Technical Data Concept and System 25/ Demag Plastics Group Concept and System 25/ Model description 25/-35 25/-80 25/-120 International size description 250-35 250-80 250-120 Clamping unit 25/ Clamping force [kn] 250 Locking force [kn] 250 Max. mould opening stroke [mm] 315 315 315 315 315 Min. mould height [mm] (-75) 85 (-50) 110 (0) 160 1) (+50) 210 (+100) 260 Overall size of platens [mm] (-75) 400 (-50) 425 (0) 475 1) (+50) 525 (+100) 575 Mouldplaten(hxv) [mm] 460x450 Distance between tie bars (h x v) [mm] x Ejection stroke [mm] 100 Ejection force [kn] 26 Retraction force [kn] 6 Injection unit 35 80 120 Screw diameter [mm] 14 18 22 18 22 25 22 25 30 Screw geometry standard standard standard standard standard standard standard standard standard L/D ratio 20 20 20 20 20 20 20 20 20 Spec. injection pressure (up to 400 C) [bar] 2755 2099 15 28 2061 1596 2591 2006 1393 Max. cylinder head volume [cm 3 ] 14 23 34 23 42 54 42 61 88 Max. shot weight (PS) [g] 12 20 30 20 37 48 37 55 79 Rate of injection > without accumulator [cm 3 /s] 27/37/53 43/61/88 64/92/132 33/47/68 50//100 64/90/130 39/56/80 51/72/103 73/103/149 > with accumulator [cm 3 /s] 93 154 231 154 231 299 231 299 431 Plasticising rate (PS) > motor 1 (120 bar) [g/s] 1/1,4/1,5 3,5/5/5,8 5/8/9 3/5/5 5/8/9 9/14/15 4/6/7 7/11/13 10/15/18 > motor 2 (120 bar) [g/s] 0,7/1,1/1,3 2,8/4/4,8 4/6/7 2/4/4 4/6/7 7/11/13 3/5/6 6/9/10 8/12/14 Max. screw stroke [mm] 90 90 90 90 110 110 110 125 125 Max. distance of nozzle retraction [mm] 250 200 200 Max. nozzle dipping depth (SVO) 2) [mm] 30 40 40 Nozzle sealing force [kn] 60 60 60 Number of heating zones 4 4 4 4 4 4 4 4 4 Hopper capacity [ltr.] 35 35 35 General data 25/-35 25/-80 25/-120 Oil tank capacity [ltr.] Installed electrical rating > pump unit (stand./increased/system) [ kw] 5,5/7,5/11 5,5/7,5/11 5,5/7,5/11 > heating capacity of screw cylinder [ kw] 4 5 5,1 5 5,1 5,7 5,1 5,7 8,3 > capacity with electr. drive [kw] 10/12/15 11/13/16 11/13/16 11/13/16 11/13/16 11/13/17 11/13/16 11/13/17 14/16/19 Dry cycles Concept (Euromap 6) [s-mm] 2,01/1,82-196 2,01/1,82-196 2,01/1,82-196 Dry cycles System (Euromap 6) [s-mm] 1,72-196 1,72-196 1,72-196 Net weight (without oil) [ kg] 2520 2530 2550 Machine dimensions (l x w x h) [ m] 3,3x1,2x2 3,3x1,2x2 3,3x1,2x2 Drive projection [mm] 0 0 0 0 0 0 0 0 0 We reserve the right to make changes as a result of further technical advantages Plasticising rate depends on processing conditions and material employed 2) nozzle penetration depth reduced by 15 mm using Duroplast [ 2 ]
Machine dimensions Concept and System 25/ 3110 1) 1445 390 3360 2) 1165 750 696 391 78 53-68 555 440 390 844 390 1630 1567 1125 5 1250 1900 1968 240 220 465 0 3130 33 1) valid for injection unit 35 2) valid for injection unit 80 and 120 410 790 230 Platen dimensions Concept and System 25/ min. 85 110 160 1) 210 260 315 max. 400 425 475 1) 525 575 A B 40 52,5 17,5 M12x23 Hole pattern for robot/sprue picker on fixed platen 110 H8 110 H8 230 A 15 B (18) 45 Moving platen B-B 340 632 Fixed platen A-A 181 290 M12 32 23 320 460 130 Ø1 bore diameter 14 through holes 450 320 130 230 445 Ø40 317 Hole pattern according Demag k = minimum permissible mould-ø 160 mm Max. permissible mould weight 230 kg, max. 150 kg of it on the moving platen support bearings, With platen support 400 kg, max. 300 kg of it on the moving platen support bearings k [ 3 ]
