Proposed revision of BHMA A156.22-2012 AMERICAN NATIONAL STANDARD FOR DOOR GASKETING and EDGE SEAL SYSTEMS SPONSOR BUILDERS HARDWARE MANUFACTURERS ASSOCIATION, INC. Revision C June 2, 2016 Revision D June 29, 2016 Revision E August 24, 2016 Received August 24, 2016 for review at the next meeting: Just a note on something for clarification at the next meeting. We ran out of time at the last meeting for me to bring it up. We have a Rating chart in paragraph 10.6 that refers back to paragraphs 5.3 and 5.4 for Smoke or Energy performance. The chart utilizes Ratings 0 thru 7. The Heat and Cold tests in paragraphs 6.2 and 6.3 also reference a Rating of 4 or 5 or 6. Although it makes sense that there is a relationship between temperature and smoke/energy ratings (smoke test per UL1784 requires the elevated temperature test which is run at 400 F), I think there might be a disconnect now. In short, because of the added ratings in the chart in paragraph 10.6, should we add a clarification note in the heat/cold testing to include something about Ratings 0,1,2,3, and 7? The Heat test requires the gasket to withstand the 400 F temp for 168 hours. The elevated Smoke test from UL1784 only requires the gasket to withstand the 400 F temp for 30-45 minutes. So, is the standard requiring any gasket that is to be Smoke rated to also HAVE to pass the full Heat test? If not, we should use a different Rating for the Heat and Cold tests. Regards, Mark A. McRae Director of Engineering 1
AMERICAN NATIONAL STANDARDS INSTITUTE, INC. AMERICAN NATIONAL STANDARD An American National Standard implies a consensus of those substantially concerned with its scope and provisions. An American National Standard is intended as a guide to aid the manufacturer, the consumer and the general public. The existence of an American National Standard does not in any respect preclude anyone, whether he has approved the Standard or not, from manufacturing, marketing, purchasing, or using products, processes, or procedures not conforming to the Standard. American National Standards are subject to periodic review and users are cautioned to obtain the latest editions. CAUTION NOTICE: This American National Standard may be revised or withdrawn at any time. The procedures of the American National Standards Institute require that action be taken to reaffirm, revise, or withdraw this Standard no later than five years from the date of publication. Purchasers of American National Standards may receive current information on all Standards by calling or writing the American National Standards Institute. Published by BUILDERS HARDWARE MANUFACTURERS ASSOCIATION, INC. 355 Lexington Avenue, New York, New York, 10017 Copyright 2017 by the Builders Hardware Manufacturers Association, Inc. www.buildershardware.com Not to be reproduced without specific authorization from BHMA Printed in the USA This Standard was developed by the Builders Hardware Manufacturers Association, Inc. It was approved by ANSI under the Canvass Method. BHMA was accredited on 21 March 1983 as a sponsor using the Canvass Method. 2
FOREWORD (This Foreword is not a part of ANSI/BHMA A156.22) The general classification of builders hardware includes a wide variety of items which are divided into several categories. To recognize this diversity, a sectional classification system has been established. Door Gasketing Systems is one such sub section and this Standard is a result of the collective efforts of members of the Builders Hardware Manufacturers Association, Inc. who manufacture this product. The total Product Standards effort is, therefore, a collection of sections, each covering a specific category of items. Performance tests have been established to ensure safety and stability to which the public is entitled. There are no restrictions on design. This Standard is not intended to obstruct but rather to encourage the development of improved products, methods and materials. The BHMA recognizes that errors will be found, items will become obsolete, and new products, methods and materials will be developed. With this in mind, the Association plans to update, correct and revise these Standards on a regular basis. It shall also be the responsibility of manufacturers to request such appropriate revisions. The BHMA numbers which indicate functions of gasketing do not identify size or design and are not intended to be used without necessary supplementary information. Individual manufacturer's catalogs are to be consulted. 3
