atalog 000- Operating ressure Internal ilot Solenoid Valves 3/" & 3/" ody 0 to 0 SI (standard) -/" ody to 0 SI (00 SI option available) Series Valves ilot Supply Internal ilot Remote ilot Valve Operating ressure Limitations ir ressure Remote ilot ressure (SI) Thru Valve 3/" asic 3/" asic -/" asic SI 30-0 30-0 30-0 0 SI 0-0 0-0 0-0 7 SI 70-0 7-0 70-0 00 SI -0-0 0-0 0 SI 0-0 -0 30-0 00 SI 7-0 -0 7-0 0 SI -0 30-0 0-0 Z Viking Solenoid Valves: xternal Supply 3/" & 3/" asic ir ressure xternal ilot ressure Required (SI)* Thru Valve (SI) 3/" asic 3/" asic SI 3-00 3-00 0 SI -00 0-00 7 SI -00 0-00 00 SI -00-00 Vacuum up to ", less than a perfect vacuum. * With 00 SI option. o not exceed 0 SI with standard pilots. X 3/" & 3/" ody 3/" & 3/" ody Single Solenoid xternal ilot Single Solenoid xternal ilot ormally losed ormally Open 3/" & 3/" ody -/" ody 3/" & 3/" ody -/" ody Remote Operated xternal Return ormally losed Remote Operated xternal Return ormally Open xternal ilot supply should be used when the main valve needs to operate below the Minimum Operating ressure or at Vacuum. Selector function can also be achieved (pressurizing the I and XUST ports) with an xternal ilot Supply. Refer to charts for required external pilot pressure. neumatic ivision
atalog 000- low asic Valve Size 3/" 3-Way ormally losed 3/" 3-Way ormally Open 3/" 3-Way ormally losed 3/" 3-Way ormally Open -/" 3-Way ormally losed -/" 3-Way ormally Open Operator Type Inlet ort Size xhaust ort Size v Inlet to ylinder v ylinder to xhaust 3/" ipe /" ipe 3.. /" ipe /" ipe 3..3 3/" ipe /" ipe 3.. /" ipe /" ipe 3.. /" ipe 3/" ipe.. 3/" ipe " ipe.3 0. /" ipe 3/" ipe 7.7. 3/" ipe " ipe.. " ipe -/" ipe. 3. -/" ipe -/" ipe 3.3. -/" ipe -/" ipe 3.3. " ipe -/" ipe 0.. -/" ipe -/" ipe.0. -/" ipe -/" ipe.7. Temperature Rating Operating Temperature Range: uty ycle* Minimum mbient Temperature Maximum mbient Temperature Standard Service Intermittent 0 (- ) ( ) Solenoid ontinuous 0 (- ) 00 (3 ) Special Service Intermittent 0 (- ) ( ) Solenoid ontinuous 0 (- ) ( ) Remote ilot ot pplicable 0 (- ) 00 (3 * pplications with pilot valves energized for ten (0) minutes or longer with a duty cycle greater than 70% are considered to be continuously energized. Time energized uty cycle = 00% = % uty ycle Time energized + time off Materials of onstruction Valve ody...ast luminum oppet ssembly... luminum and Stainless Steel ilot Valve...Zinc, Stainless Steel, rass, opper, Zinc lated Steel Seals...itrile Series Valves Technical ata Selection lthough reasonable safety factors are designed into each speed poppet valve, it is important that application requirements do not exceed the rated limitation of the valve. This precaution insures a sufficient safety factor. Life xpectancy ormal multimillion cycle life expectancy of high speed poppet series valves is based on the use of properly filtered and lubricated air at room temperature. In actual laboratory tests, the high speed poppet valves provide maintenance-free service life in excess of 0,000,000 cycles. Lubrication The high speed poppet valves are pre-lubricated to permit use with non-lubricated