GRAIN CONVEYOR S-DRIVE 55-100 1300 P / 1500 P SERIES ASSEMBLY MANUAL Read this manual before using product. Failure to follow instructions and safety precautions can result in serious injury, death, or property damage. Keep manual for future reference. Part Number: P1512118 R2 Revised: Oct/13
This product has been designed and constructed according to general engineering standards a. Other local regulations may apply and must be followed by the operator. We strongly recommend that all personnel associated with this equipment be trained in the correct operational and safety procedures required for this product. Periodic reviews of this manual with all employees should be standard practice. For your convenience, we include this sign-off sheet so you can record your periodic reviews. Date Employee Signature Employer Signature a. Standards include organizations such as the American Society of Agricultural and Biological Engineers, American National Standards Institute, Canadian Standards Association, International Organization for Standardization, EN Standards, and/or others.
BATCO - GRAIN CONVEYOR S-DRIVE 55-100 1300 P / 1500 P SERIES TABLE OF CONTENTS 1. Introduction... 5 2. Safety... 7 2.1. General Safety Information... 7 2.2. Assembly Safety... 8 2.3. Safety Decals... 8 2.3.1. Decal Installation... 9 2.3.2. Safety Decal Locations... 9 3. Assembly... 13 3.1. General... 13 3.2. Pre-Assembly... 14 3.2.1. S-Drive Assembly... 14 3.2.2. Tube Section Assembly... 16 3.2.3. Hopper Assembly... 17 3.2.4. Spout Assembly... 18 3.3. Assembly... 19 3.3.1. Component Locations... 19 3.3.2. Drive Installation... 19 3.3.3. Cable Bridges... 20 3.3.4. 15100 Solid Bridge... 20 3.3.5. Guiding Roller Brackets... 21 3.3.6. Weather Guard Assembly Scissor... 22 3.3.7. Belt Installation... 24 3.3.8. Weather Guard Mount Bar Assembly... 26 3.3.9. Cables... 29 3.3.10. Collapsible Hopper Installation... 32 3.3.11. Spout Hood Installation... 36 3.3.12. Tightening Cables... 36 3.3.13. A-frame Assembly (55 )... 37 3.3.14. Attach A-Frame to Tube... 39 3.3.15. A-Frame Lift Cable Installation... 40 3.3.16. Scissor Frame Assembly (65-100)... 42 3.3.17. Attach Scissor Frame to Tube... 45 3.3.18. Scissor Hydraulic Cylinder Plumbing... 45 3.3.19. Scissor Hopper Belt Guard... 48 3.4. Drive Assemblies... 49 3.4.1. S-Drive Conveyor PTO Drive... 49 3.4.2. Gas/Electric Mount... 51 3.4.3. Gas/Electric Drive Components... 52 3.4.4. Gas Tank Kit... 54 3.4.5. Battery Kit... 55 3.4.6. Control Box... 56 3.4.7. Fuel Pump Kit... 56 P1512118 R2 3
BATCO - GRAIN CONVEYOR S-DRIVE 55-100 1300 P / 1500 P SERIES TABLE OF CONTENTS 4. Appendix... 59 4.1. Conveyor Product Chart... 59 4.2. S-Drive 55-100 Tube Layouts... 60 4.2.1. 1555 All types... 60 4.2.2. 1565 All Types... 61 4.2.3. 1575 All Types... 62 4.2.4. 1585 All Types... 63 4.2.5. 1590 All Types... 64 4.2.6. 15100 All Types... 65 New Equipment Warranty... 67 4 P1512118 R2
BATCO - GRAIN CONVEYOR S-DRIVE 55-100 1300 P / 1500 P SERIES 1. Introduction 1. INTRODUCTION Congratulations on your choice of a Batco Grain Conveyor to complement your agricultural operation. This equipment has been designed and manufactured to meet the needs of the discriminating buyer for the efficient movement of grain, pulse crops, fertilizer, and other granular materials. Safe, efficient, and trouble-free operation of your conveyor requires that you, and anyone else who will operating or maintaining the conveyor, read and understand the information contained within this assembly manual. Keep this manual handy for frequent reference and to pass on to new operators or owners. Call your Batco distributor or dealer if you need assistance, information, or additional copies of the manual. Always give your dealer the serial number of your Batco Grain Conveyor when ordering parts or requesting service or other information. The serial number plate is located where indicated above by the arrow on the frame. Please mark the number in the space provided for easy reference. Model# Serial # Production Year P1512118 R2 5
1. INTRODUCTION BATCO - GRAIN CONVEYOR S-DRIVE 55-100 1300 P / 1500 P SERIES 6 P1512118 R2
BATCO - GRAIN CONVEYOR S-DRIVE 55-100 2. SAFETY 1300 P / 1500 P SERIES 2.1. GENERAL SAFETY INFORMATION 2. Safety 2.1. GENERAL SAFETY INFORMATION The Safety Alert symbol identifies important safety messages on the product and in the manual. When you see this symbol, be alert to the possibility of personal injury or death. Follow the instructions in the safety messages. Why is SAFETY important? Accidents disable and kill. Accidents cost. Accidents can be avoided. SIGNAL WORDS: Note the use of the signal words DANGER, WARNING, CAUTION, and NOTICE with the safety messages. The appropriate signal word for each message has been selected using the definitions below as a guideline. DANGER Indicates an imminently hazardous situation that, if not avoided, will result in serious injury or death. WARNING Indicates a hazardous situation that, if not avoided, could result in serious injury or death. CAUTION Indicates a hazardous situation that, if not avoided, may result in minor or moderate injury. NOTICE Indicates a potentially hazardous situation that, if not avoided, may result in property damage. P1512118 R2 7
2. SAFETY BATCO - GRAIN CONVEYOR S-DRIVE 55-100 2.2. ASSEMBLY SAFETY 1300 P / 1500 P SERIES Important: YOU are responsible for the SAFE use and maintenance of your equipment. YOU must ensure that you and anyone else who is going to work around the equipment understands all procedures and related SAFETY information contained in this manual. Remember, YOU are the key to safety. Good safety practices not only protect you, but also the people around you. Make these practices a working part of your safety program. Below are general instructions that apply to all safety practices. Any instructions specific to a certain safety practice (e.g., Operational Safety), can be found in the appropriate section. Always read the complete instructional sections and not just these safety summaries before doing anything with the equipment. It is the equipment owner, operator, and maintenance personnel's responsibility to read and understand ALL safety instructions, safety decals, and manuals and follow them when assembling, operating, or maintaining the equipment. All accidents can be avoided. Equipment owners must give instructions and review the information initially and annually with all personnel before allowing them to operate this product. Untrained users/operators expose themselves and bystanders to possible serious injury or death. Use this equipment for its intended purposes only. Do not modify the equipment in any way without written permission from the manufacturer. Unauthorized modification may impair the function and/or safety, and could affect the life of the equipment. Any unauthorized modification of the equipment voids the warranty. Do not allow any unauthorized person in the work area. 2.2. ASSEMBLY SAFETY Read and understand the instructions to get to know the sub-assemblies and hardware that make up the equipment before preceding to assemble the product. Do not take chances with safety. The components are large, heavy, and can be hard to handle. Always use the proper tools, stands, jacks, and hoists for the job. Read and understand assembly instructions before proceeding to assemble the product. Always have two or more people assembling the equipment. Because of the weight, do not attempt assembly alone. 2.3. SAFETY DECALS Keep safety decals clean and legible at all times. Replace safety decals that are missing or have become illegible. See decal location figures that follow. Replaced parts must display the same decal(s) as the original part. Safety decals are available from your distributor, dealer, or factory. 8 P1512118 R2
