BlastHole DrillS PRODUCTIVE RELIABLE ECONOMICAL high-performance drilling options. MORE PRODUCTIve, LESS MAINTENANCE. www.frdusa.com
1 / 2 Inside Furukawa Rock Drill usa TRADITION AND HIGH-TECH FROM ONE COUNTRY. Furukawa Rock Drill USA is a wholly owned subsidiary of FURUKAWA ROCK DRILL CO., LTD. Furukawa was founded in 1875 by Ichibei Furukawa to mine and smelt copper. The business steadily expanded to include FRD USA which includes the Breaker/Attachment Division (formerly Kent Demolition Tools) specializing in attachments for skid steer, mini excavators, backhoes and excavators. The F Series Furukawa hydraulic breaker is now a leading brand throughout North and Central America. Our Rock Drill Division offers a complete line of advanced blasthole drills and accessories for construction and quarry sites. As a technology company our products are always on the leading edge, driving equipment advancements. FURUKAWA CO., Ltd. has diversified over the years to become a leading corporation in Japan. Today, in addition to mining and smelting we also manufacture machinery, electronic materials and chemicals, as well as supply fuel and electric power. www.frdusa.com
Content Inside Furukawa USA Drifter Heavy-duty under carriage HCR 900 ES II / ES20 HCR 1200 ED II HCR 1500 ED II / D20 II Specifications HCR DCR 20 Specifications DCR PCR 200 PCR 200-DTH Options Global Distributor Network 1/2 3/4 5/6 7/10 11/14 15/18 19/20 21/24 25/26 27/30 31/34 35/36 37/38 High-performance drilling options. More productive. Less maintenance.
3 / 4 Advanced drifter system HD700 series Dual-Damper System Dual-Damper system provides straighter holes and increased drill tool life. Internally lubricated fronthead means no oiler to fill and no bearings to grease. Easy to maintain accumulators feature long-life diaphragms. Compact valve design features rugged, dirt-resistant in-line shuttle valve that requires little maintenance. New variable-stroke piston is designed to maximize energy transmission, delivering optimum drill performance in a variety of rock types. The Ultimate Combination of Performance & Economy Drill faster and straighter with the patented HD700 series drifter The Furukawa HD700 series drifter is designed to minimize drill noise and vibration without sacrificing performance. Incorporating a new piston design, the HD700 series drifter maximizes energy transmission and drills effectively in a variety of rock types. Integrated Drilling System Incorporates all-hydraulic controls for automatic adjustment of impact and feed force to accommodate changing rock conditions. A reactive dampening control system regulates the pressure based on rock hardness, providing superior drilling performance. Dual-Damper System DDS FRD has developed the Dual-Damper System, a first in the industry. For maximum energy transfer, active DDS minimizes the return of shock waves by keeping the bit firmly against the rock at all times during drilling. Active DDS minimizes percussion energy loss and by optimizing the overall feed force, greatly improves the life of drilling accessories. An additional benefit is the greatly improved life of drilling accessories. Active DDS (U.S. Patent No.5,896,937) Compact valve design A compact shuttle valve minimizes loss of oil pressure and maintains total power output of the drifter. HD700 Series Drifter
Model HD709 HD712 HD715 Specification US Standard Metric US Standard Metric US Standard Metric Max. impact pressure 2538 psi 17.5 Mpa 2538 psi 17.5 Mpa 2538 psi 17.5 Mpa Impact energy - long stroke 279 ft-lbs 378 joules 357 ft-lbs 484 joules 452 ft-lbs 613 joules Impact energy - short stroke 205 ft-lbs 278 joules 260 ft-lbs 353 joules 378 ft-lbs 513 joules Blow - long stroke 2250 bpm 2250 bpm 2250 bpm Blow - short stroke 2500 bpm 2500 bpm 2500 bpm Max. impact output - long stroke 19.03 hp 14.2 kw 24.40 hp 18.2 kw 30.83 hp 23 kw Max. impact output - short stroke 15.55 hp 11.6 kw 19.70 hp 14.7 kw 28.82 hp 21.5 kw Stroke adjustment variable type variable type variable type Max. rotation pressure 2624.5 psi 18.1 Mpa 2914.5 psi 20.1 Mpa 2914.5 psi 20.1 Mpa Max. rotation torque 486.8 ft-lbs 660 Nm 1045.1 ft-lbs 1417 Nm 1045.1 ft-lbs 1417 Nm Max. no. of rotation 250 rpm 190 rpm 190 rpm Flushing system Swivel Type Swivel Type Swivel Type Flushing volume 215 psi 6.1 m 3 /min 275 psi 7.8 m 3 /min 433.5 psi 12.3 m 3 /min Flushing pressure 149.35 psi 1.03 Mpa 149.35 psi 1.03 Mpa 149.35 psi 1.03 Mpa "These drills perform day after day without the worry of downtime." High-performance drilling options. More productive. Less maintenance.