air. owever, air should be lubricated to assure maximum seal life. lubricating oil is recommended. This oil is specially formulated to provide peak performance and maximum service life from air-operated equipment. Other good air line lubricating oils may be used provided they atomize readily and are of the medium aniline type. niline point range must be between 0-0. Viscosity SUS @ 00 of 0-70. igh aniline oils will shrink seals; low aniline oils will swell seals, reducing operating life and expectancy. Installation Valves should be installed with reasonable accessibility for service whenever possible. are should be taken to hold piping length to a minimum and to protect valves from exposure to extreme heat, dirt and moisture. iping should be clean and clear of dirt and chips. Threads should be the correct size and undamaged. ipe joint compound should be used sparingly and only on pipe threads, never in the valve body. are should be taken in installation to avoid undue strain on valve. or the small port size options, it is recommended that an air reservoir is located close to the valve inlet as to not starve the valve of air pressure.! UTIO: O OT RSTRIT T ILT TO OT VLVS Restriction of the inlet can starve the air supply to the pilot section of internally piloted poppet valves and result in slow shifting or failure of the valve to shift properly. lways connect the supply line directly to the inlet of the valve using the full pipe size of the valve inlet. ever use a quick coupling to connect a poppet valve to the air supply. On valves with a small inlet port, use of an upstream surge tank may be required at lower operating pressures to insure an adequate air supply and proper operation. Z Viking X 7 neumatic ivision
atalog 000- Series Valves lectrical s utomotive s 3-in & -in Mini (7/ U Thread) -in Micro (M Thread) Solenoid onfigurations,, Wiring s hrysler -in Male/Single Solenoid (ncl. Option, Wiring Option ) -in Male/Single Solenoid (ncl. Option, Wiring Option ) -I MIRO (TO OVR) -I MII (TO OVR) Z Viking ord 3-in Male/Single Solenoid (ncl. Option, Wiring Option ) SOLOI OIL (-) ommon (+) Signal R 3 OT US -in Male/Single Solenoid (ncl. Option, Wiring Option ) SOLOI OIL (-) ommon (+) Signal 3 OT US OT US R -in Male/Single Solenoid (ncl. Option, Wiring Option ) X SOLOI OIL R 3 SOLOI OIL -I MIRO (TO OVR) OT US OT US 3 SOLOI OIL -I MII (TO OVR) 3 OT US R OT US (+) Signal (-) ommon (-) ommon (+) Signal (-) ommon (+) Signal M -in Male/Single Solenoid (ncl. Option, Wiring Option ) -I MIRO (TO OVR) -in Male/Single Solenoid (ncl. Option, Wiring Option ) -I MII (TO OVR) 3 3 SOLOI OIL OT US OT US SOLOI OIL OT US R OT US (-) ommon (+) Signal (-) ommon (+) Signal neumatic ivision