Technical Data Concept and System 35/ Demag Plastics Group Concept and System 35/ Model description 35/-80 35/-120 35/-200 International size description 350-80 350-120 350-200 Clamping unit 35/ Clamping force [kn] 350 Locking force [kn] 350 Max. mould opening stroke [mm] 350 350 350 350 350 Min. mould height [mm] (-75) (-50) 130 (0) 180 1) (+50) 230 (+100) Overall size of platens [mm] (-75) 455 (-50) 480 (0) 530 1) (+50) 580 (+100) 630 Mouldplaten(hxv) [mm] 460x450 Distance between tie bars (h x v) [mm] x Ejection stroke [mm] 100 Ejection force [kn] 26 Retraction force [kn] 6 Injection unit 80 120 200 Screw diameter [mm] 18 22 25 22 25 30 25 30 35 Screw geometry standard standard standard standard standard standard standard standard standard L/D ratio 20 20 20 20 20 20 20 20 20 Spec. injection pressure (up to 400 C) [bar] 2868 2061 1596 2591 2006 1393 2752 1995 1466 Max. cylinder head volume [cm 3 ] 23 42 54 41,8 61,3 88,3 61,3 106 144 Max. shot weight (PS) [g] 20 37 48 37 54 78 54 94 128 Rate of injection > without accumulator [cm 3 /s] 47/68/94 /101/ 90/130/181 56/80/111 72/103/144 103/149/208 50/72/101 72/104/144 98/142/198 > with accumulator [cm 3 /s] 154 231 299 231 299 431 299 431 587 Plasticising rate (PS) > motor 1 (120 bar) [g/s] 5/5,8/6 8/9/10 14/15/16 6/7/9 11/13/15 15/18/22 9/10/15 12/14/21 20/23/34 > motor 2 (120 bar) [g/s] 4/4,8/5 6/7/9 11/13/15 5/6/9 9/10/15 12/14/21 7/8/11 9/11/16 15/18/26 Max. screw stroke [mm] 90 110 110 110 125 125 125 150 150 Max. distance of nozzle retraction [mm] 200 200 200 Max. nozzle dipping depth (SVO) 2) [mm] 40 40 40 Nozzle sealing force [kn] 60 60 60 Number of heating zones 4 4 4 4 4 4 4 4 4 Hopper capacity [ltr.] 35 35 35 General data 35/-80 35/-120 35/-200 Oil tank capacity [ltr.] Installed electrical rating > pump unit (stand./increased/system) [ kw] 7,5/11/15 7,5/11/15 7,5/11/15 > heating capacity of screw cylinder [ kw] 5 5,1 5,7 5,1 5,7 8,3 5,7 8,3 9,4 > capacity with electr. drive [kw] 13/16/20 13/16/20 13/17/21 13/16/20 13/17/21 16/19/23 13/17/21 16/19/23 17/20/24 Dry cycles Concept (Euromap 6) [s-mm] 2,01/1,82-196 2,01/1,82-196 2,01/1,82-196 Dry cycles System (Euromap 6) [s-mm] 1,72-196 1,72-196 1,72-196 Net weight (without oil) [ kg] 2620 2630 2650 Machine dimensions (l x w x h) 3) [ m] 3,3x1,2x2 3,3x1,2x2 3,5x1,2x2 Drive projection [mm] 0 0 0 0 0 0 0 0 0 We reserve the right to make changes as a result of further technical advantages Plasticising rate depends on processing conditions and material employed 2) nozzle penetration depth reduced by 15 mm using Duroplast 3) without extension of the drive over the machine base [ 4 ]
Machine dimensions Concept and System 35/ 1445 750 390 3360 3505 1) 1165 696 391 78 555 440 390 844 390 1630 1567 1125 5 1250 1900 1968 220 410 53-68 240 465 0 3130 3250 1) 33 3490 1) 1) valid for injection unit 200 790 230 Platen dimensions Concept and System 35/ min. 130 180 1) 230 350 max. 455 480 530 1) 580 630 A B 40 52,5 17,5 M12x23 Hole pattern for robot/sprue picker on fixed platen 110 H8 110 H8 230 A 15 B (18) 45 Moving platen B-B 340 632 Fixed platen A-A 181 290 32 M12 23 320 460 130 Ø1 bore diameter 14 through holes 450 320 130 230 445 Ø40 317 Hole pattern according Demag k = minimum permissible mould-ø 160 mm Max. permissible mould weight 230 kg, max. 150 kg of it on the moving platen support bearings, With platen support 400 kg, max. 300 kg of it on the moving platen support bearings k [ 5 ]
Technical Data Concept and System 35/320 Demag Plastics Group Concept and System 35/320 Model description 35/320-80 35/320-120 35/320-200 International size description 350-80 350-120 350-200 Clamping unit 35/320 Clamping force [kn] 350 Locking force [kn] 350 Max. mould opening stroke [mm] 350 350 350 350 350 Min. mould height [mm] (-75) (-50) 130 (0) 180 1) (+50) 230 (+100) Overall size of platens [mm] (-75) 455 (-50) 480 (0) 530 1) (+50) 580 (+100) 630 Mouldplaten(hxv) [mm] 460x450 Distance between tie bars (h x v) [mm] 320x320 Ejection stroke [mm] 100 Ejection force [kn] 26 Retraction force [kn] 6 Injection unit 80 120 200 Screw diameter [mm] 18 22 25 22 25 30 25 30 35 Screw geometry standard standard standard standard standard standard standard standard standard L/D ratio 20 20 20 20 20 20 20 20 20 Spec. injection pressure (up to 400 C) [bar] 2868 2061 1596 2591 2006 1393 2752 1995 1466 Max. cylinder head volume [cm 3 ] 23 42 54 41,8 61,3 