areas: Shredders Ring rolling mills Servo presses As a consequence, SIOTICS T-1FW3/1FW4 Heavy Duty torque motors are ideally suited to follow the dynamically demanding motion profiles of higher-level motion controllers even under harsh operating conditions. In contrast to motor/gearbox combinations, SIOTICS T-1FWx Heavy Duty torque motors not only set themselves apart as a result of their increased ruggedness, but also thanks to their compactness. As a result of these properties, they are especially suitable as main drives in servo presses, where they have been successfully used since 2008. Our portfolio with shaft heights 200, 280 and 400 with rated speeds up to 1200 rpm and rated torques up to 15000 Nm can be used in a wide range of motion control applications. Designed as a complete motor in the I B5 type of construction with a flanged shaft, the torque motor is easy to integrate in the machine. 2 SIOTICS T Heavy Duty Torque otors
SIOTICS T-1FW3 Heavy Duty Torque otors Shaft heights 200 and 280 SIOTICS T-1FW3 shaft height 200 SIOTICS T-1FW3 shaft height 280 SIOTICS T-1FW3 Heavy Duty torque motors can be used in many motion control applications. SIATIC Panel P/OP/TP Designed as a complete motor in the I B5 type of construction with a flanged shaft, these torque motors are easy to integrate in the machine. With the optional DRIVE-CLiQ interface and the electronic rating plate, the motors are not only optimized to the SINAICS S120 drive system, but they can also be easily and reliably commissioned. SIOTION D4x5 SINAICS S120 AL + AI otor odule DRIVE-CLiQ PROFIBUS PROFINET Energy management In past years, these versatile Heavy Duty torque motors have especially proven themselves as main drives for servo presses. Heavy Duty torque motors represent the basis of the successful servo press solutions from Siemens, in addition to SIOTION, SINAICS and intelligent energy management which increase efficiency. 1FW3 Torque otor G_P21_XX_00183 Configuration example, SIOTION motion control system, SINAICS S120 drive system and SIOTICS T-1FW3 Heavy Duty torque motors with energy buffering via the DC link SIOTICS T Heavy Duty Torque otors 3
SIOTICS T-1FW3 Heavy Duty Torque otors Shaft height 200 Technical specifications of SIOTICS T-1FW3 Heavy Duty otor type ain Order No. Length varies Winding design 1FW3 202-3 (Length 2) P S 1FW3 203-3 (Length 3) P SIOTICS T-1FW3 Heavy Duty S 1FW3 204-3 (Length 4) P S 1FW3 206-3 (Length 6) P S 1FW3 208-3 (Length 8) P Rated speed n N rpm 800 1200 800 1200 800 1200 800 1200 800 1200 Rated torque n Nm 470 440 680 630 930 860 1360 1210 1900 1700 Rated current I n A 69 92 96 131 137 191 192 270 270 385 aximum torque max Nm 860 860 1210 1210 1700 1700 2400 2400 3300 3300 Frame length L mm 338 338 384.5 384.5 453.5 453.5 546 546 661 661 Rotor moment of inertia J kg/m 2 0.4 0.4 0.52 0.52 0.69 0.69 0.94 0.94 1.24 1.24 otor weight kg 214 214 246 246 287 287 365 365 436 436 Vibration resistance Type of construction Degree of protection Shaft design Cooling method Encoders 10 g radial and 5 g axial acceleration as a result of shock for a frequency range from 0 to 2 khz. I B5 IP54 Flanged shaft Water cooling 22-bit absolute encoder with DRIVE-CLiQ interface S Dimension drawing, SIOTICS T-1FW3 Heavy Duty L c g a Encoder connector Thread Terminal box b 11.25 33.75 30 22.5 47.5 12 x 30 16 x 22.5 Grease nipple tapered DIN 71412-A 8 x 1 Ø550 Ø450 j6 Ø170 Ø153 H7 12 Ø145±0.5 Ø398 Encoders h 34 G Ø500 G 12 x 12 16 x Ø13 Terminal box 1XB7 700 Z 10 36 Cable direction e1±0.5 Axial DE Axial NDE Transverse left Theoretical center of mass Transverse right Y G-G ISO 228-G1 coolant X Encoder connector DRIVE-CLiQ interface 10 4^5.8 92.7 Thread Angled socket 55.6 32 x 1 78 G_P21_EN_00179 4 SIOTICS T Heavy Duty Torque otors