5 / 6 Heavy-duty under carriage Heavy-duty track frames provide strength and durability. They feature a pentagonal section design to reduce dirt build up and track wear. One-piece drive sprockets are manufactured with hardened wear surfaces for longer life. Track rollers and carrier rollers are forged and hardened for durability and lifetime-lubricated to reduce maintenance requirements. Heavy-duty track links are forged from high-manganese alloy steel, and pins and bushings are induction-hardened. Alloy steel front idlers are hardened and lifetime-lubricated. Standard full track guards protect the under carriage. Track tension can be easily adjusted with a grease gun. Heavy-duty Under Carriage
Ground contact 900's supplied with single grouser, 1500's and DCR20's supplied with triple grousers, 1200's supplied with single or triple grousers. Track oscillation Independent track oscillation +/- 10 degree, provides safe tramming in any terrain. Low gravity point Due to the low center of gravity a stable position and safe working are guaranteed. High-performance drilling options. More productive. Less maintenance.
7 / 8 ECO-friendly, Energy-saving, & High-productivity Combining performance and economy The HCR900 is ideal for demanding site preparation applications. Simple, durable and efficient, the HCR900-ES II and the HCR900-ES20 incorporate a self-adjusting drill system designed to maximize drilling efficiency through to the bottom of the hole. By automatically controlling the impact force, feed force, rotation force and dual dampener pressure, the HCR900-ES Series continuously adapts to the changing rock conditions. As a result, drilling performance and the life of the drill tools are increased, while lowering fuel consumption. Extension boom Extension boom increases drilling pattern flexibility. Extended guide shell HCR 900 ES20 is ideal when drilling requirements exceed 12'. Depths up to 18' can be drilled without changing rods. Advanced hydraulic & pneumatic systems Thanks to advanced hydraulic and pneumatic technology, output energy can be transferred to each component with minimum power loss. These systems ensure high productivity. Power-saving selector By using the power-saving selector, fuel consumption is reduced during light working conditions. Standard: 2500 Rpm Power-saving: 2200 Rpm Low-emission engine The powerful CAT engine is fully compliant with Tier 3/ Euro stage-3 emission control regulations. CATERPILLAR C7 Power-saving selector HCR 900 ESII / ES20
20' ES20 12' ES II Suction Cap Travel Maximize operator performance with the ultimate in drilling technology Ergonomically designed to minimize operator fatigue. The engine, compressor and hydraulic oil temperature gauges are highly visible, allowing the operator to monitor machine functions while remaining focused on the drilling. High output compressor & dust collector The upgraded dust collector has a suction capacity higher than previous models and includes an effective pre-cleaner to reduce the escape of drilling dust. An optional dust suppression system is available for difficult drilling conditions. High-performance drilling options. More productive. Less maintenance.
9 / 10 Job site, construction and small quarry Dimensions (mm) Horizontal drilling coverage Vertical drilling coverage HCR 900 ESII / ES20
Access to the right side cover Access to the left side cover Access to the rear cover "FRD makes it easy to service our drills with access panels allowing me to perform routine maintenance." Fan guard Undercarriage clearance Angle indicator Maintenance & Safety Walk-around, ground-level maintenance provides fast, easy upkeep or repair. Hinged service doors provide easy access to required areas. Accessibility for maintenance Fully opened covers makes access to the radiator, grease can and drilling control valves easier. Service for the engine, electric control panel can be made from the left side access cover. Filters are all within reach. Synthetic hose reels High-performance drilling options. More productive. Less maintenance.
11 / 12 The HCR quarry and construction solution Air conditioned ventilation ROPS/FOPS cab Engine panel HCR 1200 EDII Comfortable cab 43 inches (1100mm) wide cab provides large windows at the front and on the right side to maximize operator visibility. Cab is air conditioned and pressurized with filtered air to keep out dust. Ergonomic operator seat Comfortable control levers
Right side control box Easy-to-use rod changer Joystick operated rod changer assures fast rod changing. Advanced hydraulic & pneumatic systems Thanks to advanced hydraulic and pneumatic technology, output energy can be transferred to each component with minimum power loss. These systems support high productivity. Left side control box A single multi-function lever controls all the drilling functions. Suction Cap Travel Easy access panels High output compressor & dust collector High output AIRMAN compressor increases flushing air, provides faster drilling and decreases wear of drilling accessories. It also reduces re-drilling of cuttings, and improves drilling speed. Large suction capacity of the dust collector minimizes environmental concerns. High-performance WHERE experience drilling options. More productive. Counts Less maintenance.