TABLE OF CONTENTS 1. SCOPE... 5 2. DEFINITIONS... 5 3. GENERAL... 6 4. TEST EQUIPMENT... 6 5. TEST PROCEDURES FOR ALL GASKETS... 9 6. TEST PROCEDURES FOR NON INTUMESCENT GASKETS ONLY... 11 7. TESTS FOR INTUMESCENT MATERIALS ONLY... 12 8. CYCLE TEST FOR AUTOMATIC DOOR BOTTOMS... 13 9. TYPE NUMBERS AND APPLICATIONS... 15 10. EXPLANATION OF THE NUMBERING SYSTEM... 18 APPENDIX A USERS GUIDE (NOT PART OF ANSI/BHMA A152.22)... 20 4
1. SCOPE 1.1 This Standard establishes requirements for the performance and installation of gasketing systems including intumescents applied to, or mortised to doors, frames or both. Included are performance tests intended to evaluate resistance to smoke and air infiltration, energy performance, acoustic properties, and the life and durability of gasketing materials. 1.2 Requirements apply to factory or field installed materials. 1.3 Tests described in this Standard are performed under laboratory conditions. In actual usage, results vary because of installation, maintenance and environmental conditions. 2. DEFINITIONS 2.1 Applied The gasketing is installed onto a door or frame or both in the field. 2.2 Astragal(s) One or more elements applied to the meeting stile(s) to cover or seal the gap between a pair of doors. 2.3 Automatic Door Bottom A mechanical device to seal the space between the door and the floor or threshold upon closing, for purposes such as reducing air infiltration or sound transmission. Also called a drop seal. 2.4 Closer A spring powered device having a controlling means used to close a door. 2.5 Combination Intumescent Gasket A product comprised of both intumescent material and other gasketing materials. 2.6 Edge Seal Systems Listed products that may be required by the door manufacturer s installation instructions to provide protection to the perimeter and meeting edge of doors and door frames, to prevent the flow of hot gasses around the assembly in the event of fire. Commonly referred to as Category G listed sealing systems. 2.7 Gasketing Material applied to a door or frame for the purpose of reducing or sealing the clearances around a door, to reduce the passage of air, smoke, sound, light, or water. 2.8 Integral The gasketing is incorporated in a door or frame or both during the manufacturing process. 2.9 Intumescents A range of materials that expand in volume when exposed to heat or flame. 2.10 Kerf A cut or channel produced by a tool. 2.11 Latch Bolt A lock component having a beveled end which projects from the lock front in an extended position but is forced back into the lock case by end pressure or drawn back by action of the lock mechanism. When the door is closed, the latch bolt projects into a hole provided in the strike, and holds the door in a closed position. 2.12 Retainer Part of some gasketing types providing a means of holding the gasketing material. Is allowed to have flanges to facilitate mounting or serve as a housing for other components. May also be called a housing. 2.13 Strike A plate fastened to the door frame into which the bolts project. 5
3. GENERAL 3.1 Values. Required values in this Standard are given in U.S. units. SI (metric) equivalents are shown in parentheses and are approximate. 3.2 ANSI Standards referenced in this Standard are available from the American National Standards Institute, 11 West 42nd Street, New York, NY 10036 or www.buildershardware.com. ASTM Standards are available from ASTM, 100 Barr Harbor Dr., W. Conshohocken, PA 19428-2959 3.3 Gasketing applied to fire door assemblies shall be in accordance with the requirements of the Standard ANSI/NFPA 80 for Fire Doors and Windows. The gasketing shall be listed by a nationally recognized testing laboratory and be under an in-plant follow-up inspection service. 3.4 Reference Standards ANSI/BHMA A156.1-2013 for Butts and Hinges, ANSI/BHMA A156.2-2011 for Bored and Preassembled Locks, ANSI/NFPA 80-2016 for Fire Doors, ASTM E283-2004 Standard Test Method for Determining Rate of Air Leakage, and Windows, UL1784-2009 Air Leakage Test of Door Assemblies. 