BATCO - GRAIN CONVEYOR S-DRIVE 55-100 2. SAFETY 1300 P / 1500 P SERIES 2.3. SAFETY DECALS 2.3.1. DECAL INSTALLATION 1. Decal area must be clean and dry, with a temperature above 50 F (10 C). 2. Decide on the exact position before you remove the backing paper. 3. Align the decal over the specified area and carefully press the small portion with the exposed sticky backing in place. 4. Slowly peel back the remaining paper and carefully smooth the remaining portion of the decal in place. 5. Small air pockets can be pierced with a pin and smoothed out using the sign backing paper. 2.3.2. SAFETY DECAL LOCATIONS Replicas of the safety decals that are attached to the equipment are shown in the figure(s) that follow. Proper safety procedures require that you familiarize yourself with the various safety decals and the areas or particular functions that the decals apply to, as well as the safety precautions that must be taken to avoid serious injury, death, or damage. P1512118 R2 9
2. SAFETY BATCO - GRAIN CONVEYOR S-DRIVE 55-100 2.3. SAFETY DECALS 1300 P / 1500 P SERIES Figure 2.1 Safety Decal Locations (65-105 Conveyors) 10 P1512118 R2
BATCO - GRAIN CONVEYOR S-DRIVE 55-100 2. SAFETY 1300 P / 1500 P SERIES 2.3. SAFETY DECALS PART #: P1513008 BENEATH PLASTIC GUARD PART #: P1513002 PART #: P1513009 Figure 2.2 Electric S-Drive Safety Decals ELECTRIC MODELS PART #: P1513009 PART #: P1513002 PART #: P1513008 BENEATH PLASTIC GUARD Figure 2.3 Gas/Electric Drive Safety Decals P1512118 R2 11
2. SAFETY BATCO - GRAIN CONVEYOR S-DRIVE 55-100 2.3. SAFETY DECALS 1300 P / 1500 P SERIES PART #: P1513005 Figure 2.4 PTO S-Drive Safety Decal PART #: P1513022 PART #: P1513008 Figure 2.5 S-Drive Safety Decals 12 P1512118 R2
BATCO - GRAIN CONVEYOR S-DRIVE 55-100 3. ASSEMBLY 1300 P / 1500 P SERIES 3.1. GENERAL 3. Assembly WARNING Before continuing, ensure you have read and understand the relevant information in the safety section. Safety information is provided to help prevent serious injury, death, or property damage. Important: Before starting the assembly of your new grain conveyor, please read the following instructions carefully and familiarize yourself with all the sub-assemblies and hardware making up the grain conveyor. Ensure that all parts are on hand and arrange them for easy access. Assembly should be carried out in a large open area with a level surface. Do not take chances with safety. The components are large, heavy, and can be hard to handle. Be sure to use the proper tools, stands, jacks, and hoists for the job. These instructions are written on the assumption that two or more people will be available for the assembly procedure. Because of the weight, it is unwise to attempt assembly of the conveyor alone. The Grain Conveyors are available in various combinations of lengths. In most instances, the following instructions will apply to all conveyor combinations. Where the assembly information for a particular set-up varies from a given step, additional instructions are included, indicated by an arrow at the appropriate point in the text. 3.1. GENERAL Note: 1. Ensure the assembly area has a firm or hard surface and is free of debris. Be sure it is large enough to allow access to all sides when the components are being assembled. 2. If assembling inside a building, be sure the ceiling is at least 16 (5 m) high and 12-1/2 (4 m) wide to provide clearance if installing the undercarriage. 3. Bring all the tools, blocks, stands, jacks, and hoists to the assembly area before starting. Refer to the tube drawing attached to the packing list for layout and further information. 4. The following tools and equipment may be required to assemble the machine: 2-3 pipe stands 2 saw horses (1200 lb/544.3 kg) 1 standard socket set 2 wrench sets 1 torque wrench 1 drill with 5/16 bit and 3/16 bit 2 standard 25 (7.6 m) tape measures 1 tape measure (100 /30.5 m) 1 ratchet strap 2 c-clamps or vise grips 1 fish tape (100 /30.5 m) P1512118 R2 13
3. ASSEMBLY BATCO - GRAIN CONVEYOR S-DRIVE 55-100 3.2. PRE-ASSEMBLY 1300 P / 1500 P SERIES 1 picker with minimum reach of 12 (3.7 m) and 4000-6000 lb (1814-2722 kg) lifting capacity 1 tire gauge 1 tire chuck 1 propane torch 5. Ensure there is adequate space to remove the assembled machine from the assembly area. 3.2. PRE-ASSEMBLY 3.2.1. S-DRIVE ASSEMBLY This is normally done at the factory. Refer to Table 3.1 for the quantity of each component, and Figure 3.1 for an illustration of the assembly. 1. Insert rollers (12, 13, 14) into position. 2. Install s-drive cover plates (4) in position with 8-1/2 nylock nuts (21). 3. Insert slider plates (11), tightener plates (6), and bearings on pinch roller (13) with carriage bolts (16), bushing (26), flat washer (23), and nylock nut (21). Keep parts loose. 4. Slide bearings (28) on drive roller with carriage bolts (16) and nylock nuts (21). 5. Install adjust bolts (22) in 4 places around s-drive cover plates (4). 6. Slide bearings (29) on return rollers (12) with carriage bolts (15) and nylock nuts (21). 7. Loosely install take-up bearings (30) on take-up roller (14), then insert assembly into take-up slot. Take note of bearing orientation and do not install backwards. 8. Install take-up brackets (5) with 3/8 x 1 bolts (18) and 3/8 nylock nuts (20). Insert take-up bolts (2) and attach item to the take-up bearings (30) with square nut and spring pins (25). 9. Center all rollers in s-drive (8) and lock bearing collars with a punch and hammer. Tighten set screws with an Allen wrench. 10. Attach side guards (9, 10) to s-drive (8) with 3/8 x 1 bolt (18) and 3/8 nylock nuts (20). 11. Install springs (27), bushing (7), and bolt (1) on pinch roller. 12. Install spring (27) and washer, and hex nut (19) on take-up bolt. 13. Loosely attach bottom guard (3) with 1/4 x 3/4 bolts (17) and lock washer (24). This will have to be removed to install belt later on. 14 P1512118 R2
BATCO - GRAIN CONVEYOR S-DRIVE 55-100 3. ASSEMBLY 1300 P / 1500 P SERIES 3.2. PRE-ASSEMBLY Table 3.1 ITEM DESCRIPTION QTY 1 Spring Tension Bolt 2 2 Take-Up Bolt 3/4 x 24 2 3 Pinch SD Bottom Guard 1 4 SD Cover Plate 6-1/2 Roller 2 5 S-Drive Take-Up Bracket 2 6 Pinch Tightener Plate 2 7 Pinch Front Bushing 2 8 S-Drive Pinch 1 9 Side Guard LH 1 10 Side Guard RH 1 11 Belt Tightener Slider Plate FL208 2 12 S-Drive Return 2 13 3-1/2 Take-Up Pinch 1 14 3-1/2 Take-Up 19-1/2 Shaft 1 15 Carriage Bolt 1/2 x 1-1/2 8 16 Carriage Bolt 1/2 x 2-3/4 4 17 Bolt Hex 1/4 x 3/4 4 18 Bolt Hex 3/8 x 1 12 19 Nut Hex 3/4 2 20 Nut Nylock 3/8 12 21 Nut Nylock 1/2 24 22 SQ HD Set Screw 7/16 x 2-1/2 4 23 Flat Washer 3/4 Plated USS 2 24 Washer Lock 1/4 4 25 Pin Spring 1/4 x 1-1/2 2 26 Bushing 5/8 OD x 1/2 ID x 1/2 Bronze 4 27 Spring 13/15 Drive 4 28 Bearing Flange Unit - FL208 (1-1/2 ) 4 29 Flange Unit 1 (FL205) 4 30 Take-Up Unit 1-1/4 (T206) 2 31 Drive Roller 6-1/2 Lagged 1 32 Carriage Bolt 1/2 x 2 4 P1512118 R2 15