atalog 000- Solenoid haracteristics hart Voltage Range +0/-% of ominal Voltage/ ycles mps Inrush 3/" & 3/" asic L-ilot mps olding Resistance Ohms Watts Insulation lass 0/0V.. 0/0V.. 0/0V.. 0 /0V..0.. /0V..7.. V.. 7. V. 7.7 V.3 7 V. Voltage/ ycles mps Inrush -/" asic -ilot mps olding Resistance Ohms Insulation lass Watts 0/0V.. 3. 0/0V.3. 30/0V... 0/0V.0. /0V.3..3 0 /0V... V.7 7 V.33 V. 7 7. OT: ontinuous duty type service is for applications where pilot valve is energized more than ten (0) minutes. Series Valves Solenoid haracteristics ontinuous uty ilots ontinuous duty pilots are designed for applications where cycling is infrequent and the pilot is to be energized for indefinite periods of time... hours, days or weeks. Typical uses include fail-safe or emergency shutdown circuits where the pilot is to be energized and the valve open as long as the main control is live in order to shut off air to equipment in the event of power failure. The ontinuous duty pilot operates satisfactorily in ambient temperatures up to, even when continuously energized and without the benefit of the cooling air which normally flows through the pilot during frequent cycling. Under certain conditions, satisfactory operation may be obtained at ambient temperatures above. OSULT TORY. Incorporating the performanceproven design features of the standard L-ilot, the continuous duty pilot utilizes a bullet-shaped stem on the upper end of the plunger. This bullet-shaped stem, seating in a high-temperature rubber o-ring, provides both a bubble-tight seal and positive release. ontinuous uty ilot Z Viking azardous uty Solenoid Listing Valves with solenoid operators designed for hazardous locations are UL & S pproved as follows: ational lectric ode lass I iv. roup lass I iv. roup lass I iv. roup lass II iv. roup lass II iv. roup lass II iv. roup mbient onditions thyl, ther, tc. ases & Vapors M lassification VII (7) asoline, tc. ases & Vapors VII (7) utadiene, tc., Liquid, luid or Vapor ormally ontained, or tmosphere Ventilated VII (7) Metal ust IX () oal, oke, arbon lack ust IX () lour, Starch, rain ust IX () X See rticle 00 azardous (lassified) Locations, ational lectric ode. neumatic ivision
atalog 000- (Revised 03-7-) Series Valves Solenoid ilot & arts List - M & Z Viking X 3.0 77.mm. 0.mm 3 0..mm. 3.mm asic L-ilot Replacement ilots escription Standard L-ilot ontinuous uty L-ilot Override Type Locking on-locking Locking on-locking asic with Override 030* 00* 030** 00** I with unction ox & Override 00* 00* 00** 00** I ilot with unction ox & Override & Indicator Lights (0V Only) 00* 00* 00** 00** ** Voltage ode - (Reference Model Index for vailability) arts List.7 37.3mm. 7.mm..0mm Item o. art umber escription 30 oil 0V 0z / 0V 0z 303 oil 0V 0z / 0V 0z 3003 oil V / V 0z 300 oil V 30 oil V 30 oil 0V 3 Seal 300 Top Seat 300 Top Seat (ontinuous uty) 3300 lunger (ST. Service) 3300 lunger (ontinuous uty) 0* 0 Seal * R70 O-Ring (ST. Service) O-Ring (ontinuous uty) /..T. onduit..3mm.3 3.mm. I..0mm.0 3.mm. 7.mm Item o. art umber escription 700 lunger uide 3 003 Override ssembly 307 over asket * 300 asket * 373 O-Ring 0* 33 O-Ring 0 0 Only Indicator Light 30 asket oil leads are " long. * arts included in Service it. ontinuous uty it... 3 3 Standard Service it... 3 unction ox L-ilot Standard uty ilot Only ontinuous uty ilot Only 0 30 neumatic ivision