13 / 14 Dimensions (mm) 117" 2975mm 13" 330mm 94" 2400mm 393" 9975mm 137" 3480mm 123" 3125mm Horizontal drilling coverage Vertical drilling coverage HCR 1200 EDII
Right service door Left service door Rear cover removed Access panels Cyclone filter Hydraulic lock lever Hose reels Hose connections High-performance drilling options. More productive. Less maintenance.
15 / 16 The HCR quarry professional Ergonomic operator seat ROPS/FOPS cab Comfortable cab 51inches (1300mm) wide cab provides large windows at the front and on the right side to maximize operator visibility. Cab is air conditioned and pressurized with filtered air to keep out dust. HCR 1500 EDII / D20II AM/FM radio Air conditioned ventilation
Right side control box Easy-to-use rod changer Joystick operated rod changer assures fast rod changing. Advanced hydraulic & pneumatic systems Thanks to advanced hydraulic and pneumatic technology, output energy can be transferred to each component with minimum power loss. These systems support high productivity. Left side control box A single multi-function lever controls all the drilling functions. Suction Cap Travel High output compressor & dust collector High output AIRMAN compressor increases flushing air, provides faster drilling and decreases wear of drilling accessories. It also reduces re-drilling of cuttings, and improves drilling speed. Large suction capacity of the dust collector maintains the environment. Extendable or fixed Boom, the choice is yours Performance and economy come standard on Furukawa drills. Simple, durable and efficient, the HCR1500 ED (extendable boom) and 1500 D20 (fixed boom) incorporate a self-adjusting drill system that ensures high productivity no matter what the drilling situation. By automatically controlling the impact force, feed force, rotation force and dual damper pressure, the HCR1500 continuously adapts to the changing rock conditions, increasing drilling performance and the life of drill tools while decreasing fuel consumption. High-performance drilling options. More productive. Less maintenance.
17 / 18 Dimensions (mm) 117" 2975mm 13" 330mm 94" 2400mm 393" 9975mm 137" 3480mm 123" 3125mm Horizontal drilling coverage Vertical drilling coverage HCR 1500 EDII / D20II
Cyclone filter Easy access for drill maintenance Hose connections Hose reels Hydraulic lock lever High-performance drilling options. More productive. Less maintenance.
19 / 20 Model HCR900-ES II / HCR900-ES II 20 HCR1200-ED II HCR1500-ED II / HCR1500-D20 II Weight & dimensions US Standard Metric US Standard Metric US Standard Metric Operating weight with fuel/oil (with ROPS/FOPS cab if applicable) 22645 lb / 24096 lb 10270 kg / 10930 kg 34408 lb 14700 kg 39286 lb / 406096 lb 17820 kg / 18420 kg (A) Overall length 384" / 399" 9750 mm / 10150 mm 393" 9975 mm 394" / 401.5" 10010 mm / 10200 mm (B) Ground contact length 95.5" 2425 mm 109.5" 2780 mm 109" / 113" 2780 mm / 2865 mm (C) Overall width with pre-cleaner 126.8" 3220 mm 124" 3125 mm 146" / 152" 3720 mm / 3860 mm (D) Overall width 94.1" 2390 mm 94.5" 2400 mm 94.5" 2400 mm (E) Width of shoe 11.8" 300 mm 13" 330 mm 13" 330 mm (F) Overall height shipping 107.5" 2730 mm 117" 2975 mm 132" / 134" 3325 mm / 3400 mm Drifter Model HD709 HD712 HD715 II Weight 408 lb 185 kg 485 lb 220 kg 551 lb 250 kg Impact rate 2250-2500 bpm 2250-2500 bpm 2250-2500 bmp Number of rotations 0-250 rpm 0-190 rpm 0-150 rpm Undercarriage Ground clearance 21.65" 550 mm 18.11" 460 mm 20.4" / 19.2" 515 mm / 495 mm Oscillating angle ±10 deg ±7.5 deg ±7.5 deg Travel speed 0-2.2 mph 0-3.5 km/h 0-1.9 mph 0-3.1 km/h 0-2.6 mph 0-4.2 km/h Max grade of hill climb 57.7 (30 ) % 57.7 (30 ) % 57.7 (30 ) % Engine Make/model