3.5 Gasketing may be grouped into three categories based on where it is applied: Bottom of door, Meeting Stile, and Perimeter (applied to either a door at the stiles and top rail, or to a frame at the jambs and header). 4. TEST EQUIPMENT 4.1 Test Door Provide a structure to support a standard 18 gauge steel door and a standard 16 gauge steel door frame. The door(s) shall be 36 in x 84 in x 1 3/4 in (914 x 2134 x 44 mm) nominal with an 1/8 in (3.175 mm) per 2 in (50.8 mm) bevel both edges. For testing astragals on pairs of doors, the inactive leaf shall be held in position, with a gap between the meeting edges of a the pair measuring 1/8 in +/- 1/16in (3.175 mm +/- 1.587 mm). Air leakage rates for perimeter and meeting edge seals are permitted to be tested separately, and added together to represent the assembly. Where required by the application and approved by the test lab, doors of other materials may be substituted provided the setup results in equivalent conditions and meets manufacturer s installation specifications. Adjust the frame before installing the door so that it is level, plumb and square within 1/32 in (0.8 mm). The door shall be hung with three 4 1/2 x 4 1/2 in (114 x 114 mm) Grade 2 full mortise hinges meeting the requirements of ANSI/BHMA A156.1 for Butts and Hinges. Install a function F81 or F82 Grade 1 bored lockset located at 40 in (1016mm) mm) plus or minus 50.8mm from the finished floor. The lockset shall meet the requirements of ANSI/BHMA A156.2 for Bored and Preassembled Locks. The strike plate shall be in accordance with ANSI/BHMA A115 and mounted in the door frame so that when the door is closed and the latch bolt is engaged in the strike plate, a 1/16 in (1.6 mm) space is maintained between the door face and the stop on the frame. Check the alignment of the door in the frame and adjust as necessary by shimming the hinges so that the resulting gaps between the door and frame are parallel within 1/32 in (0.8 mm) and that the spacing is as follows, and as illustrated in Figure 1. Take the measurements from the high side of the bevel. See figure below. Location Inches (mm) Hinge Edge.062 ±.032 (1.6 ± 0.8) Top & Lock Edge.125 ±.032 (3.2 ± 0.8) Face to Stop.062 ±.032 (1.6 ± 0.8) 6
Commented [JM1]: This figure needs to be identified as Figure 1. It is referenced on 4.1 as Figure 1, but this image is not identified as Figure 1. 4.2 Oven FIGURE 1 Provide an air-circulating oven capable of being heated to 500 degrees F (260C), allow free circulation of air, and large enough to contain the applicable fixtures described in the standard. The oven shall be capable of raising the temperature in 10 F (5.5 C) increments and maintaining that temperature for at least 10 minutes without varying by more than 1 F (0.5 C). 4.3 Freezer Provide a freezer capable of maintaining a temperature of minus 40 degrees F ± 5 (-40C ± 3) and able to hold a minimum of 3 suspended 12 in (305 mm) long sections of gasketing. 4.4 Environmental Test Chamber Provide an air-circulating chamber capable of exposing the test samples in a vertical orientation, and providing the cycle described in section 7.2. The chamber shall allow free circulation of air and humidity, and be large enough to contain the applicable fixtures described in the standard. The chamber shall be capable of raising or lowering the temperature and humidity in accordance with the test cycle requirements. 7
4.5 Deflection Test Fixture See figure below. The pivot point must move freely. 4.6 Adhesion Test Fixture See figure below. 4.7 Tolerances and Measuring Equipment Required values in this Standard are given in Imperial Units. The SI (metric) equivalents are approximate. All values which do not carry specific tolerances or are not marked maximum or minimum shall have the following tolerances: Linear dimensions shall be ± 1/16 in (1.6 mm). Pounds or pound force shall be ± 5%. Angular measurements shall be ± 4 degrees. Voltage measurements shall be ± 5 percent. Temperature measurements shall be ± 4 degrees F (± 2 degrees C). Relative humidity shall be ± 5 percent. 8
