ULTRABOND Methacrylate Adhesive Dispensing unit IMP-DUO-54646 Start-Up Instructions MAGNUM VENUS PLASTECH UltraBond Start-Up Instructions Rev. 5/07
START-UP INSTRUCTIONS 1. Attach main air supply to the air manifold on both systems. NOTE: The regulators marked pump, air lift and ram extraction should be set at zero on all systems. 2. On the Duo Link unit fill solvent tank with solvent. Turn the air supply to the flush system to 60psi (4 bar). Check for solvent leaks and test flush system by flushing the dispensing head. 3. Located on the Ram units check and adjust the Ram Lower Limit. By adjusting the APD-1011 bracket the pump piston stop height can be adjusted in the drum. (see drawings below) PRIMING ADHESIVE TO GUN 4. Move the rotary valve handle (06275) to the up position. NOTE: Do not install static mixer tube to gun at this time. 5. Open the ball valve located off of the regulator and gauge marked airlift cylinder. To raise the ram and barrel piston, slowly increase air regulator (marked AIRLIFT) to 15 to 20 psi. 6. While the barrel piston is going up, check that no hoses are kinking. 7. Once ram is to maximum up position, tape the Piston Boot (60531-1) the round piece of plastic (use plastic boot as a template to make more before installing) to the top of the barrel piston. Make sure that the round hole in the center of the plastic piston boot is centered with the opening at the bottom of the barrel piston. NOTE: If the 55-gallon drum has a plastic liner it is helpful to prevent the liner from being pushed down into the drum. Use the ring from the drum top to hold the liner in place or tape the liner to the outside of the drum. Inspect the drum for dents and damage, using a dented or damaged drum can damage the piston seals and cause leaking. 8. Slide 55-gallon drum of adhesive onto the unit and center drum to the barrel piston. 9. Open ball valve (06276)) located at the top of the barrel piston; this will allow air trapped between the barrel piston and the putty to escape. 10. To lower barrel piston down into the drum, push rotary valve (06275) handle to down position. 11. Once barrel piston has started into adhesive drum, slowly increase airlift regulator pressure 80 to 100 psi. NOTE: Allow time for air to be pushed out of the ball valve (06276) at the top of the barrel piston. 12. Once barrel piston has come to a complete stop, close ball valve (06276) at the top of the barrel piston. 13. Remove the night cap or mixer assembly from the front of the dispensing block. 14. Pull the manual gun handle back to the open position, and leave in the open position.
15. At the air manifold, slowly increase regulator marked pump. Do this for both of the ram adhesive pumps. 16. Adjust pump regulators as needed to maintain a slow uniform movement of the adhesive pumps. NOTE: It may take more pressure for one drum of material than another as the viscosity may be different. 17. At the Duo Link unit slowly increase the pump pressure as needed to maintain a slow uniform movement of the Duo Link adhesive pumps. 18. Allow units to run until a steady flow of adhesive material is being dispensed out both sides of the dispensing block with no air pockets. 19. Push the dispensing head handle to the close position. 20. Flush both sides of the dispensing head. 21. To build fluid pressure, push the priming button (09188) located on the Duo Link air manifold that is labeled prime. 22. While pushing the priming button in, slowly increase the pump regulator, 80 to 90 psi for maximum flow rates. Once pump has come to a stop, release priming button. NOTE: For best results perform a ratio check at the dispensing head. The pump pressure on the ram adhesive units should be kept as low as possible to prevent over riding the inlet balls in the Duo Link unit. The pressure may need to be adjusted differently on two ram units because of viscosity differences and to reach a 1:1 ratio. NOTE: Apply a small amount of red grease on the dispensing head threads before installing mix tube to gun. 23. Install mixing tube (05260) onto gun head, making sure there is a seal (02029-1) between the mix housing and the adapter union fitting (54861-1). The static mixers (05271) have a notch on one end that inner lock the four mixers together. NOTE: The notch should face up when installing into the mix tube (05260).
Daily - Startup & Shut-Down UltraBond Adhesive Unit DAILY STARTUP 1. Check and refill all components and materials. 2. On the Duo Link unit close the relief valve on the flush tank lid. 3. On the ram adhesive pumps open the lockout ball valve (7702-2-2) to pressure up the system. 4. On the ram adhesive pumps slowly open the air ball valve (09350) to the pump. 5 On the Duo Link unit open the main air supply to pressure up the system. 6. On the Duo Link unit push and hold the priming button while slowly opening the air ball valve to the pump. 7. Remove the night cap plug (HOD-1002). 8. Apply a small amount of red grease (7607-2-1) to the threads of the dispensing head. 8. Reassemble and attach static mixer assembly. 9. Check flush system for proper operation. DAILY SHUT-DOWN 1. Drain water trap filter (06989) daily. 2. Thoroughly flush the dispensing head. 3. Remove static mixer tube and push the four static mixers (05271) out of tube. 4. Thoroughly clean mixers and mix tube with solvent. 5. On the ram adhesive units close the air ball valve (09350) to the pump. 6. On the ram adhesive units close the lockout ball valve (7702-2-2) to relieve air pressure from the system. 7. On the Duo Link unit close the air ball valve to the pump 8. On the Duo Link unit close the lockout ball valve (7702-2-2) to relieve air pressure from the system 9. Lift the relief valve on the flush tank lid to release flush tank pressure. 10. Install night cap plug (HOD-1002) to the front of the dispensing head. NOTE: Do not leave barrel piston in 55-gallon drum if the system will be idle for more then two weeks.