SIOTICS T-1FW3 Heavy Duty Torque otors Shaft height 280 Technical specifications of SIOTICS T-1FW3 Heavy Duty otor type ain Order No. Length varies Winding design 1FW3 281-3 (Length 1) J 1FW3 283-3 (Length 3) J SIOTICS T-1FW3 Heavy Duty 1FW3 285-3 (Length 5) J 1FW3 287-3 (Length 7) J Rated speed n N rpm 400 600 400 600 400 600 400 600 Rated torque n Nm 2350 2200 3300 3100 4700 4400 6600 6050 Rated current I n A 188 255 275 355 375 470 500 700 aximum torque max Nm 4050 4050 5.700 5.700 8150 8150 11400 11400 Frame length L mm 629 629 713 713 839 839 1008 1008 Rotor moment of inertia J kg/m 2 3.60 3.60 4.50 4.50 5.86 5.86 7.66 7.66 otor weight kg 755 755 854 854 1005 1005 1207 1207 Vibration resistance Type of construction Degree of protection Shaft design Cooling method Encoders 10 g radial and 5 g axial acceleration as a result of shock for a frequency range from 0 to 2 khz. I B5 IP54 Flanged shaft Water cooling 22-bit absolute encoder with DRIVE-CLiQ interface Dimension drawing, SIOTICS T-1FW3 Heavy Duty Lubricating nipple cone type DIN 7412-A 8 x 1 35 70 L c g a Encoder plug b 35 7.5 15 15 24x15 24x15 24xØ17.5 G G 30 Earthing bolt 12 Ø710 Ø610 j6 Ø568 Ø250 H7 15 Ø555 Encoder Threads 11.5 h Ø650 24x16 30 deep G-G 50 20 e -2 80 Theoretical center of gravity Lubricating nipple cone type DIN 7412 A 8x1 Cable orientation 174 X ISO 228-G1 cooling medium otor with terminal box 1XB7-700 Encoder plug DRIVE-CLiQ interface 10 Angle socket 55.6 23 x 1 Axial DE Axial NDE Transverseleft Transverseright 45.8 92.7 78 rotary at 180 17-pole plug G_P21_EN_00273 SIOTICS T Heavy Duty Torque otors 5
SIOTICS T-1FW4 Heavy Duty Torque otors Shaft height 400 SIATIC Panel P/OP/TP SIOTION D4x5 SINAICS S120 AL + AI otor odule DRIVE-CLiQ PROFIBUS PROFINET Energy management SIOTICS T-1FW4 Heavy Duty Different from the concept of the SIOTICS T-1FW3 Heavy Duty torque motor, the 1FW4 Heavy Duty is fed from two SINAICS motor modules. 1FW4 Torque otor G_P21_XX_00184 For applications, which up until now, required the use of several SIOTICS T-1FW3 motors, the SIOTICS T-1FW4 Heavy Duty has been developed to supplement the Heavy Duty motor family. Configuration example, SIOTION motion control system, SINAICS S120 drive system and SIOTICS T-1FW4 Heavy Duty torque motors with energy buffering via the DC link As a result of its high power density and its high peak torque, the SIOTICS T-1FW4 Heavy Duty is the ideal motor for large machines. Energy management: The energy management system, mentioned several times in this flyer, is an innovation that provides the possibility of maintaining energy in the system for machines with a cyclic load profile. As a consequence, this allows the infeed power of the complete system to be optimized or minimized. In practice, this means that the infeed to the machine ideally only has to supply the process power and losses for a system equipped with energy management. nergy differences as result of different speeds, resulting from the machine motion profile, are stored in the system and are not mapped to the line side. Siemens offers this technology with capacitive (capacitor bank) or kinetic (rotating moment of inertia) energy storage devices. 6 SIOTICS T Heavy Duty Torque otors
