AIR-COOLED LIQUID CHILLERS HERMETIC SCROLL Renewal Parts New Release Form: QTC-RP (5) QTC05T, 00T, 05T, 030T, 035T, 040T, and 045T STYLE E (60 Hz) 5-46 TON LD8973a Dual Circuit LD897a single circuit r-40a Issue Date: February 6, 05
FORM QTC-RP (5) ISSUE DATE /6/05 IMPORTANT! READ BEFORE PROCEEDING! GENERAL SAFETY GUIDELINES This equipment is a relatively complicated apparatus. During rigging, installation, operation, maintenance, or service, individuals may be exposed to certain components or conditions including, but not limited to: heavy objects, refrigerants, materials under pressure, rotating components, and both high and low voltage. Each of these items has the potential, if misused or handled improperly, to cause bodily injury or death. It is the obligation and responsibility of rigging, installation, and operating/service personnel to identify and recognize these inherent hazards, protect themselves, and proceed safely in completing their tasks. Failure to comply with any of these requirements could result in serious damage to the equipment and the property in which it is situated, as well as severe personal injury or death to themselves and people at the site. This document is intended for use by owner-authorized rigging, installation, and operating/service personnel. It is expected that these individuals possess independent training that will enable them to perform their assigned tasks properly and safely. It is essential that, prior to performing any task on this equipment, this individual shall have read and understood the on-product labels, this document and any referenced materials. This individual shall also be familiar with and comply with all applicable industry and governmental standards and regulations pertaining to the task in question. SAFETY SYMBOLS The following symbols are used in this document to alert the reader to specific situations: Indicates a possible hazardous situation which will result in death or serious injury if proper care is not taken. Identifies a hazard which could lead to damage to the machine, damage to other equipment and/or environmental pollution if proper care is not taken or instructions and are not followed. Indicates a potentially hazardous situation which will result in possible injuries or damage to equipment if proper care is not taken. Highlights additional information useful to the technician in completing the work being performed properly. External wiring, unless specified as an optional connection in the manufacturer s product line, is not to be connected inside the control cabinet. Devices such as relays, switches, transducers and controls and any external wiring must not be installed inside the micro panel. All wiring must be in accordance with Quantech s published specifications and must be performed only by a qualified electrician. Quantech will NOT be responsible for damage/problems resulting from improper connections to the controls or application of improper control signals. Failure to follow this warning will void the manufacturer s warranty and cause serious damage to property or personal injury. QUANTECH
FORM 50.67-RP (5) ISSUE DATE /6/05 CHANGEABILITY OF THIS DOCUMENT In complying with Quantech's policy for continuous product improvement, the information contained in this document is subject to change without notice. Quantech makes no commitment to update or provide current information automatically to the manual or product owner. Updated manuals, if applicable, can be obtained by contacting the nearest Quantech sales office. It is the responsibility of rigging, lifting, and operating/ service personnel to verify the applicability of these documents to the equipment. If there is any question regarding the applicability of these documents, rigging, lifting, and operating/service personnel should verify whether the equipment has been modified and if current literature is available from the owner of the equipment prior to performing any work on the chiller. Change Bars Revisions made to this document are indicated with a line along the left or right hand column in the area the revision was made. These revisions are to technical information and any other changes in spelling, grammar or formatting are not included. How to use Renewal Parts Manuals Quantech offers an assortment of replacements parts for Quantech units. Each replacement part is manufactured and fitted for a specific model. This Replacement Parts Manual is for standard Quantech units. Chiller units built with special options, modifications, or conversions are not covered in this manual. This Replacement Parts Manual provides Quantech chiller replacement parts by part numbers, descriptions, quantities and drawing figures. To determine the correct replacement part, locate the item on drawing figure and refer to the parts list for the part number, description and quantity. NOTE: Provide a unit model number, unit serial number and part number when requesting a quotation or placing an order. Failure to include this information may delay processing of your request. Model and Serial Number Locations: Unit - Namplate on side of Control Panel Compressor - Namplate on Compressor Housing VSD - Namplate on VSD Panel Contact the following sources to order parts. NORTH AMERICA Baltimore Parts Center Contrators within USA Telephone: (800)-93-70 Equipment Owners within USA who maintain their own equipment Telephone: (800)-48-778 Email: cg-baltimore-parts-customer@jci.com For parts availability and ordering Quantech HVAC Parts within the USA please use the following link: http://www.johnsoncontrols.com/content/us/en/products/building_efficiency/products-and-systems/integrated_hvac_systems/parts_center/baltimorepartscenter.html EUROPE HVAC Parts Centre (Europe) Telephone: +44 (0) 68 46 400 Email: ALLParts@jci.com QUANTECH 3
FORM QTC-RP (5) ISSUE DATE /6/05 UNIT NOMENCLATURE NAMEPLATE ENGINEERING DATA Basic Part Number QTC035TEE46XEA 3 4 5 6 7 8 9 0 3 4 5 Base product type nominal capacity unit designator refrigerant voltage/starter design/development level qtc : Quantech : Air Cooled # # # # Tons/Kw 035T E High Efficiency E :R-40A 7 8 :00/3/60 :30/3/60 E : Scroll Chiller to 4 0 :380/3/60 B 045T 4 6 :460/3/60 5 0 :575/3/60 5 8 X :Across the Line :Design Series E :Engineering Change or PIN Level PART NUMBER letter codes 6 7 8 9 POWER FIELD 0 3 4 5 6 7 8 CONTROLS FIELD 9 30 3 3 33 34 35 36 37 COMPRESSOR / PIPING FIELD S S B X D X T C : SP Terminal Block : SP NF Disconnect Switch : SP Circuit Breaker : Transformer 5/4V (factory) : Power Factor Capacitor MP = Multiple Point SP = Single Point NFDS = Non-Fused Disconnect Switch TB = Terminal Block Ser. = Service CB = Circuit Breaker L H A M T S F G R L C O : Low Ambient Kit (factory) : High Ambient Kit (factory) : Both Low / High Ambient (factory) : ISN E-Link Microgateway Gateway : BAS/EMS Temp. Reset / Offset : Spanish LCD & Keypad Display : French LCD & Keypad Display : German LCD & Keypad Display : Disch Press Transducers / Readout : N. American Safety Code (cu.l./cetl) : Motor Current Module : OptiView Remote Control Panel S : Special Kit Required # # T S C S B :Leaving Water Temp :Thermal Storage :Chicago Relief Code :Serv Isolation Valves :Both Chicago Code & Serv Isolation :Hot Gas By-Pass - Ckt :Hot Gas By-Pass - Ckt X :Comp. Heater (R-40A) 38 39 40 4 4 43 44 45 46 47 48 49 50 5 5 53 54 EVAP. FIELD CONDENSER FIELD CABINET FIELD 3 : 300 PSIG DWP Waterside X : Aluminum D : Double Thick Insulation C : Copper 7 X : Standard Weld Flange Victaulic Kit B : Pre-coated Black Fin Fin B V : Victaulic to Flange Flange KitAdapter P : Post-coated Phenolic Dipped L S T : One Flow Switch : Two Flow Switch X : TEAO Fan Motors : " Deflection S : Seismic U : Three Flow Switch N : Neoprene Pads D : One Diff. Press. Switch 56 60 E : Two Diff. Press. Switch REFRIGERANT PUMP PACKAGE OPTIONS F : Three Diff. Press. Switch WARRANTY A : ASME Pressure Vessel Code 55 EXTENDED FIELD WARRANTY X B C D E F G H R : Remote DX Cooler : st Year Parts Only : st Year Parts & Labor : nd Year Parts Only : nd Year Parts & Labor : 5 Year Compressor Parts Only : 5 Year Compressor Parts & Labor Only : 5 Year Units Parts Only : 5 Year Unit Parts & Labor : Year Refrigerant : Year Refrigerant 5 :5 Year Refrigerant A :-Pump B :-Pumps C : Pump with Expansion Tank D : -Pumps with Expansion Tank E : -Pump with Buffer Tank F : -Pumps with Buffer Tank G : -Pump with Expansion Tank and Buffer Tank H : -Pumps with Expansion Tank and Buffer Tank : Wire Enclosure Panels (factory) : Louvered Enclosure Panels (factory) : Acoustic Sound Blanket : Ultra Low Sound Fans 6 PLANT OF MANUFACTURE R : Plant Of Manufacture - Monterrey CUR :Curitiba, Brazil MEX :Mexico, ES MTY :Monterrey, BE SAT :San Antonio, Texas NOTES:. Q :DENOTES SPECIAL / S.Q.. # :DENOTES STANDARD 3. X :w/in OPTIONS FIELD, DENOTES NO OPTION SELECTED 4. Agency Files (i.e. U.L. / ETL; CE; ARI; ETC.) will contain info. based on the first 4 characters only. 5. Plant of manufacture to include PIN 56 upon entering the chiller order. 4 QUANTECH
TABLE OF CONTENTS FORM 50.67-RP (5) ISSUE DATE /6/05 Table - Swep Heat Exchanger - Standard Insulation...6 Table - Swep Heat Exchanger - Double Insulation...8 Table 3 - Swep Heat Exchanger Parts (Standard and Double Insulation) QTC05T - QTC030T...0 Table 4 - Swep Heat Exchanger and TXV Parts (Standard and Double Insulation) QTC035T - QTC045T... Table 5 - Condenser Coil Components (QTC05-QTC030T)...4 Table 6 - Condenser Coil Components (QTC035T - QTC045T)...5 Table 7 - Fan Components - Models QTC05T and QTC00T...6 Table 8 - Fan Components - QTC05T QTC045T...7 Table 9 - Refrigerant Piping Components (Single System)...8 Table 0 - Refrigerant Piping Components (Dual System)...8 Table - Recommended Oil Type... Table - R-40A Compressor Part Numbers... Table 3 - Compressor Heater and Compressor Sound Blanket Part Numbers...3 Table 4 - Optional Panel and Power Panel Configurations...5 Table 5 - Control Panel and Power Panel Identifiers...6 Table 6 - Control and Power Panel Components...7 Table 7 - Control Wiring Harnesses...4 Table 8 - Sensor Harness Wiring...4 Table 9 - Temperature Sensors and Transducers...43 Table 0 - Wire Kit Options...44 Table - Wire Enclosure Parts (QTC05T - QTC030T)...44 Table - Louvered Enclosure Parts (QTC05T - QTC030T)...45 Table 3 - Enclosure Kit Options (QTC035T - QTC045T)...46 Table 4 - Wire Enclosure Parts (QTC035T - QTC045T)...46 Table 5 - Louvered Enclosure Parts (QTC035T - QTC045T)...47 Table 6 - Vibration Isolators Part Numbers...48 Table 7 - Field Installed Options Kit Numbers...49 Table 8 - Control Transformer Kit...49 Table 9 - Optiview Remote Control Center Parts...50 Table 30 - Recommended Spare Parts...5 Table 3 - SI Metric Conversion...5 QUANTECH 5
FORM QTC-RP (5) ISSUE DATE /6/05 Table - Swep Heat Exchanger - Standard Insulation ITEM DESCRIPTION Heat Exchanger 5 Heater, 0 Volts, 00 Watts 6 Cover Water Side 7 Cover Refrigerant Side 8 Cover, (Standard Insulation) HEAT EXCHANGER STANDARD REMOTE PART NUMBER* MODELS QUANTITY FIGURE X X 375 9453 000 QTC05T X X 375 9455 000 QTC00T - QTC030T X N/A 375 9453 000 QTC035T N/A X 39 084 000 QTC035T & QTC045T X N/A 375 94533 000 QTC040T N/A X 39 086 000 QTC040T X N/A 375 94535 000 QTC045T X N/A 05 4057 000 ALL X X 075 7048 X X 075 7048 4 X X 075 7048 QTC05T - QTC030T QTC035T - QTC045T QTC05T - QTC030T X X 075 7048 4 QTC035T - QTC045T X X 075 70430 8 QTC05T X X 075 70430 QTC00T - QTC030T X X 075 70430 55 QTC035T & QTC045T X X 075 70430 56 QTC040T * Part numbers for heat exchangers include mounting bracket, wells and rails. See Figure 4 - Swep Heat Exchanger - (Standard and Double Insulation) QTC035T - QTC045T on page 3 and related component part numbers. The TXV's are not included with the heat exchanger. 6 QUANTECH
FORM 50.67-RP (5) ISSUE DATE /6/05 6 8 Refrigerant # Out 7 Refrigerant # Out Refrigerant # In Refrigerant # In IN 5 OUT LD578 QTC040T SHOWN Figure - Swep Heat Exchanger - Standard Insulation QUANTECH 7
FORM QTC-RP (5) ISSUE DATE /6/05 Table - Swep Heat Exchanger - Double Insulation ITEM DESCRIPTION Heat Exchanger 5 Heater, 0 Volts, 00 Watts 6 Cover Water Side 7 8 9 Cover Refrigerant Side Cover Inside, (Double Insulation) Cover Outside (Double Insulation) HEAT EXCHANGER STANDARD REMOTE PART NUMBER* MODELS QUANTITY FIGURE X X 375 9453 000 QTC05T X X 375 9455 000 QTC00T - QTC030T X N/A 375 9453 000 QTC035T N/A X 39 084 000 QTC035T & QTC045T X N/A 375 94533 000 QTC040T N/A X 39 086 000 QTC040T X N/A 375 94535 000 QTC045T X N/A 05 4057 000 ALL X X 075 7048 QTC05T - QTC030T X X 075 7048 4 QTC035T - QTC045T X X 075 7049 QTC05T - QTC030T X X 075 7049 4 QTC035T - QTC045T X X 075 7043 8 QTC05T X X 075 7043 QTC00T - QTC030T X X 075 7043 55 QTC035T & QTC045T X X 075 7043 56 QTC040T X X 075 7043 8 QTC05T X X 075 7043 QTC00T X X 075 7043 QTC05T & QTC030T X X 075 7043 55 QTC035T & QTC045T X X 075 7043 56 QTC040T * Part numbers for heat exchangers include mounting bracket, wells and rails. See Figure 4 - Swep Heat Exchanger - (Standard and Double Insulation) QTC035T - QTC045T on page 3 and related component part numbers. The TXV's are not included with the heat exchanger. 8 QUANTECH
FORM 50.67-RP (5) ISSUE DATE /6/05 6 9 8 Refrigerant # Out 7 Refrigerant # Out Refrigerant # In Refrigerant # In IN 5 OUT LD579 QTC040T SHOWN Figure - Swep Heat Exchanger - Double Insulation QUANTECH 9
FORM QTC-RP (5) ISSUE DATE /6/05 Table 3 - Swep Heat Exchanger Parts (Standard and Double Insulation) QTC05T - QTC030T ITEM DESCRIPTION PART NUMBER MODELS QUANTITY FIGURE Bracket, Heat Exchanger 075 6084 0 QTC05T 075 6084 03 QTC00T - QTC030T 3 HHCS, 0.375-6 X.000 Gr 5 Emp 0 9305 06 QTC05T - QTC030T 4 4 Washer, Plain, 3/8 ID X 7/8 OD 0 09983 000 QTC05T - QTC030T 8 5 Lockwasher, Spg Hel, 3/8 Reg 0 9306 000 QTC05T - QTC030T 6 Nut, Hex, 3/8-6unc-b 0 9307 000 QTC05T - QTC030T 8 7 Bracket, Heat Exchanger 075 608 0 QTC05T - QTC030T 9 Screw, Cap Hex, 5/6-8unc 0 6976 000 QTC05T - QTC030T 4 Well Thermo 06 338 000 QTC05T - QTC030T 3 Washer, Plain, 7/6 ID X OD 0 640 000 QTC05T - QTC030T 4 3 IN 4, 5, 9 3 OUT 5, 6, 7 WATER SIDE Refrigerant # Out Refrigerant # Out 3 3, 4, 5, 6 Refrigerant # In 4, 5, 6, 7 Refrigerant # In LD5730 QTC05T SHOWN REFRIGERANT SIDE Figure 3 - Swep Heat Exchanger - (Standard And Double Insulation) QTC05T - QTC030T 0 QUANTECH
