Spicer Drive Axles Illustrated Parts List Spicer Single Speed Drive Axles AXIP-0866 October 999 J75-S, J90-S J20-S, J220-S J230-SB, W230-S
TABLE OF CONTENTS Model Identification Numbering System... i Julian Date Code... Axle Identification... Components... 2 Parts List... 3-4 Axle Shafts... 4 Housings... 5 End Yoke Assemblies... 6 Pinion Bearing Spacers... 7 Pinion Bearing Cage Shim... 7 Kits... 8 Pinion Bearing Spacers Ring Gear and Pinion Differential Parts Differential Cases Differential Bearings and Seals GENUINE SPICER SERVICE PARTS Should an axle assembly require replacement component parts, it is recommended that Spicer Heavy Axle Service Parts be used. Spicer Heavy Axle Service Parts are manufactured under the same rigid specification as are original equipment axle components. This assures the customer who uses genuine Spicer service parts, maximum reliability for a Spicer Heavy Axle assembly. They may be obtained through your vehicle manufacturer. The use of non-original Spicer service parts may cause premature component failure and may void the warranty. The items included in this book are currently being offered as service parts at the time of printing. The part numbers and illustrations are provided specifically for reference purposes only. Therefore, Spicer reserves the right to update this manual without notice or liability. MODEL IDENTIFICATION NUMBERING SYSTEM J 75 SB N Family (J, W) Nominal Load Carrying Capacity (75 = 7,500 Lbs.) (90 = 9,000 Lbs.) (20 = 2, 000 Lbs.) (220 = 22, 000 Lbs.) (230 = 23, 000 Lbs.) Gearing Type (SB= Single Reduction School Bus only) Differential Option (N= No-SPIN Differential) i
99 070 JULIAN DATE CODE 070 99 MODEL YEAR DAY OF YEAR DAY OF YEAR MODEL YEAR Mylar Tag Aluminum Tag AXLE IDENTIFICATION All axle assemblies are identified with two tags. One located on the differential carrier, and the other located on the right hand side of the axle housing. Two types of tags may be found on the axle, an aluminum tag that is riveted on the assembly or a coated mylar tag. The aluminum differential carrier tag contains the following items: serial number, according to the julian date code, the Dana part number, and ratio. The mylar differential carrier tag contains the following: Dana part number, julian date code, and ratio. Optional items include customer part number, line set number, and the last six digits of the vehicle serial number. The aluminum axle assembly tag contains the following items: serial number, according to the julian date, Dana part number, and the model. The mylar axle assembly tag contains the following items: Dana part number, julian date code, axle model, and ratio. Optional items include customer part number, line set number, and the last six digits of the vehicle serial number. DANA PART NUMBER CUSTOMER PART NUMBER (OPTIONAL) SERIAL NUMBER DANA PART NUMBER SN 07095A R44CA03-4X RATIO 4.44 Carrier Tag JULIAN DATE CODE Carrier Tag LAST SIX DIGITS OF VEHICLE SERIAL NUMBER (OPTIONAL) LINE SET NUMBER (OPTIONAL) DANA PART NUMBER CUSTOMER PART NUMBER (OPTIONAL) MODEL SERIAL NUMBER DANA PART NUMBER JULIAN DATE CODE SN 07095B R44AF2-3 MODEL J20-S Axle Assembly Tag LAST SIX DIGITS OF VEHICLE SERIAL NUMBER (OPTIONAL) LINE SET NUMBER (OPTIONAL) Axle Assembly Tag MODEL