3. ASSEMBLY BATCO - GRAIN CONVEYOR S-DRIVE 55-100 3.2. PRE-ASSEMBLY 1300 P / 1500 P SERIES Figure 3.1 3.2.2. TUBE SECTION ASSEMBLY Note: Refer to the tube drawing attached to the packing list for layout and further information. 1. Align tube sections on a series of stands placed under each set of flanges. Set stand height so flanges are flush and level (Figure 3.2). Figure 3.2 16 P1512118 R2
BATCO - GRAIN CONVEYOR S-DRIVE 55-100 3. ASSEMBLY 1300 P / 1500 P SERIES 3.2. PRE-ASSEMBLY 2. Slide tube sections together and insert the eight 7/16 x 1 bolts (10) and 7/16 locknuts (11). Align the hopper and spout, and then tighten the bolts. (Figure 3.3). Figure 3.3 3.2.3. HOPPER ASSEMBLY Note: Refer to Table 3.2 for the quantity of each component used, and Figure 3.4 for illustrations of the hopper assembly. 1. Position the 1/2 x 1-1/2 carriage bolts (11) in the hopper (8). 2. Angle the lagged roller (10) under the conveyor hopper, then slide up into the slots and straighten. Slide the flange bearings (16) over the shaft ends and secure with 1/2 locknuts (14). 3. Center roller in hopper and install locking collars on each bearing. Lock them with a punch and tighten the hex set screw. 4. Attach 3/4 x 7 tap bolts (12) and hex nuts (13) to set the tracking of the belt. Tracking cannot be done until belting is installed. 5. Attach the hitch (9) with 1/2 x 1-1/2 carriage bolts (11) and locknuts (14). PRE-ASSEMBLED Figure 3.4 Slide the tongue (1) into the hitch, and attach with 1/2 x 3 hitch pin (6) and hairpin (5). Table 3.2 ITEM DESCRIPTION QTY 8 BT Hopper Section 10 (3.1 m) 1 9 Hitch 1 10 Spout/Hopper Lagged Roller 1 11 Carriage Bolt 1/2 x 1-1/2 12 12 Bolt Tap 3/4 x 7 2 P1512118 R2 17
3. ASSEMBLY BATCO - GRAIN CONVEYOR S-DRIVE 55-100 3.2. PRE-ASSEMBLY 1300 P / 1500 P SERIES Table 3.2 ITEM DESCRIPTION QTY 13 Nut Hex 3/4 2 14 Nut Nylock 1/2 12 15 Roller 15-1/8 x 1-3/4 1 16 Bearing Flange Unit FL208 (1-1/2 ) 2 3.2.4. SPOUT ASSEMBLY Note: Note: Refer to Table 3.3 for the quantity of each component used, and Figure 3.5 for an illustration of the spout assembly. 1. Position the 1/2 x 1-1/2 carriage bolts (3) and 7/16 x 2-1/2 set screw (5) in the spout. 2. Slide the spout roller (1) into the hole and slot, and then slide the flange bearings (6) over the shaft ends and secure with 1/2 locknuts (4). 3. Center roller (1) in spout and install locking collars on each Figure 3.5 bearing. Lock them with a punch and tighten the hex set screw (5). The 7/16 x 2-1/2 set screw (5) is used to set the tracking of the belt and will be set once the belting is installed. 4. Install the spring loaded return hex roller (2) if machine is to be set up without a belt return cover. Table 3.3 ITEM DESCRIPTION 1300/1500 1 Spout Roller 1 2 Hex Roller 1 3 Carriage Bolt 1/2 x 1-1/2 4 4 Nut Nylock 1/2 4 5 SQ HD Set Screw 7/16 x 2-1/2 2 6 Bearing Flange Unit 1-1/2 2 18 P1512118 R2
BATCO - GRAIN CONVEYOR S-DRIVE 55-100 3. ASSEMBLY 1300 P / 1500 P SERIES 3.3. ASSEMBLY 3.3. ASSEMBLY 3.3.1. COMPONENT LOCATIONS Important: Important: Note: Always ensure that the hopper remains level during the attachment of all components that bolt to the conveyor tubing. Use a tape measure to mark out component locations that bolt to the tube. Mark locations on the top side of the tube. See section 4.2. on page 60 or the parts manual, for measurements and component locations. Be sure to select the proper schematic. The dimensions change for each machine depending on the drive option selected. Incorrect placement of the components affects machine balance and can cause a heavy or light intake. Refer to sub-sections for the description of each component used in the assembly of the conveyor. 3.3.2. DRIVE INSTALLATION Note: Note: The s-drive comes pre-assembled when delivered from the factory. 1. Locate the brackets on the tube for the s-drive, then attach to conveyor with 7/16 x 1 bolts (3) and locknuts (4)(Figure 3.6). Note the orientation of the Figure 3.6. Figure 3.6 Table 3.4 ITEM DESCRIPTION QTY 1 BT Hopper 10' (3.1 m) with SD Bracket 1 2 Pinch Drive Assembly 1 3 Bolt Hex 7/16 x 1 6 4 Nut Nylock 7/16 6 5 7/16 Flat Washer USS 6 P1512118 R2 19
3. ASSEMBLY BATCO - GRAIN CONVEYOR S-DRIVE 55-100 3.3. ASSEMBLY 1300 P / 1500 P SERIES 3.3.3. CABLE BRIDGES Note: Refer to Table 3.5 for the quantity of each component used, and Figure 3.7 for an illustration of the cable bridge assembly. 1. Locate the anchors on the tube for the cable bridges laid out in component locations. 2. Attach the cable bridge (1) with 7/16 x 1-1/2 bolts (2) and 7/16 locknuts (3). 3. Install 3/8 cable clamps (4) on the cable bridges (1) for cable installation. Replace 3/8 hex nuts on cable clamps with 3/8 nylock (5). Use two cable clamps on outer bridges and four cable clamps on center bridge. 55-75 have 1 bridge 85-100 have 2 outer bridges and 1 center bridge See Cables on page 29. and Figure 3.26 on page 31 for more information. Figure 3.7 Table 3.5 ITEM DESCRIPTION QTY 1 Cable Bridge 1 2 7/16 x 1-1/2 Bolt GR8 2 3 7/16 Locknut 2 4 3/8 Cable Clamp 2 or 4 5 3/8 Locknut 4 or 8 3.3.4. 15100 SOLID BRIDGE This section applies only to the 15100. 1. Install the truss rod anchors on the lower and upper bridge mounts with the existing 7/16 x 1-1/2 bolts and nuts. Anchor should face the middle tower. See Figure 3.10. 2. Check to ensure middle bridge includes anchor tab (Figure 3.8). 3. Install 1 jam nut on upper and lower truss tubes (Figure 3.9). Figure 3.8 Middle Bridge 20 P1512118 R2
BATCO - GRAIN CONVEYOR S-DRIVE 55-100 3. ASSEMBLY 1300 P / 1500 P SERIES 3.3. ASSEMBLY Figure 3.9 Figure 3.10 3.3.5. GUIDING ROLLER BRACKETS Note: Refer to Table 3.6 for the quantity of each component used, and Figure 3.11 for an illustration of the guiding roller bracket assembly. See supplied tube drawing and weather guard assembly for number of guiding roller brackets. 1. Assemble carriage bolt (3) in belt guide block (1) and place on top of weather guard mount bar (2). Slide on flat washer (5) and lock washer (6), and then attach hex nut (4). Do not tighten. 2. Slide guide blocks (1) toward Figure 3.11 outside of brackets (Figure 3.11) once installed on weather guard. 3. Tighten nuts (4). P1512118 R2 21
3. ASSEMBLY BATCO - GRAIN CONVEYOR S-DRIVE 55-100 3.3. ASSEMBLY 1300 P / 1500 P SERIES Table 3.6 ITEM DESCRIPTION QTY 1 Belt Guide Block 2 2 Weather Guard Mount Bar Kit - Poly 1 3 Carriage Bolt 5/16 x 1-1/2 2 4 Nut Hex 1/4 2 5 Flat Washer 1/4 USS Plated 2 6 Washer Lock 1/4 2 3.3.6. WEATHER GUARD ASSEMBLY SCISSOR Note: Refer to Table 3.7 for the quantity of each component used, and Figure 3.12 and Figure 3.13 for an illustration of the weather guard assembly. 1. Find model number of the conveyor in Table 3.7. 2. Starting at the spout end of the tube, locate the weld-on bracket on the bottom side of the tube for the weather guards. Install 5 flared weather guard (5) using uni-mount plate (15), cap screw (8), and nylock nut (12). Do not tighten. Note for 1500 Series: Mount the Weather guard (WG) Mount Bar on the aligned first square hole near the roller pin support. 3. Move 5 (1.5 m) towards hopper and slide 5 (1.5 m) weather guard section (4) between uni-mount plate (15) and weld-on bracket. Attach opposite end of guard with unimount plate (15), cap Figure 3.12 screw (8), and nylock nut (12). Do not tighten. 4. Repeat step 3. until all but two weather guards have been installed. 5. The second last weather guard for the 1555 to 1585 conveyors is a standard 10 (3.0 m) section (17) and the last weather guard is flared (5). For the 1590 and 15100 conveyors, the second last weather guard is a standard 5 (1.5 m) section (4) and the last weather guard is flared (5). Follow the same process for installation. 6. Adjust position on all weather guards to achieve best fit and tighten nuts. In 1500 Series start at the hopper end with a WG 5 (2 m) Flared and overlap it with a WG 5 (2 m) Standard. Overlap all WGs. 22 P1512118 R2
