o.fdm005c BRUSHLESS BLOWER 60DCF475 60DCF477 60DCF478 nstruction Manual Minebea Co., Ltd. Special Device Business Unit 585 Katase, Fujisawa, Kanagawa Contact Us Special Device Commercial Product Sales Management 0880 96 Mita, Minatoku, Tokyo TEL (0)6758676 FX (0)6758674
60DCF475 BLOWER :6075 DRVER :MDS0L000 60DCF477 BROWER :6076 DRVER :MDS0L000 60DCF478 BROWER :6077 DRVER :MDS0L000 o.fdm005c BRUSHLESS BLOWER nstruction Manual 60DCF475 (00W),60DCF477 (800W),60DCF478(600W) <Safety Precautions> Thank you for adopting a Minebea product. For proper use, please carefully read this nstruction Manual and other supporting documents before usage (installation, operation, maintenance, inspection). Do not use until all technical/safety information and reminders are fully understood. Keep the nstruction Manual in an accessible place for ready reference and also make sure that it is delivered to end customers. General notes <Configuration> The photograph shows a 60DCF475. This product was developed for use in industrial equipment. Do not use for equipment in areas which require a high degree of reliability and safety such as aerospace equipment, trunkline communication equipment, nuclear control equipment, life support machines, automobiles, traffic signals, medical devices, and so forth. Minebea will take no responsibility for failures which arise from false or inappropriate use of the product, such as not complying with product usage conditions and precautions depicted in the specifications (drawings) and instruction manual. Please request a reference drawing or delivery specifications to confirm. Due to performance upgrades and production reasons, the product specifications, exterior, and configurations described in these specifications are subject to change without prior notice. Do not use it in outdoor. n this <Safety Precaution>, the safety precaution levels are classified as "WRG" and "CUTO." WRG ndicates a potential situation that could result in death or serious injury to user if device is operated improperly. CUTO ndicates a potential situation that could result in injury to user or physical damage if device is operated improperly.. Precautions against electrical shock W R G Do not modify or disassemble this product. Doing so may cause electrical shock. Before conducting wiring operations and inspection, confirm that no voltage is present at the driver terminal using a tester or the like 0 minutes after the power supply is turned OFF. Conduct a Cclass(earth resistance 0Ω or less) or higher earth connection for the Blower and Driver. Wiring work and inspection should be performed by a professional engineer (a Second Class Electrician or higher is recommended). n order to prevent electric shock and injury, conduct wiring after the main body is set in place. n order to prevent electric shock, avoid touching the Blower and Driver with wet hands. n order to prevent electric shock, do not damage, forcibly pull, place heavy objects on, or pinch the Blower cable. n order to prevent electric shock, do not connect or disconnect the blower connector while C power is being supplied (during Operation and Standby).
o.fdm005c. Precautions against fire C U T O n case of Blower or Driver malfunction, cut off the power supply. Continuous flow of a large amount of current may cause fire. Do not connect the control /O connector to the C power supply. Doing so may cause fire. Do not block the vent hole of the Driver. Doing so may cause fire. Do not use with the air inlet or outlet of the Blower completely blocked. Doing so may cause fire.. Precautions against failure C U T O Do not apply voltage other than the rated voltage specified for each terminal. Doing so may result in blowout or damage. Do not mix up the terminal connections. Doing so may result in explosion or damage. Do not reverse the polarity (+, ). Doing so may result in explosion or damage. Do not touch the Blower and Driver while power is turned on or for a while after power is turned off as they may be hot. Doing so may result in burns. Do not put tools, fingers, or other objects near the Blower inlet/outlet and the Driver vent hole. Doing so may result in explosion or damage. 