88,3 61,3 106 144 Max. shot weight (PS) [g] 20 37 48 37 54 78 54 94 128 Rate of injection > without accumulator [cm 3 /s] 47/68/94 /101/ 90/130/181 56/80/111 72/103/144 103/149/208 50/72/101 72/104/144 98/142/198 > with accumulator [cm 3 /s] 154 231 299 231 299 431 299 431 587 Plasticising rate (PS) > motor 1 (120 bar) [g/s] 5/5,8/6 8/9/10 14/15/16 6/6/9 11/13/15 15/18/22 9/10/15 12/14/21 20/23/34 > motor 2 (120 bar) [g/s] 4/4,8/5 6/7/9 11/13/15 5/6/9 9/10/15 12/14/21 7/8/11 9/11/16 15/18/26 Max. screw stroke [mm] 90 110 110 110 125 125 125 150 150 Max. distance of nozzle retraction [mm] 200 200 200 Max. nozzle dipping depth (SVO) 2) [mm] 40 40 40 Nozzle sealing force [kn] 60 60 60 Number of heating zones 4 4 4 4 4 4 4 4 4 Hopper capacity [ltr.] 35 35 35 General data 35/320-80 35/320-120 35/320-200 Oil tank capacity [ltr.] Installed electrical rating > pump unit (stand./increased/system) [ kw] 7,5/11/15 7,5/11/15 7,5/11/15 > heating capacity of screw cylinder [ kw] 5 5,1 5,7 5,1 5,7 8,3 5,7 8,3 9,4 > capacity with electr. drive [kw] 13/16/20 13/16/20 13/17/21 13/16/20 13/17/21 16/19/23 13/17/21 16/19/23 17/20/24 Dry cycles Concept (Euromap 6) [s-mm] 2,05/1,82-224 2,05/1,82-224 2,05/1,82-224 Dry cycles System (Euromap 6) [s-mm] 1,80-224 1,80-224 1,80-224 Net weight (without oil) [ kg] 2620 2630 2650 Machine dimensions (l x w x h)3 ) [ m] 3,3x1,2x2 3,3x1,2x2 3,5x1,2x2 Drive projection [mm] 0 0 0 0 0 0 14 14 14 We reserve the right to make changes as a result of further technical advantages Plasticising rate depends on processing conditions and material employed 2) nozzle penetration depth reduced by 15 mm using Duroplast 3) without extension of the drive over the machine base [ 6 ]
Machine dimensions Concept and System 35/320 1445 750 390 3360 3505 1) 1165 696 391 78 555 440 390 53-68 844 390 1630 1567 1125 5 1250 1900 1968 240 220 465 0 3130 3250 1) 33 3490 1) 1) valid for injection unit 200 410 790 230 Platen dimensions Concept and System 35/320 min. 130 180 1) 230 350 max. 455 480 530 1) 580 630 A B 40 52,5 17,5 M12x23 Hole pattern for robot/sprue picker on fixed platen 110 H8 110 H8 230 A 15 B (18) 45 Moving platen B-B Fixed platen A-A 340 632 181 290 32 M12 23 360 460 130 320 Ø1 bore diameter 14 through holes 450 320 360 130 230 445 Ø40 317 Hole pattern according Demag k = minimum permissible mould-ø 160 mm Max. permissible mould weight 230 kg, max. 150 kg of it on the moving platen support bearings, With platen support 400 kg, max. 300 kg of it on the moving platen support bearings k [ 7 ]
Technical Data Concept and System 50/3* Demag Plastics Group Concept and System 50/3 Model description 50/3-120 50/3-200 50/3-310 International size description 500-120 500-200 500-310 Clamping unit 50/3 Clamping force [kn] 500 Locking force [kn] 500 Max. mould opening stroke [mm] 400 400 400 400 Min. mould height [mm] (-50) 160 (0) 210 1) (+50) 260 (+100) 310 Overall size of platens [mm] (-50) 560 (0) 610 1) (+50) 660 (+100) 710 Mouldplaten(hxv) [mm] 540x530 Distance between tie bars (h x v) [mm] 3x3 Ejection stroke [mm] 150 Ejection force [kn] 41 Retraction force [kn] 15 Injection unit 120 200 310 Screw diameter [mm] 22 25 30 25 30 35 30 35 40 Screw geometry standard standard standard standard standard standard standard standard standard L/D ratio 20 20 20 20 20 20 20 20 20 Spec. injection pressure (up to 400 C) [bar] 2591 2006 1393 2752 1995 1466 2750 2020 1550 Max. cylinder head volume [cm 3 ] 42 61 88 61 106 144 106 168 220 Max. shot weight (PS) [g] 37 54 78 54 94 128 94 149 195 Rate of injection > without accumulator [cm 3 /s] 80/93/161 103/120/208 149/173/300 72/83/146 104/121/209 142/164/284 74/87/151 102/119/206 133/156/269 > with accumulator [cm 3 /s] 231 299 431 299 431 587 431 587 767 Plasticising rate (PS) > motor 1 (120 bar) [g/s] 7/9/10 13/15/16 21/26/27 10/15/15 17/25/25 23/34/34 13/19/22 18/26/30 27/39/44 > motor 2 (120 