ALTIMA; MIL ON P1273 (QR25 ENGINE) MAY BE CAUSED BY THE REAR O2 SENSOR

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Classification: Reference: Date: EC05-016a NTB06-039a May 17, 2006 2004 2005 ALTIMA; MIL ON P1273 (QR25 ENGINE) MAY BE CAUSED BY THE REAR O2 SENSOR This bulletin has been amended. The Claims Information has been updated. Discard all previous versions of this bulletin. APPLIED VEHICLE: 2004-2005 Altima (L31) with QR25 (4 cyl) engine only IF YOU CONFIRM DTC code P1273, A/F SENSOR1 (B1), is stored, ACTIONS 1. Using CONSULT-II, print the Freeze Frame (FF) data and clear the ECM Self Learn. 2. Make sure the engine does not have any exhaust leaks, intake leaks, or leaks at the PCV hose. 3. Check for proper operation of the Air/Fuel (A/F) sensor per the Service Manual (ESM). 4. If the A/F sensor is operating correctly and there are no intake or exhaust leaks, replace the Rear O2 sensor. 5. Clear the ECM Self Learn and make sure DTC is erased. NOTE: The Rear O2 sensor is used for some OBD-II diagnostics of the front A/F sensor. If the Rear O2 sensor is malfunctioning, it can cause a DTC for the front A/F sensor. IMPORTANT: The purpose of "ACTIONS" (above) is to give you a quick idea of the work you will be performing. You MUST closely follow the entire Service Procedure (starting on page 3) as it contains information that is essential to successfully completing this repair. Nissan Bulletins are intended for use by qualified technicians, not 'do-it-yourselfers'. Qualified technicians are properly trained individuals who have the equipment, tools, safety instruction, and know-how to do a job properly and safely. NOTE: If you believe that a described condition may apply to a particular vehicle, DO NOT assume that it does. See your Nissan dealer to determine if this applies to your vehicle. 1/11

PARTS INFORMATION DESCRIPTION PART # QUANTITY Oxygen Sensor-Rear 226A1-AR210 1, if needed A/F Sensor 22693-8U300 1, if needed CLAIMS INFORMATION Submit a Primary Part (PP) type line claim using the following claims coding: DESCRIPTION PFP OP CODE SYM DIA FRT RPL Rear O2 Sensor (1) DE49AA HD 32 (2) Diagnosis DTC P1273 EJ89AA (2) (1) Reference the Parts Information table and use the indicated Rear O2 sensor P/N as the PFP. (2) Reference the current Nissan Warranty Flat Rate Manual and use the indicated FRT. OR: DESCRIPTION PFP OP CODE SYM DIA FRT RPL Air Fuel Sensor (3) DE53AA HD 32 (4) Diagnosis DTC P1273 EJ89AA (4) (3) Reference the Parts Information table and use the indicated A/F Sensor P/N as the PFP. (4) Reference the current Nissan Warranty Flat Rate Manual and use the indicated FRT. And, if necessary (for RPL Air Fuel Sensor Only, see Step 6 in the Service Procedure): DESCRIPTION PFP OP CODE SYM DIA FRT Reprogram ECM per TSB (5) DE98AA (6) HD 32 0.8 hrs (6) (5) Reference the final CONSULT-II print-out and use the indicated new ECM P/N as the PFP. (6) FRT allows adequate time to access DTCs, reprogram ECM and perform the A/F Sensor function test. NOTE: Diagnosis time may only be used once per claim, regardless of the repair performed. 2/11

SERVICE PROCEDURE 1. With CONSULT-II ON, print the Freeze Frame data as follows: START(Nissan) >> ENGINE >> Self-DIAG Results >> F.F. Data >> PRINT 2. Attach this printout to the Repair Order. Figure 1 is an example of the F.F. Data printout. SYSTEM DATE P/# ENGINE XX/XX/XXXX* xx:xx:xx 23710-XXXXX Freeze Frame Current ECM Part Number The Freeze Frame data that you ve printed contains the ECM Part Number (P/N). DTC Code DTC RESULTS (DTC description here) [P0XXX] The ECM part number may be used to see if reprogramming is needed later in the Service Procedure. * Example, your screen may differ. Figure 1 TP020389k 3. Clear the ECM Self Learn using CONSULT-II in Work Support mode. 3/11