FORM 50.67-RP (5) ISSUE DATE /6/05 THIS PAGE INTENTIONALY LEFT BLANK QUANTECH
FORM QTC-RP (5) ISSUE DATE /6/05 Table 4 - Swep Heat Exchanger and TXV Parts (Standard and Double Insulation) QTC035T - QTC045T ITEM DESCRIPTION PART NUMBER MODELS QUANTITY FIGURE Bracket, Heat Exchanger 075 5880 0 QTC035T - QTC045T 3 Rail, Heat Exchanger 075 6534 0 QTC035T & QTC045T 075 6534 0 QTC040T 4 HHCS, 0.375-6 X.000 Gr 5 Emp 0 9305 06 QTC035T - QTC045T 4 5 Washer, Plain, 3/8 ID X 7/8 OD X 0 09983 000 QTC035T - QTC045T 4 6 Lockwasher, Spg Hel, 3/8 Reg 0 9306 000 QTC035T - QTC045T 4 7 Nut, Hex, 3/8-6unc-b 0 9307 000 QTC035T - QTC045T 4 8 Rod, Tie, Continuous Thread, 3/8 9 0 3666 00 QTC040T 0 3666 00 QTC035T & QTC045T Valve, TXV, Tgel 0-3 05 40900 00 QTC035T & QTC040T Valve, TXV, Tgel 40-3 05 40900 003 QTC045T 0 Pipe, Liquid 075 65 4 QTC035T - QTC045T 4 Tee, Sld C X C X C 5/8 X 03 07965 000 QTC035T - QTC045T Valve, Charging, Brass 0 09754 000 QTC035T - QTC045T 3 Red Sld Ftg X C -/8 X 03 09849 000 QTC035T - QTC045T 0 Well Thermo 06 338 000 QTC035T - QTC045T 4 Valve, TXV, Tgel 0-3 05 40900 00 QTC035T & QTC040T Valve, TXV, Tgel 40-3 05 40900 003 QTC045T 5 Washer, Plain, 7/6 ID X OD X 0 640 000 QTC035T - QTC045T 8 4 QUANTECH
FORM 50.67-RP (5) ISSUE DATE /6/05 9 IN 9 OUT 4 6, 7 8 6, 7 Refrigerant # Out Refrigerant # Out Refrigerant # In 0,, 3, 4 0 Refrigerant # In 9, 0,,, 3 5 0 3 6, 7 WATER SIDE 4, 5, 6, 7 REFRIGERANT SIDE LD573 QTC035T SHOWN Figure 4 - Swep Heat Exchanger - (Standard and Double Insulation) QTC035T - QTC045T QUANTECH 3
FORM QTC-RP (5) ISSUE DATE /6/05 Table 5 - Condenser Coil Components (QTC05-QTC030T) ITEM DESCRIPTION QUANTITY QTC05T QTC00T QTC05T and QTC030T FIGURE ALUMINUM FIN COILS 375-5894-03 375-5894-03 375-5894-303 Coil Module* 375-5894-04 375-5894-04 375-5894-304 COPPER COILS 375-5894-3 375-5894-3 375-5894-33 Coil Module* 375-5894-4 375-5894-4 375-5894-34 BLACK FIN COILS 375-5894-3 375-5894-3 375-5894-33 Coil Module* 375-5894-4 375-5894-4 375-5894-34 PHENOLIC COILS 375-5894-33 375-5894-33 375-5894-333 Coil Module* 375-5894-34 375-5894-34 375-5894-334 *Note: Coil Module includes coil and headers. 5 5 5 5 Front End of Unit Back End of Unit 600-3 *Note: Single Circuit Model Shown. Figure 5 - Condenser Coil Layout 4 QUANTECH
FORM 50.67-RP (5) ISSUE DATE /6/05 Table 6 - Condenser Coil Components (QTC035T - QTC045T) ITEM DESCRIPTION QUANTITY QTC035T and QTC040T QTC045T FIGURE ALUMINUM FIN COILS 375-5894-0 375-5894-40 4 375-5894-0 375-5894-40 Coil Module* 3 375-5894-05 375-5894-404 3 375-5894-06 375-5894-403 COPPER COILS 375-5894- 375-5894-4 4 375-5894- 375-5894-4 Coil Module* 3 375-5894-5 375-5894-44 3 375-5894-6 375-5894-43 BLACK FIN COILS 375-5894- 375-5894-4 4 375-5894- 375-5894-4 Coil Module* 3 375-5894-5 375-5894-44 3 375-5894-6 375-5894-43 PHENOLIC COILS 375-5894-3 375-5894-43 4 375-5894-3 375-5894-43 Coil Module* 3 375-5894-35 375-5894-434 3 375-5894-36 375-5894-433 *Note: Coil Module includes coil and headers. 3 6 6 6 6 *Note: Dual Circuit Model Shown. 3 4 LD477b Figure 6 - Condenser Coil Layout QUANTECH 5
FORM QTC-RP (5) ISSUE DATE /6/05 Table 7 - Fan Components - Models QTC05T and QTC00T ITEM DESCRIPTION s Motor, Fan,.5 HP VOLTAGE CODE -7 & -8 PIN 0= PART NUMBER FIGURE 04-3547-00-40 A, H 04-3547-004-46 04-3547-00-58 A 04-3547-00-58 H 04-3547-003 s Blade All All 06-43008-000 3 Guard All All 06-375-000 4 Orifice All All 06-4300-000 5 Support, Fan All All 06-43007-000 6 Support, Ring All All 06-38369-000 7 Hub, Square All All 06-4939-000 S = Recommended Spare Parts 7 6 Service Note: Fan Hub to Shaft Joint should be sealed with protective coating - factory uses RUST VETO 344 - a solvent type, rust preventative coating. Service Note: Pin Location 5 in Model Number will be X for Standard Fan, or L for Ultra Low Noise Fan. See UNIT NOMENCLATURE NAMEPLATE ENGINEERING DATA on page 4. 3 4 5 7 6093-0 Figure 7 - Fan Components - Models QTC05t and qtc00t 6 QUANTECH
FORM 50.67-RP (5) ISSUE DATE /6/05 Table 8 - Fan Components - QTC05T QTC045T ITEM DESCRIPTION MODELS s Motor, Fan, HP All s Blade 3 Guard 4 Orifice 5 Support, Fan VOLTAGE CODE -7 PIN 0= PART NUMBER FIGURE 04-73-03-8 04-73-06 A, H -40 04-73-04-46 04-73-07-58 A 04-73-07-58 H 04-73-0 QTC05T, QTC030T, QTC045T 06-4594-000 All A, H QTC035T, QTC040T 06-459-000 QTC05T, QTC030T, QTC045T 06-46008-000 All A, H QTC035T, QTC040T 06-375-000 QTC05T, QTC030T, QTC045T 06-45789-000 All A, H QTC035T, QTC040T 06-409-000 QTC05T - QTC040T All A, H 06-4937-000 QTC045T 7, 8, 40 A, H 06-4937-000 QTC045T 58 H 06-4937-000 QTC045T 46 A, H 06-4938-000 QTC045T 58 A 06-4938-000 6 Support, Ring All All A, H 06-36367-000 7 Spacer (.375 I.D.) All All A, H 075-9007-000 8 Screw, Cap (M8x5) All All A, H 0-8494-000 9 Spacer (.406 I.D.) All All A, H 075-40484-000 0 Hub, Square S = Recommended Spare Parts QTC05T, QTC030T, QTC045T QTC05T, QTC030T QTC045T 7, 8, 40 A, H 06-4939-00 58 H 06-4939-00 46 A, H 06-4939-00 58 A 06-4939-00 46 A, H 06-4939-005 58 A 06-4939-005 QTC035T, QTC040T All A, H 06-4939-00 4 6 5 8 3 8 7 9 0 Service Note: Pin Location 5 in Model Number will be X for Standard Fan, or L for Ultra Low Noise Fan. See UNIT NOMENCLATURE NAMEPLATE ENGINEERING DATA on page 4. Figure 8 - FAN COMPONENTS - QTC05T QTC045T 55596-000 Service Note: Fan Hub to Shaft Joint should be sealed with protective coating - factory uses RUST VETO 344 - a solvent type, rust preventative coating. QUANTECH 7
FORM QTC-RP (5) ISSUE DATE /6/05 Table 9 - Refrigerant Piping Components (Single System) ITEM QUANTITY DESCRIPTION MODEL COOLER PART NUMBER FIGURE QTC05T 05-40900-00 s Valve, Thermal Expansion QTC00T 05-40900-00 Standard QTC05T 05-40900-003 QTC030T 05-40900-006 Valve, Charging (Liquid Line) All Standard 0-09754-000 3 Valve, Solenoid (Liquid Line) QTC05T & QTC00T 05-4077-000 Standard QTC05T & QTC030T 05-4558-000 4 s Valve, Stop (Liquid Line) QTC05T & QTC00T 0-306-000 All QTC05T & QTC030T 0-00-000 5 Drier QTC05T & QTC00T 06-35634-000 Standard QTC05T & QTC030T 06-045-000 6A Moisture Indicator All Standard 06-99-000 7 Valve, Access (Suction) All All 0-00009-000 8 Valve, Relief (Suction) All Standard 0-0686-00 0A Valve, Ball (Suction) QTC05T & QTC00T 0-08883-000 All QTC05T & QTC030T 0-0975-000 Valve, Access (Discharge) All All 0-00009-000 A Valve, Ball (Discharge) All All 0-09750-000 3 Compressor See Tables and 3 4 Valve, Relief (Discharge) All Standard 0-09754-000 S = Recommended Spare Part 9 0 Table 0 - Refrigerant Piping Components (Dual System) ITEM QUANTITY DESCRIPTION MODEL COOLER SYSTEM YCAL005 FIGURE 3 Valve, Solenoid (Liquid Line) All Standard 05-4077-000 4s Valve, Stop (Liquid Line) All All 0-00-000 5 Drier All Standard 06-3650-000 6A Moisture Indicator, Body QTC035T & QTC040T All QTC045T Standard 06-3397-000 6B Moisture Indicator, Sight QTC035T & QTC040T All Glass Cap QTC045T Standard Both 06-3800-000 7 Valve, Access (Suction) All All 0-00009-000 8 Valve, Relief (Suction) All Standard 0-0686-00 0A All All Valve, Ball (Suction) 0B All All 0-0975-000 Valve, Access (Discharge) All All 0-00009-000 A All All Valve, Ball (Discharge) B All All 0-09750-000 3 4 Compressor All See Tables and 3 S = Recommended Spare Part 9 0 8 QUANTECH