bar) [g/s] 6/9/9 10/15/15 17/25/25 10/15/15 17/25/25 23/34/34 10/15/17 14/21/24 21/31/35 Max. screw stroke [mm] 110 125 125 125 150 150 150 Max. distance of nozzle retraction [mm] 250 250 250 Max. nozzle dipping depth (SVO) 2) [mm] 40 2) 40 2) 40 2) Nozzle sealing force [kn] 60 60 60 Number of heating zones 4 4 4 Hopper capacity [ltr.] 35 35 35 General data 50/3-120 50/3-200 50/3-310 Oil tank capacity [ltr.] 145 145 145 Installed electrical rating > pump unit (stand./increased/system) [ kw] 11/15/18,5 11/15/18,5 15/18,5/22 > heating capacity of screw cylinder [ kw] 5,1 5,7 8,3 5,7 8,3 9,4 8,3 9,4 11,1 > capacity with electr. drive [kw] 16/20/24 17/21/24 19/23/27 17/21/24 19/23/27 20/24/28 23/27/30 24/28/31 26/30/33 Dry cycles Concept (Euromap 6) [s-mm] 2,04/1,8-259 2,04/1,8-259 2,04/1,8-259 Dry cycles System (Euromap 6) [s-mm] 1,8-259 1,8-259 1,8-259 Net weight (without oil) [ kg] 3250 3300 3350 Machine dimensions (l x w x h) 3) [ m] 3,7x1,4x2 3,7x1,4x2 3,7 3) x1,4x2 Drive projection (H) 4) [mm] 0/0 0/0 0/0 0/0 0/0 0/0 0/0 0/37 0/160 We reserve the right to make changes as a result of further technical advantages Plasticising rate depends on processing conditions and material employed * Series05 2) nozzle penetration depth reduced by 15 mm using Duroplast 3) without extension of the drive over the machine base 4) at nozzle contact/retraction [ 8 ]
Machine dimensions Concept and System 50/3 100* 1655 850 35 1335 715 528 H 610 445 395 745 850 1160 450 840 2023 10 1642 1935 100 255 53-68 390 400 800 3312 32 490 305 305 755 * only at enlarged mould height Platen dimensions Concept and System 50/3 400 Y min. 160 210 1) 260 310 max. 560 610 1) 660 710 40 A B M12x19 87.5 17.5 Y, Hole pattern for robot/sprue picker on fixed platen Y 35 M12x23 Ø125 H8 Ø125 H8 420 420 272.5 20 (18) 45 A B Moving platen Fixed platen B-B 454 660 162 474 540 153 R30 A-A 32 23 540 420 3 153 88.9 500 M12 368 540 245 210 Hole pattern according Demag k = minimum permissible mould-ø 215 mm Max. permissible mould weight 580 kg, max. 380 kg of it on the moving platen support bearings 210 245 k Ø50 3 420 536 [ 9 ]
Technical Data Concept and System 60/420* Demag Plastics Group Concept and System 60/420 Model description 60/420-120 60/420-200 60/420-310 International size description 600-120 600-200 600-310 Clamping unit 60/420 Clamping force [kn] 600 Locking force [kn] 600 Max. mould opening stroke [mm] 450 450 450 450 Min. mould height [mm] (-100) 150 (0) 250 1) (+50) 300 (+100) 350 Overall size of platens [mm] (-100) 600 (0) 0 1) (+50) 750 (+100) 800 Mouldplaten(hxv) [mm] 600x600 Distance between tie bars (h x v) [mm] 420x420 Ejection stroke [mm] 150 Ejection force [kn] 41 Retraction force [kn] 15 Injection unit 120 200 310 Screw diameter [mm] 22 25 30 25 30 35 30 35 40 Screw geometry standard standard standard standard standard standard standard standard standard L/D ratio 20 20 20 20 20 20 20 20 20 Spec. injection pressure (up to 400 C) [bar] 2591 2006 1393 2752 1995 1466 2750 2020 1550 Max. cylinder head volume [cm 3 ] 42 61 88 61 106 144 106 168 220 Max. shot weight (PS) [g] 37 54 78 54 94 128 94 149 195 Rate of injection > without accumulator 2) [cm 3 /s] 93/127/174 120/164/226 173/237/324 83/114/158 121/166/227 164/224/309 87/119/163 119/162/223 156/212/291 > with accumulator [cm 3 /s] 231 299 431 299 431 587 431 587 767 Plasticising rate (PS) > motor 1 (120 bar) 2) [g/s] 9/10/10 15/16/17 26/27/29 15/15/15 25/25/25 34/34/34 20/22/26 26/30/35 37/41/48 > motor 2 (120 bar) 2) [g/s] 9/9/9 15/15/15 25/25/25 11/13/15 20/22/22 26/30/35 16/18/21 21/24/28 29/33/39 Max. screw stroke [mm] 110 125 125 125 150 150 150 Max. distance of nozzle retraction 3) [mm] 250 250 250 Max. nozzle dipping depth (SVO) [mm] 40 40 40 Nozzle sealing force [kn] 60 60 60 Number of heating zones 4 4 4 Hopper capacity [ltr.] 35 35 35 General data 60/420-120 60/420-200 60/420-310 Oil tank