aintenance Practice Training anual DC9/D80 PWJT8 DC9/D80 PWJT8 AINTENANCE PRACTICE TRAINING ANUAL B1 or B1/B2 LEVEL DOC.FOR.06 Ed 3 1/32
aintenance Practice Training anual DC9/D80 PWJT8 TRAINEE SURNAE: Forename: Licence number: Experience on an aircraft with similar technology: YES NO Signature: : / / ON JOB TRAINING Type: B1 B1/B2 Starting date : / / Ending : / / Performed at : DERICHEBOURG ATIS AÉRONAUTIQUE STAP : Licence number/stamp PRACTICAL ASSESSORS NAE Signature Validation by Quality Department: : Name: Signature: DOC.FOR.06 Ed 3 2/32
aintenance Practice Training anual DC9/D80 PWJT8 The aim of this document is to record all the practical tasks performed by engineers within ATIS Aviation, PART 145 FR.145.107 approved maintenance organisation, in order to comply with the requirements of Appendix III of PART 66 to have the B1 or B1/B2 rating on DC9/D80 PWJT8 aircraft. Any task performed in the frame of this On Job Training (OJT) will have to be signed by the trainee engineer and validated by assessors. This OJT will be performed under the responsibility of one or more B1 or B1/B2 qualified engineers. (See PRE-REQUISIT on page 4/38) After this training, the engineer will be able to: - perform verifications of systems, engines, components and operational functions such as specified in the maintenance manual, - analyse all information in order to make decisions regarding trouble shooting and corrective actions as per maintenance manual, - describe the component replacement procedures specific to aircraft type. DURATION - Engineer with B1 or B1/B2 rating and six month experience on an aircraft with a similar technology: 70 hours (1), - Engineer with B1 or B1/B2 rating and less than six month experience on an aircraft with a similar technology: 140 hours (1), - Engineer with no B1 or B1/B2 rating on an aircraft with a similar technology: four months. (1) The 70/140 hours do not have to be necessarily performed in a row, but can be extended on a period adapted to operational configuration (availability of aircraft, trainee and assessors). CLASSIFIION Classifies the importance of a task for the completion of the practical training record. Following classifications are used: - andatory (): This indicates that the related task is required for completion of the practical training record. - Optional (O): This indicates that the related task is optional. It is recommended to perform at least 70% of those tasks in each chapter. S S - : Functional Operational Test (*) - LOC: Location and identification of system components - OPC: Operational Check - EL: inimum Equipment List items requiring a maintenance procedure - RIA: Removal Installation Activation - SGH: Servicing Ground Handling - TSE: Trouble Shooting Exercise - TPR: Thorough Procedural Review - : Carry out Thorough Visual Check (*) If ground power or other applicable systems are unavailable a TPR will be carried out in place of a. DOC.FOR.06 Ed 3 3/32
aintenance Practice Training anual DC9/D80 PWJT8 SIGNING OFF THE S Part 66 Appendix 3 paragraph 2.2 requires that the practical training element must consist of the performance of representative tasks and their assessment, in order to meet the following objectives: a) Ensure safe performance of maintenance, inspections and routine work according to the maintenance manual and other relevant instructions and tasks as appropriate for the type of aircraft, for example troubleshooting, repairs, adjustments, replacements, rigging and functional checks such as engine run, etc, if required, b) Correctly use all technical literature and documentation for the aircraft, c) Correctly use specialist/special tooling and test equipment, perform removal and replacement of components The nominated trainer/assessor will sign off each task when satisfied that the trainee has attained the demonstrable level of understanding that is required. PRE-REQUISIT The trainee must have participated and succeeded in a PART 147 theoretical type rating training (T1/T2 training). The assessors must have an experience of five years in the line maintenance and two years in the qualification of type. For any OJT, the assessors will have to make a request by email at the Quality Department for validation of pre-requisit. DOC.FOR.06 Ed 3 4/32