COMPONENTS 40 39 4A 4 38 Pinion-Up Components prior to April 28, 997 42* 43* 37 36 35 44* 45* 34 22 23 8 24 25 26 27 28 32 33 33A 5 29 3 30 Optional No-SPIN 46 2 20 9 46 8 7 6 5 4 3 2 7 6 5 4 3 * IMPORTANT: Axle assembilies built prior to April 28, 997 will require these components in Pinion-Up applications. Axle assemblies built after this date will use Item 0 without Items 42, 43, 44, 45 in the Pinion-Up applications. 9*, 0 8 2
PARTS LIST Item Part Name Qty. J75-S J90-S/J20-S J220-S/J230-SB* W230-S + (**See Note) Pinion Nut HN62 HN62 HN62 HN62 3 End Yoke Assembly See Page 6 for correct part numbers 4 + Pinion Oil Seal After 7/5/9 HH05 HH05 HH05 HH05 Before 7/5/9 GGAHH03 GGAHH03 GGAHH03 GGAHH03 5 Bearing Preload Spacer 892790R 6 + Outer Pinion Bearing Cone 360HB00 360HB00 360HB00 483067C9 7 Bearing Cage Bolt 6 HM7 HM7 HM7 HM 8 + Outer Pinion Bearing Cup 360HA00 360HA00 360HA00 483068C 9 Bearing Cage w/ Cups (Pinion Up) 59367C9 59367C9 59367C9 057CP06-X 0 Bearing Cage w/ Cups (Standard) 45479C9 45479C9 45479C9 482782C9 Pinion Bearing Cage Shim See Page 7 for correct part numbers 2 + Pinion Preload Spacer (Selective) See Page 7 for correct part numbers 3 + Inner Pinion Bearing Cup 360HA00 360HA00 360HA00 HA00 4 + Inner Pinion Bearing Cone 360HB00 360HB00 360HB00 HB03 5 + Pinion & Ring Gear Set See Page 8 for kit 6 + Pinion Pilot Bearing 9082R9 9082R9 9082R9 472658C9 7 Carrier Mounting Bolt Grade 8, 5/8" UNC x -3/4" 2 HM09 HM09 HM09 Grade 8, 5/8" UNC x 2-/4" 2 HM0 Grade 8, 5/8" UNC x -3/4" 0 HM09 8 Carrier Sub-Assembly (Includes Items 22 & 23) 609R93 609R93 609R93 4598C92 9 Adjusting Ring 2 69208R 69208R 69208R 6066R 20 Adjusting Ring Lock 2 5749R2 5749R2 5749R2 5749R2 2 Cotter Pin (3/6" x ") 2 03407 03407 03407 03407 22 Differential Bearing Cap Bolt 4 HM200 HM200 HM200 HM202 23 Differential Bearing Cap Washer 4 HN25 HN25 HN25 HN25 24 Differential Bearing Cup 2 ST26 ST26 ST26 HA0 25 Differential Bearing Cone 2 ST262 ST262 ST262 HB02 26 + Differential Case Nut 8 274638 274638 274638 274639 27 + Differential Case Cap Half 864358R2 864358R2 864358R2 6080R3 28 + Differential Gear Thrustwasher 2 29 + Differential Side Gear 2 Kit only 30 + Differential Pinion Thrustwasher 4 3 + Differential Pinion Mate 4 See Page 8 for correct part numbers 32 + Differential Cross Shaft 33 Ring Gear Rivet 2 HM204 HM204 HM204 HM203 33A + Ring Gear Bolt Kit 40KY0-X 40KY0-X 40KY0-X 057KY0-X 34 + Differential Case Flange Half 3.54 Ratio 58428C 58428C 58428C 584284C 3.73 thru 4.44 Ratios 505756C 505756C 505756C 208523R5 4.78 thru 8.7 Ratios 505757C 505757C 505757C 609R5 35 + Differential Case Bolt 3.54 Ratio 8 HM23 HM23 HM23 HM4 3.73 thru 4.44 Ratios 8 HM22 HM22 HM22 HM3 4.78 thru 8.7 Ratios 8 HM2 HM2 HM2 HM2 36 Magnetic Drain Plug HM232 HM232 HM232 HM232 37 Axle Housing See Page 5 for correct part numbers 38 Temperature Sensor Plug MJAHM5 MJAHM5 MJAHM5 MJAHM5 39 Filler Plug MJAHM20 MJAHM20 MJAHM20 MJAHM20 40 Vent Plug MJAHN0 MJAHN0 MJAHN0 MJAHN0 4 Axle Shaft 2 See Page 4 for correct part numbers + Item included in Kits * J230-SB model used for school bus applications 3