capacity [ltr.] 180 180 180 Installed electrical rating > pump unit 2) [ kw] 15/18,5/22 15/18,5/22 15/18,5/22 > heating capacity of screw cylinder [ kw] 5,1 5,7 8,3 5,7 8,3 9,4 8,3 9,4 11,1 > capacity with electr. drive 2) [kw] 20/24/27 21/24/28 23/27/30 21/24/28 23/27/30 24/28/31 23/27/30 24/28/31 26/30/33 Dry cycles (Euromap 6)4) [s-mm] 2,06/2,02/1,8-294 2,06/2,02/1,8-294 2,06/2,02/1,8-294 Net weight (without oil) [ kg] 3850 3900 3950 Machine dimensions (l x w x h) [ m] 4,1x1,4x2 4,1x1,4x2 4,1x1,4x2 Motor end projection 1 (H)5) [mm] 0/0 0/0 0/0 0/0 0/0 0/0 0/0 0/0 0/0 Motor end projection 2 (H)5) [mm] 0/0 0/0 0/0 0/0 0/0 0/0 0/0 0/0 0/0 We reserve the right to make changes as a result of further technical advantages Plasticising rate depends on processing conditions and material employed * Series05 2) standard/increased/twin pump 3) only valid for open nozzles (SVO). Carriage travel is shortened with shut-off or extended nozzles. 4) standard/increased 5) at nozzle contact / at. max. distance of nozzle retraction [ 10 ]
Machine dimensions Concept and System 60/420 4082 100* 1962.5 1361.5 965 746.5 537 78 H 610.5 445 395 745 850 1210 450 840 2023 1790 1777 53-68 1917 340 100 610 800 3710 4050 550 335 335 815 285 * only at enlarged mould height Platen dimensions Concept and System 60/420 450 Y min. 150 250 1) 300 350 max. 600 0 1) 750 800 40 A B M16x28 35 Y, Hole pattern for robot/sprue picker on fixed platen 35 M16x28 Ø125 H8 Ø125 H8 490 490 307.5 30 (18) A B Moving platen B-B 482.5 692 210.5 471.5 590 R50 Fixed platen A-A 38 32 600 480 420 543.5 M16 488 245 210 600 Hole pattern according Euromap k = minimum permissible mould-ø 215 mm Max. permissible mould weight 0 kg, max. 450 kg of it on the moving platen support bearings 210 245 k Ø60 420 480 600 [ 11 ]
Technical Data Concept and System 80/420* Demag Plastics Group Concept and System 80/420 Model description 80/420-200 80/420-310 80/420-430 International size description 800-200 800-310 800-430 Clamping unit 80/420 Clamping force [kn] 800 Locking force [kn] 800 Max. mould opening stroke [mm] 450 450 450 450 Min. mould height [mm] (-100) 150 (0) 250 1) (+50) 300 (+100) 350 Overall size of platens [mm] (-100) 600 (0) 0 1) (+50) 750 (+100) 800 Mouldplaten(hxv) [mm] 600x600 Distance between tie bars (h x v) [mm] 420x420 Ejection stroke [mm] 150 Ejection force [kn] 41 Retraction force [kn] 15 Injection unit 200 310 430 Screw diameter [mm] 25 30 35 30 35 40 35 40 45 Screw geometry standard standard standard standard standard standard standard standard standard L/D ratio 20 20 20 20 20 20 20 20 20 Spec. injection pressure (up to 400 C) [bar] 2752 1995 1466 2750 2020 1550 2640 2020 1600 Max. cylinder head volume [cm 3 ] 61 106 144 106 168 220 168 231 293 Max. shot weight (PS) [g] 54 94 128 94 149 195 149 205 259 Rate of injection > without accumulator 2) [cm 3 /s] 83/114/158 121/166/227 164/224/309 87/119/163 119/162/223 156/212/291 91/124/1 119/162/223 150/206/282 > with accumulator [cm 3 /s] 299 431 587 431 587 767 587 767 969 Plasticising rate (PS) > motor 1 (120 bar) 2) [g/s] 15/15/15 25/25/25 34/34/34 20/22/26 26/30/35 37/41/48 21/24/28 29/33/39 39/44/52 > motor 2 (120 bar) 2) [g/s] 11/13/15 20/22/22 26/30/35 16/18/21 21/24/28 29/33/39 17/19/22 23/26/31 31/35/42 Max. screw stroke [mm] 125 150 150 150 184 184 Max. distance of nozzle retraction 3) [mm] 250 250 300 Max. nozzle dipping depth (SVO) [mm] 40 40 40 Nozzle sealing force [kn] 60 60 60 Number of heating zones 4 4 4 Hopper capacity [ltr.] 35 35 35 General data 80/420-200 80/420-310 80/420-430 Oil tank capacity [ltr.] 180 180 180 Installed electrical rating > pump unit 2) [ kw] 15/18,5/22 15/18,5/22 15/18,5/22 > heating capacity of screw cylinder [ kw] 5,7 8,3 9,4 8,3 9,4 11,1 9,4 11,1 11,3 > capacity with electr. drive 2) [kw] 21/24/28 23/27/30 24/28/31 23/27/30 24/28/31 26/30/33 24/28/31 26/30/33 26/30/33 Dry cycles (Euromap 