Al -F4A-MMI- - 1 April 1997 Page A NUMERICAL INDEX OF EFFECTIVE WORK PACKAGES Original.... 15 November 199 (INCL previously inc IRAC 1 and RACs through 8) RAC..... 9. 15 December 1991 RAC.. 11...... 15 June199 (IRAC 1 and 11 Inc.) List of Current s RAC... 1..... 1 November 199..... 1 15 November 1994........ loapril Only those work packages assigned to the manual are listed in this index. Insert changed work packages/pages; dispose of superseded and deleted work packages/pages. Superseded and deleted classified work packages/pages shall be destroyed in accordance with applicable regulations. If changed pages are issued to a work package, insert the changed pages in the applicable work package. The portion of text affected in a changed or revised work package is indicated by change bars in the outer margin of each column of text. s to illustrations are indicated by pointing hands or change bars, as applicable. Total number of pages in this volume is 136. numbers for volumes, 3 and 4 are listed in the individual volumes. Al-F4A-MMI- (VOLUME 11.................................................................. PagesAthruC.......................................................... Page D................................................................ Page E................................................................ Page F/G Blank)......................................................... TPDR 1................................................................ 1 Alphabetical Index...... Introduction...... 3 Alphanumerical Listing, Suppon Equipment...... 4 Supplementary Illustrated Listing, Support Equipment...... :, 5 Alphanumerical Listing, Materials...... 1 6 Technical Directives Listing.... 7 Description and Operation of Engine...... 8 Deleted...... 9 Description and Operation of Fuel and Digital Engine Control System...... 1 Description and Operation of Oil System...... 11 Description and Operation of Air System...... : 1 Description and Operation of Exhaust System and Exhaust Nozzle Assemblies... 13 Deleted...... 13 1 Description and Operation of Electrical System...... 14 Safety Precautions, Standard Practices...... 15 Component Marking and Time Coding, Standard Practices...... 16 Cleaning, Standard Practices...... 17 Inspection and Nondestructive Testing (NDTI, Standard Practices...... 18 Repair, Standard Practices...... 19 Assembly and Disassembly, Standard Practices...... WC 11 General Maintenance Care Instructions for Support Equipment...... 1 Specific Maintenance Care Instructions for Support Equipment......
Al -F4A-MMI- - 1 April 1997 Page B 1 3 4 5 6 7 9 1 3 4 5 6 7 8 8 1 9 3 31 31 1 31 3 33 33 1 33 34 34 1 35 35 1 36 36 1 37 38 39 39 1 39 4 Repair Procedures for Support Equipment... Repair, Assembly Tool (No. 1 Bearing Press) S3S174... Repair, Build Stand S3S1491... Repair, Collapsible Stone Guard (Engine inlet Screen) RL11346... Repair, Hoisting Beam Assembly (Engine Sling) S3514366... Repair, Lay-by Stand S3S14368... Repair, Lifting Sling (Engine Sling) S3S14113... Repair, Mounting Frame (Engine Adaptor) RL1149... Repair, Turnover Stand S3S141... Repair, Turnover Stand S351437... Repair, Turnover Stand S3S14399... Installation of Engine in Turnover Stand... Removal of Engine from Turnover Stand... Removal and Installation of Engine, Lay-by Stand... Removal and Installation of Engine, Transponation Trailer... Removal and Installation of Engine, Aluminum Container... Preparation for Service or Storage of Fuel Metering Unit and Digital Electronic Control Units (On or Off Engine) and Inlet Guide Vane Control Unit (On Engine)... Preparation for Service or Storage of Inlet Guide Vane Control Unit (Off Engine)... Preparation for Service or StOraQe of En&e... Initial Preparation for Engine TestinQ... Final Preparation for Engine Testing... Final Preparation for Engine testing (Adaptor Assembly 64AS177-1)... Final Preparation for Engine Testing (Adaptor Assembly 64AS177-)... Engine Running Procedures and Adjustments for EnQine Testing... Troubleshooting, Engine Testing... Test Schedule, Engine Testing... Specifications and Analysis for Engine Testing... Post Test Procedures After Engine Testing... Post Test Removal Procedures After Engine Testing (Adaptor Assembly 64AS177-1) Post Test Removal Procedures After Engine Testing (Adaptor Assembly 64AS177-) Post Test Removal Procedures After Engine Testing... Final Removal Procedures After Engine Testing... FIX 11 1 1 Iw: 11 Al-F4AMMI-1 (VOLUME 1 41 Inspection, Pre-Induction... 4 Borescope Inspection Using Optical Probe Kit... 43