BATCO - GRAIN CONVEYOR S-DRIVE 55-100 3. ASSEMBLY 1300 P / 1500 P SERIES 3.3. ASSEMBLY Table 3.7 S-DRIVE WG COMPONENT DETAIL 1555 1565 1575 1585 1590 15100 ITEM DESCRIPTION 1 Pressed Roller Complete 4 5 6 7 8 9 2 Belt Guide Block 6 6 8 8 8 10 3 Fitted WP Mount Bar Mach Poly Roller 4 5 6 7 8 9 4 Weather Guard 5 (1.5 m) - - - - 1 1 5 Weather Guard 5 (1.5 m) FLR 2 2 2 2 2 2 7 Carriage Bolt 7/16 x 1 8 10 12 14 16 18 8 Capscrew 3/8 x 1 FLT HD Socket 6 7 8 9 10 11 9 Carriage Bolt 5/16 x 1-1/2 6 6 8 8 8 10 10 Nut Hex 5/16 6 6 8 8 8 10 11 Nut Nylock 7/16 8 10 12 14 16 18 12 Nut Nylock 3/8 6 7 8 9 10 11 14 Washer Lock 1/4 6 6 8 8 8 10 15 Uni-Mount Plate Cast 6 7 8 9 10 11 17 Weather Guard 10 (3.0 m) 3 4 5 6 6 7 FOR 1555-1585 CONVEYORS FOR 1590 AND 15100 CONVEYORS Figure 3.13 P1512118 R2 23
3. ASSEMBLY BATCO - GRAIN CONVEYOR S-DRIVE 55-100 3.3. ASSEMBLY 1300 P / 1500 P SERIES 3.3.7. BELT INSTALLATION Note: Refer to packing slip for the length of belt used in the installation, and Figure 3.14 to 3.20 for assembly. Place blocks in front of wheels to prevent conveyor from rolling during installation. 1. Remove s-drive bottom guard and s-drive hopper belt guard. 2. Place belting on stand behind hopper (Figure 3.14). 3. Attach end of belt to fish tape with a clamp or with a short piece of belting (Figure 3.15). Figure 3.14 4. Push fish tape in spout, through tube, and out hopper end. Pull belt through tube until it comes out the spout (Figure 3.16). Pull belt through until 6 (1.8 m) of excess belt remains by hopper. Figure 3.15 Figure 3.16 5. Thread belt at spout end around the spout roller and through the weather guards. 6. Ensure pinch roller bolt is fully loosened, and guide belt through s-drive as shown in Figure 3.17. 24 P1512118 R2
BATCO - GRAIN CONVEYOR S-DRIVE 55-100 3. ASSEMBLY 1300 P / 1500 P SERIES 3.3. ASSEMBLY Figure 3.17 7. Thread the belt around the hopper roller and over the guide roller in the hopper. 8. Attach a strap puller to each end, pull together, and install connector wire (Figure 3.18). 9. Cut a taper on the trailing edge of belt (Figure 3.19). (Trim both sides of belt.) Figure 3.18 Figure 3.19 P1512118 R2 25
3. ASSEMBLY BATCO - GRAIN CONVEYOR S-DRIVE 55-100 3.3. ASSEMBLY 1300 P / 1500 P SERIES 10. Use take-up bolts to set belt tension. Measure to be sure both sides are set at the same position (Figure 3.20). 11. Tighten pinch roller bolts (both sides of s-drive) until head of bolt contacts the pinch pipe. 12. Re-attach s-drive bottom guard and s-drive hopper belt guard if applicable. Figure 3.20 Note: See operation manual to set tracking and belt tension. Hopper and spout rollers must always be positioned to provide maximum adjusting capability when operating. 3.3.8. WEATHER GUARD MOUNT BAR ASSEMBLY To complete the weather guard assembly, mount bars with guiding rollers and guide blocks must always be installed closest to the hopper and closest to the spout. Between them, the mount bars are to be alternated every five feet starting with a cross bar, followed by a guiding roller bracket, another cross bar, then a roller bracket. These are repeated until all brackets and cross bars have been installed. Two roller brackets can be placed five feet apart (length of one weather guard) as can happen on some lenghs of conveyors, however two cross bar brackets should never be placed one after the other. The following instructions detail out this procedure, however an experienced assembler can follow the guidelines above. Important: 1. See Figure 3.13 for a basic diagram of Weather Guard Assembly. 2. Fasten weather guard mount bars to the weather guards with carriage bolts and locknuts. See Table 3.8 for locations. There are three different types of weather guard mount bracket kits included for this conveyor: the Cross Bar Bracket Kit (G), Roller Bracket Kit (E), and Guiding Roller Bracket Kit (H). See below for descriptions of each. See Table 3.8 for locations. The letters in the table indicate which bracket should be installed in each location from the hopper up to the spout. 26 P1512118 R2
BATCO - GRAIN CONVEYOR S-DRIVE 55-100 3. ASSEMBLY 1300 P / 1500 P SERIES 3.3. ASSEMBLY Table 3.8 8 Hopper 55-100 S-Drive Weather Guard Length From Hopper to Spout Spout Conveyor SD WG 5 FL WG5 WG10 WG10 WG10 WG10 WG10 WG10 WG10 WG5 FL 55 A H C - - I E I H I H - - - - - - - - - A C 65 A H C - - I E I H I E I H - - - - - - - A C 75 A H C - - I E I H I E I H I H - - - - - A C 85 A H C - - I E I H I E I H I E I H - - - A C 90 A H C B E I H I E I H I E I H I E - - C A C 100 A H C B E I H I E I H I E I H I E I H - A C A WEATHER GUARD 5 (1.5 m) FLARED B WEATHER GUARD 5 (1.5 m) C PLATE CAST ASM D GUIDE BLOCK ASM E ROLLER BRACKET KIT F CROSS BAR ASM G CROSS BRACKET KIT (ASSEMBLE C+F) H GUIDING ROLLER BRACKET (ASSEMBLE C+E+D) I WEATHER GUARD 10 (3.0 m) P1512118 R2 27
3. ASSEMBLY BATCO - GRAIN CONVEYOR S-DRIVE 55-100 3.3. ASSEMBLY 1300 P / 1500 P SERIES CROSS BRACKET KIT (G) 1. Mount cross bar connecting the 2 weather guards. Insert 4 carriage bolts and tighten at the back with 2 nylock nuts (Figure 3.21). ROLLER BRACKET KIT (E) 1. Press the roller complete to the pin of the mounted bar with roller. Mount it connecting the 2 weather guards (Figure 3.22). 2. Insert carriage bolt and tighten at the back with nylock nut. Figure 3.21 GUIDING ROLLER BRACKET (H) Figure 3.22 1.Place the 2 guide blocks to the mounted bar with roller, aligning the hole and the slot. Insert the elevator bolt, then put the lock washer, flat washer and hex nut at the back and tighten. 2. Press the roller complete to the pin of mounted bar with roller. Mount it connecting the 2 weather guards. Insert carriage bolt and tighten at back with nylock nut. Figure 3.23 28 P1512118 R2
BATCO - GRAIN CONVEYOR S-DRIVE 55-100 3. ASSEMBLY 1300 P / 1500 P SERIES 3.3. ASSEMBLY 3.3.9. CABLES Note: Refer to Table 3.9 for component quantities and Figure 3.24 to 3.26 for illustrations of the cable layouts. 1. Thread the long 3/8 cable through the outer clamps on the cable bridge(s), around the cable return, and through the outer cable clamps on the cable bridge(s) down the opposite side. 2. Slide thimbles onto eyebolts and thread one 5/8 hex nut to the eyebolt (Figure 3.25). 3. Slide two loosened 3/8 cable clamps 18 down the length of the loose cable ends. 4. Thread cable through eyebolt and thimble. 5. Form a loop in the cable and slide the loose end through the cable clamps. Figure 3.24 Note: Figure 3.25 Ensure that loose end of cable is on the u-bolt side of the cable clamp so that the tight side of the cable does not crimp. 6. Slide the clamp up against the thimble and tighten both nuts evenly. 7. Move second clamp down 12 and tighten both nuts evenly. 8. Insert eyebolt into anchor bracket. Start a 5/8 washer and a 5/8 hex nut to the depth of the nut. 9. Repeat steps 3, 4, and 5 for the opposite side. 10. Pull as much of the slack cable through as possible and secure cable. 11. Repeat steps 6, 7, and 8 for the opposite side of the cable. 12. Trim off any excess cable and tape the ends of the cable. 13. The 1585, 1590, and 15100 are equipped with a second cable (Figure 3.26). Install this cable through the inner cable clamp on the center bridge, around the cable return, and back through the inner clamp on the center bridge. 14. Repeat steps 2 to 12 for the second cable P1512118 R2 29