Measuring equipment shall consist of commercial force meters, load dynamometers, and tension loading devices capable of a combined calibration and reading accuracy within 5% to obtain test data as specified in the applicable performance tests. Linear measuring gauge shall be accurate to reading within ±0.005 in. (0.13 mm) to obtain test data as specified. Weighing scales shall be accurate to.05 grams. Measuring equipment shall consist of temperature and humidity instruments which document the total cycle in a time vs. temperature/humidity chart. 5. TEST PROCEDURES FOR ALL GASKETS 5.1 Latching Test and Closing Force Install the gasketing system in accordance with the manufacturer's published instructions using the test door described in 4.1. The ambient temperature shall be maintained at 70 to 85 degrees F (21 to 29.5 C). Cycle the door 50 times from the latched to a 30 degree open position and back to the closedlatched position applying the minimum force to just engage the latch. The cycle rate shall be 20 ± 5 times per minute. Formatted: Centered The force to close and latch the door shall not exceed the value specified when tested with the force gauge as follows: The force gauge shall be applied perpendicular to the door face at a point 1 in (25.4 mm) from the latch edge and on the center line of the latch bolt with the door just open and the beveled or radiused edge of the latch bolt just touching the lip of the strike plate. Close the door very slowly by pushing the force gauge against the door until the latch bolt fully enters the strike plate opening. Perform this action for a total of 5 times, recording the values of each cycle. Calculate the average force. The average force shall not exceed any recorded value. The latch bolt or strike shall not be modified in any way. Requirement 10 lbf (44 N) 5.2 Adhesion Test for Adhesive Mounted Intumescent and Non-Intumescent Gaskets Commented [JM2]: Provide an image for this to show location and reference as Figure X Commented [JM3]: This needs to be defined as a measurement of travel over time. This will ensure repeatable results. 9
The ambient temperature shall be maintained at 70 to 85 degrees F (21 to 29.5C). Adhesive applied products shall be tested as follows: Three six inch (152.4mm) long by standard width specimens as selected from the manufacturer s stock sample shall be applied to a 6063 alloy, 20 minute anodized aluminum plate in a vertical orientation with 3 inches (76.2mm) of the material on the plate and 3 inches (76.2mm) hanging (see 4.6). Place a reference mark at the top of each sample. Cure in a horizontal position for 24 hours. Attach a ¼ ounce (7.1gm) weight at the bottom end. Place the assembly in a vertical position in an oven with the temperature at 120 degrees F (49C). Increase the temperature 10 degrees F (5.5C) every 10 minutes until the top of any sample has visibly dropped from a reference mark at its original position. Requirement Acceptable products shall reach a temperature of 160 F (71C) degrees minimum for at least 10 minutes without slippage exceeding 1/16 in. from the original reference mark. 5.3 Smoke Infiltration Test For Smoke Rated Gaskets only, Rating 4 per paragraph 10.6. Door gasketing shall be tested for inhibition of the passage of smoke in accordance with UL1784, using door sizes specified in NFPA 105 Installation of Smoke Control Doors and Other Opening Protectives, including the elevated temperature test. For products where the ambient temperature test is shown to be worst case, engineering evaluation by a third party accredited laboratory may be accepted in place of actual performance of the elevated temperature test. Requirement Air leakage shall not exceed 3.0 cfm /sqftper square foot of door opening at 0.13 inches of water pressure (25 Pa) differential. Meeting edge seals tested separately shall not exceed 4.67 cu ft per linear foot of edge (32.69 cu ft). Not applicable to the bottom of the door. 5.4 Energy Performance Test For energy performance rated gaskets only, Rating 5 per paragraph 10.6. Door gasketing shall be tested for inhibition of the passage of air in accordance with ASTM E283-2004, using door sizes specified in NFPA 105 Installation of Smoke Control Doors and Other Opening Protectives. Requirement Air leakage shall not exceed 0.3 cfm/sqft of door opening at 0.3 inches of water pressure differential for single doors, and 0.5 cfm/sqft of door area at 0.3 inches of water pressure differential for double doors. Meeting edge seals tested separately shall not exceed 0.64 cu ft per linear foot of edge (4.48 cu ft). 