AI -F4A-MMI- - 1 April 1997 Page C 43 1 44 45 46 47 48 49 5 5 1 51 51 1 5 53 54 55 56 57 58 59 6 61 6 63 64 65 66 67 68 669 7 71 7 73 73 1 74 75 Removal and Installation of External Hoses and Tubes... Removal of Exhaust Duct... Removal of Exhaust Diffuser Assembly and Insulation Shield... Removal of LP Turbine and HP Turbine... Removal of Oil System Eaernal Components... Deleted.... Removal of Fuel Metering Unit... Removal of Digital Electronic Control Units and Electronic Module Mounting Assembly... Removal of Oil Cooler....... Removal of Branched Electrical Cable Assembly... Removal of Accessory Gearbox... Removal of LP Compressor... Removal of.lp Compressor Drive Shaft Assembly... Removal of.lp Support Cone Assembly, Oil Pumps, Gearshaft Carrier Assembly and Zero1 Bevel Gear Removal of Turbine Case Assembly, Bulkhead Assembly and Combustion... 'Chambercase... Removal of Fuel Gallery and Fuel Tubes... Removal of HP Compressor Assembly... Removal and Installation (Engine Horizontal) of LP Compressor 1 st Stage Rotor Removal of LP Compressor Delivery Duct and Extension Duct... Removal of HP Compressor Delivery Case and Combustion Chamber Inner Case... Balanced Repairable Assembly... Disassembly of LP Compressor 1 st Stage Rotor Balanced Repairable Assembly... Disassembly of LP Compressor nd Staoe Rotor Balanced Repairable Assembly... Disassembly of LP Compressor 3rd Stage Rotor Balanced Repairable Assembly... Cleaning, Inspection and Repair of LP Compressor Blades, Disks and Spacers... Cleaning, Inspection and Repair of LP Compressor Vanes, Ring Assemblies andsupportshroud... Assembly of LP Compressor 1st Stage Rotor Balanced Repairable Assembly... Assembly of LP Compressor nd Stage Rotor Balanced Repairable Assembly... Assembly of LP Compressor'3rd Stage Rotor Balanced Repairable Assembly... Disassembly, Cleaning, Inspection, Repair and Assembly of LP Compressor Case... Disassembly, Cleaning, Inspection, Repair and Assembly of LP Support Cone Assembly, LP Compressor Front Hub Assembly and Fan Assembly... Cleaning, Inspection and Repair of LP Compressor Drive Shaft Ducts and Extension Duct... Cteaning, Inspection and Repair of LP Compressor Delivery Duct, Intermediate Removal and Installation of Transferable Items, Intermediate Case
AI -F4A-MMI- - 1 April 1997 Page D 76 Disassembly, Cleaning, Inspection, Repair and Assembly of Intermediate Case 77 Cleaning, Inspection andrepair of Accessory Gearbox and Inner to OuterDriveShafts... 78 Removal, Inspection andrepair of HPCompressorHalf-Case... 79 Removal, Disassembly, Cleaning, Inspection, Repair, Assembly and Installation of Valve Hciusing Assembly (VIGV Control Mechanism1... Al-F4A-MMI- (VOLUME 31. 8 81 8 83 84 85 86 87 88 88 1 89 89 1 9 91 9 93 94 95 96 97 98 99 1 11 Disassembly, Cleaning, Inspection, Repair and Assembly of HP.Compressor Case... Cleaning, Inspection and Repair of HP Compressor Rotor Balanced Installation of HP Compressor Half-Case... Removal and Installation of Blow-Off Valves... Disassembly, Cleaning, Inspection, Repair, Assembly and Functional Test of 'Blow-Offvalves... Disassembly, Cleaning, Inspection, Repair and Assembly of HP Compressor DeliveryCase... Disassembly, Cleaning, Inspection and Assembly of Engine Mounting Trunnions... Disassembly, Cleaning, Inspection, Repair and Assembly of Bulkhead Assembly.... Disassembly, Cleaning, Inspection, Repair and Assembly of Turbine Case Assembly and Liners... Inspection, Repair and Installation of Water Injection System... Removal, Cleaning, Removal, Disassembly, Cleaning, Inspection, Repair, Assembly, Installation and Testing of Water lnjectioh Non-Return Valve Repairable Assembly... Disassembly, Cleaning, Inspection, Repair and Assembly of Combustion Chambercase... Disassembly, Cleaning, Inspection, Repair and Assembly of Combustion Chamber Inner Case.... Cleaning, Inspection and Repair of HP Turbine 1 st Stage Rotor Balanced Repairable Assembly...:.... Disassembly, Cleaning, Inspection, Repair and Assembly of HP Turbine nd Stage Static Repairable Assembly... Cleaning, Inspection and Repair of HP Turbine nd Stage Rotor Balanced Deleted ;... Disassembly, Cleaning, Inspection, Repair and Assembly of LP Turbine 1st Stage Diaphragm and Vanes.... Disassembly, Cleaning, Inspection, Repair and Assembly of LP Turbine 1 st Stage Rotor Balanced Repairable Assembly and LP Turbine Rotor Hub Assembly....