FORM 50.67-RP (5) ISSUE DATE /6/05 7 8 8 SYSTEM SYSTEM 5 6A 6B 6A 3 6B 3 5 4 4 SUCTION & LIGUID PIPING LD905 Figure 9 - Refrigerant Piping Components (Suction and Liquid) QUANTECH 9
FORM QTC-RP (5) ISSUE DATE /6/05 SYSTEM 0A 0B SYSTEM SUCTION PIPING 5883-3 Figure 0 - Refrigerant Piping Components (Suction) 0 QUANTECH
FORM 50.67-RP (5) ISSUE DATE /6/05 B SYSTEM 3 4 4 DISCHARGE PIPING SYSTEM A 5883- Figure - Refrigerant Piping Components (Discharge) QUANTECH
FORM QTC-RP (5) ISSUE DATE /6/05 Table - Recommended Oil Type ITEM COOLANT DESCRIPTION (6) GALLON 5 GALLON OIL s OIL, COMPRESSOR R-40A 0-00948-000 0-00949-000 (TYPE 'V') S = Recommended Spare Part Table - R-40A Compressor Part Numbers MODEL SYSTEM SYSTEM VOLTAGE # COMPRESSOR # COMPRESSOR CODE PART # MODEL # PART # MODEL # FIGURE 7 & 8 05-0404-0 05-0404-0 QTC05T 40 05-0404-0 05-0404-0 ZP03KCE 46 05-0404-04 05-0404-04 ZP03KCE 58 05-0404-05 05-0404-05 7 & 8 05-04060-0 05-04060-0 QTC00T 40 05-04060-0 05-04060-0 ZP0KCE 46 05-04060-04 05-04060-04 ZP0KCE 58 05-04060-05 05-04060-05 7 & 8 05-0466- 05-04055- QTC05T 40 05-0466- 05-04055- ZP8KCE 46 05-0466-4 05-04055-4 ZP54KCE 58 05-0466-5 05-04055-5 7 & 8 05-0466- 05-0466- QTC030T 40 05-0466- 05-0466- ZP8KCE 46 05-0466-4 05-0466-4 ZP8KCE 58 05-0466-5 05-0466-5 7 & 8 05-04060-0 05-04060-0 QTC035T 40 05-04060-0 05-04060-0 ZP0KCE 46 05-04060-04 05-04060-04 ZP0KCE 58 05-04060-05 05-04060-05 7 & 8 05-0406-0 05-04060-0 QTC040T 40 05-0406-0 05-04060-0 ZP0KCE 46 05-0406-04 05-04060-04 ZP0KCE 58 05-0406-05 05-04060-05 7 & 8 05-04055- 05-04055- QTC045T 40 05-04055- 05-04055- ZP54KCE 46 05-04055-4 05-04055-4 ZP54KCE 58 05-04055-5 05-04055-5 * Compressors are not interchangeable. The correct compressor must be used; substitutions are not possible. Select the proper compressor Part Number based on the compressor model on the unit. QUANTECH
FORM 50.67-RP (5) ISSUE DATE /6/05 TABLE - R-40A COMPRESSOR PART NUMBERS (CONT'D) MODEL SYSTEM SYSTEM VOLTAGE #4 COMPRESSOR #5 COMPRESSOR CODE PART # MODEL # PART # MODEL # FIGURE 7 & 8 QTC05T 40 46 N/A N/A N/A N/A 58 7 & 8 QTC00T 40 46 58 N/A N/A N/A N/A 7 & 8 QTC05T 40 46 58 N/A N/A N/A N/A 7 & 8 QTC030T 40 46 58 N/A N/A N/A N/A 7 & 8 05-04060-0 05-04060-0 QTC035T 40 05-04060-0 05-04060-0 ZP0KCE 46 05-04060-04 05-04060-04 ZP0KCE 58 05-04060-05 05-04060-05 7 & 8 05-04060-0 05-04060-0 QTC040T 40 05-04060-0 05-04060-0 ZP0KCE 46 05-04060-04 05-04060-04 ZP0KCE 58 05-04060-05 05-04060-05 7 & 8 05-04055- 05-04055- QTC045T 40 05-04055- 05-04055- ZP54KCE 46 05-04055-4 05-04055-4 ZP54KCE 58 05-04055-5 05-04055-5 * Compressors are not interchangeable. The correct compressor must be used; substitutions are not possible. Select the proper compressor Part Number based on the compressor model on the unit. Table 3 - Compressor Heater and Compressor Sound Blanket Part Numbers COMPRESSOR PART NUMBER HEATER PART NUMBER QUANTITY PER COMPRESSOR SOUND BLANKET PART NUMBER QUANTITY PER COMPRESSOR 05-0404-xxx 05-4035-000 00-06507-005 05-04055-xxx 05-4035-000 00-06507-007 05-04060-xxx 05-4035-000 00-06507-005 05-0406-xxx 05-4035-000 00-06507-005 05-0466-xxx 05-37888-000 00-06507-007 FIGURE QUANTECH 3
FORM QTC-RP (5) ISSUE DATE /6/05 COMPRESSOR #4 COMPRESSOR # SYSTEM # SYSTEM # COMPRESSOR # COMPRESSOR #5 HEATER 5569-000-A Figure - Compressor - Typical Layout 4 QUANTECH
FORM 50.67-RP (5) ISSUE DATE /6/05 Power panels and option panels are offered in several different configurations using three (3) major components:. Terminal Blocks. Circuit Breakers 3. Non-Fused Disconnect Switches The most basic chiller power wiring configuration uses Terminal Blocks in the power panels, and an options panel with no power wire termination hardware. The model pin number locations 6 and 7 would be as shown in the table below to reflect this basic combination. Identify model pin number locations 6 and 7 to identify the chiller power wiring connections and hardware listed below. See UNIT NOMENCLATURE NAMEPLATE EN- GINEERING DATA on Page 4. Table 4 - Optional Panel and Power Panel Configurations PIN 6 & 7 LETTER CODE CONFIGURATIONS IDENTIFIERS S X Single Point Supply Terminal Block S D Single Point Supply Non-Fused Disconnect Switch B X Single Point Supply Circuit Breaker NAMEPLATE 0478-05aa Figure 3 - CONTROL AND POWER PANEL IDENTIFIER LOCATION QUANTECH 5
FORM QTC-RP (5) ISSUE DATE /6/05 To identify replacement part numbers, select Panel Identifier Number from the table below or from the panel nameplate shown on Figure 5 on page 5, then refer to the Control and Power Panel Components information (Table 6 on page 7; see also Figure 4 on page 39 and Figure 5 on page 40). Table 5 - Control Panel and Power Panel Identifiers MODEL QTC05T & QTC00T QTC05T QTC030T QTC035T & QTC040T QTC045T VOLTAGE CODE SINGLE POINT TERMINAL BLOCK (SX) SINGLE POINT NON-FUSED DISCONNECT SWITCH (SD) SINGLE POINT CIRCUIT BREAKER (BX) 7 & 8 37-056-0 37-056-0 37-056-30 40, 46 & 58 37-056-0 37-056-0 37-056-30 7 & 8 37-056-0 37-056-0 37-056-30 40 37-056-0 37-056-0 37-056-30 46 & 58 37-056-0 37-056-0 37-056-30 7 & 8 37-056-0 37-056-0 37-056-30 40, 46 & 58 37-056-0 37-056-0 37-056-30 7 & 8 37-0563-0 37-0563-0 37-0563-30 40, 46 & 58 37-0563-0 37-0563-0 37-0563-30 7, 8 & 40 37-0563-03 37-0563-03 37-0563-303 46, & 58 37-0563-0 37-0563-0 37-0563-30 6 QUANTECH