aintenance Practice Training anual DC9/D80 PWJT8 00-00-00 INTRODUCTION Hazard areas and precautions Aircraft Walk around check ax towing angles Servicing areas including External power point Hydraulic servicing area Fuelling panel Defuelling valve Fuelling panel Toilet servicing area Water servicing area 05-00-00 TIE LIITS / AINTENANCE CHECKS 5 05-00-00 Daily check 5 05-50-00 Weekly check 5 05-51-11 5 05-51-27 5 05-51-51 5 05-51-19 Procedures to follow in ice or snow condition Review the procedures to follow in the event birdstrike condition Review the procedure to follow in the event of hard landing or high drag/side load landing performing a lightening strike inspection OPC OPC OPC REARKS : DOC.FOR.06 Ed 3 5/32
aintenance Practice Training anual DC9/D80 PWJT8 07-00-00 AIRCRAFT JACKING 7 07-11-01 jacking the airplane SGH 09-00-00 TOWING AND TAXIING 9 09-000-00 Towing points/steering angle limitation SGH 10-00-00 PARKING AND OORING 10 10-00-00 jacking the airplane SGH 10 10-00-00 Landing gear locking pins SGH 10 10-00-00 Engine/airframe blanking SGH O REARKS : DOC.FOR.06 Ed 3 6/32
aintenance Practice Training anual DC9/D80 PWJT8 12-00-00 SERVICING 12 12-11-00 Fuel servicing SGH 12 12-11-01 Fuelling fuel tank pressure SGH 12 12-11-02 Fuel tank overwing fuelling SGH 12 12-11-03 Draining fuel sump SGH 12 12-11-04 Draining APU fuel line SGH 12 12-12-01 Hydraulic System servicing SGH 12 12-12-01 Hydraulic reservoir air pressure system servicing SGH 12 12-13-01 APU oil servicing SGH 12 12-13-01 Engine oil servicing SGH 12 12-13-02 Starter engine servicing SGH O 12 12-13-03 Review the procedures to service an CSD, Instructions are also in 12 SGH O 12 12-13-04 Perform an APU oil level check SGH 12 12-14-01 Potable water & waste servicing SGH 12 12-15-01 Landing gears shock strut servicing SGH 12 12-15-04 charging the brake accumulator SGH O 12 12-15-11 Fluids landing gear shock strut servicing SGH 12 12-15-03 Service the air pressure in the tires SGH 12 12.16.00 Windows servicing SGH O DOC.FOR.06 Ed 3 7/32
aintenance Practice Training anual DC9/D80 PWJT8 REARKS : DOC.FOR.06 Ed 3 8/32
aintenance Practice Training anual DC9/D80 PWJT8 21-00-00 AIR CONDITIONING 21 21-00-00 Cockpit Controls and indications 21 21-00-00 External conditioned air supply SGH 21 21-31-00 21 21.31.02 21 21.32.05 21 21-33-07 Perform a test of the Pressurisation system Affected flow control valve deactivated closed procedure Securing outflow valve open position Indicator, cabin altitude/differential pressure OPC EL EL 21 21-50-00 Cooling packs LOC 21 21-51-00 Pack control sensors LOC 21 21-51-05 21 21-51-14 Water Separator Coalescer bag replacement Perform a test of the manual Pack Controller SGH OPC O O 21 21-61-00 Perform a function check of the Zone Temperature Control system OPC REARKS : DOC.FOR.06 Ed 3 9/32
aintenance Practice Training anual DC9/D80 PWJT8 22-00-00 AUTO FLIGHT 22 22-14-00 Autopilot/flight director warning and anunciator O 22 22-20-00 Speed attitude correction LOC O 22 22-21-00 Yaw damper system LOC 22 22-22-00 Automatic stabilizer trim system 22 22-24-00 ach trim/speed stability test 22 22.31.00 Autothrottle systeme LOC O REARKS : DOC.FOR.06 Ed 3 10/32
