THOMAS. Large Diameter Couplings. Couplings & Flange Adaptors Non Restrained Products PIPE PRODUCTS

THOMAS Couplings & Flange Adaptors Non Restrained Products PIPE PRODUCTS Large Diameter Couplings Dedicated Connections For Rigid Large Diameter Pipework F1

COUPLINGS & FLANGE ADAPTORS - NON RESTRAINED NOOITGEDACHT - Eastern Cape - South Africa PROJECT Nooitgedacht Bulk Water Pipeline CLIENT Buffalo City Municipality 10 F2

Dedicated Large Diameter Couplings Application Engineered Connections for Large Diameter Pipelines of All Rigid Pipe Materials Size Range - DN650mm - DN3000mm Industries - Water - Gas Pipe Materials - Ductile Iron - Cast Iron - Steel - Stainless Steel - PVC - HDPE - GRP - AC - Concrete F3

Dedicated Large Diameter Couplings Specifications TC 0821 ID L300 1 2 3 1 2 3 THOMAS PRODUCT GROUP: TC - Thomas Coupling COUPLING INTERNAL DIAMETER: 0821 ID - 821mm Coupling ID Large Diameter Couplings are manufactured with an 8mm fitting clearance. This coupling is suitable for an 813mm OD steel pipe. LONG BARREL LENGTH: Standard Large Diameter couplings have a 200mm barrel length. This length is not stated in the product code. Customers can specify the length of a Long Barrel coupling centre sleeve. The standard long barrel centre sleeve length = 300mm. Hence the notation L300. Longer coupling centre barrel lengths are available on request. Material Specification End Ring Mild Steel to BS EN 10025:2004 or Grade CQ Center Sleeve or Barrel Mild Steel Grade CQ Bolts Steel to SANS1143 Grade 4.8 for M16 Stainless Steel available on request Steel Coating Fusion Bonded Epoxy to SANS1217 Others coatings available on request Rubber Seal EPDM SANS974 Related ISO4633 Other rubber compounds such as Nitrile (NBR) and Viton are available on request Bolt Coating Hot Dipped Galvanizing to SANS763 Nut Cap Polypropylene Plastic F4