5.5 Tests For Acoustic Performance These requirements are based on LEED requirements for interior sound transmission of 30 STC minimum. Use the test door described in 4.1 and with a sealed in place rating of STC 33. Install the gasketing per the manufacturer s instructions. Close the door with a force not to exceed 10 lbf. as measured at one inch from the latch edge. Test per ASTM E90-09 Standard Test Method for Laboratory Measurement of Airborne Sound Transmission Loss of Building Partitions and Elements. Requirement The sound transmission of the assembly shall not be less than 30 STC. 10
6. TEST PROCEDURES FOR NON INTUMESCENT GASKETS ONLY 6.1 Specimen Preparation and Measurement Three sections of gasketing shall be selected at random from the manufacturer s finished stock, each sized to 12 in (305 mm) long. One specimen will be used to establish a baseline thickness measurement. One specimen will be used for the Heat Test and the last specimen will be for the Cold Test. To establish a baseline, measure the thickness in the normal direction of the uncompressed sample using the fixture in Figure 2 and document the thickness. Measurements shall be the average of four places randomly spaced along the length in the center of the sample. Adhesive applied products shall be tested with protective backing removed. Areas of the specimen touched by the material used to suspend them shall not be evaluated for this test. Specimens shall be mechanically suspended in the approximate center of the oven or freezer for the Heat Test and Cold Test. 6.2 Heat Test The test specimen shall be exposed for 168 hours at the temperature and humidity specified in the requirements section and then stabilized at 70 to 85 degrees F (21 to 29.5C) for one half hour. There shall be no apparent cracking or crazing of the gasketing material visible to the unaided eye. Permanent deflection shall not exceed the amount specified when one linear inch (25 mm) of the active gasketing section is compressed with a 1 lbf (4.5 N) for 10 seconds using the fixture shown in Figure 2. Measure specimen thickness within 10 to 20 seconds of removing load. Compressive forces shall be applied in the normal direction when installed in the fixture. Requirements Oven Temperature at 50% humidity ± 5%: Rating 4: 400 F± 4 (204 ± 2 C) Rating 5 or 6: 200 F± 4 (102 ± 2 C) Maximum Permanent Deflection after Heat Exposure: Rating 4: 10% Rating 5 or 6: 20% 6.3 Cold Test The test specimen shall be exposed for 168 hours at minus 20 degrees F ± 5 (-29 C ± 3) and shall then be stabilized at 70 to 85 degrees F (21 to 29.5C) for 6 hours. There shall be no apparent cracking or crazing of the gasketing material visible to the unaided eye. Permanent deflection shall not exceed the amount specified below when one linear inch (25 mm) of the active gasketing section is compressed with 1 lbf (4.5 N) for 10 seconds using the fixture in Figure 2. Measure specimen thickness within 10 to 20 seconds of removing load. Compressive forces shall be applied in the normal direction when installed in the fixture. Requirements Maximum Permanent Deflection after Cold Exposure: Rating 4: 10% Rating 5 or 6: 30% 11
7. TESTS FOR INTUMESCENT MATERIALS ONLY 7.1 Samples 7.1.1 Quantity and size The size and shape of the intumescent material to be tested shall be consistent with the manufacturer s finished stock. A minimum of 40 samples shall be submitted for testing, each sample shall be approximately 8 in in length and in the manufacturer s standard width and thickness. 7.1.2 Conditioning All samples and mounting plates in accordance with Section 7 shall be conditioned before testing by being stored at 70 to 85 degrees F (21 to 29.5C) at 50% relative humidity for a minimum of 6 hours. 7.1.3 Sample Preparation Four samples will be required for each of the environmental tests. All samples shall be provided with an adhesive for mounting to a 6063 alloy, 20 minute anodized aluminum plate 1/8 in (3.2 mm) thick by 2 in (50.8 mm) wide by 10 in (254.0 mm) long. Alternate for kerf-in applied products; a 10 in (254.0 mm) long section of kerfed frame representing the manufacturer s instructions. 