CATERPILLAR / C7 CUMMINS / QSB 6.7 CATERPILLAR / C9 Type Turbocharged and air to air after cooled diesel, direct fuel injection, electronic governor Turbocharged and air to air after cooled diesel, direct fuel injection, electronic governor Turbocharged and air to air after cooled diesel, direct fuel injection, electronic governor Rated output 225hp / 2200rpm 168kw / 2200rpm 240hp / 2500rpm 179kw / 2500rpm 348hp / 2200rpm 260kw / 2200rpm Meets Tier III and EU stage-3 Low-emission, low fuel consumption Tier III Caterpillar engine meets major exhaust emissions regulations in US and Europe. Meets Tier III and EU stage-3 Low-emission, low fuel consumption Tier III Cummins engine meets major exhaust emissions regulations in US and Europe. Net usable output available at flywheel of the installed engine with all the standard accessories. SAEJ1349, SAEJ1995 conditions. Meets Tier III and EU stage-3 Low-emission, low fuel consumption Tier III Caterpillar engine meets major exhaust emissions regulations in US and Europe. Net usable output available at flywheel of the installed engine with all the standard accessories. SAEJ1349, SAEJ1995 conditions. Piston displacement 2 gal 7.2 liter 1.7 gal 6.7 liter 2.3 gal 8.8 liter Fuel tank capacity 87 gal 330 liter 111 gal 420 liter 166 gal 630 liter Hydraulic pump Type 2-variable displacement piston pumps supply pressure oil for both travel and drilling. 3-gear pumps for cooling and dust collector. 2-variable displacement axial piston pumps; largest for travel, impact and feed, smaller for drifter rotation. 3-gear pumps for cooling and dust collector, boom and rod changer. 2-variable displacement axial piston pumps; largest for travel, impact and feed, smaller for drifter rotation. 3-gear pumps for cooling and dust collector, boom and rod changer. Hydraulic oil tank capacity 45 gal 170 liter 57 gal 215 liter 63 gal 240 liter HCR Specifications
Model HCR900-EDS II / HCR900-ES II (20) HCR1200-ED II HCR1500-ED II / HCR1500-D20 II US Standard Metric US Standard Metric US Standard Metric Compressor AIRMAN AIRMAN AIRMAN Model PDS265-S35B PDS265-S32D PDS290-S15B Free air delivery 215.4 CFM 6.1 m 3 /min 275.2 CFM 7.8 m 3 /min 476.4 CFM 13.5 m 3 /min Working air pressure 149 psi 1.03 MPa 149 psi 1.03 MPa 149 psi 1.03 MPa Boom Model JE326 JE326-132 JE326-142 / JE325-141 Lift angle (up-down) 45-15 45-20 45-20 / 45-25 Swing angle (right-left) 37-43 35-5 38-7 / 35-7 Extension length 4.9 ft 1500 mm 3.9 ft 1200 mm 2.9 ft 900 mm Guide shell Model GH831 GH832-30 GH885-41 / GH830-51 Length 24.7 ft / 29.3 ft 7534 mm / 8944 mm 25.5 ft 7800 mm 26.2 ft / 33.4 ft 8000 mm / 10200 mm Feed length 14.6 ft 4480 mm 15 ft 4620 mm 15.4 ft / 22.2 ft 4700 mm / 6763 mm Swing angle (right-left) 40-40 30-90 38-38 / 25-90 Tilt angle 180 170 170 Maximum pulling force 6407 lbs 28.5 kn 6632 lbs 29.5 kn 6969 lbs 31kN Dust collector Suction capacity 706 CFM 20 m 3 /min 1058 CFM 30 m 3 /min 1400 CFM 40 m 3 /min Number of filter 4 5 6 Rod arrangement Type Rack Rod changer Rod changer Number of rods 4 6 + 1 (starter rod) 6 + 1 / 4 + 1 (starter rod) Bit and rod Bit diameter 2.5" - 3.5" 65 mm - 90 mm 3" - 4" 76 mm - 102 mm 3.5" - 5" 89 mm - 127 mm Type of bit Cross, Button, Spike Cross, Button, Spike Cross, Button, Spike Rod size H32, R38, R45 (H38) 38H, 38R, 45R (51R) 51R Rod length 10-12 ft / 20 ft 3050-3660 mm / 12 ft 3660 mm 12 ft / 20 ft 3660 mm / 6100 mm 6100 mm Starter rod length 14 ft / 20 ft 4000 mm / 6100 mm 12-14 ft 3660 mm / 4000 mm 14 ft / 20 ft 4000 mm / 6100 mm The contents of these specifications are subject to change without notice. High-performance WHERE experience drilling options. More productive. Counts Less maintenance.