aintenance Practice Training anual DC9/D80 PWJT8 23-00-00 COUNIIONS 23 23-00-00 Communication system LOC 23 23-12-00 VHF system operational test 23 23-24-00 Emergency locator transmitter test 23 23-31-00 Passenger address amplifier test 23 23-41-00 Service interphone test 23 23-43-00 Flight and ground crew call test 23 23-51-00 Flight interphone system test 23 23-60-00 Static dischargers SGH 23 23-71-01 Voice Recorder system REARKS : DOC.FOR.06 Ed 3 11/32
aintenance Practice Training anual DC9/D80 PWJT8 24-00-00 ELECTRICAL POWER NB : For SERVICING tasks please refer to 12-00-00 Chapter 24 24-00-00 Components location 24 24-00-00 Connect and establish electrical power to the airplane buses. Reviews the procedures for Ground Handling and Ground Service. 24 24-11-00 CSD Functional and operational test 24 24.20.00 CSD disconnect: procedure EL 24 24-33-00 24 24-21-41 24 24-41-03 24 24-11-00 24 24-31-01 Perform an EERGENCY Power Check Generator, bus tie and auxillary power breakers Perform a BITE of the Electrical System using the BPCU Review the procedures to service an CSD, Instructions are also in 12 replacing a battery LOC OPC SGH 24 24-32-11 Transformer rectifier unit 24 24-34-31 Static inverter LOC 24 24-41-11 24 24-22-00 External Power receptacle & contactor Energise Electrical circuits from external power SGH REARKS : DOC.FOR.06 Ed 3 12/32
aintenance Practice Training anual DC9/D80 PWJT8 25-00-00 EQUIPENT/FURNISHINGS 25 25-11-11 Crew seat adjustment SGH 25 25-11-11 Crew seat RIA 25 25-61-35 Escape slides check SGH REARKS : DOC.FOR.06 Ed 3 13/32
aintenance Practice Training anual DC9/D80 PWJT8 26-00-00 FIRE PROTECTION 26 26-00-00 Fire Protection Controls and indications in the cockpit 26 26-11-00 APU and engine fire detection test 26 26-11-00 APU and engine fire detection loops LOC 26 26-14-00 Lavatory smoke detection system 26 26-15-00 APU fire detection system 26 26-21-00 Engine fire extinguisher system SGH/ TSE 26 26-24-00 Lavatory fire extinguisher system RIA 26 26-21-00 Fire extinguisher bottle squib LOC 26 26-22-00 APU Fire extinguisher SGH REARKS : DOC.FOR.06 Ed 3 14/32
aintenance Practice Training anual DC9/D80 PWJT8 27-00-00 - FLIGHT CONTROL 27 27-00-00 Flight controls, control and indications in the cockpit LOC 27 27-00-00 Safety precautions SGH 27 27-09-14 Flight controls rigging TSE 27 27-09-31 Flight controls shut off valve LOC 27 27-09-94 Flight controls test LOC 27 27-23-01 Perform a test of empennage hydraulic system normal/secours O 27 27-31-03 Perform a function test of the Elevator Asymmetry system 27 27-32-00 Perform a stall Warning test. USE CAUTION 27 27-41-00 Horizontal stabilizer Trim control test 27 27-51-02 Operate the flaps / slats 27 27-58-00 Trailing edge Flap position indicating system LOC 27 27-61-00 Flight spoiler control system components locations LOC 27 27-61-00 Flight spoiler control system rigging 27 27-62-00 Autospeed brake control system LOC 27 27-81-00 Leading edge Flap and slat control system test O REARKS : DOC.FOR.06 Ed 3 15/32
aintenance Practice Training anual DC9/D80 PWJT8 28-00-00 FUEL N.B.: For SERVICING tasks please refer to 12-00-00 Chapter 28 28-00-00 Fuel system control and indication in the cockpit 28 28-10-00 Fuel Tank components LOC 28 28-11-00 Fuel tank sump drain valves LOC O 28 28-21-00 Pressure fueling system 28 28-22-00 Engine fuel feed system 28 28-22-00 Defuel, crossfeed, fuelling valve 28 28-22-31 APU fuel Shutoff valve LOC 28 28-26-00 Perform a transfer of fuel between tanks 28 28-26-00 defueling the airplane O 28 28-21-00 refuelling with a faulty overfill system 28 28-41-00 a check FUEL QTY with dipstick procedure 28 / Fuel Tank Safety / CDCCL awareness TPR REARKS : DOC.FOR.06 Ed 3 16/32