3. ASSEMBLY BATCO - GRAIN CONVEYOR S-DRIVE 55-100 3.3. ASSEMBLY 1300 P / 1500 P SERIES Table 3.9 Description 55 65 75 85 90 100 Cable 3/8 - A 68 (20.7 m) 93 (28.3 m) 112 (34.1 m) 68 (20.7 m) Cable 3/8 - B - - - 136 (41.45 m) 68 (20.7 m) 136 (41.45) 98 (29.9 m) 162 (49.38 m) Cable Clamp - 3/8 6 6 6 16 16 16 Eyebolt 5/8 x 6 2 2 2 4 4 4 7/16 x 1-1/2 GR8 Bolt 2 2 2 6 6 6 1/2 x 2 GR8 Bolt - - - - - 1 3/8 Locknut 4 4 4 16 16 16 1/2 Locknut - - - - - 1 7/16 Locknut 2 2 2 6 6 6 1 Locknut - - - - - 2 5/8 Hex Nut 4 4 4 8 8 8 1 Hex Nut - - - - - 4 1 Flat Washer - - - -- - 4 3/8 Thimble 2 2 2 4 4 4 30 P1512118 R2
BATCO - GRAIN CONVEYOR S-DRIVE 55-100 3. ASSEMBLY 1300 P / 1500 P SERIES 3.3. ASSEMBLY 55 Figure 3.26 P1512118 R2 31
3. ASSEMBLY BATCO - GRAIN CONVEYOR S-DRIVE 55-100 3.3. ASSEMBLY 1300 P / 1500 P SERIES 3.3.10. COLLAPSIBLE HOPPER INSTALLATION Note: Refer to Table 3.10 for the quantity of each component used, and Figure 3.27 to 3.33 for the assembly of the cloth hopper. 1. Attach hopper shield (18) to hopper with 3 carriage bolts (7) and nylock nuts (24). 2. Apply grease to the three-piece upper cloth frame (4), and install the canvas hopper (22) over the frame as shown in Figure 3.27 and 3.28. Connect the three pieces of the upper cloth frame together with 5/16 x 1 bolts and 5/16 hex nuts. Figure 3.27 Figure 3.28 3. Lay cloth hopper assembly on the ground with the Batco logo down. 4. Bolt the pivot shaft bracket (3) to the upper cloth frame (4) with 5/16 x 1 bolts (8) and nuts (10). See Figure 3.29. Figure 3.29 32 P1512118 R2
BATCO - GRAIN CONVEYOR S-DRIVE 55-100 3. ASSEMBLY 1300 P / 1500 P SERIES 3.3. ASSEMBLY Figure 3.30 P1512118 R2 33
3. ASSEMBLY BATCO - GRAIN CONVEYOR S-DRIVE 55-100 3.3. ASSEMBLY 1300 P / 1500 P SERIES Table 3.10 ITEM DESCRIPTION QTY 1 Lower Cloth Frame STD Back 2 2 Hopper 1 3 Pivot Shaft Bracket 2 4 Upper Cloth Frame STD 1 5 Lower Cloth Frame STD Side 2 6 Lower Cloth Frame STD Front 1 7 Carriage Bolt 3/8 x 1 Fine 3 8 Bolt Hex 5/16 x 1 6 9 Elevator Bolt 1/4 x 1-1/4 8 10 Nut Hex 5/16 9 11 Nut Nylock 1/4 8 12 Self-Tapping Screw 1 6 13 Flat Washer 1/4 USS Plated 4 14 Cotter Pin 3/16 x 1-1/2 2 15 Hopper Pivot Shaft 1 16 Hopper Spring Left 1 17 Hopper Spring Right 1 18 Hopper Shield 1 19 Hopper Side Flashing Left 1 20 Hopper Side Flashing Right 1 21 Hopper Front Flashing 1 22 Hopper Canvas 15 Conv. 1 23 Trimlock 10 (3.1 m) 1 24 Nut Nylock 3/8 3 5. Install the hopper pivot shaft (15) through the mounting holes on the hopper, and slide the left (16) and right hopper spring (17) over the pivot shaft (15). 6. Slide the pivot shaft bracket (3) over the ends of the hopper pivot shaft (15) as shown in Figure 3.31. 7. Clip springs (16, 17) over tabs on hopper and on pivot shaft (3, 15) as shown in Figure 3.31. 8. Secure hopper pivot shaft (15) with a cotter pin (14). Spread cotter pin to position hopper assembly.insert the lower cloth frame side (5) and lower cloth frame front (6) into the canvas. Figure 3.31 PIVOT SHAFT BRACKET SPRING PIVOT SHAFT TAB 34 P1512118 R2
BATCO - GRAIN CONVEYOR S-DRIVE 55-100 3. ASSEMBLY 1300 P / 1500 P SERIES 3.3. ASSEMBLY 9. Apply spray-on glue to the textured side of the side flashing (19, 20) and front flashing (21). Glue can also be applied to the top of the hopper lip to help hold components in place while assembling. 10. Install the front belt flashing (21). Make sure the flashing is flush with the top of the hopper, and that there is no gap between the belt and the flashing at the bottom. 11. Position the side belt flashing (19, 20) in the same manner with the top of the flashing flush with the top of the hopper. 12. Drill out holes through canvas and flashing using the hopper as a guide. Drill the front piece first, and then the sides. 13. Install 1/4 x 1-1/4 elevator bolts (9) and nuts (11) to secure the front of the canvas hopper and then the sides as shown in Figure 3.32. 14. Insert lower cloth frame back (1) into the hopper canvas (22). 15. Use self-tapping screws (12) and flat washers (13) through the lower cloth frame back (1) to secure the back of the Figure 3.32 hopper as shown in Figure 3.33. 16. Cut trim lock (23) to 10 (3.1 m) and use a rubber mallet to install. 17. Use a small propane torch or other heat source to warm and shape the flashing so that it conforms to the belt. Keep the heat source at a distance far enough from the flashing to prevent burning. Figure 3.33 P1512118 R2 35
3. ASSEMBLY BATCO - GRAIN CONVEYOR S-DRIVE 55-100 3.3. ASSEMBLY 1300 P / 1500 P SERIES 3.3.11. SPOUT HOOD INSTALLATION 1. Place hood slot around bearing assembly and install using four 1/4 x 3/4 self-tapping screws (3), and flat washers (4) as shown in Figure 3.34, with the parts listed in Table 3.11. Figure 3.34 Table 3.11 ITEM DESCRIPTION QTY 1 Spout Assembly 1 2 Hood 1 3 Self-Tapping Screw 4 4 Flat Washer 1/4 4 3.3.12. TIGHTENING CABLES 1. Tighten the long (outer) cable as shown in Figure 3.35. Tighten evenly on both sides until the spout end is about 6 (15 cm) above the stand as shown in Figure 3.37. On the 85/90/100 series of conveyors, tighten the shorter cable until it is snug. Ensure that both sides are tightened evenly. 2. Tighten 3/8 cable clamps on the cable return brackets. 3. Standing at the hopper end, check for tube straightness. Sight along the tube to check for side-to-side bowing. 4. Tighten cable on side to eliminate bow if necessary. 5. Secure cable anchors with jam nut as shown in Figure 3.36. 6. Tighten all 3/8 cable clamps on the cable bridges. Figure 3.35 Figure 3.36 36 P1512118 R2
BATCO - GRAIN CONVEYOR S-DRIVE 55-100 3. ASSEMBLY 1300 P / 1500 P SERIES 3.3. ASSEMBLY Figure 3.37 3.3.13. A-FRAME ASSEMBLY (55 ) Note: Note: Refer to Table 3.12 for the quantity of each component used, and Figure 3.38 for the assembly of the frame. Position frame components close to the conveyor tube before assembly. 1. Mount wheels (27) to axle assembly (6) with 1/2 fine thread bolts (31). 2. Attach axle arms (7) to the axle assembly (6) using 5/8 x 2-1/2 x 4" u-bolts (26) and locknuts (19). Make sure the axle arms (7) are spaced to match the suspension bracket. 3. Attach upright arms (5) to axle (6) using 1 locknuts (21) and 1 x 3 hex bolts (11). The following steps should have been completed while assembling the tube. They are re-listed here to ensure these parts have been attached. 4. Attach the track (8) to the tube at the position indicated on the tube drawing with u-clamps (33), nuts (18), and bolts (15). 5. The slider (4) should come pre-assembled with rollers (30), washers (23), and cotter pins (25). Slide slider (4) onto the track from the bottom, and secure at the top of the track with two pairs of vise grips. 6. Install the cable attachment (9) at the bottom of the track (8) with nuts (17) and bolts (14). 7. Install suspension bracket (1) on tube as shown on tube layout drawing with u-clamps (3), bolts (15), and nuts (18). Tighten nuts part-way on one side of bracket, then tighten part-way on opposite side. Do this until bracket is fully tightened and ensure it remains level during this procedure. 8. Install winch mount bracket (2) on tube as shown on tube layout drawing with u-clamps (32), bolts (14), and nuts (17). If the machine is to be equipped with a hydraulic winch, this mount should be moved up the tube. 9. Attach winch to winch mount with bolts (13) and nuts (16). P1512118 R2 37