21 / 22 Down-The-Hole Quarry Operations ROPS/FOPS cab Comfortable control levers Comfortable cab 43 inches (1100mm) wide cab provides large windows at the front and on the right side to maximize operator visibility. Cab is air conditioned and pressurized with filtered air to keep out dust. Ergonomic operator seat Air conditioned ventilation DCR 20
"The cabs are comfortable with everything at my fingertips. And that makes my job easier." Easy handling rod changer Joystick operated rod changer assures fast rod changing. Advanced hydraulic & pneumatic systems Thanks to advanced hydraulic and pn eumatic technology, output energy can be transferred to each component with minimum power loss. These systems support high productivity. Prominent engine gauges AM/FM radio Suction Cap Travel A single multi-function lever controls all the drilling functions. Rod changer carousel Control lever Control lever IMS is always monitoring machine conditions and supports trouble shooting by the operator and mechanics. IMS helps to reduce daily maintenance time and down time. High-output and pressure compressor & dust collector High-output and pressure AIRMAN compressor increases flushing air, provides faster drilling and decrease wear of drilling accessories. It also reduces re-drilling of cuttings, and improves drilling speed. Large suction capacity of the dust collector maintains the environment. High-performance drilling options. More productive. Less maintenance.
23 / 24 Dimensions (mm) Horizontal drilling coverage Vertical drilling coverage DCR 20
Access to the right sider Access to the left side Gullwing door Access to the top Cyclone filter Hydraulic lock lever Hose reels Tool box Hose connections High-performance drilling options. More productive. Less maintenance.
25 / 26 Model DCR 20 Overall dimension US Standard Metric Overall weight 44,313 lb 20,100 kg Overall length 35 ft 10645 mm Overall width 14.2 ft 4330 mm Overall width for transportation 7.8 ft 2400 mm Overall height 12.4 ft 3800 mm Traveling unit Track length 11.7 ft 3570 mm Ground contact length 9.3 ft 2865 mm Track width 1 ft 330 mm Ground clearance 1.7 ft 514 mm Oscillating angle ±7.5 deg Traveling speed 2.2 mph 3.6 km/h Grade ability 25 deg Max. traction force 23,604 lb 105 kn Drill motor Drill motor model Dowmax / ME 350 Max. rotation torque 2,397 lb-ft 3250 Nm Max. rotation speed 120 rpm Drilling bit range 3.5-6.5 in 89-165 mm Engine Model Type CAT C-13 meets Tier III and EU stage-3 Low-emission, low fuel consumption Tier III Caterpillar engine meets major exhaust emissions regulations in Europe and US. Turbo-charged & air to air after cooled diesel, direct fuel injection, electronic governor Output 440 / 2,100 hp/rpm 328 / 2,100 kw/min-1 Fuel tank capacity 185 gal 700 liter Hydraulic pump Main pump Dust collector pump Boom/Fan/Pilot line pump Tandem variable displacement pump Gear pump Gear pump Model DCR 20 US Standard Metric Compressor Model Airman PDSK 900 Type Screw, double stage, oil-cooled Max. Air delivery 363 psi 2.5 MPa Max. Free Air Delivery 847ft 3 24m 3 /min Boom Boom swing angle 30 R - 13 L deg Boom lift angle 49 UP - 14 Down deg Guide shell Length 32.6 ft 9964 mm Feed distance 18.6 ft 5678 mm Guide slide distance 3.9 ft 1200 mm Guide swing angle L77 - R16 deg Max. pulling force 6744 lb 30 kn Feed system Hydraulic motor Pipe carousel Number of pipes 8 Pipe weight 176 lb 80 kg Pipe length 16'5" / 13'1" 5000 mm / 4000 mm Pipe diameter 3", 3.5" and 4" 76, 89 and 102 mm Auto grease Automatic Dust collector Suction air volume 2,472 CFM 70 m 3 /min Air filter 20 pcs. Dust removal system Air pulse jet Suction cap Sliding Inner diameter of dust hose 6" 150 mm Pre-cleaner standard The contents of these specifications are subject to change without notice. DCR 20 specifications
High-performance drilling options. More productive. Less maintenance.