aintenance Practice Training anual DC9/D80 PWJT8 29-00-00- HYDRAULIC POWER NB : For SERVICING tasks please refer 12-00-00 Chapter 29 29-00-00 Hydraulic Power cockpit controls and indications 29 29-11-00 Hydraulic system components LOC 29 29-10-09 29 29-18-00 repairing hydraulic tubing Ground servicing system components and operation 30-00-00 ICE AND RAIN PROTECTION O 30 30-00-00 Ice and rain protection cockpit controls and indications 30 30-31-00 Perform a test pitot / sensor heat system 30 30-41-00 Perform a function test windshield heat system 30 30-42-00 Windshield wiper system 30 30-71-00 Water and toilet drain anti icing system 30 30.75.10 Engine anti ice valve inop securing procedure EL REARKS : DOC.FOR.06 Ed 3 17/32
aintenance Practice Training anual DC9/D80 PWJT8 31-00-00 INDIING / RECORDING 31 31-00-00 Indicating and recording system, cockpit controls and indications O 31 31-00-00 Indicating and recording system, components LOC O 31 31-25-00 Review the operation of the flight deck clocks 31 31-26-00 Aural Warning system 31 31-31-00 function testing the Flight Data Recorder REARKS : DOC.FOR.06 Ed 3 18/32
aintenance Practice Training anual DC9/D80 PWJT8 32-00-00 LANDING GEAR N.B. For SERVICING tasks please refer to 12-00-00 Chapter 32 32-00-00 Landing gear cockpit controls and indications 32 32-00-01 Ground locks installation TSE 32 32-09-01 ain landing gear switch LOC 32 32-09-01 Nose landing gear switch LOC 32 32-41-10 inspecting brakes 32 ain nose wheel removal RIA 32 32-42-00 Perform an Anti-Skid test 32 32-45-01 replacing a wheel assembly TSE 32 32. replacing nose wheel assy TSE 32 32. Brake unit removal RIA 32 32-46-00 Perform a function check of the brake temperature monitoring system TSE 32 32-61-00 performing a function test of the landing warning system TSE REARKS : DOC.FOR.06 Ed 3 19/32
aintenance Practice Training anual DC9/D80 PWJT8 33-00-00 LIGHTS 33 33-00-00 Lights, cockpit controls and indications 33 33-10-00 Flight compartment light 33 33-20-00 Passenger compartment light operational test 33 33 Cabin lights RIA 33 33 Passenger reading lights RIA 33 33-30-00 Flight crew lights 33 33-40-00 Exterior lights 33 33.41.02 Review procedure for retraction wing light manually EL 33 33-50-00 Emergency lighting REARKS : DOC.FOR.06 Ed 3 20/32
aintenance Practice Training anual DC9/D80 PWJT8 34-00-00 NAVIGATION 34 34-00-00 Navigation system,cockpit controls and indications 34 34-11-01 Pitot static system LOC 34 34-13-01 Stanby altimeter/airspeed indicator LOC 34 34-16-01 ach Airspeed warning system 34 34-23-01 agnetic standby compass LOC/ 34 34-24-00 Standby horizon system 34 34-31-00 ILS receivers test 34 34-31-21 ILS Glide slope Antenna LOC 34 34-31-31 Localiser antenna LOC O 34 34-51-00 Perform a test of the VOR system O 34 34. Perform tcas test O 34 34-46-00 GPWS test 34 34-53-00 ATC system LOC 34 34-55-00 DE test 34 34-57-00 Perform an ADF test 34 34-43-00 Perform a function check of the RADAR 34 EL Navigation systems EL items DOC.FOR.06 Ed 3 21/32
aintenance Practice Training anual DC9/D80 PWJT8 REARKS : DOC.FOR.06 Ed 3 22/32
aintenance Practice Training anual DC9/D80 PWJT8 35-00-0 OXYGEN SYSTE 35 35-00-00 35 35-00-00 Oxygen system, cockpit controls and indications Oxygen system pressure and overpressure indications 35 35-12-00 Flight crew mask/regulator test 35 35-12-00 35 35-22-00 Flight crew pressure indications system Passenger oxygen system components LOC 35 35. SOKE HOOD check 35 35-22-00 Portable oxygen equipment RIA 36-00-00 PNEUATIC 36 36-00-00 Pneumatic system, cockpit controls and indications 36 36-00-00 Pneumatic system components LOC 36 36-12-00 Bleed air system test REARKS : DOC.FOR.06 Ed 3 23/32