Dedicated Large Diameter Couplings Dimensions Any size up to DN3000mm can be manufactured Popular sizes tabled below Standard Working Pressure WP=1600kPa Test Pressure TP=1.5xWP=2400kPa For higher WP contact our offices. NOM. BORE (mm / inch) PIPE O.D. (mm) PIPE MATERIAL ORDER CODE ID (mm) A (mm) B (mm) BOLT WEIGHT (kg) 600mm / 24" 651mm AC 600 CLASS 12 (651mm) TC 0659 ID 659 779 332 M16X320 45.4 650mm / 26" 660mm TC 0668 ID 668 788 332 M16X320 46.0 600mm / 24" 667mm AC 600 COD (667mm) TC 0675 ID 675 795 332 M16X320 46.4 600mm / 24" 672mm AC 600 CLASS 18 (672mm) TC 0680 ID 680 800 332 M16X320 46.7 600mm / 24" 699mm AC 600 CLASS 24 (699mm) TC 0707 ID 707 827 332 M16X320 48.3 700mm / 28" 711mm TC 0719 ID 719 839 332 M16X320 49.2 600mm / 24" 727mm AC 600 CLASS 30 (727mm) TC 0735 ID 735 855 332 M16X320 50.2 700mm / 28" 738mm DUCTILE IRON (738mm) TC 0746 ID 746 866 332 M16X320 50.8 700mm / 28" 744mm AC 700 CLASS 6 (744mm) TC 0752 ID 752 872 332 M16X320 51.2 600mm / 24" 755mm AC 600 CLASS 36 (755mm) TC 0763 ID 763 883 332 M16X320 51.9 700mm / 28" 760mm AC 700 CLASS 12 (760mm) TC 0768 ID 768 888 332 M16X320 52.2 750mm / 30" 762mm TC 0770 ID 770 890 332 M16X320 52.3 700mm / 28" 784mm AC 700 CLASS 18 (784mm) TC 0792 ID 792 912 332 M16X320 53.6 800mm / 32" 813mm TC 0821 ID 821 941 332 M16X320 55.5 700mm / 28" 816mm AC 700 CLASS 24 (816mm) TC 0824 ID 824 944 332 M16X320 55.7 800mm / 32" 842mm DUCTILE IRON (842mm) TC 0850 ID 850 970 332 M16X320 57.3 700mm / 28" 848mm AC 700 CLASS 30 (848mm) TC 0856 ID 856 976 332 M16X320 57.6 800mm / 32" 850mm AC 800 CLASS 6 (850mm) TC 0858 ID 858 978 332 M16X320 57.8 800mm / 32" 868mm AC 800 CLASS 12 (868mm) TC 0876 ID 876 996 332 M16X320 58.8 800mm / 32" 896mm AC 800 CLASS 18 (896mm) TC 0904 ID 904 1024 332 M16X320 60.7 900mm / 36" 914mm TC 0922 ID 922 1042 332 M16X320 61.8 800mm / 32" 932mm AC 800 CLASS 24 (932mm) TC 0940 ID 940 1060 332 M16X320 62.9 900mm / 36" 945mm DUCTILE IRON (945mm) TC 0953 ID 953 1073 332 M16X320 63.7 900mm / 36" 956mm AC 900 CLASS 6 (956mm) TC 0964 ID 964 1084 332 M16X320 64.3 800mm / 32" 969mm AC 800 CLASS 30 (969mm) TC 0977 ID 977 1097 332 M16X320 65.1 900mm / 36" 976mm AC 900 CLASS 12 (976mm) TC 0984 ID 984 1104 332 M16X320 65.5 900mm / 36" 1008mm AC 900 CLASS 18 (1008mm) TC 1016 ID 1016 1136 332 M16X320 67.7 1000mm / 40" 1016mm TC 1024 ID 1024 1144 332 M16X320 68.1 1000mm / 40" 1048mm DUCTILE IRON (1048mm) TC 1056 ID 1056 1176 332 M16X320 70.1 1000mm / 40" 1048mm AC 900 CLASS 24 (1048mm) TC 1056 ID 1056 1176 332 M16X320 70.1 1000mm / 40" 1062mm AC 1000 CLASS 6 (1062mm) TC 1070 ID 1070 1190 332 M16X320 70.9 1000mm / 40" 1084mm AC 1000 CLASS 12 (1084mm) TC 1092 ID 1092 1212 332 M16X320 72.2 1100mm / 44" 1118mm TC 1126 ID 1126 1246 332 M16X320 74.3 1000mm / 40" 1120mm AC 1000 CLASS 18 (1120mm) TC 1128 ID 1128 1248 332 M16X320 74.4 1000mm / 40" 1165mm AC 1000 CLASS 24 (1165mm) TC 1173 ID 1173 1293 332 M16X320 77.1 1200mm / 48" 1219mm TC 1227 ID 1227 1347 332 M16X320 80.5 1200mm / 48" 1255mm DUCTILE IRON (1255mm) TC 1263 ID 1263 1383 332 M16X320 95.3 1300mm / 52" 1321mm TC 1329 ID 1329 1449 332 M16X320 100.1 1400mm / 56" 1422mm TC 1430 ID 1430 1550 332 M16X320 107.4 1400mm / 56" 1462mm DUCTILE IRON (1462mm) TC 1470 ID 1470 1590 332 M16X320 110.2 1500mm / 60" 1524mm TC 1532 ID 1532 1652 332 M16X320 114.7 1600mm / 64" 1626mm TC 1634 ID 1634 1754 332 M16X320 122.0 1600mm / 64" 1668mm DUCTILE IRON (1668mm) TC 1676 ID 1676 1796 332 M16X320 125.0 F5

COUPLINGS & FLANGE ADAPTORS - NON RESTRAINED DURBAN METRO - Kwa-Zulu Natal - South Africa PROJECT Rehabilitation Water Treatment Facility CLIENT ethekwini Municipality 10 F6