3. ASSEMBLY BATCO - GRAIN CONVEYOR S-DRIVE 55-100 3.3. ASSEMBLY 1300 P / 1500 P SERIES Table 3.12 ITEM DESCRIPTION 55SD 1 Suspension Bracket-With Tab 1 2 Winch Mount 1 3 Locking U-Clamp 2 4 4 55 Frame Slider 1 5 55 Upright Arm 1 6 55 Axle 1 7 55 Axle Arm 2 8 55 Track 1 9 55 Large Cable Attach 1 11 Bolt Hex 1 x 3 2 12 Bolt Hex 3/4 x 2 2 13 Bolt Hex GR8 3/8 x 1 3 14 Bolt Hex GR8 7/16 x 1-1/2 6 15 Bolt Hex GR8 1/2 x 2-1/2 18 16 Nut Nylock 3/8 8 17 Nut Nylock 7/16 6 18 Nut Nylock 1/2 18 19 Nut Nylock 5/8 8 20 Nut Nylock 3/4 2 21 Nut Nylock 1 2 22 Flat Washer 3/4 Plated USS 2 23 Flat Washer 3/4 Plated SAE 4 24 Cotter Pin 1/4 x 2 2 25 Cotter Pin 5/32 x 1-1/2 4 26 U-bolt 5/8 x 2-1/2 x 2-1/2 4 27 Tire Asm-4blt St 205/75R15 Lrb 2 28 Cable 5/16 7 x 19 GAC 75 29 Clamp Cable 5/16 2 30 Roller 2 Nylon 4 31 Wheel Bolts 4 32 U-Clamp 10 x 2-1/2 2 33 U-Clamp 2 5 38 P1512118 R2
BATCO - GRAIN CONVEYOR S-DRIVE 55-100 3. ASSEMBLY 1300 P / 1500 P SERIES 3.3. ASSEMBLY Figure 3.38 3.3.14. ATTACH A-FRAME TO TUBE Note: Refer to Table 3.13 for the quantity of each component used, and Figure 3.38 for the installation of the A-Frame assembly. 1. Fasten upright arms (5) to slider (4) and secure with a flat washer (22) and 1/4" x 2" cotter pin (24) (Figure 3.38). 2. Raise the discharge end of the conveyor with a block and tackle or a front end loader and a strong sling or chain. Height should be sufficient to clear the undercarriage. 3. Position undercarriage under tube assembly. 4. Attach the axle arms (7) to the suspension bracket (1) on the tube using 3/4" x 2" bolts (12) and locknuts (20). P1512118 R2 39
3. ASSEMBLY BATCO - GRAIN CONVEYOR S-DRIVE 55-100 3.3. ASSEMBLY 1300 P / 1500 P SERIES 5. Lift discharge end of conveyor with lifting device to align the lower upright arm bolt holes to the axle. 6. Bolt the upright arms (5) to the axle (6) with 1" x 3" bolts (11) and locknuts (21). 7. Ensure all of the undercarriage frame bolts are tightened. 8. Remove vise-grips and lifting device. CAUTION Do not remove tube support until conveyor is fully assembled. Table 3.13 ITEM DESCRIPTION 30 35 40 45 1 Suspension Bracket-No Tab 1 1 1 1 4 35/45 Slider 1 1 1 1 5 35 Upright Arm 2 2 - - 5 45 Upright Arm - - 2 2 7 35 Axle Arm 2 2 - - 7 30/35TD 45 Axle Arm - - 2 2 11 Bolt Hex 1 x 3 2 2 2 2 12 Bolt Hex 3/4 x 2 2 2 2 2 20 Nut Nylock 3/4 2 2 2 2 21 Nut Nylock 1 2 2 2 2 22 Flat Washer 3/4 Plated USS 2 2 2 2 24 Cotter Pin 1/4 x 2 2 2 2 2 3.3.15. A-FRAME LIFT CABLE INSTALLATION Note: Refer to Table 3.14 for the quantity of each component used, and Figure 3.40 for an illustration of the assembly of the winch. See 3.3.13. and Figure 3.39 to assemble the lift cable. 1. Wrap the cable around the bottom side of the drum. 2. Thread cable onto drum and secure with spool anchor. Cable should make 3 wraps on the drum with conveyor lowered. 3. Thread the cable through the slider (4) and back through two 5/16 cable clamps (29). Loop back underneath the small cable attach (9) and 5/16 cable clamp, see Figure 3.39. 40 P1512118 R2
BATCO - GRAIN CONVEYOR S-DRIVE 55-100 3. ASSEMBLY 1300 P / 1500 P SERIES 3.3. ASSEMBLY 4. Trim excess cable as required. 5. Test winch operation through full lift of conveyor. Ensure area is clear while testing. Stop test if anything should slide, slip, or jam. Correct problem before continuing. SMALL CABLE ATTACH 5/16 CABLE CLAMP Figure 3.39 Table 3.14 ITEM DESCRIPTION QTY 1 Hopper 240 1 2 Winch - Small (K1500) 1 3 Winch Mount 1 4 Nut Nylock 3/8 3 5 Bolt Hex 3/8 x 1 3 6 3/8 Flat Washer 3 Figure 3.40 P1512118 R2 41
3. ASSEMBLY BATCO - GRAIN CONVEYOR S-DRIVE 55-100 3.3. ASSEMBLY 1300 P / 1500 P SERIES 3.3.16. SCISSOR FRAME ASSEMBLY (65-100) Note: Refer to Table 3.15 for the quantity of each component used, and Figure 3.41 for an illustration of the assembly of the frame. Position frame components close to the conveyor tube before assembly. 1. Mount wheels (25) to axle assembly (12) or extendable stubs (11) with 1/2 fine thread bolts. If machine is equipped with extendable axles, attach with 3/8 x 4-5/16 pin (16) and 5/32 x 2-15/16 hairpin (14). 2. Attach axle arms (8) to the axle assembly (12) using u-bolts (23) and locknuts (18). 3. For the 15100, attach the lower axle arm (8) to upper axle arm (8a) with 7/16 x 1-1/2 bolts (15) and nuts (17). 4. Fasten crossbraces (4) to axle arms (8) and secure with 7/16 x 1-1/2 bolts (15) and locknuts (17). Do not tighten. 5. Position stands to support the lift arms (6,7) as shown in Figure 3.42. 6. Bolt lift arms (6,7) to the axle assembly (12) with 1 x 3 bolts (13) and locknuts (19). 7. Attach the upper lift arm brace (1) to the lift arms (6,7) using 3/4 u-bolts (22) and nuts (18). Do not tighten. 8. Attach the lower lift arm brace (9) to the lift arms (6,7) using 3/4 u-bolts (22) and nuts (18). Do not tighten. 9. Bolt the ladder (10) to the lift arms (6,7) using two 1 x 4-1/2 bolts (3), flat washer (20), and 1 locknut (19). 10. Tighten the u-bolts (22) on the upper lift arm brace (1) starting with the bottom locknuts (18). While tightening, ensure that the upper lift arm brace (1) is butted up against the tab stops on the lift arms (6,7). Tighten the remaining u-bolts and repeat procedure for the lower lift arm brace (9). 11. Attach transport brace (5) to ladder (10) using 7/16 x 1-1/2 bolts (15) and locknuts (17). 12. Remainder of parts in Table 3.15 used when attaching frame to tube. See Section 3.3.17. Table 3.15 ITEM DESCRIPTION 65/75 85/90 100 1 Upper Lift Arm Brace 1 1 1 2 Frame Bushing 4 4 4 3 Bolt 1" x 4-1/2" GR5 Plated 2 2 2 4 Crossbrace 2 4 4 5 Transport Brace 1 1 1 6 Lift Arm Left 1 1-7 Lift Arm Right 1 1-8 Axle Arm 2 2-8 100 Lower Axle Arm Left - - 1 8 100 Lower Axle Arm Right - - 1 8a 100 Upper Axle Arm Left - - 1 42 P1512118 R2
BATCO - GRAIN CONVEYOR S-DRIVE 55-100 3. ASSEMBLY 1300 P / 1500 P SERIES 3.3. ASSEMBLY Table 3.15 ITEM DESCRIPTION 65/75 85/90 100 8a 100 Upper Axle Arm Right - - 1 9 Lower Lift Arm Brace 1 1 1 10 Ladder 1 1 1 11 Axle Extension (w/6 Lugs) - 2 2 12 Axle 65/75 6 Bolts (w/12 Lugs) 1 - - 12 Axle Extendable 85-1 1 13 Bolt 1" x 3" GR5 Plated 6 6 6 14 5/32 x 2-15/16 Hairpin - 2 2 15 Bolt 7/16" x 1-1/2" GR8 Plated 12 14 24 16 3/8 x 4-5/16 Cotter Pin - 2 2 17 Nut Nylock 7/16 12 14 24 18 Nut Nylock 3/4 24 24 24 19 Nut Nylock 1 8 8 8 20 Flat Washer 1" Plated USS 6 6 6 22 U-Bolt 5" x 2" Plated 8 - - 22 U-Bolt 6" x 2" Plated - 8 8 23 U-Bolt 3" x 3" Plated 4-23 U-Bolt 3-1/2" x 3-1/2" x 3/4" Plated - 4 4 24 Hydraulic Cylinder - 4" x 48 1 - - 24 Hydraulic Cylinder - 4 x 30-1 - 24 Hydraulic Cylinder - 4 x 36 - - 1 25 Tire Assembly - 6 Blt ST205 / 75D15 LRB 2 - - 25 Tire Assembly - 6 Blt ST205 / 75R15 LRC 6PL - 2 2 26 1 Plate Washer 6 6 6 15100 Only 27 U-Bolt 4 x 2 x 3/4 Plated - - 4 30 Axle Arm Crossbrace 15100 - - 1 32 Nut Nylock 3/4 - - 4 P1512118 R2 43