PARTS LIST (CONTINUED) Item Part Name Qty. J75-S J90-S/J20-S J220-S/J230-SB* W230-S 4A Gasket, Axle Shaft use w/ MJASR03- MJAHG05(J230) 42 43 44 45 46 Gasket, Axle Shaft use w/ MJASR27 Gasket, Axle Shaft use w/ 57348C2 Gasket, Axle Shaft use w/ 57350C2/MJASR24 Retainer - Pinion Up Scoop - Pinion Up Washer - Pinion Up Screw - Pinion Up No-SPIN Differential (Optional).875" x 36 Splines 2.000" x 39 Splines 2.25" x 4 Splines 2.375" x 46 Splines * J230-SB model used for school bus applications 23687R 868467R9 500365-2 500500- HG06 HG04 589789C9 579365C9 057HG0(J220) 23687R 868467R9 500365-2 500500-390GN00 057GN00 AXLE SHAFTS Spicer Axle Identifier L S H Stamped Spicer Part Number -S- -L- Spline Length Size 3.228" x 36 39.70" 2.49" x 39 40.25" 2.835" x 4 40.00" 3.500" x 4 40.72" 3.500" x 4 40.72" 2.835" x 46 39.98" 2.835" x 46 40.84" -H- Hole Type Straight Tapered Straight Straight Tapered Tapered Straight Tapered J75-S J90-S/J20-S J220-S J230-SB W230-S 57348C2 MJASR27 57349C2 57350C2 MJASR24 MJASR03-230SR00-057SR02-4
HOUSINGS Suspension J75-S J90-S/J20-S J220-S J230-SB W230-S 4 Spring - Standard (Excluding J20-S) 042CH00 R44CH00 047CH08 057CH00 R44CH0 047CH05 047CH06 057CH08 R44CH2 047CH0 047CH0 057CH0 R44CH22 057CH4 R44CH24 057CH2 R44CH26 R44CH34 ABS Option R44CH38 047CH08 047CH9 057CH0 R44CH39 047CH08 057CH20 4 Spring - Standard (J20-S Only) R44CH05 R44CH25 R44CH30 ABS Option R44CH6 R44CH23 R44CH3 4 Spring - Standard (Pinion Up) 042CH05 R44CH 047CH R44CH3 047CH3 R44CH29 047CH5 R44CH32 047CH6 R44CH35 047CH7 ABS Option R44CH37 047CH8 057CH7 R44CH23 057CH23 Air (Excluding J20-S) 047CH04 474CH02 472CH26 ABS Option 472CH26 057CH Air (J20-S Only) R44CH7 R44CH36 ABS Option R44CH7 R44CH33 Air (Pinion Up) R44CH28 057CH8 ABS Option R44CH28 057CH9 Bare 057CH04 5
END YOKES ASSEMBLIES ITEM 3 Series A B Spline Joint Angle Style Previous Part Number Spicer Part Number 480.38" 4.9" 2.4" - 32 8º BS 3-4-24-X 3-4-335-X 550.38" 4.97" 2.4" - 32 23º BS 4-4-552X 4-4-700-X 550.38" 4.97" 2.364" - 36 22º BS 4-4-554X 4-4-7-X 60.88" 5.3" 2.4" - 32 33.5º HR 5-4-722X 5-4-86-X 60.88" 5.3" 2.364" - 36 2º HR 5-4-720X 5-4-863-X 60 60.88".88" 5.3" 5.3" 2.4" - 32 2.364" - 36 45º 33.5º HR BP 5-4-78X 5-4-723X 5-4-869-X 5-4-723-X 60 2.4" - 32 N/A C F 5--670-X 70.94" 6.09" 2.4" - 32 24º HR 6-4-722-X 6-4-868-X 70.94" 6.09" 2.364" - 36 22º HR 6-4-79X 6-4-870-X 760.94" 7.00" 2.364" - 36 30º HR 6.3-4-02X 6.3-4-54-X 80.94" 7.55" 2.364" - 36 30º HR 6.5-4-365X 6.5-4-442-X HR (Half Round), BS (Bearing Strap), UB (U-Bolt), CV (Constant Velocity), BP (Bearing Plate), CF (Companion Flange) 6