SIOTICS T-1FW4 Heavy Duty Torque otors Shaft height 400 Technical specifications of SIOTICS T-1FW4 Heavy Duty otor type Article No. SIOTICS T-1FW4 Heavy Duty 1FW4 407-1K81-1BC0 Rated speed n N rpm 520 Rated torque n Nm 15000 Rated current I n A 1300 aximum torque max Nm 29500 Frame length L mm 1293 Rotor moment of inertia J kg/m 2 37 otor weight kg 3200 Vibration resistance 10 g radial and 5 g axial acceleration as a result of shock for a frequency range from 0 to 1 khz. Type of construction Degree of protection Shaft design Cooling method Encoders I B5 IP54 Plug-on shaft Water cooling 22-bit absolute encoder [Nm] 35000 30000 25000 10000 5000 max 20000 0 S1 15000 0 0 100 200 300 400 500 600 700 Valid for pulse frequency = 2.5 khz n[rpm] otor data 0 1 2 3 Torque / Nm 15300 15000 29500 7500 Speed n / rpm 0 520 480 700 Power P / kw 0 817 1483 550 Voltage U / V 7 405 420 420 Current I / A 1305 1300 2600 845 Efficiency η/% 96.4 Powerfactor cosφ/ 0.93 2 1 n opt 3 G_P10_EN_00211 Dimension drawing, SIOTICS T-1FW4 Heavy Duty DE Relubrication DIN 3404-A 10 x 1 Ground terminals NDE Theoretical center of gravity Terminal boxes (2 x) Relubrication DIN 3404-A 10 x 1 10 5 30 24 x Ø32 Ø1150 Ø1000 h6 Ø250 H6 914 310 554 110 1080 Cable entry 6 50 1224 1293 G_P21_EN_00180 SIOTICS T Heavy Duty Torque otors 7
Ordering data SIOTICS T-1FW3/1FW4 Heavy Duty Note when ordering SIOTICS T-1FW3 Heavy Duty The SIOTICS T-1FW3 Heavy Duty torque motor is a special version of the standard SIOTICS T-1FW3 torque motor. See Catalog P 21, direct drives. The available variants of SIOTICS T-1FW3 Heavy Duty can be ordered as follows: AH 200: 1FW3 20-3C 65- AP0-Z Z=L03 Position of terminal box and cable outlet 5 Terminal box top, radial right 6 Terminal box top, radial left 7 Terminal box top, axial NDE 8 Terminal box top, axial DE Winding design: P: Winding rated speed 800 S: Winding rated speed 1200 Necessary additional entry for motor type SIOTICS T-1FW3 Heavy Duty Shaft height 200 Lenghts: 2, 3, 4, 6 or 8 see table Technical Specifications AH 280: 1FW3 28-3C 65- AP0-Z Z=L03 Shaft height 280 Position of terminal box and cable outlet 5 Terminal box top, radial right 6 Terminal box top, radial left 7 Terminal box top, axial NDE 8 Terminal box top, axial DE Winding design: J: Winding rated speed 400 : Winding rated speed 600 Lenghts: 1, 3, 5 or 7 see table Technical Specifications Necessary additional entry for motor type SIOTICS T-1FW3 Heavy Duty Other s on request. Other options, for example motor protection, paint finish: see Catalog P 21 or on the internet directly at www.siemen.com/industrymall Note when ordering SIOTICS T-1FW4 Heavy Duty The available version of the SIOTICS T-1FW4 Heavy Duty can be ordered as follows: 1FW4 407-1K81-1BC0 Other options, for example motor protection, paint finish: on the internet directly at www.siemen.com/industrymall Siemens AG Digital Factory Division otion Control P.O. Box 31 80 91050 Erlangen GERANY www.siemens.com/torque-motor Subject to change without prior notice Article No. 6ZB5711-0AV02-0AA3 V6.KKATA.GC.306 / Dispo 18401 BR 0316 2. SB/GUT 8 En Printed in Germany Siemens AG 2016 The information provided in this brochure contains descriptions or performance characteristics which in case of actual use do not always apply as described or which may change as a result of further development of the products. An obligation to provide the respective performance characteristics shall only exist if expressly agreed in the terms of contract. Availability and technical specifications are subject to change without prior notice. All product designations can be trademarks or product namesof Siemens AG or supplier companies whose use by third parties for their own purposes could violate the rights of the trademark owners.