Dedicated Large Diameter Flange Adaptors Specifications TF 0821 ID L200 x 0800 D 1 2 3 4 5 1 2 THOMAS PRODUCT GROUP: TF - Thomas Flange Adaptor ADAPTOR INTERNAL DIAMETER: 0821 ID - 821mm Adaptor ID Large Diameter Flange Adaptors are manufactured with an 8mm fitting clearance. This adaptor is suitable for an 813mm OD steel pipe. 3 4 5 FLANGE NOMINAL BORE: In the example above DN800. FLANGE DRILLING: In the example above BS 10 TABLE D. Material Specification End Ring Mild Steel to BS EN 10025:2004 or Grade CQ Center Sleeve or Barrel Mild Steel Grade CQ Bolts Steel to SANS1143 Grade 4.8 for M16 Stainless Steel available on request Steel Coating Fusion Bonded Epoxy to SANS1217 Others coatings available on request Rubber Seal EPDM SANS974 Related ISO4633 Other rubber compounds such as Nitrile (NBR) and Viton are available on request Bolt Coating Hot Dipped Galvanizing to SANS763 Nut Cap Polypropylene Plastic F7

Dedicated Large Diameter Flange Adaptors Dimensions Any size up to DN3000mm can be manufactured Popular steel pipe sizes tabled below Standard Working Pressure as per flange rating Test Pressure TP=1.5xWP For higher WP contact our offices. DN STEEL FLANGE FLANGE ID A B C D FLANGE PIPE OD SPEC. DRILLING BOLT +/- SIZE (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) 700 711 SANS1123 T1000/3 719 839 178 23 895 M24 700 711 SANS1123 T1600/3 719 839 178 23 910 M30 700 711 SANS1123 T2500/3 719 839 183 28 960 M39 700 711 SANS1123 T4000/3 719 839 278 38 995 M45 800 813 SANS1123 T1000/3 821 941 193 23 1015 M30 800 813 SANS1123 T1600/3 821 941 193 23 1025 M36 800 813 SANS1123 T2500/3 821 941 268 28 1085 M45 800 813 SANS1123 T4000/3 821 941 278 38 1140 M52 900 914 SANS1123 T1000/3 922 1042 198 28 1115 M30 900 914 SANS1123 T1600/3 922 1042 198 28 1125 M36 900 914 SANS1123 T2500/3 922 1042 268 28 1185 M45 900 914 SANS1123 T4000/3 922 1042 278 38 1250 M52 1000 1016 SANS1123 T1000/3 1024 1144 238 28 1230 M30 1000 1016 SANS1123 T1600/3 1024 1144 238 28 1255 M36 1000 1016 SANS1123 T2500/3 1024 1144 278 38 1320 M52 1000 1016 SANS1123 T4000/3 1024 1144 278 38 1360 M52 1200 1219 SANS1123 T1000/3 1227 1347 248 38 1455 M36 1200 1219 SANS1123 T1600/3 1227 1347 248 38 1485 M42 1200 1219 SANS1123 T2500/3 1227 1347 278 38 1530 M52 1200 1219 SANS1123 T4000/3 1227 1347 278 38 1575 M56 F8