atalog 000- (Revised 03-7-) Series Valves Solenoid ilot & arts List - M, 7 & azardous uty L-ilot Replacement ilots escription ontinuous uty L-ilot azardous uty L-ilot - UL & S 00** Override Type Locking on-locking azardous uty with Override 030** 00** M with Override 30** 0 ** Voltage ode - & 3 M L-ilot Z / T onduit 0.7 7.mm 7 7.7.3 7.0mm.mm arts List. 0.mm Item o. art umber escription 3300 lunger (ST. Service) 3300 lunger (ontinuous uty) * 3 Seal * R700 O-Ring R700 O-Ring (ST. Service) R70 O-Ring (ST. Service) O-Ring (ontinuous uty) 0 300 Top Seat 300 Top Seat (ontinuous uty) 30 oil 0V 0z / 0V 0z 303 oil 0V 0z / 0V 0z 3003 oil V / V 0z 300 oil V 30 oil V 30 oil 0V..mm..mm 3.3.mm.7.3mm 3.33.mm 3 ontinuous uty ilot Only Item o. art umber escription 003 Override ssembly 373 O-Ring 37 asket (M Rated ilot Only) * 300 asket oil leads are " long. * arts included in Service it. ontinuous uty it... 3 3 Standard Service it... 3 M Rated ilot Only 0 7 Viking X 3 neumatic ivision
atalog 000- (Revised 03-7-) Series Valves eavy uty -ilot Valve Z Viking X eavy uty -ilot Replacement ilots escription Standard -ilot Override Type o Override on-locking Locking asic with Override 30* / / I with unction ox & Override / 30* 30* I ilot with unction ox & Override & Indicator Lights (0V Only) / 303 303 ** Voltage ode - & 3 3.7.mm. 7.mm 3 ort.73. mm..mm ort..mm ia. oles..0mm..mm.7.mm /..T. onduit 0 7 ort 3. 3.mm arts List Item o. art umber escription 000 over ssy 0 ody, Man. Mtd. (/" ottom Seal) 0 ody, Man. Mtd. (3/" ottom Seal) 3 0300 Magnet ar 700 Sleeve Sub ssy 30 oil (V 0z) * 3 oil (30V 0z) 307 oil V 307 oil V * oil leads are " long. arts included in Seal it 3 0.. 7.mm..0mm.7.mm Item o. art umber escription 7300 Spring.O. Valve 730 Spring.. Valve 7 330 lunger 300 Top Seat (/" Orifice) 30 Top Seat (3/" Orifice) 33 Seal 0 0 Seal Seal 300 unction ox it 3 30 asket 3 3 neumatic ivision
atalog 000- (Revised 03-7-) Series Valves oil Information oils for L-ilot Operated Valves Voltage Voltage oil ode ** 0z 0z " Leads 7" Leads 0 3007, 3003 300 (Standard) 30 7 (rc Suppressed) 37 * 3 0 0 30 0 0 303 0 0 0 303 0 30 * Indicates voltages approved for solenoid operators designed for use in hazardous locations. oils for -ilot Operated Valves Voltage Voltage oil ode ** 0z 0z " Leads 7" Leads 30 3 30 30 307 3 3 30 30 3 Z Viking * * Voltage ode X 33 neumatic ivision
atalog 000- imensions - Single Solenoid (Revised 03-7-) Series Valves Internal ilot - 3/" & 3/" asic ody xhaust ressure ormally losed 3 0 * I On -Way Valve This X / T onduit 000 300* 00 Top view indicates flow through 3-Way valve with coil de-energized. OT: or normal valve operation, override must be in out position. imensions ey 3/" ody 3/" ody Inch mm Inch mm. 0.3.0 3...3 3.. 3/-U 7/" deep 3/-U /" deep.7. 7.0 3.0 3. 0 7. 3. 3.7. 7.. 37.7 7.3. Q.3 3.0 Z Viking X ormally Open 3 0 * I On -Way Valve This X Q / T onduit 000 300* 00 Service its Include all parts normally required for in-service maintenance: 3/" asic Valve with standard service L-ilots...307 3/" asic Valve with continuous duty L-ilots...37 3/" asic Valve with standard service L-ilots...3077 3/" asic Valve with continuous duty L-ilots...377 ey 3/" Valve 3/" Valve escription /" Tap 0307 3/" Tap 030 /" Tap 0303 3/" Tap 030 /" Tap 030 0307 " Tap 030 03077 0307 " Tap 03 ody (..) ody (.O.) 00 00 Upper iston ssy 3 37 Seal 0 37 U-up (3/), O-Ring (3/) ey 3/" Valve 3/" Valve escription 300 300 Stem 000 000 Lower iston ssy. 0 37 U-up (3/), O-Ring (3/) 7 73 Washer () 03 033 Stop ut () 0 0303 0303 ottom ap (..) 0 000 003 ottom ap ssy. (.O.) * 30 307 asket 730 730 Spring 3 30 307 dapter R7 R7 O-Ring * arts included in seal kit 3 neumatic ivision