3. ASSEMBLY BATCO - GRAIN CONVEYOR S-DRIVE 55-100 3.3. ASSEMBLY 1300 P / 1500 P SERIES Figure 3.41 44 P1512118 R2
BATCO - GRAIN CONVEYOR S-DRIVE 55-100 3. ASSEMBLY 1300 P / 1500 P SERIES 3.3. ASSEMBLY 3.3.17. ATTACH SCISSOR FRAME TO TUBE Note: Refer to Table 3.15 and Figure 3.41. 1. Raise the discharge end of the conveyor with a block and tackle or a front end loader and a strong sling or chain at point A as shown in Figure 3.42. Height should be sufficient to clear the undercarriage. 2. Position scissor-lift frame into position under tube assembly. 3. Lower the tube assembly onto the frame and align frame with suspension bracket as shown in Figure 3.42. 4. Connect the ladder (10) to the suspension bracket with 1 bolts (13), bushing (2), flat washer (20), and nut (19). See Figure 3.42. 5. Raise tube at point A so the Figure 3.42 Figure 3.43 discharge end is approximately 10 (3 m) off the ground. Attach a hoist at point B on the scissor-lift frame and lift until the axle arms are aligned with the suspension bracket. Attach with bolts (13), bushing (2), locknuts (19), and flat washer (20). See Figure 3.42. 6. Remove lifting device A. 7. Lift the tube at point A until the hydraulic ram (24) can be positioned into place. Secure ram pins with snap pins. 8. Tighten crossbrace bolts (15) with nuts (17). 9. Lower tubes until the transport brace (5) rests on the lower lift arm brace (9). 10. Remove lifting devices or slings (at position B). 3.3.18. SCISSOR HYDRAULIC CYLINDER PLUMBING Note: Refer to Figure 3.44 to 3.47 for the installation of the hydraulic cylinder. Remove plugs from the hydraulic cylinders. 1. Install the vent (4) on the lower end of the cylinder (Figure 3.44). Use pipe sealant on the check valve (7) joints. Install hex nipples (5), check valve (7), and swivel (2) (Figure 3.45). Figure 3.44 4 P1512118 R2 45
3. ASSEMBLY BATCO - GRAIN CONVEYOR S-DRIVE 55-100 3.3. ASSEMBLY 1300 P / 1500 P SERIES Note: Ensure hydraulic ports are on the left side of the cylinder to prevent binding with the frame. 2. Attach the hydraulic hose end (1) to the swivel fitting (2) by the check valve (Figure 3.46). Figure 3.45 3. Lay hose along the frame (Figure 3.47). Secure the hydraulic hose (1) along the ladder with hose clips. Provide slack or a loop at each point. 4. Route hose through belt return anchors back to hopper (Figure 3.47). 5. Install the ball valve (6), hex nipple (5), and a pioneer tip (3) on the end of the Figure 3.46 hydraulic hose (Figure 3.46). 6. Insert tip into hose holder on left hand side of hopper. 7. Tie hose as required with hose ties provided. Table 3.16 ITEM DESCRIPTION CONVEYOR SERIES 65/75 85 90 100 1 Hose 3/8 Hydraulic 60 1 - - - 1 Hose 3/8 Hydraulic 65-1 1-1 Hose 3/8 Hydraulic 75 - - - 1 2 Swivel 90 1/2MPT x 1/2FPT 1 1 1 1 3 Pioneer Tip 1 1 1 1 4 Brass Vent 1/2 1 1 1 1 5 Hex Nipple 1/2 2 2 2 2 6 Ball Valve 1/2 1 1 1 1 7 Check Valve 1 1 1 1 8 Hydraulic Cylinder 4 x 30 1 - - - 8 Hydraulic Cylinder 4 x 36-1 1-8 Hydraulic Cylinder 4 x 48 - - - 1 46 P1512118 R2
BATCO - GRAIN CONVEYOR S-DRIVE 55-100 3. ASSEMBLY 1300 P / 1500 P SERIES 3.3. ASSEMBLY Figure 3.47 P1512118 R2 47
3. ASSEMBLY BATCO - GRAIN CONVEYOR S-DRIVE 55-100 3.3. ASSEMBLY 1300 P / 1500 P SERIES 3.3.19. SCISSOR HOPPER BELT GUARD Note: Refer to Table 3.17 for the quantity of each component used, and Figure 3.48 for an illustration of the hopper belt guard assembly. 1. Attach hopper guard bracket (3) to conveyor hopper (1) with 7/16 x 1 bolts (4) and 7/16 locknut (7). 2. Slide s-drive hopper belt guards (2) on the hopper guard bracket (3) and s- drive angled guard mount. Use four 1/4 x 3/4 bolts (5), flat washers, and lock washers (8) to attach the belt guard (2) to the guard bracket (3) and s- drive angled guard mount. 3. Use two 1/4 x 3/4 bolts (5), 1/4 lock washers (8), and flat washers (8), to secure center of belt guard (2). Screw the bolts into the threaded inserts located on the belt guard. 4. Install hex roller in hopper. Table 3.17 ITEM DESCRIPTION QTY 1 Conveyor Hopper 1 2 SD-Hopper Belt GRD 13.8125 x 40.125 2 3 Hopper Guard Bracket 1 4 Bolt Hex 7/16 x 1 2 5 Bolt Hex 1/4 x 3/4 6 7 Nut Nylock 7/16 2 8 Flat Washer 1/4 USS Plated & Lock Washer 1/4 6 Figure 3.48 48 P1512118 R2
BATCO - GRAIN CONVEYOR S-DRIVE 55-100 3. ASSEMBLY 1300 P / 1500 P SERIES 3.4. DRIVE ASSEMBLIES 3.4. DRIVE ASSEMBLIES 3.4.1. S-DRIVE CONVEYOR PTO DRIVE Note: Note: Refer to Table 3.18 for the quantity of each component used, and Figure 3.50 for the assembly of the s-drive PTO. 1. Install 3/8 x 1-1/2 key (2) in drive roller shaft. 2. Slide yoke onto the drive roller shaft until it is flush with the end of the shaft (Figure 3.49). Be sure not to damage grease fitting during installation. 3. Tighten both set screws on yoke. Mount PTO shield (3) using three 1/4 x 3/4 bolts Figure 3.49 (6), flat washers (9), and lock washers (10). 4. Attach PTO flaps to guard (3) with 1/4 x 3/4 bolt (6), 1/4 flat washer (9), and 1/4 lock washers (10). 5. Install PTO cradle (1) on s-drive as shown in Figure 3.49 with 1/2 x 1 bolt (5) and locknut (8). 6. Place PTO shaft (13) in cradle as shown in Figure 3.49. 7. Install pin (11) and hairpin (12) to secure shaft. 8. Install safety sign on s-drive as shown in Figure 3.50. 9. Mount the shaft shield (4) over the right drive roller shaft with a 1/4 x 1/2 bolt (7), 1/4 lock washer (10), and a 1/4 flat washer (9). Be sure the shaft guard is seated against the bearing. It may be necessary to tap the cover for it to seat properly. 10. Place PTO safety manual in conveyor manual holder. Table 3.18 ITEM DESCRIPTION QTY 1 PTO Cradle 1 2 Key 3/8 x 1-1/2 1 3 PTO Guard 1 4 Shaft Guard FL208 1 5 Bolt Hex 1/2 x 1 1 6 Bolt Hex 1/4 x 3/4 3 7 Bolt Hex GR8 1/4 x 1/2 Fine 1 8 Nut Nylock 1/2 1 9 Flat Washer 1/4 USS Plated 4 10 Washer Lock 1/4 4 11 Pin Hitch 1/2 x 5 1 12 Hairpin 3/16 x 3-1/4 1 13 PTO Shaft 1-1/2 x 75 1 P1512118 R2 49
3. ASSEMBLY BATCO - GRAIN CONVEYOR S-DRIVE 55-100 3.4. DRIVE ASSEMBLIES 1300 P / 1500 P SERIES Figure 3.50 50 P1512118 R2
BATCO - GRAIN CONVEYOR S-DRIVE 55-100 3. ASSEMBLY 1300 P / 1500 P SERIES 3.4. DRIVE ASSEMBLIES 3.4.2. GAS/ELECTRIC MOUNT Note: Important: Note: Refer to Table 3.19 for the quantity of each component used, and Figure 3.51 for the assembly of the s-drive gas/electric mount. Installation and wiring for electric mount are to be done by a certified technician and should be based on OEM (original equipment manufacturers) specifications. Some hardware has been included in the drive kit. Not all installations will require all parts. 1. Attach motor mount (5) to the lower tube with 7/16 x 1 bolts (13) and locknuts (16). 2. Bolt motor mount back plate (7) into position with 7/16 x 1 bolt (13), locknuts (16), and 1/4 x 1 bolt (11), flat washer (18), and lock washer (19). 3. Connect slider mount (6) with 7/16 x 1 bolts (13) and locknuts (16). The 5/16 lock bolt must be on the right hand side of the tube. Leave bolts loose until engine is mounted. 4. Insert 1/2 x 2-1/2 tap bolt (9). 5. Install shaft guard (8) on the right hand exposed shaft with 1/4 x 1/2 fine thread bolt (15), lock washer (19), and flat washer (18). 6. Attach push rod (3) to motor mount backplate (7) with 1/2 x 1-1/2 bolt (10) and locknut (17). Rotate pivot arm to facilitate installation of bolt through available hole. 7. Thread adjuster (4) into push rod (3). 8. Attach anchor bracket (1) and u-clamp (22) to tube with 7/16 x 1-1/2 bolts (14) and locknuts (16). 9. Bolt handle (2) to anchor bracket (1) with 1/2 x 2-1/2 bolt (12) and locknut (17). 10. Install handle cover (21) on handle (2). 11. Connect adjuster (4) to handle (2) with cotter pin (20). Table 3.19 ITEM DESCRIPTION QTY 1 Motor MT Over-Center Anchor Bracket 1 2 Motor MT Over-Center Handle 1 3 Motor MT Over-Center Push Rod 1 4 Over-Center Adjuster 1 5 Motor Mount 1 6 Slider Mount 1 7 Motor Mount Backplate 1 8 Shaft Guard FL208 1 9 Tap Bolt 1/2 x 2-1/2 1 10 Bolt Hex 1/2 x 1-1/2 1 11 Bolt Hex 1/4 x 1 3 12 Bolt Hex 1/2 x 2-1/2 1 13 Bolt Hex 7/16 x 1 11 14 Bolt Hex 7/16 x 1-1/2 2 P1512118 R2 51