4. Check the exhaust system for leaks: a. Lift the car in the air with the engine running at idle. b. Carefully inspect the exhaust system for leaks between the engine and just after the Rear O2 sensor. Manifold / Three way catalyst Rear O2 sensor is installed at the bottom Front exhaust tube Figure 2 c. Inspect carefully: Pay special attention to the welded parts of the front tube and the sealed joints between the exhaust manifold and the front tube. Leaks are easier to find if you temporarily restrict the tailpipe to increase exhaust backpressure. d. If there are no exhaust leaks, go to step 5 on the next page. e. If you find an exhaust leak, the leak is the likely cause of DTC P1273. So this bulletin does not apply. Repair the exhaust leak as needed using repair information from the Service Manual and ASIST. Make sure to clear Self Learn and erase DTC after exhaust leak is repaired. 4/11

5. Check for intake leaks, and leaks at the PCV hose. a. Carefully inspect the air intake system and PCV hose for leaks. b. Refer to the Service Manual as needed. d. If there are no intake leaks, go to step 6. e. If you find an intake leak, the leak is the likely cause of DTC P1273. So this bulletin does not apply. Repair the intake leak as needed using repair information from the Service Manual and ASIST. Make sure to clear Self Learn and erase DTC after the intake leak is repaired. 6. Check the A/F Sensor operation per the Service Manual (ESM). a. If the A/F Sensor checks OK, go to step 7. b. If the A/F Sensor checks NG: Replace the sensor, then Go to the next page to see if ECM Reprogramming is needed. NOTE: DO NOT reprogram unless the A/F Sensor checks N/G. 7. If the A/F sensor operation is OK and there are no intake or exhaust leaks, replace the Rear O2 sensor. 8. Clear the ECM Self Learn again (using CONSULT-II in Work Support mode) and make sure DTC P1273 is erased. 5/11

CHECK TO SEE IF REPROGRAMMING IS NEEDED Compare your vehicle's ECM P/N to those shown under Current ECM P/N in Chart A, below: ECM Part Number is on the printout from Step 1 (Figure 1) on page 3; Chart A VEHICLE ENGINE EMISSION 2004 Altima 2005 Altima QR25 (4 cylinder) CAL SULEV* 50 States (ULEV)** VQ35 (V6) This TSB does not apply. QR25 (4 cylinder) 50-state CAL SULEV* VQ35 (V6) This TSB does not apply. VEHICLE CONFIGURATION Current ECM P/N 23710- M/T 9J365 M/T, ASCD 9J370 A/T 9J320 A/T, ASCD 9J360 M/T 9J310, -9J311 M/T, ASCD 9J315, -9J316 A/T 9J300, -9J301 A/T, ASCD 9J305, -9J306 M/T 9J510, -9J511 M/T, ASCD 9J515, -9J516 A/T 9J500, -9J501 A/T, ASCD 9J505-9J506 M/T 9J565, -9J566 M/T, ASCD 9J570, -9J571 A/T 9J520, -9J521 A/T, ASCD 9J560, -9J561 * California Super Ultra Low Emission Vehicle (CAL SULEV) ** Ultra Low Emission Vehicles (ULEV) NOTE: States that have traditionally required California emission vehicles may have both 50-state and CAL SULEV vehicles. The easiest way to identify the vehicle s emission is with the current ECM P/N and referring to chart-a above. A. If your vehicle s ECM P/N matches a P/N in the chart above: Perform ECM Reprogramming (on the next page). B. If your vehicle s ECM P/N does not match a P/N in the chart above: Reprogramming is not needed. 6/11

ECM REPROGRAMMING Overview There are 4 basic steps (tasks) for ECM Reprogramming. Step 1: Download (transfer) reprogramming data from ASIST into CONSULT-II. Step 2: Preparation steps before reprogramming ECM. Step 3: Reprogram the ECM. Step 4: Wrap-up after ECM reprogramming is finished. NOTE: If you re not familiar with the latest ECM reprogramming procedures, click here. This will link you to the "ECM Reprogramming For Nissan Vehicles" general procedure. For those familiar with ECM Reprogramming, please review the following steps and use them as a Quick Reference for ECM reprogramming. 7/11