6)4) [s-mm] 2,1/2,07/1,92-294 2,1/2,07/1,92-294 2,1/2,07/1,92-294 Net weight (without oil) [ kg] 3900 3950 4000 Machine dimensions (l x w x h) [ m] 4,1x1,4x2 4,1x1,4x2 4,1x1,4x2 Motor end projection 1 (H)5) [mm] 0/0 0/0 0/0 0/0 0/0 0/0 0/0 0/14 0/1 Motor end projection 2 (H)5) [mm] 0/0 0/0 0/0 0/0 0/0 0/0 0/0 0/14 0/1 We reserve the right to make changes as a result of further technical advantages Plasticising rate depends on processing conditions and material employed * Series05 2) standard/increased/twin pump 3) only valid for open nozzles (SVO). Carriage travel is shortened with shut-off or extended nozzles. 4) standard/increased 5) at nozzle contact / at. max. distance of nozzle retraction [ 12 ]
Machine dimensions Concept and System 80/420 4082 100* 1962.5 1361.5 965 746.5 537 78 H 610.5 445 395 745 850 1210 450 53-68 840 2023 1790 1777 1917 340 100 610 800 3710 4050 550 335 335 815 285 * only at enlarged mould height Platen dimensions Concept and System 80/420 450 Y min. 150 250 1) 300 350 max. 600 0 1) 750 800 40 A B M16x28 35 y, z Hole pattern for robot/sprue picker on fixed platen 35 M16x28 Ø125 H8 Ø125 H8 490 490 307.5 30 (18) A B Moving platen B-B 482.5 692 210.5 471.5 590 R50 Fixed platen A-A 38 32 600 480 420 543.5 M16 488 600 245 210 Hole pattern according Euromap k = minimum permissible mould-ø 215 mm Max. permissible mould weight 0 kg, max. 450 kg of it on the moving platen support bearings 210 245 k Ø60 420 480 600 [ 13 ]
Technical Data Concept and System 100/420* Demag Plastics Group Concept and System 100/420 Model description 100/420-310 100/420-430 100/420-600 International size description 1000-310 1000-430 1000-600 Clamping unit 100/420 Clamping force [kn] 1000 Locking force [kn] 1000 Max. mould opening stroke [mm] 500 500 500 500 Min. mould height [mm] (-100) 150 (0) 250 1) (+50) 300 (+100) 350 Overall size of platens [mm] (-100) 650 (0) 750 1) (+50) 800 (+100) 850 Mouldplaten(hxv) [mm] 600x600 Distance between tie bars (h x v) [mm] 420x420 Ejection stroke [mm] 150 Ejection force [kn] 41 Retraction force [kn] 15 Injection unit 310 430 600 Screw diameter [mm] 30 35 40 35 40 45 40 45 50 Screw geometry standard standard standard standard standard standard standard standard standard L/D ratio 20 20 20 20 20 20 20 20 20 Spec. injection pressure (up to 400 C) [bar] 2750 2020 1550 2640 2020 1600 2420 1910 1550 Max. cylinder head volume [cm 3 ] 106 168 220 168 231 293 231 322 398 Max. shot weight (PS) [g] 94 149 195 149 205 259 208 291 359 Rate of injection > without accumulator 2) [cm 3 /s] 119/151/194 162/206/266 212/269/347 124/158/203 162/206/266 206/260/337 136/172/221 171/218/ 212/269/347 > with accumulator [cm 3 /s] 431 587 767 587 767 969 767 969 1197 Plasticising rate (PS) > motor 1 (120 bar) 2) [g/s] 22/26/26 30/35/35 41/48/48 24/28/32 33/39/45 44/52/60 17/21/27 23/29/36 31/40/50 > motor 2 (120 bar) 2) [g/s] 18/21/24 24/28/32 33/39/45 19/22/25 26/31/35 35/42/47 14/17/23 18/23/31 25/31/43 Max. screw stroke [mm] 150 184 184 184 203 203 Max. distance of nozzle retraction 3) [mm] 250 300 300 Max. nozzle dipping depth (SVO) [mm] 40 40 40 Nozzle sealing force [kn] 60 60 60 Number of heating zones 4 4 4 Hopper capacity [ltr.] 35 35 50 General data 100/420-310 100/420-430 100/420-600 Oil tank capacity [ltr.] 180 180 180 Installed electrical rating > pump unit 2) [ kw] 18,5/22/30 18,5/22/30 18,5/22/30 > heating capacity of screw cylinder [ kw] 8,3 9,4 11,1 9,4 11,1 11,3 11,1 11,3 15,7 > capacity with electr. drive 2) [kw] 27/30/38 28/31/39 30/33/41 28/31/39 30/33/41 30/33/41 30/33/41 30/33/41 34/38/46 Dry cycles (Euromap 6)4) [s-mm] 2,24/2,1/2,0-294 2,24/2,1/2,0-294 2,24/2,1/2,0-294 Net weight (without oil) [ kg] 4400 4450 4500 Machine dimensions (l x w x h) [ m] 4,2x1,4x2 4,2x1,4x2 4,3x1,4x2 Motor end projection 1 (H)5) [mm] 0/0 0/0 0/0 0/0 0/14 0/1 0/94 0/229 68/368 Motor end projection 2 (H)5) [mm] 0/0 0/0 0/0 0/0 0/14 0/1 0/94 0/229 68/368 We reserve the right to make changes as a result of further technical advantages Plasticising rate depends on processing conditions and material employed * Series05 2) standard/increased/twin pump 3) only valid for open nozzles (SVO). Carriage travel is shortened with shut-off or extended nozzles. 4) standard/increased 5) at nozzle contact / at. max. distance of nozzle retraction [ 14 ]