4. Miscellaneous Precautions Please pay adequate attention to the following precautions. mproper handling may cause unexpected accident, electrical shock, or injury. C U T O () bout transportation and mounting Transport the product using a correct method that corresponds to the product weight. Failure to do so may cause injuries. Do not stack higher than recommended. nstall Blower using the main frame mounting feet. Do not install directly on air inlet or outlet. nstall Driver using the main frame mounting feet. Do not mount in any direction other than that indicated in drawings. nstallation should be made on a structure that can withstand the product weight and vibration. Do not operate with a damaged Blower or Driver installed. Do not hold cover or lead wire during active operation. Doing so may result in damage. Do not step on or place objects on the product. Direction of the Blower duct (exhaustion and suction) must conform to the specified requirements. f the Blower is installed without ducting on the inlet and outlet, directly used in ambient air, an appropriate protection frame or screen must be applied to the inlet and outlet to ensure safety. Prevent conductive objects such as screws and metal pieces and flammable objects such as oil as well as other foreign objects that can disturb the rotation of the Blower from entering the inside of the Blower and Driver. s the Blower and Driver are precision instruments, do not drop or apply unreasonable force. Please use under the environmental conditions given below. Usage under other environmental conditions may lead to malfunction. mbient Temperature: 0 to +50 (no frost) mbient Humidity: 90 % RH or less (no frost) Storage Temperature: 0 to +65 Other conditions: To be used indoors. o corrosive gases, flammable gases, oil mist, powder, or dust. ltitude above sea level: 000 m or lower Vibration: 5.9m/s or less(jsc09 compliant) Do not use in a closed area. Use in a wellventilated area.
o.fdm005c C U T O () bout wiring Connect load (CL) and neutral (C) of the C power supply input correctly. Do not apply C power to the FG terminal. n order to protect the Blower, connect a Current Overload Protection device (a breaker or an electromagnetic switch) of 5 to the device. Do not conduct an insulation resistance test or a dielectric strength voltage test. () bout trial operations Consider how to prevent malfunction of the Blower and Driver from affecting other devices. (4) bout usage Do not apply C power while a control input signal is being provided. Doing so will cause the Blower to restart suddenly. Do not start/stop Blower using the braker or the electromagnetic switch of the C power supply. lways precede start/stop with a control input signal. Reduce the effects of electromagnetic disturbance by placing a noise filter near the Blower. (5) Measures in case of abnormality Consider how to prevent a machine/device from being in a hazardous situation even in the event of Blower malfunction. (6) bout Maintenance and nspection Perform the contents below at least once a year. Check for abnormalities (such as abnormal noise) while the device is in a running state. f dust is attached to the vent hole, air inlet, or Driver cover, remove it. (7) bout storage The storage period should not exceed 6 months. (8) bout disposal Please treat as general industrial waste. (9) Operating Precautions f an unusual noise or smell is noticed, immediately terminate the C power supply and control input signal, stop usage, and then contact the distributor. 4
o.fdm005c.part names <BLOWER> <DRVER> 4 6 5 UP 7 4 8 D M O R U E C T T O G 9 8 6 7 5 The photograph shows a 60DCF475 Blower Vent hole Mounting feet Lead wire(motor) 4 Lead wire(sensor) 5 ir nlet cover 6 ir Outlet 7 Housing 8 ir nlet The photograph shows a 60DCF475 Driver Vent hole Mounting feet Cooling fan 4 Driver BOX 5 Cover 6 Sensor Connector 7 Motor Connector 8 Control input/output Connector 9 C nput Terminal block.connection Diagram Drive Connector Connector Connector Open collector DC 0~0V Blower Terminal block C 入力 60DCF475,477 :C80~64V 60DCF478 only :C 90~64V 5