FORM 50.67-RP (5) ISSUE DATE /6/05 Table 6 - Control and Power Panel Components ITEM QUANITY DESCRIPTION QTC05T-7 & QTC05T-8 QTC00T-7 & QTC00T-8 37-056-0SX** 37-056-0SD** 37-056-30BX** Control Transformer 05-79-000 05-79-000 05-79-000 Single Point Terminal Block 05-3943-000 N/A N/A A Single Point Circuit Breaker N/A N/A 05-3449-000 Single Point NF Disconnect Switch N/A 04-387-000 N/A B Lugs N/A 05-34480-000 05-3448-000 C Ground Lug 05-34455-000 05-34089-000 05-34089-000 3A Control Board, IPU 03-0550-0* 03-0550-0* 03-0550-0* 3B Flash Card 03-0755-00 03-0755-00 03-0755-00 4A 4 Compressor Contactor 04-35467-000 04-35467-000 04-35467-000 4B 4 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 4D 4 Auxiliary Contact 04-35493-000 N/A N/A 5 Control Relay 04-3556-000 04-3556-000 04-3556-000 5A Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 6B Display 03-0749-000 03-0749-000 03-0749-000 6D Switch 04-557-000 04-557-000 04-557-000 6F Ribbon Cable 03-008-000 03-008-000 03-008-000 7C 4 Fan Contactor 04-3544-000 04-3544-000 04-3544-000 7D 4 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 7E Fuse Block 05-37864-000 05-37864-000 05-37864-000 7F 6 Fuse 05-3439 -000 05-3439-000 05-3439-000 0 Ground Bar 05-35685-000 05-35685-000 05-35685-000 Fuse Block 05-3786-000 05-3786-000 05-3786-000 A Fuse 05-34435-000 05-34435-000 05-34435-000 FIGURE 4 5 6 SX** SD** BX** SINGLE POINT TERMINAL BLOCK SINGLE POINT NON-FUSED DISCONNECT SWITCH SINGLE POINT CIRCUIT BREAKER Service Note: Locate the PANEL NUMBER sticker on the upper right hand corner of the power panel, then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (see example on page 4) then compare to table directly above for power configuration options. *Note: Replacement Control Board (Item 3A) should be ordered as kit #33-0550-0. (Kit contains assembled 03-0630-00 I/O Board and 03-0550-000 Control Board, as well as a Flash Card. The dual system 03-0550-000 Control Board can be used in both single and dual system QTC units.) QUANTECH 7
FORM QTC-RP (5) ISSUE DATE /6/05 TABLE 6 - CONTROL AND POWER PANEL COMPONENTS (CONT'D) ITEM QUANITY DESCRIPTION QTC05T-40 & QTC05T-46 QTC00T-40 & QTC00T-46 37-056-0SX** 37-056-0SD** 37-056-30BX** Control Transformer 05-79-000 05-79-000 05-79-000 Single Point Terminal Block 05-3943-000 N/A N/A A Single Point Circuit Breaker N/A N/A 04-35973-000 Single Point NF Disconnect Switch N/A 04-3888-000 N/A B Lugs N/A 05-34478-000 05-4083-000 C Ground Lug 05-34455-000 05-34089-000 05-34455-000 3A Control Board, IPU 03-0550-0* 03-0550-0* 03-0550-0* 3B Flash Card 03-0755-00 03-0755-00 03-0755-00 4A 4 Compressor Contactor 04-35459-000 04-35459-000 04-35459-000 4B 4 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 4D 4 Auxiliary Contact 04-35493-000 N/A N/A 5 Control Relay 04-3556-000 04-3556-000 04-3556-000 5A Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 6B Display 03-0749-000 03-0749-000 03-0749-000 6D Switch 04-557-000 04-557-000 04-557-000 6F Ribbon Cable 03-008-000 03-008-000 03-008-000 7C 4 Fan Contactor 04-3544-000 04-3544-000 04-3544-000 7D 4 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 7E Fuse Block 05-37864-000 05-37864-000 05-37864-000 7F 6 Fuse 05-3439-000 05-3439-000 05-3439-000 0 Ground Bar 05-35685-000 05-35685-000 05-35685-000 Fuse Block 05-3786-000 05-3786-000 05-3786-000 A Fuse 05-34435-000 05-34435-000 05-34435-000 FIGURE 4 5 6 SX** SD** BX** SINGLE POINT TERMINAL BLOCK SINGLE POINT NON-FUSED DISCONNECT SWITCH SINGLE POINT CIRCUIT BREAKER Service Note: Locate the PANEL NUMBER sticker on the upper right hand corner of the power panel, then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (see example on page 4) then compare to table directly above for power configuration options. *Note: Replacement Control Board (Item 3A) should be ordered as kit #33-0550-0. (Kit contains assembled 03-0630-00 I/O Board and 03-0550-000 Control Board, as well as a Flash Card. The dual system 03-0550-000 Control Board can be used in both single and dual system QTC units.) 8 QUANTECH
FORM 50.67-RP (5) ISSUE DATE /6/05 TABLE 6 - CONTROL AND POWER PANEL COMPONENTS (CONT'D) ITEM QUANITY DESCRIPTION QTC05T-58 QTC00T-58 37-056-0SX** 37-056-0SD** 37-056-30BX** Control Transformer 05-79-000 05-79-000 05-79-000 Single Point Terminal Block 05-3943-000 N/A N/A A Single Point Circuit Breaker N/A N/A 04-35973-000 Single Point NF Disconnect Switch N/A 04-3888-000 N/A B Lugs N/A 05-34478-000 05-4083-000 C Ground Lug 05-34455-000 05-34089-000 05-34455-000 3A Control Board, IPU 03-0550-0* 03-0550-0* 03-0550-0* 3B Flash Card 03-0755-00 03-0755-00 03-0755-00 4A 4 Compressor Contactor 04-35459-000 04-35459-000 04-35459-000 4B 4 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 4D 4 Auxiliary Contact 04-35493-000 N/A N/A 5 Control Relay 04-3556-000 04-3556-000 04-3556-000 5A Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 6B Display 03-0749-000 03-0749-000 03-0749-000 6D Switch 04-557-000 04-557-000 04-557-000 6F Ribbon Cable 03-008-000 03-008-000 03-008-000 7C 4 Fan Contactor 04-3544-000 04-3544-000 04-3544-000 7D 4 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 7E Fuse Block 05-37864-000 05-37864-000 05-37864-000 7F 6 Fuse 05-3439-000 05-3439-000 05-3439-000 0 Ground Bar 05-35685-000 05-35685-000 05-35685-000 Fuse Block 05-3786-000 05-3786-000 05-3786-000 A Fuse 05-34435-000 05-34435-000 05-34435-000 FIGURE 4 5 6 SX** SD** BX** SINGLE POINT TERMINAL BLOCK SINGLE POINT NON-FUSED DISCONNECT SWITCH SINGLE POINT CIRCUIT BREAKER Service Note: Locate the PANEL NUMBER sticker on the upper right hand corner of the power panel, then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (see example on page 4) then compare to table directly above for power configuration options. *Note: Replacement Control Board (Item 3A) should be ordered as kit #33-0550-0. (Kit contains assembled 03-0630-00 I/O Board and 03-0550-000 Control Board, as well as a Flash Card. The dual system 03-0550-000 Control Board can be used in both single and dual system QTC units.) QUANTECH 9
FORM QTC-RP (5) ISSUE DATE /6/05 TABLE 6 - CONTROL AND POWER PANEL COMPONENTS (CONT'D) ITEM QUANITY DESCRIPTION QTC05T-7 & QTC05T-8 QTC030T-7 & QTC030T-8 37-056-0SX** 37-056-0SD** 37-056-30BX** Control Transformer 05-79-000 05-79-000 05-79-000 Single Point Terminal Block 05-39386-000 N/A N/A A Single Point Circuit Breaker N/A N/A 05-3449-000 Single Point NF Disconnect Switch N/A 04-387-000 N/A B Lugs N/A 05-34480-000 05-34480-000 C Ground Lug 05-34089-000 05-34089-000 05-34089-000 3A Control Board, IPU 03-0550-0* 03-0550-0* 03-0550-0* 3B Flash Card 03-0755-00 03-0755-00 03-0755-00 4A 4 Compressor Contactor 04-35470-000 04-35470-000 04-35470-000 4B 4 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 4D 4 Auxiliary Contact 04-35493-000 N/A N/A 5 Control Relay 04-3556-000 04-3556-000 04-3556-000 5A Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 6B Display 03-0749-000 03-0749-000 03-0749-000 6D Switch 04-557-000 04-557-000 04-557-000 6F Ribbon Cable 03-008-000 03-008-000 03-008-000 7C 4 Fan Contactor 04-35444-000 04-35444-000 04-35444-000 7D 4 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 7E Fuse Block 05-37863-000 05-37863-000 05-37863-000 7F 6 Fuse 05-344-000 05-344-000 05-344-000 0 Ground Bar 05-35685-000 05-35685-000 05-35685-000 Fuse Block 05-3786-000 05-3786-000 05-3786-000 A Fuse 05-34435-000 05-34435-000 05-34435-000 FIGURE 4 5 6 SX** SD** BX** SINGLE POINT TERMINAL BLOCK SINGLE POINT NON-FUSED DISCONNECT SWITCH SINGLE POINT CIRCUIT BREAKER Service Note: Locate the PANEL NUMBER sticker on the upper right hand corner of the power panel, then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (see example on page 4) then compare to table directly above for power configuration options. *Note: Replacement Control Board (Item 3A) should be ordered as kit #33-0550-0. (Kit contains assembled 03-0630-00 I/O Board and 03-0550-000 Control Board, as well as a Flash Card. The dual system 03-0550-000 Control Board can be used in both single and dual system QTC units.) 30 QUANTECH