7.1.4 Thickness The thickness of each sample shall be measured in four random places using an electronic or dial nonrotating spring type disc micrometer with an accuracy of +/- 0.001 in. The thickness will be determined when the disc just touches the surface of the sample. The average of the four readings shall be recorded. Samples having adhesive backing shall have the release liner removed. 7.1.5 Width The width of each sample shall be randomly measured in four places along the length in the center of the sample. The average of the four readings shall be recorded. 7.1.6 Length The length of each sample shall be measured to the nearest 0.01 in using a precision steel rule or Vernier caliper. The length shall be recorded. 7.2 Environmental Testing 7.2.1 Artificial Weathering Testing Four samples in accordance with Section 7.1 shall be exposed in vertical orientation for 504 hours in accordance with the following cycle; 4 hours at 0 degrees F +/- (-18 C +/- 2), 4 hours at +68 degrees F +/- 5 (20 C +/- 2) and 95 +/- 5% relative humidity, and 16 hours at +122 degrees F +/- 5 (50 C +/- 2) and 50% relative humidity. This test sequence takes 504 hours and there shall be no interruption in the test cycle. 7.2.2 Heat Exposure Testing Four samples in accordance with Section 7.1 shall be exposed in vertical orientation for 504 hours at a temperature of 131degrees F +/- 5 (55 C +/- 2). There shall be no interruption in the test cycle. 7.2.3 Paint Coating Exposure Testing Four sets of four samples each in accordance with Section 7.1 are required for this test procedure. Each set is to be coated by a dipping process only covering the three normally exposed surfaces for one minute with one coat of the following four pigmented types of paint: emulsion on PVAc base, alkyd resin, acrylic polyurethane, or epoxy resin (commonly available). After coating the samples shall be 12
dried at 70 to 85 degrees F (21 to 29.5C) and 50% relative humidity for a period of 504 hours. There shall be no interruption in the test cycle. 7.2.4 Solvent and Oil Exposure Testing Three sets of four samples each in accordance with Section 7.1 are required for this test procedure. Each set is to be immersed for two minutes into one of the following three types of solvents: heating oil, butyl alcohol, or mineral spirits. After immersion the samples shall be stored at 70 degrees F +/- 3 (21 C +/- 1) and 50% relative humidity for a period of 504 hours. There shall be no interruption in the test cycle. 7.3 Evaluation of Test Results 7.3.1 Visual Examination All samples subjected to environmental testing shall be visually compared to untested samples to determine if any change has occurred that might impair the function of the intumescent materials such as effervescence, bleeding, dissolution, or changes in shape and color. The results are to be recorded. 7.3.2 Size Examination All samples subjected to environmental testing shall be re-measured at the conclusion of testing. The results shall be recorded and any change shall be calculated and recorded as a percentage, marked as an increase or decrease in value. Requirement The increase or decrease in size shall not exceed 5%. Intumescent Materials Tests Refer to Appendix Section A-16 for sequence chart for testing Intumescent Materials. 8. CYCLE TEST FOR AUTOMATIC DOOR BOTTOMS 8.1 Specimen Preparation and Measurement Install specimen per manufacturer s installation instructions on a full door or simulated door section, above a sealing surface with a smooth top and a flat 1 ¾ landing surface, allowing for the operation of a 3/8 in (9.525 mm) drop on a 36 in (914.4 mm) wide specimen. The automatic door bottom shall maintain 90% minimum linear contact with the sealing surface as determined using a light source and a visual inspection. Ensure the test rig is capable of repeated testing without distortion or wear that could influence the results. Hinge and door wear shall be excluded from the results. Requirement The force to engage the door bottom upon closing shall not exceed 10 lbf. 13