input / output teminal o.fdm005c Connection Terminal o. Terminal name Contents Specification Remarks S_CTR Speed control input Between S_CTR terminal and The Blower output can be CTR_GD terminal adjusted by adjusting the input voltage (+ side) nput voltage:dc 0 ~ 0 V (ote ) nput current: m or less Connector (SGL) (ote ) 4 CTR_GD FOLT FOLT_GD Speed control input (GD side) Error output in abnormal circumstances Between FOLT terminal and FOLT_GD terminal Open collector output (ote 4) The signal can be output by connecting the pullup resistor on the outside. Pull up voltage:5 V or less Error : Low Output Error output in abnormal Sink current:0 m or less Rotation : Pulse Output circumstances (GD side) Terminal block FG Frame GD t connects it with the earth. (CPUT) S_CL C single phase input (nonearth side) C 80~64V (note ) S_C C single phase input C 90~64V(60DCF478 only) (earth side) Connector CT_ Sensor connector input for (SESOR) blower Connector CT_ Motor connector input for (MOTOR) blower ote : The connection must use the connector (The maker: JST and model number: XHP4). ote : Driver connection to input terminal block should be firmly fixed using a crimptype terminal with an insulating cover. (Recommendation: R.5 4, JSC805 compliance) and electric wire equivalent to or larger than.5 mm. ote : Please input the DC voltage that meets the input voltage specification between the terminal S_CTR and the terminal CTR_GD. ote 4: FOLT terminal is open collector output of a photo coupler, so when using as signal output, please make the pull up outside in resistance which meets the specification outside. f terminal block is placed near the Blower, make sure vibration / air stream does not cause mechanical fatigue of wire. Fixed attachment to a nylon clamp and/or duct is recommended. Make sure connector is pushed all the way down..rotation Speed Modulator The Blower output can be adjusted by adjusting the input voltage between the control /O connector terminal S_CTR and the CTR_GD terminal. nput voltage: 0 V DC to 0 V DC, nput current: m or less Please input the DC voltage that meets the input voltage specification between the terminal S_CTR and the terminal CTR_GD. 4.Guaranteed term t will assume the responsibility of the repair or the exchange free of charge about the accident that occurs because of imperfect of a design or a defective material or construction by the time it reaches either condition from an initial delivery to within year or 5000 hours in the total operation time. However, will not do this guarantee in the following cases. ()When it is admitted that the breakdown was caused by user's fault. () when it was used under the prescribed conditions for use and the condition beyond the environment. ()When it is caused because of manufacturing other than Blois. (4) when it depends on user's remodeling. (5) when fire and a natural disaster depend on irresistible force We don't shoulder this responsibility about the secondary claim. 6
o.fdm005c 5.Specification 60DCF475 o. tem Specification Remarks Rated air flow.9 m /min any more (0 atmosphere) t air pressure 0 kpa C 40V +0% 5% Current t stop :C 0.6 or less ncluding blower and drivers t rating:c 8.0 or less at C 40V Supply voltage Single phase 80V~64V C40Vrms (+0%,5%) 50/60Hz 60DCF477 o. tem Specification Remarks Rated air flow 4 m /min any more (0 atmosphere) Blower exhaust hole open C 40V +0% 5% Current t stop :C 0.6 or less ncluding blower and drivers t rating:c 8.0 or less at C 40V Supply voltage Single phase 80V~64V C40Vrms (+0%,5%) 50/60Hz 60DCF478 o. 4 tem Specification Remarks ir flow.5 m /min any more Blower exhaust hole open ir pressure 0kPa any more Blower exhaust hole close Current t stop :C 0.6 or less t rating:c 8.0 or less Supply voltage Common specification Single phase C00Vrms (±0%) C40Vrms (+0%,5%) 50/60Hz (0 atmosphere) C 00V ±0% ncluding blower and drivers at C 00V 90V~64V o. tem Specification Remarks Operating temperature 0 ~ +50 Operating condition. range Storage temperature 0 ~ +65 onoperating condition. range Operating humidity 0% ~ 80% range 4 nsulation class class B 5 Mass Blower :.0 kg or less Driver :.5 kg or less 6 Mounting direction Blower :xis horizontal Driver :Vertical 6.Others Blower and driver is away from the closed space, please set up to where the air enters from outside. Use beyond the operating temperature limit causes a breakdown. Please don't carry around with a harness of blower. The lead wires to the C input terminals are short circuit because of the risk of contact with driver box cover, please use ring terminals with insulation. fter wiring, please be sure to use terminal cover attached. Please note that product can be subject to change without notice. 7
o.fdm005c 7.Dimensions BLOWER(60DCF475 60DCF477 60DCF478 same size) name plate color 60DCF475:white 60DCF477:red 60DCF478:blue DRVER(MDS0L000) UP Driver mounting direction 8