atalog 000- imensions - Single Solenoid (Revised 03-7-) Series Valves xternal ilot - 3/" & 3/" asic ody xhaust ressure ormally losed 3 0 * I / T ilot Supply R On -Way Valve This X / T onduit 000 300* 00 Top view indicates flow through 3-Way valve with coil de-energized. OT: or normal valve operation, override must be in out position. imensions ey 3/" ody 3/" ody Inch mm Inch mm. 0.3.0 3...3 3.. 3/-U 7/" deep 3/-U /" deep.7. 7.0 3.0 3. 3 7. 3. 3.7. 7.. 37.7 7. 00. Q.3 3.0 R.3 0.3 37 Z ormally Open 3 0 * I / T ilot Supply R On -Way Valve This Q X / T onduit 000 300* 00 Service its Include all parts normally required for in-service maintenance: 3/" asic Valve with standard service L-ilots...307 3/" asic Valve with continuous duty L-ilots...37 3/" asic Valve with standard service L-ilots...3077 3/" asic Valve with continuous duty L-ilots...377 Viking X ey 3/" Valve 3/" Valve escription /" Tap 0307 3/" Tap 030 /" Tap 037 3/" Tap 030 /" Tap 030 030 " Tap 03 030 03070 " Tap 03 ody (..) ody (.O.) 00 00 Upper iston ssy 3 37 Seal R7 37 O-Ring ey 3/" Valve 3/" Valve escription 300 300 Stem 000 000 Lower iston ssy. R70 37 O-Ring 7 73 Washer () 03 033 Stop ut () 0 0303 0303 ottom ap (..) 0 000 003 ottom ap ssy. (.O.) 730 730 Spring * 30 307 asket 3 30 30 dapter R7 R7 O-Ring * arts included in seal kit 3 neumatic ivision
atalog 000- imensions - Single Solenoid (Revised 03-7-) Series Valves Internal ilot - -/" asic ody xhaust ressure ormally losed 3 0 * I On -Way Valve This X / T onduit 000 30* 00 Top view indicates flow through 3-Way valve with coil de-energized. OT: or normal valve operation, override must be in out position. imensions ey -" ody Inch mm.30 3.3 3 3. 7.3. 3 Q. Z Viking X ormally Open 3 0 * I Q On -Way Valve This X / T onduit 000 30* 00 Service its Includ e all parts normally required for in-service maintenance: -/" asic Valve with standard service -ilot...307 ey -/" Valve escription " Tap 03 -/" Tap 03 -/" Tap 033 ody (..) " Tap 03 -/" Tap 03 -/" Tap 03 ody (.O.) 330 Upper iston ssy 37 O-Ring 37 Seal ey -/" Valve escription 30 Stem 330 Lower iston 37 Seal 77 Washer 033 Stop ut 0 00 ottom ap (..) 0 030 ottom ap (.O.) * 30 asket 730 Spring 3 0003 dapter R73 O-Ring * arts included in seal kit 3 neumatic ivision