3. ASSEMBLY BATCO - GRAIN CONVEYOR S-DRIVE 55-100 3.4. DRIVE ASSEMBLIES 1300 P / 1500 P SERIES Table 3.19 ITEM DESCRIPTION QTY 15 Bolt Hex 1/4 x 1/2 Fine 1 16 Locknut 7/16 13 17 Locknut 1/2 2 18 Flat Washer 1/4 Plated 4 19 Lock Washer 1/4 4 20 Cotter Pin 3/16 x 1-1/2 1 21 Rubber Handle Cover 1/4 x 1 1 22 U-Clamp 10 x 2-1/2 1 Figure 3.51 3.4.3. GAS/ELECTRIC DRIVE COMPONENTS Note: Refer to Table 3.20 for the quantity of each component used, and Figure 3.52 for the assembly of components. 1. Install gearbox (33) with 1/2 x 1-1/2 bolts (10). 2. Check level in box; it should be 1/2 full. 3. Connect vent (34), nipple (35), and coupling (36) to gearbox breather hole. 4. Attach guard back (5) with 7/16 x 1 bolts (13) and nuts (16). 5. Attach hood latches (38) with rivets (21) as shown. 52 P1512118 R2
BATCO - GRAIN CONVEYOR S-DRIVE 55-100 3. ASSEMBLY 1300 P / 1500 P SERIES 3.4. DRIVE ASSEMBLIES Note: 6. Mount pulleys (26-30) as shown. Check to ensure pulleys are lined up. Use bushing (32) on flat idler (30). 7. Install hinges (7) and guards (40, 41) with 7/16 x 1 bolts (13) and nuts (16). 4 engine pulley not supplied and must be purchased separately. Table 3.20 ITEM DESCRIPTION QTY 5 Engine Guard Back 1 7 Piano Hinge 3-120w (8 ) 2 10 Bolt Hex 1/2 x 1-1/2 4 11 Bolt Hex 1/2 x 4 1 13 Bolt Hex 7/16 x 1 GR8 12 16 Nut Nylock 7/16 18 21 Rivet 3/16 14 24 Belt 55 2 25 Belt 65 2 26 Pulley Double 4 1 27 Pulley Double 12 w/1-1/2 Bore 1 28 Pulley Triple 6 w/1-1/2 Bore 1 29 Pulley Triple 6 w/1-1/2 Bore 1 30 Idler Flat 4 Triple 2-7/16 Wide 1 32 Bushing 3/4 OD x 1/2 ID x 1 Bronze 2 33 Gearbox 4190 2:1 (1.5 Shaft) - same for Gas & Electric Drive 1 34 Brass Vent 1/4 MPT Brass 1 35 Nipple 1/4 X 3 Black Pipe 1 36 Coupling 1/4 Black Pipe 1 38 Hood Latch 2 39 U-Clamp - 10-2-1/2 3 40 Pulley Guard Large 1 41 Pulley Guard Medium 1 P1512118 R2 53
3. ASSEMBLY BATCO - GRAIN CONVEYOR S-DRIVE 55-100 3.4. DRIVE ASSEMBLIES 1300 P / 1500 P SERIES Figure 3.52 3.4.4. GAS TANK KIT Note: Refer to Table 3.21 for the quantity of each component used, and Figure 3.53 for the assembly of the gas tank kit. 1. Attach poly tank brackets (1) to the tube below the s-drive, offset to the right hand side using u-clamps (39), 7/16 x 1-1/2 bolts (14), and locknut (16). 2. Secure tank (22) to brackets (1) with gear clamps (23). 3. Connect fuel line to tank and engine with hose clamps (not shown). Figure 3.53 54 P1512118 R2
BATCO - GRAIN CONVEYOR S-DRIVE 55-100 3. ASSEMBLY 1300 P / 1500 P SERIES 3.4. DRIVE ASSEMBLIES Table 3.21 ITEM DESCRIPTION QTY 1 Plastic Tank Mount 2 14 Bolt Hex 7/16 x 1 GR8 4 16 Nut Nylock 7/16 4 23 Clamp, Gear (116) 32 2 39 U-Clamp 10 x 2-1/2 2 22 Gas Tank w/cap Fitting 22 L 1 NOT SHOWN Hose Clamp 3/8 2 Fuel Line 1/4 MPT 7 6 3.4.5. BATTERY KIT GAS DRIVE MOUNT BATTERY SPECIFICATIONS 12 V min. 420 CCA Figure 3.54 Note: Figure 3.55 Refer to Table 3.22 for the quantity of each component used, and Figure 3.54 for the assembly of the battery mount kit. Note: Mount fits best if turned upside down, as seen in Figure 3.55. 1. Attach battery mount (1) to engine mount with 7/16 x 1 bolts (3) and locknuts (5). 2. Set battery in place and secure battery with clamps (2) and locknuts (4). Table 3.22 ITEM DESCRIPTION QTY 1 Battery Mount 1 2 Battery Clamp 1 3 Bolt 7/16 x 1 4 4 Locknut 3/8 2 5 Locknut 7/16 (Not Shown) 4 6 Battery 1 P1512118 R2 55
3. ASSEMBLY BATCO - GRAIN CONVEYOR S-DRIVE 55-100 3.4. DRIVE ASSEMBLIES 1300 P / 1500 P SERIES S-DRIVE GAS BATTERY KIT Note: Refer to Table 3.23 for the quantity of each component used for the assembly of the s-drive battery kit. 1. Connect battery cables (2) to battery (1) and engine. Table 3.23 ITEM DESCRIPTION QTY 1 Battery 1 2 Battery Cable 37 / 94 cm 2 3.4.6. CONTROL BOX Note: Refer to Table 3.24 for the quantity of each component used, and Figure 3.56 for the assembly of the control box. 1. Attach control box (4) to tube with u- clamp (39) and 7/16 x 1-1/2 bolts and nylock nuts. 2. Remove top cover. 3. Mount throttle cable (43), choke cable (9), switch (if equipped with an electric Figure 3.56 clutch throttle), and ignition (42). 4. Make all required electrical connections, based on OEM (original equipment manufacturers) specifications. 5. Replace top cover and secure with 1/4 x 3/4 bolts (12), washers (19), and lock washers (20). Table 3.24 ITEM DESCRIPTION QTY 4 Direct Drive Control Box 1 9 Choke Cable 1 12 Bolt Hex 1/4 x 3/4 4 19 Flat Washer 1/4 USS Plated 4 20 Washer Lock 1/4 4 39 U-Clamp 10 x 2-1/2 2 42 Switch 1 43 Throttle Cable 1 3.4.7. FUEL PUMP KIT Note: Refer to Table 3.25 for the quantity of each component used for the assembly of the fuel pump kit. 1. Split fuel line near tank and install fuel pump (3) with hose clamps (1) and a short fuel line (2). See Figure 3.57 and 3.58. 56 P1512118 R2
BATCO - GRAIN CONVEYOR S-DRIVE 55-100 3. ASSEMBLY 1300 P / 1500 P SERIES 3.4. DRIVE ASSEMBLIES Note: Follow labels on the pump. 2. Connect extension wires (4) to the pump with butt connectors (5). See Figure 3.57. 3. Route the wire to the ignition control box. 4. Attach connector rings (6) to the ends of the wires (4). See Figure 3.59. 5. Connect leads to ignition power. This will engage the pump when the ignition is turned on. Pump should turn off when engine turns off, otherwise you risk wearing out the battery. Table 3.25 ITEM DESCRIPTION QTY 1 Hose Clamp 3/4 2 2 Fuel Line 1/4 MPT 1 3 Fuel Pump Electric 1 4 Wire Trailer 4-14GA 8 5 Butt Connector Blue 2 6 Connector Ring 2 5 1 2 TO GAS TANK TO FUEL FILTER ON MOTOR 3 4 Figure 3.57 P1512118 R2 57
3. ASSEMBLY BATCO - GRAIN CONVEYOR S-DRIVE 55-100 3.4. DRIVE ASSEMBLIES 1300 P / 1500 P SERIES 1 FROM FUEL PUMP 2 Figure 3.58 4 6 Figure 3.59 58 P1512118 R2
BATCO - GRAIN CONVEYOR S-DRIVE 55-100 4. APPENDIX 1300 P / 1500 P SERIES 4.1. CONVEYOR PRODUCT CHART 4. Appendix 4.1. CONVEYOR PRODUCT CHART The following table indicates the maximum angle a conveyor can move grain. To roughly determine conveyor angle, use angle guide on right. Stand the manual (vertically) on conveyor s-drive or tube and hold a string with a weight attached to end against the top of this page. Weighted end of string will fall between degree lines, and from this the approximate angle of the conveyor can be determined. EXAMPLE Other Materials Maximum Conveyor Operating Angle (degrees) Sawdust 38 Coal 27-45 Wood Chips >45 P1512118 R2 59