Step 1: Download (Transfer) Reprogramming Data From ASIST Into CONSULT-II Vehicle / Model Configuration "To" Number 350Z Maxima Altima Sentra Quest Pathfinder 2004 2003 2002 2001 2000 * Click the "Add" button Vehicle Configuration #1 To 23710-XXXXX Engine #1, Trans #1, etc To 23710-XXXXX Engine #1, Trans #1, etc. Vehicle Configuration #2 To 23710-XXXXX Engine #1, Trans #1, etc. To 23710-XXXXX Engine #1, Trans #1, etc. Vehicle Configuration #3 To 23710-XXXXX Engine #1, Trans #1, etc. 1 File(s) selected To: 23710-XXXXX Used Space 16MB Murano Xterra Details: Add Frontier Replaces 23710-XXXXX, -XXXXX 8MB More More Remove KeyPad Search by Code (per bulletin only) Show me Back Up Main Menu Continue This illustration is for example only, your vehicle may be different. Figure A TP030621b 1. Select vehicle model and model year (Example: Altima, 2004). 2. Select the correct reprogramming data: a. Locate the specific Model Configuration (Example: QR25, ASCD). NOTE: Model Configuration may include items such as engine type, transmission type, and vehicle options such as ASCD, TCS, ABS etc. b. Select (click on) the To number. NOTE: The To number will read: 23710-XXXXX. 3. Click on the Add button. This will add the data you selected to the File(s) Selected list. 4. Write the To number on the Repair Order. 5. Click on Continue and follow directions to perform data transfer (download) from ASIST into CONSULT-II. 8/11

Step 2: Preparation Steps Before Reprogramming ECM 1. Connect a battery charger to the vehicle's battery. Set the charger to a low charge rate (trickle charge). CAUTION: For step 2 and step 3 on the next page, DO NOT connect the CONSULT-II A/C Power Supply (see Figure B). Do Not Connect A/C Power Supply Consult-II A/C Power Supply Figure B TP040090 NISSAN 2. Press SUB MODE (see Figure C) then: ELECTRONIC CONTROL UNIT REPROGRAMMING a. From the listed items, find and select BATTERY CHARGE INITIATE ECU REPROGRAM AER02C-1 SUB MODE LIGHT COPY Figure C TP030620 9/11

3. Check the CONSULT-II s Charger Input reading (see Figure D). CONSULT-II Battery Voltage Elapsed 00:01.02 Battery Charging Discharge 00.00:00 Charge Time 00:01.02 Vehicle Battery Voltage NOTE: Battery Voltage is the voltage level of CONSULT-II's battery. "Charger Input" is the voltage level of the vehicle s battery. (It must be above 12 volts.) Battery Voltage 0% 100% 0 10 20 30 40 50 60 70 80 90 100 Start Charging MODE Battery Charge - IDLE Discharge & Charge BACK Charger Input 8.32 12.15 LIGHT Figure D COPY MUST BE ABOVE 12.00 VOLTS! Check Charger Input without AC power supply connected. TP030625 CAUTION: If the Charger Input is below 12 volts: A list of items to check is contained in the "ECM Reprogramming For Nissan Vehicles" general procedure. Click here. This will link you to the list. Step 3: Reprogram the ECM If you are not familiar with ECM Reprogramming, click here: This will link you back to a general procedure called "ECM Reprogramming For Nissan Vehicles." 10/11

Step 4: Wrap-up After Reprogramming is Finished 1. Turn the ignition switch OFF and CONSULT-II OFF. 2. Wait more than 10 seconds, then; a. Turn the ignition switch ON for 2 second, then b. Turn the ignition switch OFF again for 10 seconds (see Figure E). This will reset ECM self learned Data. Ignition key "ON" 2 Sec. 2 Sec. Ignition key "OFF" 10 Sec. 10 Sec. Figure E TP030626b 3. Start the engine and check the idle speed. If idle speed is too low, perform Idle Air Volume Learning (IAVL). See the appropriate Service Manual (ESM) for this procedure. NOTE: If the engine will not idle, hold the engine RPM at about 2000, then slowly bring it down to an idle. IAVL can now be performed. 4. Confirm the engine is operating normally. 5. Make sure the MIL is OFF. If the MIL comes ON, use CONSULT-II with the Diagnostic (red/white) Card to erase any DTC s that may have stored during the reprogramming procedure. 11/11