FORM 50.67-RP (5) ISSUE DATE /6/05 TABLE 6 - CONTROL AND POWER PANEL COMPONENTS (CONT'D) ITEM QUANITY DESCRIPTION QTC05T-40 & QTC05T-46 QTC030T-40 & QTC030T-46 37-056-0SX** 37-056-0SD** 37-056-30BX** Control Transformer 05-79-000 05-79-000 05-79-000 Single Point Terminal Block 05-3943-000 N/A N/A A Single Point Circuit Breaker N/A N/A 05-3449-000 Single Point NF Disconnect Switch N/A 04-3888-000 N/A B Lugs N/A 05-34478-000 05-3448-000 C Ground Lug 05-34089-000 05-34089-000 05-34089-000 3A Control Board, IPU 03-0550-0* 03-0550-0* 03-0550-0* 3B Flash Card 03-0755-00 03-0755-00 03-0755-00 4A 4 Compressor Contactor 04-3546-000 04-3546-000 04-3546-000 4B 4 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 4D 4 Auxiliary Contact N/A N/A N/A 5 Control Relay 04-3556-000 04-3556-000 04-3556-000 5A Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 6B Display 03-0749-000 03-0749-000 03-0749-000 6D Switch 04-557-000 04-557-000 04-557-000 6F Ribbon Cable 03-008-000 03-008-000 03-008-000 7C 4 Fan Contactor 04-35444-000 04-3544-000 04-3544-000 7D 4 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 7E Fuse Block 05-37863-000 05-37863-000 05-37863-000 7F 6 Fuse 05-344-000 05-344-000 05-344-000 0 Ground Bar 05-35685-000 05-35685-000 05-35685-000 Fuse Block 05-3786-000 05-3786-000 05-3786-000 A Fuse 05-34435-000 05-34435-000 05-34435-000 FIGURE 4 5 6 SX** SD** BX** SINGLE POINT TERMINAL BLOCK SINGLE POINT NON-FUSED DISCONNECT SWITCH SINGLE POINT CIRCUIT BREAKER Service Note: Locate the PANEL NUMBER sticker on the upper right hand corner of the power panel, then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (see example on page 4) then compare to table directly above for power configuration options. *Note: Replacement Control Board (Item 3A) should be ordered as kit #33-0550-0. (Kit contains assembled 03-0630-00 I/O Board and 03-0550-000 Control Board, as well as a Flash Card. The dual system 03-0550-000 Control Board can be used in both single and dual system QTC units.) QUANTECH 3
FORM QTC-RP (5) ISSUE DATE /6/05 TABLE 6 - CONTROL AND POWER PANEL COMPONENTS (CONT'D) ITEM QUANITY DESCRIPTION QTC05T-58 QTC030T-58 37-056-0SX** 37-056-0SD** 37-056-30BX** Control Transformer 05-79-000 05-79-000 05-79-000 Single Point Terminal Block 05-3943-000 N/A N/A A Single Point Circuit Breaker N/A N/A 05-3449-000 Single Point NF Disconnect Switch N/A 04-3888-000 N/A B Lugs N/A 05-34478-000 05-3448-000 C Ground Lug 05-34089-000 05-34089-000 05-34089-000 3A Control Board, IPU 03-0550-0* 03-0550-0* 03-0550-0* 3B Flash Card 03-0755-00 03-0755-00 03-0755-00 4A 4 Compressor Contactor 04-3546-000 04-3546-000 04-3546-000 4B 4 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 4D 4 Auxiliary Contact N/A N/A N/A 5 Control Relay 04-3556-000 04-3556-000 04-3556-000 5A Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 6B Display 03-0749-000 03-0749-000 03-0749-000 6D Switch 04-557-000 04-557-000 04-557-000 6F Ribbon Cable 03-008-000 03-008-000 03-008-000 7C 4 Fan Contactor 04-35444-000 04-3544-000 04-3544-000 7D 4 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 7E Fuse Block 05-37863-000 05-37863-000 05-37863-000 7F 6 Fuse 05-344-000 05-344-000 05-344-000 0 Ground Bar 05-35685-000 05-35685-000 05-35685-000 Fuse Block 05-3786-000 05-3786-000 05-3786-000 A Fuse 05-34435-000 05-34435-000 05-34435-000 FIGURE 4 5 6 SX** SD** BX** SINGLE POINT TERMINAL BLOCK SINGLE POINT NON-FUSED DISCONNECT SWITCH SINGLE POINT CIRCUIT BREAKER Service Note: Locate the PANEL NUMBER sticker on the upper right hand corner of the power panel, then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (see example on page 4) then compare to table directly above for power configuration options. *Note: Replacement Control Board (Item 3A) should be ordered as kit #33-0550-0. (Kit contains assembled 03-0630-00 I/O Board and 03-0550-000 Control Board, as well as a Flash Card. The dual system 03-0550-000 Control Board can be used in both single and dual system QTC units.) 3 QUANTECH
FORM 50.67-RP (5) ISSUE DATE /6/05 TABLE 6 - CONTROL AND POWER PANEL COMPONENTS (CONT'D) ITEM QUANITY DESCRIPTION QTC035T-7 & QTC035T-8 QTC040T-7 & QTC040T-8 37-0563-0SX** 37-0563-0SD** 37-0563-30BX** Control Transformer 05-79-000 05-79-000 05-79-000 Single Point Terminal Block 05-3940-000 N/A N/A A Single Point Circuit Breaker N/A N/A 05-3444-000 Single Point NF Disconnect Switch N/A 04-30964-000 N/A B Lugs N/A 05-3440-000 05-3440-000 C Ground Lug 05-34089-000 05-34089-000 05-34089-000 3A Control Board, IPU 03-0550-0* 03-0550-0* 03-0550-0* 3B Flash Card 03-0755-00 03-0755-00 03-0755-00 4A 4 Compressor Contactor 04-35467-000 04-35467-000 04-35467-000 4B 4 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 4D 4 Auxiliary Contact 04-35493-000 N/A N/A 5 Control Relay 04-3556-000 04-3556-000 04-3556-000 5A Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 6B Display 03-0749-000 03-0749-000 03-0749-000 6D Switch 04-557-000 04-557-000 04-557-000 6F Ribbon Cable 03-008-000 03-008-000 03-008-000 7C 4 Fan Contactor 04-35444-000 04-35444-000 04-35444-000 7D 4 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 7E Fuse Block 05-37863-000 05-37863-000 05-37863-000 7F 6 Fuse 05-344-000 05-344-000 05-344-000 0 Ground Bar 05-35685-000 05-35685-000 05-35685-000 Fuse Block 05-3786-000 05-3786-000 05-3786-000 A Fuse 05-34435-000 05-34435-000 05-34435-000 FIGURE 4 5 6 SX** SD** BX** SINGLE POINT TERMINAL BLOCK SINGLE POINT NON-FUSED DISCONNECT SWITCH SINGLE POINT CIRCUIT BREAKER Service Note: Locate the PANEL NUMBER sticker on the upper right hand corner of the power panel, then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (see example on page 4) then compare to table directly above for power configuration options. *Note: Replacement Control Board (Item 3A) should be ordered as kit #33-0550-0. (Kit contains assembled 03-0630-00 I/O Board and 03-0550-000 Control Board, as well as a Flash Card. The dual system 03-0550-000 Control Board can be used in both single and dual system QTC units.) QUANTECH 33