A1 -F4A-MMI- - 1 April 1997 Page E 1 13 14 15 15 1 15 16 17 18 19 11 11 1 Cleaning, Inspection and Repair of LP Turbine nd Stage Nozzle Vanes and Seal Housing... Daleted-... Disassembly, Cleaning, Inspection, Repair and Assembly of LP Turbine nd Stage Rotor.Balanced Repairable Assembly.... Disassembly, Cleaning, Inspection, Repair and Assembly of Exhaust Diffuser 'Assembly and Insulation Shield... Disassembly, Cleaning, Inspection, Repair and Assembly of Top and Bottom Heat Shields... Disassembly, Cleaning, Inspection, Repair and Assembly of Exhaust Duct andanachments... Disassembly, Cleaning, Inspection, Repair and Assembly of Turbine Exhaust Nozzles 1... Disassembly, Cleaning, Inspection, Repair and Assembly of Miscellaneous Oil System Components... Disassembly, Cleaning, Inspection and Assembly of Pressure Relief Valve Housing Assembly... Disassembly, Cleaning, Inspection and Assembly of Oil Tank Inlet Filter Housing... Cleaning, Inspection and Repair of Mounting Hardware... Al-F4A-MMI-3 (VOLUME 4) 111 11 11 1 11 113 113 1 114 115 116 117 117 1 117 118 118 1 Removal and Installation of Oil Low Pressure Warning Switch, LP Compressor RPM Probe and HP Compressor RPM Probe.... Cleaning, Inspection, Functional Test and Repair of Branched Electrical Cable Assembly... Cleaning, Inspection and Repair Digital Electronic Control Unit.... Removal, Cleaning, Inspection, Functional Test and Installation of Igniter Plugs and HE Electrical Cables... Removal, Functional Test and Installation of Thermocouple Harness... Inspection and Repair of Fuel Gallery and Fuel Tubes... Removal, Inspection and Installation of Fuel Primers and Associated Hose Assemblies......... Deleted Removal and Installation of Fuel Metering Unit Replaceable Assemblies Disassembly, Cleaning, Inspection, Repair and Assembly of Electronic Module Mounting Assembly (DECU Mounting Rails)... Removal, Inspection and Installation of Inlet Guide Vane Control Unit and Position Transmitter...
AI -F4A-MMI- - 1 April 1997 Page FIG (Blank) 119 1 1 1 11 1 13 14 15 16 17 18 19 13 131 13 13 1 13 133 133 1 134 135 135 1 136 137 138 139 14 141 14 14 1 143 144 145 Disassembly and Assembly of LP Turbine Pack... Cleaning and Inspection of Engine Main Bearings... Cleaning, Inspection, Repair and Testing of Air, Oil, Fuel and Water HosesandTubes... First Degree Installation of HP Compressor Assembly... Second Degree Installation of HP Compressor Assembly... Installation of HP Compressor Delivery Case and Combustion Chamber Innercase... Installation of Fuel Gallery and Fuel Tubes... Installation of LP Compressor Delivery Duct and Extension Duct... Installation of Turbine Case Assembly, Bulkhead Assembly and Combustion Chambercase... Installation of LP Support Cone Assembly, Oil Pumps, Gearshaft Carrier Assembly and Zero1 Bevel Gear... Installation of LP Compressor Drive Shaft Assembly... Installation of LP Compressor... Installation of Accessory Gearbox... Installation of Branched Electrical Cable Assembly... Installation of Branched Electrical Cable Assembly... Installation of Oil Cooler... Installation of Fuel Metering Unit... Installation of Digital Electronic Control Units and Electronic Module Mounting Assembly Installation of Oil System External Components...... Pre-Build Dimension Checks and Calculations for HP Turbine... Pre-Build Dimension Checks and Calculations for LP Turbine... Installation of HP Turbine... Installation of LP Turbine Pack... Installation of Exhaust Diffuser Assembly and Insulation Shield... Installation of Exhaust Duct... Pre-Oiling of Lubrication System...