8.2 Cycles FIGURE 2 A cycle is comprised of opening the door to 30 degrees to reset then closing the door to trigger the door bottom actuator at a rate of 15 cycles +/- 5 cycles per minute. Where agreed upon by the manufacturer and lab, the cycle rate may be increased pending verification that all cycling aspects are maintained. 8.3 Permitted Adjustments During testing, the door bottom shall be periodically checked approximately every 1050,000 cycles and adjusted, if necessary per the manufacturer s instructions, to maintain contact with the threshold sealing surface per 8.1. per the manufacturer s instructions. 8.4 Evaluation of Results Following the required cycles, the door bottom shall continue to operate with a maximum force of 10 lbf.,, in accordance with 5.1., and retain 90% linear contact area with the sealing surface. Following the required cycles, tthe automatic door bottom shall also retain its adjustability and may be adjusted as necessary to maintain contact with the sealing surface per 8.1.meet the 90% linear contact requirement. The door bottom shall continue to operate with a maximum force of 10 lbf., in accordance with 8.1. Required cycles Grade 1 Grade 2 Grade 3 1,000,000 500,000 250,000 14
9. TYPES AND TYPICAL APPLICATIONS 9.1 Head and jamb type. Encased in a retainer. Applied to frame stop. 9.2 Head and jamb type, adjustable. Encased in a retainer. Applied to frame stop. 9.3 Head and jamb type, self adhesive Applied to the frame rabbet. 9.4 Head and jamb type metallic spring, Applied to frame rabbet. 9.5 Head and jamb type magnetic, Encased in a retainer. Applied to door frame stop or door face. LOCK SIDE HINGE SIDE 9.6 Head and jamb type, two piece interlocking. Applied to frame stop and door face. LOCK SIDE HINGE SIDE 9.7 Door sweep type. Encased in a retainer. Applied to door face at bottom of door. 9.8 Door shoe type. Encased in a retainer. Applied to door face or edge at bottom of door. 15
9.9 Door shoe type with drip cap. Encased in a retainer. Applied to door face at bottom of door. 9.10 Automatic door bottom type. Encased in a retainer. Applied to door face or semimortise at bottom of door. 9.11 Automatic door bottom type. Encased in a retainer, applied to door edge mortise at bottom of door. 9.12 Meeting stiles type, split overlapping astragal. Encased in a retainer. Applied to door face at lock stiles. 9.13 Meeting stiles type, split meeting astragals. Encased in a retainer. Applied to door face at lock stiles. 9.14 Meeting stiles type, meeting astragals. Encased in a retainer. Applied to mortise or semi-mortise door edge at lock stiles of one or both doors. 9.15 Meeting stiles type, adjustable astragals. Encased in a retainer. Applied to mortised or semi-mortise door edge at lock stiles. 9.16 Meeting stiles type, adjustable astragals. Encased in a retainer. Applied to door face at lock stiles. 16
9.17 Door sweep type with rain drip. Encased in a retainer. Applied to door face at bottom of door. 9.18 Meeting stiles type, overlapping flat or tee astragal. Applied to door face or door edge at lock stile. 9.19 Kerf in Gaskets, head and jamb type. Wrapped foam, elastomeric bulb, or magnetic encased in retainer. Applied to the frame. 9.20 Rain Drip. Applied to frame header face or door face at bottom of door. 17
10. EXPLANATION OF THE NUMBERING SYSTEM 10.1 The first letter indicates a BHMA Product Section letter assigned to gasketing. R- Assigned to BHMA organizational Section J for Architectural Door Trim and designates gasketing. 10.2 The second character designates retainer material. 1 Brass or Bronze 5 Stainless Steel 3 Aluminum 0 Optional material or none used 10.3 The third character designates the gasketing type or material. A Brush B Neoprene, Solid C Neoprene, Expanded, Closed Cell D Vinyl E Silicone Rubber F Pile G Thermoplastic Elastomer (TPE) H Thermoplastic Urethane (TPU) J Thermoplastic Rubber K Spring Metal L Magnetic M Felt N Rubber Fabric P Intumescent Q Intumescent/ Brush R Intumescent/ Neoprene, Solid S Intumescent/ Neoprene, Expanded, Closed Cell T Intumescent/ Vinyl U Intumescent/ Silicone Rubber V Intumescent/ Pile W Intumescent/ Thermoplastic Elastomer (TPE) X Intumescent/ Thermoplastic Urethane (TPU) Y Optional Material or None Used Z Intumescent/ Thermoplastic Rubber 10.4 The fourth character designates the product type. 1 Head and Jamb 6 Astragal, Overlapping 2 Head and Jamb, Adjustable 7 Astragal, Split or Compensating 3 Automatic Door Bottom 8 Astragal, Adjustable 4 Door Sweep or Shoe 9 Rain drip without gasket 5 Door Sweep or Shoe with Drip Cap 0 Other 10.5 The fifth character indicates where the gasketing is applied. 