Machine dimensions Concept and System 100/420 4182 100* 1962.5 1361.5 965 746.5 537 78 H 53-68 610.5 445 395 745 850 1210 450 840 2023 1790 1777 1917 340 100 610 800 3710 4050 550 335 335 815 285 * only at enlarged mould height Platen dimensions Concept and System 100/420 500 Y min. 150 250 1) 300 350 max.650 750 1) 800 850 40 A B M16x28 35 y, z Hole pattern for robot/sprue picker on fixed platen 35 M16x28 Ø125 H8 Ø125 H8 490 490 307.5 30 (18) A B Moving platen Fixed platen B-B A-A 482.5 692 210.5 471.5 590 R50 38 32 600 480 420 543.5 M16 488 245 210 600 Hole pattern according Euromap k = minimum permissible mould-ø 215 mm Max. permissible mould weight 0 kg, max. 450 kg of it on the moving platen support bearings 210 245 k Ø60 420 480 600 [ 15 ]
Technical Data Concept and System 110/4* Demag Plastics Group Concept and System 110/4 Model description 110/4-310 110/4-430 110/4-600 International size description 1100-310 1100-430 1100-600 Clamping unit 110/4 Clamping force [kn] 1100 Locking force [kn] 1100 Max. mould opening stroke [mm] 600 600 600 600 Min. mould height [mm] (-100) 150 (0) 250 1) (+50) 300 (+100) 350 Overall size of platens [mm] (-100) 750 (0) 850 1) (+50) 900 (+100) 950 Mouldplaten(hxv) [mm] 6x6 Distance between tie bars (h x v) [mm] 4x4 Ejection stroke [mm] 180 Ejection force [kn] 41 Retraction force [kn] 15 Injection unit 310 430 600 Screw diameter [mm] 30 35 40 35 40 45 40 45 50 Screw geometry standard standard standard standard standard standard standard standard standard L/D ratio 20 20 20 20 20 20 20 20 20 Spec. injection pressure (up to 400 C) [bar] 2750 2020 1550 2640 2020 1600 2420 1910 1550 Max. cylinder head volume [cm 3 ] 106 168 220 168 231 293 231 322 398 Max. shot weight (PS) [g] 94 149 195 149 205 259 208 291 359 Rate of injection > without accumulator [cm 3 /s] 151/188/227 206/256/309 269/334/403 158/196/237 206/256/309 260/324/391 172/214/258 218/271/327 269/334/403 > with accumulator [cm 3 /s] 431 587 767 587 767 969 767 969 1197 Plasticising rate (PS) > motor 1 (120 bar) [g/s] 26/26/26 35/35/35 52/52/52 28/32/32 41/48/48 52/60/60 23/29/29 29/36/36 42/52/52 > motor 2 (120 bar) [g/s] 20/24/24 28/32/32 41/48/48 22/25/25 33/37/37 42/47/47 18/25/25 23/31/31 33/45/45 Max. screw stroke [mm] 150 184 184 184 203 203 Max. distance of nozzle retraction [mm] 250 300 300 Max. nozzle dipping depth (SVO) 2) [mm] 40 2) 40 2) 40 2) Nozzle sealing force [kn] 60 60 60 Number of heating zones 4 4 4 Hopper capacity [ltr.] 35 35 50 General data 110/4-310 110/4-430 110/4-600 Oil tank capacity [ltr.] 220 220 220 Installed electrical rating > pump unit (stand./increased/system) [ kw] 22/30/30 22/30/30 22/30/30 > heating capacity of screw cylinder [ kw] 8,3 9,4 11,1 9,4 11,1 11,3 11,1 11,3 15,7 > capacity with electr. drive [kw] 30/38/38 31/39/39 33/41/41 31/39/39 33/41/41 33/41/41 33/41/41 33/41/41 38/46/46 Dry cycles Concept (Euromap 6) [s-mm] 2,2/2,2-329 2,2/2,2-329 2,2/2,2-329 Dry cycles System (Euromap 6) [s-mm] 2,0-329 2,0-329 2,0-329 Net weight (without oil) [ kg] 5500 5550 5600 Machine dimensions (l x w x h) 3) [ m] 4,6x1,4x2 4,6x1,4x2 4,6 3) x1,4x2 Drive projection (H) 4) [mm] 0/0 0/0 0/0 0/0 0/0 0/33 0/0 0/92 0/232 We reserve the right to make changes as a result of further technical advantages Plasticising rate depends on processing conditions and material employed * Series05 2) nozzle penetration depth reduced by 15 mm using Duroplast 3) without extension of the drive over the machine base 4) at nozzle contact/retraction [ 16 ]