Available as Spacer Kit Available as Spacer Kit PINION BEARING SPACERS J MODEL - ITEM 2 W MODEL - ITEM 2 Thickness Inches MM.78.79.720.72.722.723.724.725.726.727.728.729.730.73.732.733.734.735.736.737.738.739.740.74.742.745 8.237 8.263 8.288 8.33 8.339 8.364 8.390 8.45 8.440 8.466 8.49 8.57 8.542 8.567 8.593 8.68 8.644 8.669 8.694 8.720 8.745 8.77 8.796 8.82 8.847 8.923 Spicer Part Number 042HS0-042HS0-2 042HS0-3 042HS0-4 042HS0-5 042HS0-6 042HS0-7 042HS0-8 042HS0-9 042HS0-0 042HS0-042HS0-2 042HS0-3 042HS0-4 042HS0-5 042HS0-6 042HS0-7 042HS0-8 042HS0-9 042HS0-20 042HS0-2 042HS0-22 042HS0-23 042HS0-24 042HS0-25 042HS0-26 Thickness Inches MM.893.894.895.896.897.898.899.900.90.902.903.904.905.906.907.908.909.90.9.96 SPACER KIT 22.682 22.708 22.733 22.758 22.784 22.809 22.835 22.860 22.885 22.9 22.936 22.962 22.987 23.02 23.038 23.063 23.089 23.4 23.39 23.266 Range J Model.73 thru W Model.906.740thru.96 Spicer Part Number 474HS0-474HS0-2 474HS0-3 474HS0-4 474HS0-5 474HS0-6 474HS0-7 474HS0-8 474HS0-9 474HS0-0 474HS0-474HS0-2 474HS0-3 474HS0-4 474HS0-5 474HS0-6 474HS0-7 474HS0-8 474HS0-9 474HS0-20 Spicer Part Number 042KV00-X 474KV00-X PINION BEARING CAGE SHIM J MODEL - ITEM W MODEL - ITEM Thickness Inches MM.005.27.00.254.030.762 Spicer Part Number 042HS04-3 042HS04-042HS04-2 Thickness Inches MM.005.27.00.254.030.762 Spicer Part Number 057HS04-3 057HS04-057HS04-2 7
KITS RING GEAR AND PINION Ratio 3.54 3.73 3.9 4.0 4.44 4.78 5.38 6.4 6.57 7.7 8.7 J75-S 597236C9 597237C9 597238C9 597239C9 597240C9 59724C9 597242C9 597243C9 597244C9 597245C9 597246C9 J90-S/J20-S 597236C9 597237C9 597238C9 597239C9 597240C9 59724C9 597242C9 597243C9 597244C9 597245C9 597246C9 J220-S/J230-SB 597236C9 597237C9 597238C9 597239C9 597240C9 59724C9 597242C9 597243C9 597244C9 597245C9 597246C9 **Note: Use a HN39 Pinion Nut Washer / HN63 Pinion Nut combination with a 480 series End Yoke. W230-S 597247C9 597248C9 597249C9 597250C9 59725C9 597252C9 597253C9 597254C9 597255C9 597256C9 Included Items, 2**, 5 DIFFERENTIAL PARTS Spline Description.875" x 6.875" x 36 2.000" x 6 2.000" x 39 2.25" x 20 2.25" x 4 2.328" x 22 2.375" x 46 J75-S 042KR00-X 472KS07-X J90-S/J20-S J220-S/J230-SB W230-S Included Items R44KR00-X 472KS08-X 047KR00-X 472KS09-X 057KR00-X 472KS0-X 28, 29, 30, 3, 32 DIFFERENTIAL CASES Ratio 3.54 3.73 thru 4.44 4.78 thru 8.7 J75-S 586702C9 493204C9 493205C9 J90-S/J20-S J220-S/J230-SB W230-S Included Items 586702C9 493204C9 493205C9 586702C9 493204C9 493205C9 586703C9 493206C9 493207C9 26, 27, 34, 35 DIFFERENTIAL BEARINGS AND SEALS J75-S J90-S/J20-S J220-S/J230-SB W230-S 472KS0 472KS0 472KS0 474KS0 Included Items 4, 6, 8, 3, 4, 6, 24, 25 8
0 NOTES
For Dana spec ing Aftermarket or service assistance, Group call.800.62.8084 or visit our website at www.spicerparts.com PO Box 32 Toledo, Ohio 43697-032 Dana Warehouse Commercial Distributor: Vehicle.800.62.8084 Products Group 3939 OE Technology Dealers:.877.777.5360 Drive Maumee, Ohio, USA 43537 www.spicerparts.com www.dana.com AXIP-0866 Printed in U.S.A. Copyright Dana Limited, 202. All rights reserved. Dana Limited.