atalog 000- imensions - Single Solenoid (Revised 03-7-) Series Valves ontinuous uty ilot - -/" asic ody xhaust ressure ormally losed 3 0 * I On -Way Valve This X / T onduit 000 300* 00 Top view indicates flow through 3-Way valve with coil de-energized. OT: or normal valve operation, override must be in out position. imensions ey -/" ody Inch mm 3.00 7. 7.3 3. 30 /-3 U 3/ eep 3.3 0.0 3.0.3 3 3. 7.3 0. Q. Z ormally Open 3 0 * I Q On -Way Valve This X / T onduit 000 300* 00 Service its Include all parts normally required for in-service maintenance: -/" asic Valve with continuous duty L-ilot...300 Viking X ey -/" Valve escription " Tap 03 -/" Tap 03 -/" Tap 033 ody (..) " Tap 03 -/" Tap 03 -/" Tap 03 ody (.O.) 330 Upper iston ssy 37 O-Ring 37 Seal ey -/" Valve escription 30 Stem 330 Lower iston 37 Seal 77 Washer 033 Stop ut 0 00 ottom ap (..) 0 030 ottom ap (.O.) * 30 asket 730 Spring 3 0003 dapter R73 O-Ring * arts included in seal kit 37 neumatic ivision
atalog 000- imensions - Remote Operated (Revised 03-7-) Series Valves Internal Return - 3/", 3/", -/" asic ody ormally losed 0 / T * I Q X On -Way Valve This 00 Top view indicates flow through 3-Way valve. OT: or normal valve operation, override must be in out position. imensions xhaust ressure ey 3/" ody 3/" ody -/" ody Inch mm Inch mm Inch mm 3. 3.7.3 3.. 3. 7 M. 37.7. 7. 07.3 3 7. 3 Q.3 3.0 7. Z Viking X ormally Open 0 / T * I On -Way Valve This M X 00 Service its Include all parts normally required for in-service maintenance: 3/" asic Valve...3073 3/" asic Valve...307 -/" asic Valve...307 ey 3/" Valve 3/" Valve -/" Valve escription 3/" Tap 030 /" Tap 0303 3/" Tap 030 /" Tap 030 /" Tap 0307 0307 " Tap 030 /" Tap 03077 0307 " Tap 03 " Tap 03 -/" Tap 03 -/" Tap 033 " Tap 03 -/" Tap 03 -/" Tap 03 ody (.O.) ody (..) 00 00 330 Upper iston ssy 3 37 37 Seal 0 37 37 Seal ey 3/" Valve 3/" Valve -/" Valve escription 300 300 30 Stem 000 000 330 Lower iston ssy. 3 37 37 Seal 7 73 77 Washer () 03 033 033 Stop ut () 0 000 003 00 ottom ap (..) 0 0303 0303 030 ottom ap (.O.) * 30 307 30 asket 730 730 730 Spring R7 R7 R73 O-Ring 30 30 30 over * arts included in seal kit 3 neumatic ivision
atalog 000- imensions - Remote Operated (Revised 03-7-) Series Valves xternal Return - 3/", 3/", -/" asic ody xhaust ressure Top view indicates flow through 3-Way valve. ormally losed 3 0 / T * I / T ressure Return M L On -Way Valve This X 000 300* 00 OT: or normal valve operation, override must be in out position. imensions 3/" ody 3/" ody -/" ody ey Inch mm Inch mm Inch mm. 0.3 3.00 7.0 3.. 7.3.3.3 0... 30 3/ U 7/" deep 3/ U /" deep / 3U 3/" deep.7. 7 3.3 7. 0.3 3.3 7 3. 3.7.3 3.. 3. 7.3 3.0 7. L.3 0.3 37 7.3 M.3 3.3 7. 00 Left of center On center.3 3.00 Q. 37.7.3 Z ormally Open 3 0 / T * I / T ressure Return M L On -Way Valve This Q X 000 300* 00 Service its Include all parts normally required for in-service maintenance: 3/" asic Valve...303 3/" asic Valve...30 -/" asic Valve...303 Viking X ey 3/" Valve 3/" Valve -/" Valve escription /" Tap 030 /" Tap 037 /" Tap 0300 /" Tap 030 /" Tap 0307 030 " Tap 03 /" Tap 030 03070 " Tap 03 " Tap 033 -/" Tap 030 -/" Tap 03 " Tap 03 -/" Tap 03 -/" Tap 03 ody (.O.) ody (..) 00 00 330 Upper iston ssy 3 37 37 Seal 3 37 37 Seal ey 3/" Valve 3/" Valve -/" Valve art 300 300 30 Stem 000 000 330 Lower iston ssy. 3 37 37 Seal 7 73 77 Washer () 03 033 033 Stop ut () 0 000 003 00 ottom ap ssy. (..) 0 0303 0303 030 ottom ap (.O.) * 30 307 30 asket 730 730 730 Spring 3 30 30 307 dapter R7 R7 R73 O-Ring 3307 3307 ot used over * arts included in seal kit 3 neumatic ivision