FORM QTC-RP (5) ISSUE DATE /6/05 TABLE 6 - CONTROL AND POWER PANEL COMPONENTS (CONT'D) ITEM QUANITY DESCRIPTION QTC035T-40 & QTC035T-46 QTC040T-40 & QTC040T-46 37-0563-0SX** 37-0563-0SD** 37-0563-30BX** Control Transformer 05-79-000 05-79-000 05-79-000 Single Point Terminal Block 05-3943-000 N/A N/A A Single Point Circuit Breaker N/A N/A 05-3449-000 Single Point NF Disconnect Switch N/A 04-3888-000 N/A B Lugs N/A 05-34480-000 05-3448-000 C Ground Lug 05-34089-000 05-34089-000 05-34089-000 3A Control Board, IPU 03-0550-0* 03-0550-0* 03-0550-0* 3B Flash Card 03-0755-00 03-0755-00 03-0755-00 4A 4 Compressor Contactor 04-35459-000 04-35459-000 04-35459-000 4B 4 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 4D 4 Auxiliary Contact 04-35493-000 N/A N/A 5 Control Relay 04-3556-000 04-3556-000 04-3556-000 5A Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 6B Display 03-0749-000 03-0749-000 03-0749-000 6D Switch 04-557-000 04-557-000 04-557-000 6F Ribbon Cable 03-008-000 03-008-000 03-008-000 7C 4 Fan Contactor 04-3544-000 04-3544-000 04-3544-000 7D 4 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 7E Fuse Block 05-37863-000 05-37863-000 05-37863-000 7F 6 Fuse 05-344-000 05-344-000 05-344-000 0 Ground Bar 05-35685-000 05-35685-000 05-35685-000 Fuse Block 05-3786-000 05-3786-000 05-3786-000 A Fuse 05-34435-000 05-34435-000 05-34435-000 FIGURE 4 5 6 SX** SD** BX** SINGLE POINT TERMINAL BLOCK SINGLE POINT NON-FUSED DISCONNECT SWITCH SINGLE POINT CIRCUIT BREAKER Service Note: Locate the PANEL NUMBER sticker on the upper right hand corner of the power panel, then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (see example on page 4) then compare to table directly above for power configuration options. *Note: Replacement Control Board (Item 3A) should be ordered as kit #33-0550-0. (Kit contains assembled 03-0630-00 I/O Board and 03-0550-000 Control Board, as well as a Flash Card. The dual system 03-0550-000 Control Board can be used in both single and dual system QTC units.) 34 QUANTECH
FORM 50.67-RP (5) ISSUE DATE /6/05 TABLE 6 - CONTROL AND POWER PANEL COMPONENTS (CONT'D) ITEM QUANITY DESCRIPTION QTC035T-58 QTC040T-58 37-0563-0SX** 37-0563-0SD** 37-0563-30BX** Control Transformer 05-79-000 05-79-000 05-79-000 Single Point Terminal Block 05-3943-000 N/A N/A A Single Point Circuit Breaker N/A N/A 05-3449-000 Single Point NF Disconnect Switch N/A 04-3888-000 N/A B Lugs N/A 05-34480-000 05-3448-000 C Ground Lug 05-34089-000 05-34089-000 05-34089-000 3A Control Board, IPU 03-0550-0* 03-0550-0* 03-0550-0* 3B Flash Card 03-0755-00 03-0755-00 03-0755-00 4A 4 Compressor Contactor 04-35459-000 04-35459-000 04-35459-000 4B 4 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 4D 4 Auxiliary Contact 04-35493-000 N/A N/A 5 Control Relay 04-3556-000 04-3556-000 04-3556-000 5A Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 6B Display 03-0749-000 03-0749-000 03-0749-000 6D Switch 04-557-000 04-557-000 04-557-000 6F Ribbon Cable 03-008-000 03-008-000 03-008-000 7C 4 Fan Contactor 04-3544-000 04-3544-000 04-3544-000 7D 4 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 7E Fuse Block 05-37863-000 05-37863-000 05-37863-000 7F 6 Fuse 05-344-000 05-344-000 05-344-000 0 Ground Bar 05-35685-000 05-35685-000 05-35685-000 Fuse Block 05-3786-000 05-3786-000 05-3786-000 A Fuse 05-34435-000 05-34435-000 05-34435-000 FIGURE 4 5 6 SX** SD** BX** SINGLE POINT TERMINAL BLOCK SINGLE POINT NON-FUSED DISCONNECT SWITCH SINGLE POINT CIRCUIT BREAKER Service Note: Locate the PANEL NUMBER sticker on the upper right hand corner of the power panel, then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (see example on page 4) then compare to table directly above for power configuration options. *Note: Replacement Control Board (Item 3A) should be ordered as kit #33-0550-0. (Kit contains assembled 03-0630-00 I/O Board and 03-0550-000 Control Board, as well as a Flash Card. The dual system 03-0550-000 Control Board can be used in both single and dual system QTC units.) QUANTECH 35
FORM QTC-RP (5) ISSUE DATE /6/05 TABLE 6 - CONTROL AND POWER PANEL COMPONENTS (CONT'D) ITEM QUANITY DESCRIPTION QTC045T-7 QTC045T-8 37-0563-03SX** 37-0563-03SD** 37-0563-303BX** Control Transformer 05-79-000 05-79-000 05-79-000 Single Point Terminal Block 05-3940-000 N/A N/A A Single Point Circuit Breaker N/A N/A 05-3444-000 Single Point NF Disconnect Switch N/A 04-30964-000 N/A B Lugs N/A 05-3448-000 05-3448-000 C Ground Lug 05-34089-000 05-34089-000 05-34089-000 3A Control Board, IPU 03-0550-0* 03-0550-0* 03-0550-0* 3B Flash Card 03-0755-00 03-0755-00 03-0755-00 4A 4 Compressor Contactor 04-35473-000 04-35473-000 04-35473-000 4B 4 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 4D 4 Auxiliary Contact 04-35493-000 N/A N/A 5 Control Relay 04-3556-000 04-3556-000 04-3556-000 5A Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 6B Display 03-0749-000 03-0749-000 03-0749-000 6D Switch 04-557-000 04-557-000 04-557-000 6F Ribbon Cable 03-008-000 03-008-000 03-008-000 7C 4 Fan Contactor 04-35444-000 04-35444-000 04-35444-000 7D 4 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 7E Fuse Block 05-37863-000 05-37863-000 05-37863-000 7F 6 Fuse 05-344-000 05-344-000 05-344-000 0 Ground Bar 05-35685-000 05-35685-000 05-35685-000 Fuse Block 05-3786-000 05-3786-000 05-3786-000 A Fuse 05-34435-000 05-34435-000 05-34435-000 FIGURE 4 5 4 SX** SD** BX** SINGLE POINT TERMINAL BLOCK SINGLE POINT NON-FUSED DISCONNECT SWITCH SINGLE POINT CIRCUIT BREAKER Service Note:Locate the PANEL NUMBER sticker on the upper right hand corner of the power panel, then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (see example on page 4) then compare to table directly above for power configuration options. *Note: Replacement Control Board (Item 3A) should be ordered as kit #33-0550-0. (Kit contains assembled 03-0630-00 I/O Board and 03-0550-000 Control Board, as well as a Flash Card. The dual system 03-0550-000 Control Board can be used in both single and dual system QTC units.) 36 QUANTECH
FORM 50.67-RP (5) ISSUE DATE /6/05 TABLE 6 - CONTROL AND POWER PANEL COMPONENTS (CONT'D) ITEM QUANITY DESCRIPTION QTC045T-40 QTC045T-46 37-0563-0SX** 37-0563-0SD** 37-0563-30BX** Control Transformer 05-79-000 05-79-000 05-79-000 Single Point Terminal Block 05-3943-000 N/A N/A A Single Point Circuit Breaker N/A N/A 05-3449-000 Single Point NF Disconnect Switch N/A 04-3888-000 N/A B Lugs N/A 05-34480-000 05-3448-000 C Ground Lug 05-34089-000 05-34089-000 05-34089-000 3A Control Board, IPU 03-0550-0* 03-0550-0* 03-0550-0* 3B Flash Card 03-0755-00 03-0755-00 03-0755-00 4A 4 Compressor Contactor 04-35459-000 04-35459-000 04-35459-000 4B 4 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 4D 4 Auxiliary Contact 04-35493-000 N/A N/A 5 Control Relay 04-3556-000 04-3556-000 04-3556-000 5A Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 6B Display 03-0749-000 03-0749-000 03-0749-000 6D Switch 04-557-000 04-557-000 04-557-000 6F Ribbon Cable 03-008-000 03-008-000 03-008-000 7C 4 Fan Contactor 04-3544-000 04-3544-000 04-3544-000 7D 4 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 7E Fuse Block 05-37863-000 05-37863-000 05-37863-000 7F 6 Fuse 05-344-000 05-344-000 05-344-000 0 Ground Bar 05-35685-000 05-35685-000 05-35685-000 Fuse Block 05-3786-000 05-3786-000 05-3786-000 A Fuse 05-34435-000 05-34435-000 05-34435-000 FIGURE 4 5 4 SX** SD** BX** SINGLE POINT TERMINAL BLOCK SINGLE POINT NON-FUSED DISCONNECT SWITCH SINGLE POINT CIRCUIT BREAKER Service Note: Locate the PANEL NUMBER sticker on the upper right hand corner of the power panel, then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (see example on page 4) then compare to table directly above for power configuration options. *Note: Replacement Control Board (Item 3A) should be ordered as kit #33-0550-0. (Kit contains assembled 03-0630-00 I/O Board and 03-0550-000 Control Board, as well as a Flash Card. The dual system 03-0550-000 Control Board can be used in both single and dual system QTC units.) QUANTECH 37