Machine dimensions Concept and System 110/4 100* 2271 1127 4182 1445 786 594 H 630 420 3 745 53-68 8 1260 450 860 2023 1963 1950 1937 430 100 610 1110 4091 4522 630 375 375 895 325 * only at enlarged mould height Platen dimensions Concept and System 110/4 600 Y min. 150 250 1) 300 350 max. 750 850 1) 900 950 40 A B 35 Y Y, Hole pattern for robot/sprue picker on fixed platen 35 M16x28 Ø125 H8 Ø125 H8 560 350 350 560 342.5 30 (18) 65 80 A B Moving platen Fixed platen B-B 540 733 326 622 6 195 R50 A-A 38 32 6 540 4 195 88.9 660 M16 488 6 315 245 210 Hole pattern according Demag k = minimum permissible mould-ø 230 mm Max. permissible mould weight 1000 kg, max. 680 kg of it on the moving platen support bearings 210 245 315 k Ø 4 540 6 [ 17 ]
Notes
Practical values of melt correction factor for use in calculation of shot weight for some common plastics Material Melt correction factor HD-PE 0,75 LD-PE 0,73 PP 0,73 PS 0,91 SB 0.91 ABS 0.91 SAN 0.91 PA 0,93 PA 6 +30 % GF 1,14 PC 0,97 PC / ABS 0,94 PMMA 0,97 POM 1,15 PET 1,08 PBT 1,08 CA 1,03 CAB 0,98 PVC-w 1,05 PVC-h 1,15 shot weight = melt correction factor x swept volume The melt correction factor takes into account the change in volume at process temperature and also includes a factor for the flow characteristics of the shut off device on the end of the screw Asia Demag (Malaysia) SDN BHD 15-E, 5th Floor, Block 1 Worldwide Business Park Jalan 13/50, Section 13 40000 Shah Alam Selangor Darul Ehsan, Malaysia Tel.: +60-3-55 12 97 40 Fax: +60-3-55 12 97 60 e-mail: dpa@dpg.com Brazil Demag Ergotech Brasil Ltda. Av. Ceci, 608 - Galpao B11 Tamboré 06460-120 Barueri (SP) Tel.: +55-11-41 95-41 12 Fax: +55-11-41 95-41 13 e-mail: brasil@demag-ergotech.com.br China Demag Plastics Machinery (Ningbo) Co., Ltd. No. 37, Laoshan Road, Xinqi, Beilun Ningbo, hejiang Province P.C. 315800, Tel.: +86-574-8 61 81-5 19 Fax: +86-574-8 61 81-5 18 e-mail: sales@demag-ht.com China Demag Ergotech GmbH Shanghai Rep. Office. 555 Xu Jia Hui Road Floor 19 C, Guang Fa Bank Plaza Shanghai 200023, China Tel.: +86-21-63 90 16 17 Fax: +86-21-63 90 19 96 e-mail: shanghai@demag-ergotech.com.cn CIS Mannesmann Demag Plastservice ul. Jarzewskaja 5a 121351 Moscow Tel.: +-495-9 37 97 64 Fax: +-495-9 33 00 78 e-mail: info.plastservice@dpg.com France Demag Ergotech France AC du Mandinet 9, rue des Campanules LOGNES 77437 MARNE LA VALLEE CEDEX 2 Tél.: +33-1-60 33 20 10 Fax: +33-1-60 06 28 89 e-mail: DETF@dpg.com Germany Demag Ergotech GmbH S Werk Schwaig Altdorfer Str. 15 90571 Schwaig Tel.: +49-9 11-50 61-0 Fax: +49-9 11-50 61-2 65 e-mail: info-dpde@dpg.com Germany Demag Ergotech GmbH S Werk Wiehe Donndorfer Str. 3 06571 Wiehe Tel.: +49-3 46 72-97-0 Fax: +49-3 46 72-97-3 33 e-mail: info-dpde@dpg.com India L&T-Demag Plastics Machinery Ltd Mount-Poonamallee Road Manapakkam Chennai 600 089 Tel.: +91-44-2 49-04 32 Fax: +91-44-2 49-49 52 e-mail: nss@ltdemag.com Italy Demag Plastics Group Italia Srl Strada Savonesa 12/16 15050 Rivalta Scrivia (AL) Tel.: +39-01 31-82 71 45 Fax: +39-01 31-82 71 41 e-mail: italia@dpg.com Poland Demag Plastics Group Sp. z o.o. Ul. Jagiellonska 81/83 42-200 Czestochowa Tel.: +48-34-3 95 40 Fax: +48-34-3 94 86 e-mail: dematech@post.pl Spain Demag Ergotech España S.L. Pol. Ind. Can Calderón C/Murcia 37-A esquina Avda. Riera de Fonollar 08830 Sant Boi de Llobregat Barcelona Tel.: +34-93-6 52 95 30 Fax: +34-93-6 54 78 10 e-mail: angel.lozano@dpg.com United Kingdom Demag Hamilton Ltd. Hamilton House, Broadfields Bicester Road, Aylesbury Bucks, HP19 8AY Tel.: +44-12 96-31 82 00 Fax: +44-12 96-42 62 67 e-mail: salesuk@dpg.com USA Demag Plastics Group Corp. 11792 Alameda Drive Strongsville, Ohio 44149-3011 Tel.: +1-4 40-8 76-89 60 Fax: +1-4 40-8 76-64 23 e-mail: info-dc@dpg.com Certified according to VDA 6.4 TD gb 05/06 07 ecc Printed in Germany ecompetencecenter.de [ 19