Parts Drawing Section: APD-1010 Assembly Frame Work Ram Cylinder APD-1000-ADH Frame Work Ram Cylinder assembly
7 7 5 8 3 2 EXISTING RAM POST 6 4 1 MAGNUM VENUS PRODUCTS ASSY - FRAME WORK RAM CYL. APD-1010 REV - 09/08/05 BT2
ASSY - FRAME WORK RAM CYL. APD-1010 PARTS LIST ITEM PART NO. QTY DESCRIPTION 1 APD-1009 1 MOUNT BRACKET 2 09321 1 NORMALLY OPEN VALVE 3 09343 1 BALL OPERATOR 4 F-CS-05C-20 2 CAP SCREW 5 F-CS-832-04 2 CAP SCREW 6 09068 1 VALVE BRACKET 7 MPH-2534 2 POLY ELBOW 8 APD-1011 1 SHAFT COLLAR
36 39 7 30 31 22 3 6 4 27 29 39 23 2 24 2 39 48 12 49 50 54 52 53 56 47 5 38 35 31 36 43 39 21 31 43 5 26 29 28 41 44 1 63 62 61 59 33 41 45 40 63 62 61 38 55 5 46 60 8 38 11 20 11 20 57 32 14 43 13 17 16 18 58 RESIN PUMP (REF) MAGNUM VENUS PRODUCTS BARREL PISTON (REF) DETAIL BLEED OFF VALVE & RAM EXTRACTION ASSY - FRAME WORK RAM CYL. APD-1000-ADH REV. - 09/07/05 BT2 REV. A= ITEM 8 WAS 02805-16, ITEM 46 WAS 00404, DELETED ITEMS 42 (PF-HP-04) AND ITEM 51 (F-CS-05C-20) 4/23/07 JEM
ASSY - FRAME WORK RAM CYL. APD-1000-ADH PARTS LIST ITEM PART NO. QTY DESCRIPTION 1 F-LN-05C 8 LOCK NUT 2 O-B-342 4 O-RING 3 02005 2 CYLINDER ROD SEAL 4 02007 2 CYLINDER ROD WIPER 5 02576 10 WASHER 6 02668-18 8 SOCKET HEAD CAP SCREW 7 02685-24 18 SHOULDER BOLT 8 F-PH-832-28 2 PAN HEAD SCREW 11 06270 2 BARREL HOD DOWN KNOB 12 06271 2 CYLINDER ROD CLAMP COLLAR 13 06274 1 CHECK VALVE 14 CM-1005 1 BALL VALVE 16 PF-SW-04-04J-SS 1 SWIVEL ADAPTER 17 PF-HN-04-04J-SS 1 MALE CONNECTOR 18 PF-PT-04MMF-SS 1 FEMALE RUN TEE 20 APD-1005 2 BARREL CLAMP 21 APD-1003 2 SUPPORT ROD 22 60514-1 2 SUPPORT RING 23 60515-3 2 CYLINDER CAP 24 60517-1 2 LIFT CYLINDER PISTON 26 60519-11 1 BARREL PISTON 27 60519-13 1 TOP RING - BARREL PISTON 28 60519-5 1 BOTTOM RING - BARREL PISTON 29 60520-1 2 SEAL - BARREL PISTON 30 60521-1 18 SPACER - BARREL PISTON 31 APD-1004 2 CYLINDER ROD 32 APD-1001 1 FRAMEWORK LIFT CYLINDER 33 60533-1 1 SUPPORT PANEL 35 60539-1 2 MOUNT BRACKET - MANIFOLD 36 APD-1002 1 WELDMENT - SUPPORT BAR 38 F-HB-04C-12 8 HEX CAP SCREW 39 7201-1-12 8 HEX NUT 40 F-HN-832 2 HEX NUT 41 F-HN-04C-12 8 HEX NUT 43 7701-6-2 5 POLY ELBOW 44 PF-HN-04TS-04 3 POLY CONNECTOR 45 06275 1 ROTARY VALVE 46 MPM-2568 1 BREATHER VENT 47 APD-1009 1 MOUNT BRACKET 48 APD-1011 1 SHAFT COLLAR 49 09321 1 NORMALLY OPEN VALVE 50 09343 1 BALL OPERATOR 52 F-CS-832-04 2 CAP SCREW 53 09068 1 VALVE BRACKET 54 MPH-2534 2 POLY ELBOW 55 60534-1 1 SUPPORT HOOK 57 MPM-2052-1 20 FT. TUBE 58 PF-SE-04-SS 1 STREET ELBOW 59 APD-1007 1 MOUNTING BRACKET 60 6101-4-01 1 FLUSH TANK BRACKET 61 F-HB-06C-16 4 HEX BOLT 62 F-SW-06 4 LOCK WASHER 63 F-HN-06C 4 HEX NUT OPTIONAL PARTS & ASSEMBLIES ITEM PART NO. QTY DESCRIPTION 56 APD-1010 1 RAM LIMIT VALVE ASSY
MAGNUM VENUS PLASTECH Corporate Headquarters/Manufacturing 5148 113 th Ave. Clearwater, FL 33760 USA Ph: (727) 573-2955 Fax: (727) 571-3636 MVP Technology Center 1862 Ives Ave. Kent, WA 98032 USA Ph: (253) 854-2660 Fax: (253) 854-1666 E-mail: info@mvpind.com Web: www.mvpind.com