aintenance Practice Training anual DC9/D80 PWJT8 38-00-00 WATER / WASTE SYSTE NB : For SERVICING tasks please refer to 12-00-00 Chapter 38 38-00-00 Water and waste, controls and indications 38 38-31-00 Waste water drain masts SGH 38 38-32-00 38 38-41-00 Toilet systems maintenance practices Water tank refill procedures pressurization/depressurization TSE SGH 38 38-41-11 Water tank air filter RIA O REARKS : DOC.FOR.06 Ed 3 24/32
aintenance Practice Training anual DC9/D80 PWJT8 49-00-00 APU NB : For SERVICING tasks please refer to 12-00-00 Chapter 49 49-00-00 APU, cockpit controls and indications 49 49-00-00 APU trouble shooting procedures and tips TSE O 49 49-11-00 APU maintenance practices TSE O 49 49-11-00 Start the APU 49 49-51-21 APU cooling air shutoff valve 49 49-61-00 Perform an operational test of the APU 49 49-71-21 APU exhaust gas temperature indicating system LOC 49 49-91-31 APU oil pump. Filter; fan etc LOC 49 49.91 APU OIL ET FUEL FILTERS RIA REARKS : DOC.FOR.06 Ed 3 25/32
aintenance Practice Training anual DC9/D80 PWJT8 52-00-00 DOORS 52 52-11-00 Forward entry door 52 52-13-00 Aft entry door 52 52-21-00 Emergency exit hatch 52 52-31-00 Cargo compartment doors 52 52-34-00 Perform an operational check of a radar transceiver access door 52 52-41-00 Electronic equipment access door O 52 52-71-00 Door warning system 53-00-00 FUSELAGE 53 check antenna WTA and AAB.RBA.BAND BASSE TSE 54-00-00 NACELLE/PYLONS 54 54-10-00 Nacelle strut SGH 54 54.42.12 Engine ounts aintenance LOC/ TSE REARKS : DOC.FOR.06 Ed 3 26/32
aintenance Practice Training anual DC9/D80 PWJT8 55-00-00 STABILIZERS 55 55-10-00 Rudder and horizontal stabilizers inspection checks SGH O 56-00-00 WINDOWS 56 56-12-11 Control cabin sliding windows 56 56-21-11 Passenger cabin windows SGH 56 56-22-00 Emergency exit hatch window SGH 56 56-30-00 Door mounted windows 57-00-00 WINGS 57 57-00-01 Aileron SGH REARKS : DOC.FOR.06 Ed 3 27/32
aintenance Practice Training anual DC9/D80 PWJT8 71-00-00 POWER PLANT 71 71-00-00 71 71-0000 Powerplant, cockpit controls and indications Engine motoring/start Procedures TSE 71 71-11-02 Opening/closing of cowlings SGH 73-00-00 ENGINE FUEL AND CONTROL O 73 73-01-00 adjusting the idle and Part Power limits 74-00-00 IGNITION 74 74-00-00 Igniter plug LOC 74 74-00-00 Ignition system locations LOC 74 74-21-02 replacing an ignitor plug SGH 75-00-00 AIR 75 75-00-00 Air system components LOC 76-00-00 ENGINE CONTROLS 76 76-12-00 adjusting the throttle control cable system TSE 77-00-00 ENGINE INDIING 77 77-12-00 inspecting the EPR system 77 77-12-00 Engine speed gene location LOC 78-00-00 EXHAUST 78 78-00-00 Thrust reverser/exhaust components LOC 78 78-30-00 78 78-51-00 78 78-31-00 Perform a function test of a reverser system dispatching the airplane with a reverser inoperative deactivating the reverser system for maintenance purposes TSE EL 79-00-00 OIL DOC.FOR.06 Ed 3 28/32
aintenance Practice Training anual DC9/D80 PWJT8 79 79-00-00 Oil system components LOC 79 79-21-05 Chip detectors SGH 79 79-21-06 Oil filters SGH O 79 79-21-07 replacing the pressure filters TSE O 79 79-31-00 Oil quantity system LOC 79 79-32-00 Oil pressure indicating system LOC 79 79-34-00 Oil temperature indicating system LOC 80-00-00 STARTING 80 80-00-00 Starting system components LOC 80 80-11-01 Engine starter SGH 80 80-11-03 Engine start valve manual start procedure TSE REARKS : DOC.FOR.06 Ed 3 29/32
aintenance Practice Training anual DC9/D80 PWJT8 SUPPLEENT D EXPERIENCE PRATIQUE reference Work experience Trainee s Assessor s DOC.FOR.06 Ed 3 30/32
aintenance Practice Training anual DC9/D80 PWJT8 SUPPLEENT D EXPERIENCE PRATIQUE reference Work experience Trainee s Assessor s DOC.FOR.06 Ed 3 31/32
aintenance Practice Training anual DC9/D80 PWJT8 SUPPLEENT D EXPERIENCE PRATIQUE reference Work experience Trainee s Assessor s DOC.FOR.06 Ed 3 32/32