Dedicated Large Diameter Flange Adaptors Dimensions Any size up to DN3000mm can be manufactured Popular steel pipe sizes tabled below Standard Working Pressure as per flange rating Test Pressure TP=1.5xWP For higher WP contact our offices. DN STEEL FLANGE FLANGE ID A B C D FLANGE PIPE OD SPEC. DRILLING BOLT +/- SIZE (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) 700 711 BS4504, BS EN1092 PN10 719 839 178 23 895 M27 700 711 BS4504, BS EN1092 PN16 719 839 178 23 910 M33 700 711 BS4504, BS EN1092 PN25 719 839 183 28 960 M39 700 711 BS4504, BS EN1092 PN40 719 839 278 38 995 M45 800 813 BS4504, BS EN1092 PN10 821 941 193 23 1015 M30 800 813 BS4504, BS EN1092 PN16 821 941 193 23 1025 M36 800 813 BS4504, BS EN1092 PN25 821 941 268 28 1085 M45 800 813 BS4504, BS EN1092 PN40 821 941 278 38 1140 M52 900 914 BS4504, BS EN1092 PN10 922 1042 198 28 1115 M30 900 914 BS4504, BS EN1092 PN16 922 1042 198 28 1125 M36 900 914 BS4504, BS EN1092 PN25 922 1042 268 28 1185 M45 900 914 BS4504, BS EN1092 PN40 922 1042 278 38 1250 M52 1000 1016 BS4504, BS EN1092 PN10 1024 1144 238 28 1230 M33 1000 1016 BS4504, BS EN1092 PN16 1024 1144 238 28 1255 M39 1000 1016 BS4504, BS EN1092 PN25 1024 1144 278 38 1320 M52 1000 1016 BS4504, BS EN1092 PN40 1024 1144 278 38 1360 M52 1200 1219 BS4504, BS EN1092 PN10 1227 1347 248 38 1455 M36 1200 1219 BS4504, BS EN1092 PN16 1227 1347 248 38 1485 M45 1200 1219 BS4504, BS EN1092 PN25 1227 1347 278 38 1530 M52 1200 1219 BS4504, BS EN1092 PN40 1227 1347 278 38 1575 M56 1400 1420 BS4504, BS EN1092 PN10 1428 1548 278 38 1675 M39 1400 1420 BS4504, BS EN1092 PN16 1428 1548 278 38 1685 M45 1600 1620 BS4504, BS EN1092 PN10 1628 1748 278 38 1915 M45 1600 1620 BS4504, BS EN1092 PN16 1628 1748 278 38 1930 M52 1800 1820 BS4504, BS EN1092 PN10 1828 1948 278 38 2115 M45 1800 1820 BS4504, BS EN1092 PN16 1828 1948 278 38 2130 M52 2000 2020 BS4504, BS EN1092 PN10 2028 2148 278 38 2325 M45 2000 2020 BS4504, BS EN1092 PN16 2028 2148 303 63 2345 M56 F9

COUPLINGS & FLANGE ADAPTORS - NON RESTRAINED DURBAN METRO - Kwa-Zulu Natal - South Africa PROJECT Water Treatment Facility Rehabilitation PRODUCTS Large Diameter Flange Adaptors CLIENT ethekwini Municipality F10

Dedicated Large Diameter End Caps Specifications Range End Caps are available from PN6 to PN64 and any nominal bore up to DN3000mm. Application End Caps can be used to blank off a pipeline end. They are also perfect for pipeline pressure testing. End Caps can be used, removed and re-installed on the next section of pipeline being tested. End Caps can be supplied with sockets for pipeline pressure testing. Customers can specify the quantity and size of sockets, including flanged outlets. Bolts and rubber seals can be sold as spares if an end cap is used repeatedly. Installation An End Cap is a blanked off end and is therefore subject to internal pipeline pressure forces. The force on an end cap increases with pipe diameter and internal pipeline pressure. Magnitudes in tens of tons are common and therefore adequate external restraint is mandatory to ensure an end cap remains in place. Do not encase in concrete, leave exposed for testing & maintenance. Long Barrel End Caps are available and should be specified when being used on HDPE, opvc and GRP pipe. Material Specification End Cap End Ring Mild Steel to BS EN 10025:2004 or Grade CQ End Cap Body Mild Steel Grade CQ Bolts Steel to SANS1143 Grade 4.8 for M16 Stainless Steel available on request Corrosion Protection Coating Fusion Bonded Epoxy to SANS1217 Others coatings available on request Rubber Seal EPDM SANS974 Related ISO4633 Other rubber compounds such as Nitrile (NBR) and Viton are available on request Bolt Coating Hot Dipped Galvanizing to SANS763 Nut Cap Polypropylene Plastic F11