27 / 28 Pneumatic crawler drill CRAWLER ASSEMBLY The crawler uses parts designed and time tested by Furukawa. These include the track-link crawler chains and track rollers. The ruggedly constructed crawler demonstrates effortless maneuverability on rough ground and designed for easy maintenance. Exceptional stability on soft ground Shoe plate width is 11.8 inches ( 300mm ) which is wider than that of any other competitive model. Low ground-contact pressure as well as a low center of gravity further ensure dependable traction on soft ground and maximum stability during the drilling operation. Lifetime floating seals for minimum maintenance Lifetime floating seals are used in the front idlers and track rollers, making lubrication unnecessary over an extended period of time. Track guards prevent the shoe links from misalignment and also protect and help extend the life of the links. Convenient crawler-tension adjustment Crawler tension may be hydraulically adjusted with the utmost ease by using a grease gun. Effortless mobility on rough terrain Powerful 12HP air motors and a hydraulic oscillating system permit ample mobility and traction even on rough terrain. The motors provide adequate power to climb slopes while towing a compressor. Direct motor-connected final drive The final drive is directly connected to the air motor to minimize power loss and ensure drive efficiency. Highly reliable automatic brake An automatic brake is incorporated inside the air motor and interlocked with the traction control valve. Pneumatic drive motor Ample clearance PCR-200
PNEUMATIC DRIFTER (PD200) Air components Heavy-duty track Controls Sub valve for rod change Pneumatic drifter PD200r Centralizer Super high-speed drilling The PD200 pneumatic drifter, newly perfected for the PCR200 crawler drill by FRD, has a large bore 5 inches (130mm) cylinder, providing a powerful drive for the rapid and reliable hammering action. A dependable and durable geared motor as well as an independent rotation device further ensure outstanding drilling performance. The drifter can withstand severe working conditions, and can also easily handle a wide range of jobs involving various kinds of rock. A variety of bits ranging in size from 2.5 inch (65mm) to 4 inch (100mm) is available. Triple noise-muffling system Two-stage noise diffusion takes place within the drifter to reduce the exhaust noise. The exhaust then passes through a muffler hose and another diffusion muffling device, located in the guide shell, which reduce the noise level even lower. Streamlined piston The piston has a streamlined design, a unique FRD development, that has successfully increased hammering power and efficiency. The special piston has been in use in different drifter models, as well as in other FRD products, such as air leg drills, and has proved its superiority. Less stress is placed on the rod and a consistently high long-hole drilling performance is achieved. Minimized rotation stress The integrated motor speed-reduction unit and front head are fixed onto the carriage, which means that the front head moment is not exerted on the through bolts. This greatly reduces rotation stress on the bolts and on the entire drifter. 1. Reduction gear 2. 2-rotor gear motor 3. Shank rod 4. Valve plug 5. Valve 6. Valve chest 7. Chuck 8. Chuck driver 9. Blow tube 10. Piston 11. Cylinder Feed motor Double pilot check valve High-performance drilling options. More productive. Less maintenance.
29 / 30 Wide Drilling Coverage and Versatile Application BOOM Easy 180 degree power dumping The guide shell is hydraulically operated within a 180 degree range without inconvenient index pin change. Toe-hole drilling made simple Changeover from vertical drilling to toe-hole drilling can be made easily without changing the pin. Dimensions (mm) The advanced design of the boom and hydraulic system assures outstanding versatility and high performance for handling all types of drilling operations. Road construction, dam work, open area drilling, mining, quarrying operations, tunneling and other drilling operations are all performed with unsurpassed efficiency. PCR-200 GUIDE SHELL Sturdy structure incorporating the third muffler The box-type guide shell (patent pending) incorporates a thirdstage of the diffusion muffling system for quiet operation. The firmly supported foot pad and other design features provide top rigidity for the guide shell. The third muffler is incorporated along almost the entire length of the guide shell to guarantee complete muffling efficiency. Quick and powerful rod pull-out The piston-type air motor with an output of 5HP provides an extremely high rod retracting force and ensures rapid operation. This air motor is interchangeable with the power pump motor to reduce your parts stock requirements. Extra-long Guide Shell Slide The extra-long 4 ft (1200mm) guide shell slide facilitates drilling and drill-extending operations. It permits easier drilling with the foot pad firmly pressed against the rock even on rough and irregular surfaces. It also ensures safe guide shell retraction with no danger of damage to the guide shell tip.