FORM QTC-RP (5) ISSUE DATE /6/05 TABLE 6 - CONTROL AND POWER PANEL COMPONENTS (CONT'D) ITEM QUANITY DESCRIPTION QTC045T-58 37-0563-0SX** 37-0563-0SD** 37-0563-30BX** Control Transformer 05-79-000 05-79-000 05-79-000 Single Point Terminal Block 05-3943-000 N/A N/A A Single Point Circuit Breaker N/A N/A 05-3449-000 Single Point NF Disconnect Switch N/A 04-3888-000 N/A B Lugs N/A 05-34480-000 05-3448-000 C Ground Lug 05-34089-000 05-34089-000 05-34089-000 3A Control Board, IPU 03-0550-0* 03-0550-0* 03-0550-0* 3B Flash Card 03-0755-00 03-0755-00 03-0755-00 4A 4 Compressor Contactor 04-35459-000 04-35459-000 04-35459-000 4B 4 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 4D 4 Auxiliary Contact 04-35493-000 N/A N/A 5 Control Relay 04-3556-000 04-3556-000 04-3556-000 5A Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 6B Display 03-0749-000 03-0749-000 03-0749-000 6D Switch 04-557-000 04-557-000 04-557-000 6F Ribbon Cable 03-008-000 03-008-000 03-008-000 7C 4 Fan Contactor 04-3544-000 04-3544-000 04-3544-000 7D 4 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 7E Fuse Block 05-37863-000 05-37863-000 05-37863-000 7F 6 Fuse 05-344-000 05-344-000 05-344-000 0 Ground Bar 05-35685-000 05-35685-000 05-35685-000 Fuse Block 05-3786-000 05-3786-000 05-3786-000 A Fuse 05-34435-000 05-34435-000 05-34435-000 FIGURE 4 5 4 SX** SD** BX** SINGLE POINT TERMINAL BLOCK SINGLE POINT NON-FUSED DISCONNECT SWITCH SINGLE POINT CIRCUIT BREAKER Service Note: Locate the PANEL NUMBER sticker on the upper right hand corner of the power panel, then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (see example on page 4) then compare to table directly above for power configuration options. *Note: Replacement Control Board (Item 3A) should be ordered as kit #33-0550-0. (Kit contains assembled 03-0630-00 I/O Board and 03-0550-000 Control Board, as well as a Flash Card. The dual system 03-0550-000 Control Board can be used in both single and dual system QTC units.) 38 QUANTECH
FORM 50.67-RP (5) ISSUE DATE /6/05 A B C 4A 4D 7C 7D 7E 7F 4B A 5 5A 0 3A MICROPROCESSOR & I/O BOARD CONTROL BOARD IPU 06985-sht 3B Figure 4 - CONTROL AND POWER PANEL COMPONENTS (CONTROL BOARD) QUANTECH 39
FORM QTC-RP (5) ISSUE DATE /6/05 6B 6D 6B 6F 0777-3 6D Figure 5 - CONTROL AND POWER PANEL COMPONENTS (FRONT AND REAR VIEW) 40 QUANTECH
Table 7 - Control Wiring Harnesses FORM 50.67-RP (5) ISSUE DATE /6/05 ITEM DESCRIPTION SYSTEM MODEL PART NUMBER FIGURE QTC05T - QTC030T 575-576-3 HARNESS, LIQUID LINE SOLENOID VALVE # QTC035T - QTC045T 575-576-5 QTC05T - QTC030T N/A HARNESS, LIQUID LINE SOLENOID VALVE # QTC035T - QTC045T N/A 6 QTC05T - QTC030T 575-576-44 3 HARNESS, HIGH PRESSURE CUT OUT* # QTC035T - QTC045T 575-576-4 QTC05T - QTC030T N/A 4 HARNESS, HIGH PRESSURE CUT OUT* # QTC035T - QTC045T 575-576-43 * Service Note: High Pressure Cut-Out Harness includes High Pressure Cut-Out Switch 05-4535-000 4 3 SYS. # HPCO SYS. # HPCO LLSV LLSV CONTROL WIRING 58363-004a Figure 6 - CONTROL WIRING HARNESSES QUANTECH 4
FORM QTC-RP (5) ISSUE DATE /6/05 Table 8 - Sensor Harness Wiring PLUG DETAIL 4 8 3 7 6 5 0 9 4 8 3 7 6 5 0 9 PLUG AND PIN PART NUMBER Plug = 05-8384-000 Pin = 05-8386-000 Plug = 05-8384-000 Pin = 05-8386-000 PLUG "P" NUMBER P7 P9 PLUG PIN NUMBER WIRE COLOR 5 Red 0 White 9 Black Drain 6 Red White 7 Black Drain 5 Red 0 White 9 Black Drain 6 Red White 7 Black Drain CABLE NUMBER SSP SDP SSP SDP FUNCTION System # Suction Pressure System # Discharge Pressure System # Suction Pressure System # Discharge Pressure HARNESS ASSEMBLY PART NUMBER 575-576-30 575-576-35 575-576-3 575-576-36 FIGURE 7 OAT SSP SSP SYS. # SYS. # SDP EWT LWT SDP 58363-005 Figure 7 - SENSOR WIRING HARNESSES 4 QUANTECH
FORM 50.67-RP (5) ISSUE DATE /6/05 Table 9 - Temperature Sensors and Transducers ITEM QUANTITY DESCRIPTION MODELS PART NUMBER FIGURE QTC05T-QTC030T 05-4073-008 s Sensor, Outside Air Temperature Not QTC035T & QTC040T 05-4073-006 (Cable Included) Shown QTC045T 05-4073-003 s Sensor, Entering Water Temperature (Cable Included) QTC05T-QTC030T, QTC045T 05-4073-00 QTC035T-QTC040T 05-4073-005 3 s Sensor, Leaving Water Temperature (Cable Included) QTC05T-QTC030T, QTC045T 05-4073-007 QTC035T-QTC040T 05-4073-004 4 - Compound, Heat Conductive** All 03-00898-000 5 s Transducer, Suction Pressure (0-400psi) All 05-4756-00 6 s Transducer, Discharge Pressure (0-650psi) All 05-4756-003 s Recommended Spare Part * Note: Used with items and 3. 8 5, 4 5 6 SYS. # SYS. # 6 3, 4 58363-005A Figure 8 - TEMPERATURE SENSORS AND TRANSDUCERS QUANTECH 43
FORM QTC-RP (5) ISSUE DATE /6/05 Table 0 - Wire Kit Options MODEL NUMBER WIRE ENCLOSURE (FACTORY INSTALLED) LOUVERED ENCLOSURE (FACTORY INSTALLED) LOUVERED ENCLOSURE (FIELD INSTALLED) QTC05T, QTC00T 375-64-000 375-6588-000 575-6588-000 QTC05T, QTC030T 375-65-000 375-6589-000 575-6589-000 Refer to Table and. Table - Wire Enclosure Parts (QTC05T - QTC030T) QTC05T & QTC00T QTC05T & QTC030T ITEM DESCRIPTION FIGURE 375-64-000 QUANTITY 375-65-000 QUANTITY WIRE PANEL, SIDES 06-486-00 06-486-009 9 WIRE PANEL, REAR 06-486-0 06-486-008 375-65-000 375-64-000 375-65-000 375-64-000 64-000 Figure 9 - WIRE ENCLOSURE PARTS 44 QUANTECH
FORM 50.67-RP (5) ISSUE DATE /6/05 Table - Louvered Enclosure Parts (QTC05T - QTC030T) ITEM DESCRIPTION QTC05T & QTC00T 375-6588-000/ 575-6588-000 QUANTITY QTC05T & QTC030T 375-6589-000/ 575-6589-000 LOUVERED PANEL 075-60803-009 075-60803-00 LOUVERED PANEL 075-60803-008 075-60803-0 QUANTITY FIGURE 0 60803-00 Figure 0 - LOUVERED ENCLOSURE PARTS QUANTECH 45
FORM QTC-RP (5) ISSUE DATE /6/05 Table 3 - Enclosure Kit Options (QTC035T - QTC045T) MODEL NUMBER WIRE ENCLOSURE (FACTORY INSTALLED) LOUVERED ENCLOSURE (FACTORY INSTALLED) LOUVERED ENCLOSURE (FIELD INSTALLED) QTC035T & QTC040T 375-5957-000 375-59445-000 575-59445-000 QTC045T 375-5956-000 375-59444-000 575-59444-000 Refer to Tables 4 and 5 Table 4 - Wire Enclosure Parts (QTC035T - QTC045T) ITEM DESCRIPTION QTC035T & QTC040T QTC045T 375-5957-000 QUANTITY 375-5956-000 QUANTITY WIRE PANEL, SIDES 06-46034-005 06-46034-003 WIRE PANEL, REAR 06-46034-004 06-46034-00 FIGURE 5955-000 Figure - WIRE ENCLOSURE PARTS 46 QUANTECH
FORM 50.67-RP (5) ISSUE DATE /6/05 Table 5 - Louvered Enclosure Parts (QTC035T - QTC045T) QTC035T & QTC040T ITEM DESCRIPTION QTC045T 375-59445-000/ 575-59445-000 QUANTITY 375-59444-000/ 575-59444-000 QUANTITY LOUVERED PANEL 075-60803-0 075-60803-005 LOUVERED PANEL 075-60803-00 4 075-60803-004 4 3 LOUVERED PANEL 075-60803-003 075-60803-006 FIGURE 3 60803-000 Figure - LOUVERED ENCLOSURE PARTS QUANTECH 47