Outstanding Drilling Performance The powerful PCR200 crawler drill features a highperformance PD200 drifter. It s capable of high maneuverability and exceptional operation ease on any site to assure you a total drilling capability that ranks as the best in this class. All figures were compiled during consecutive factory/on-site actual-use testing. Total Muffling System for Operator Comfort Exhausts of the drifter and all other motors are channeled through mufflers. A portion of the exhaust is recycled and used to lubricate the guide shell and chain of the sprocket. The rest is discharged after passing through the muffling system Model Dimensions US Standard Metric US Standard Metric Weight 1,102 lb 5000 kg Hydraulic Units Overall length 17 ft 5400 mm Boom length 6.5 ft 2000 mm Feed travel 12 ft 3710 mm Boom lift ( up / down ) 45 /25 Track length 8.4 ft 2580 mm Boom swing ( right / left ) 45 /45 Length of ground contact 6.1 ft 1885 mm Guide swing (right / left) Tow hitch height 1.8 ft 550 mm (95 right, 15 left with pin change) 50 / 50 Overall width 7,8 ft 2390 mm Guide tilt (without pin change) 180 Track width 7.2 2200 mm Power pump (Model MP12) 4 kw Width of grousers 1 ft 300 mm Drifter ( Model PD200 ) Overall height ( Boomlowered) 4.1 ft 1250 mm Weight without shank rod 396 lb 180kg Ground clearance 11 in 280 mm Length without shank rod 3.3 ft 1020 mm Crawler traction Cylinder diameter 5 in.1 130 mm Ground pressure.45 kg/cm 2 Piston stroke 3.1 in 80 mm Traveling speed (towing a Air consumption???? 16 cbm compressor on level ground) 1.9 mph 3.2 km/h Blows / min ~ 1600 Grade ability 22 Main air hose connection 2 in 50 mm Oscillating angle 15 Traction air motor (Model MR13,piston-type) 8,8 kw Guide Shell Max. horizontal drill height 10 ft 3050 mm Guide slide travel 3.9 ft 1200 mm Air feed motor (Model MC2) 4 kw Steel change 10 ft 3050 mm High-performance drilling options. More productive. Less maintenance.
31 / 32 Pneumatic Down-the-Hole Drill CRAWLER ASSEMBLY The crawler uses parts designed by Furukawa. These include the track-link crawler chains and track rollers. The ruggedly constructed crawler demonstrates effortless maneuverability on rough ground. It is also designed for easy maintenance. Exceptional stability on soft ground Shoe plate width is 11.8 inches (300mm) which is wider than that of any other competitive model. Low ground-contact pressure as well as a low center of gravity further ensure dependable traction on soft ground, and maximum stability during the drilling operation. Lifetime floating seals for minimum maintenance Lifetime floating seals are used in the front idlers and track rollers, making lubrication unnecessary over an extended period of time. Well-protected shoe links Track guards prevent the shoe links from dropping off and also help extend the life of the links. Convenient crawler-tension adjustment Crawler tension may be hydraulically adjusted with the utmost ease by using a grease gun. Effortless mobility on rough terrain Powerful 12HP air motors and a hydraulic oscillating system permit good mobility and traction even on rough terrain. The motors provide adequate power to climb slopes while towing a compressor. Direct motor-connected final drive The final drive is directly connected to the air motor to minimize power loss and ensure drive efficiency. Highly reliable automatic brake An automatic brake is incorporated inside the air motor and interlocked with the traction control valve. Pneumatic drive motor Excellent ground clearance PCR-200Dth
Air components Controls Rotary head Heavy-duty track Sub valve for rod change Footpad & Dusthood Feed motor Double pilot check valve Hydraulic breakout clamp High-performance drilling options. More productive. Less maintenance.
33 / 34 Specifications Dimensions US Standard Metric US Standard Metric Overall length 18.86 ft 5750 mm Guide Shell Overall width 7.84 ft 2390 mm Length 18.86 ft 5750 mm Overall width (without operator step) 7.38 ft 2250 mm Feed travel 13 ft 3980 mm Overall height (Boom lowered) 4.46 ft 1360 mm Max. pulling force 14 kn Track length 8.46 ft 2580 mm Feed system Length of ground contact 6.18 ft 1885 mm Air feed motor / Chain feed 3,7 kw Width of grousers 11.8 in 300 mm Hydraulic Units Ground clearance 11.0 in 280 mm Power pump 3,7 kw Crawler traction Operating pressure 2,495 psi 172 bar Machine weight (without hammer & rod) 10,934 lb 4960 kg Hydraulic fluid tank capacity 4.5 gal 17 litre Travelling speed 2.7 mph 3,5 km/h Supply air requirement Traction air motor 8,8 kw Air pressure (Max.) 290 psi 20 bar Grade ability (without compressor) 34 Air flow rate (Min.) 22 m 3 /min Oscillating angle 15 Inlet size 2 in 51 mm Rotary head Drill rod Air motor & reduction gear Rod length 9.84 ft 3000 mm Weight 429.9 lb 195 kg Rod diameter 3 in 76 mm Max. torque 2 kn Hammer Size 3-4 in 76-102 mm Weight 83.7 lb 38 kg Length 43 in 1098 mm Diameter 3.8 in 93 mm Bit gauge 4-5 in 95-127 mm Dimensions (mm) PCR-200Dth
BOOM Easy 180 degree power dumping The guide shell is hydraulically operated within a 180 degree range without inconvenient index pin change. Wide Drilling Coverage and Versatile Application Toe-hole drilling made simple Changeover from vertical drilling to toe-hole drilling can be made easily without changing the pin. GUIDE SHELL Sturdy structure incorporating the third muffler The box-type guide shell, which incorporates the third-stage of the diffusion muffling system, has been developed by FRD and patents have been applied for. The firmly supported foot pad and other design features provide top rigidity for the guide shell. The third muffler is incorporated along almost the entire length of the guide shell to guarantee complete muffling efficiency. Quick and powerful rod pull-out The piston-type air motor with an output of 5HP provides an extremely high rod retracting force and ensures rapid operation. This air motor is interchangeable with the power pump motor to reduce your parts stock requirements. Extra-long Guide Shell Slide The extra-long 47.2 inches (1200mm) guide shell slide facilitates drilling and drill-extending operations. It permits easier drilling with the foot pad firmly pressed against the rock even on rough and irregular surfaces. It also ensures safe guide shell retraction with no danger of damage to the guide shell tip. The advanced design of the boom and hydraulic system assures outstanding versatility and high performance for handling all types of drilling operations. Road construction, dam work, open area drilling, mining, quarrying operations, tunneling and other drilling operations are all performed with unsurpassed efficiency. High-performance drilling options. More productive. Less maintenance.
35 / 36 Option HCR900-ES II HCR900-ES20 HCR1200-ED II HCR1500-ED II HCR1500-D20 DCR20 PCR200 PCR DTH Water/dust suppression system Heavy-duty rear mounted bumper - - - - - Cold start - - 2D angle indicator - - 3D angle indicator - - Global position tracking (GPS) - - = option, - = not available options
A variety of options are available to fit the Furukawa crawler drill. Contact your local dealer for more information. Water/dust suppression kit options High-performance WHERE experience drilling options. More productive. Counts Less maintenance.
37 / 38 Breaker Attachment Division With over 50 years of experience, FRD USA Attachment Division offers a one-stop shop for attachments that cover almost any demolition job. What s more built to last FRD attachments meet the everyday need for reliability and high-performance. FRD USA is backed by the resources of Furukawa Corporation one of Japans largest and most diverse corporations. Today a multi-billion dollar company Furukawa provides FRD USA with the engineering and manufacturing support of a global company whose roots are based in mining and construction. FRD s complete line of products maximizes the versatility of your equipment, while minimizing your overhead costs. With more than 30 different attachments, FRD USA helps you get any job done right. www.frdusa.com Distributors Branches Main warehouses and office For a professional problem-free job FRD offers the best combination of quality equipment and instant service and support. The Distributor network is outstanding. Global distributor network
LOCAL SERVICE AND SUPPORT FRD USA seeks to supply a product of value and dependability. We back this up with a support network of dedicated Distributors to ensure your needs. FRD Distributors have been selected for their professional competence, market coverage, dedication to quality and their willingness to work. They receive intense training on all machines and systems and every support that a committed manufacturer can provide. They actively exchange experience with each other to ensure their customers are up-to-date. Right: Corporate Headquarters, Kent, OH Below: Branch Office, Spartanburg, SC High-performance drilling options. More productive. Less maintenance.
high-performance drilling options. MORE PRODUCTIve, LESS MAINTENANCE. DISTRIBUTOR: Furukawa Rock Drill USA 805 Lake Street, Kent, Ohio 44240-0017 Phone 800-358-4476, Fax 330-673-8504 www.furukawarockdrill.com Southeast Sales & Service Facility 155 Dexter Road, Spartanburg, SC 29303 Phone 864-541-0125 www.furukawarockdrill.com 12/2011 CAT #0000