1 - Door Edge 6 - Frame Soffit (Hollow Metal), Frame Stop (Wood) 2 - Door Edge, Mortise 7 - Frame Face 3 - Door Face 8 - Kerf 4 - Door Face Semi-Mortise 9 - Stop (Hollow Metal), Stop Face (Wood) 5 - Frame Rabbet (surface or mortise) 0 - Other 10.6 The sixth character indicates the rating of the gasketing. Rating 0 used for smoke / energy performance / acoustic rated gaskets in accord with 5.3, 5.4 and 5.5 Rating 1 used for smoke / energy performance rated gaskets in accord with 5.3 and 5.4 Rating 2 used for smoke / acoustic rated gaskets in accord with 5.3 and 5.5 Formatted: Font: (Default) Times New Roman, 12 pt 18
Rating 3 used for energy performance / acoustic rated gaskets in accord with 5.4 and 5.5 Rating 4 used for smoke rated gaskets in accordance with 5.3. Rating 5 used for energy performance rated gaskets in accordance with 5.4. Rating 6 used for items not rated in accordance with 5.3, 5.4, or 5.5. Rating 7 used for acoustic rated gaskets in accordance with 5.5 10.7 In addition to the type numbers, specify the following as appropriate: A Retainer finish B Retainer size C Gasket size D Fastening system if different from shown or if not shown E Door or opening size F Type of door and frame 10.8 Example: R0Y164 R - Gasketing 0 - Optional material for retainer Y - Optional material for gasketing 1 - Head and jamb type 6 - Frame stop applied 4 - Rating 4 10.9 Type numbers shown in this Standard contain the first numerical designation as 0 indicating optional material if a retainer is used. Users of this Standard wishing to specify a brass or bronze, aluminum, or stainless steel retainer shall substitute the first numerical designation 0 with 1, 3, or 5 as appropriate. Verify availability by consulting individual manufacturer s catalogs. 10.10 Type numbers in this Standard contain a letter following the first numerical designation and in most instances this letter is a Y indicating optional type or material. Users of this Standard wishing to delineate a specific material shall substitute the Y designation with the letter indicating the material desired. Verify availability by consulting individual manufacturer s catalogs. 10.11 For automatic door bottoms designate the grade (1, 2 or 3) as a seventh character. Example: R3C264 R - Gasketing 3 - Aluminum material for retainer C - Neoprene Expanded, Closed Cell 2 - Head and Jamb Type Adjustable 6 - Applied to Frame Rabbet 4 - Rating 4 used for Smoke Control Doors 19
ASSA ABLOY Notes for proposed revisions 4.1 & Figure on Page 7 (not identified) The figure identifies the frame to be standard 16 ga. Steel. Suggest 4.1 to begin as such: Provide a structure to support a standard 18 ga steel door and a standard 16 ga steel door frame. 4.1 Is a door closer required to maintain control of cycling in 5.1? Closer is a defined term in 2.4, but not used in this standard. 4.1 Define lock location as 39-1/2 +/-1 4.7 Remove sentence Voltage measurements shall be ± 5 percent. As it is not relevant to this standard. 5.1 Currently advises to close the door very slowly. Define closing time 5.1 Close the door very slowly Repeat 5 times. This should be a total of 5 times, so second sentence should read Perform cycle for a total of 5 times. An average will be taken from a total of 5 cycles (not 6). 5.3 Engineering Evaluation by third party accredited laboratory 5.3 Requirement should be clarified to 3.0cfm per square foot of door opening 6.2 Tolerances? Should these be consistent throughout the standard? What are test labs machines capable of? 7.1.1 manufacturer s inventory vs manufacturers finish stock, inventory seems odd, define or remove consistent. 7.2.1 remove (21 days) 7.2.2 Suggest the comment There shall be no interruption in the test cycle be added to the end of this section, if applicable. 7.2.2 remove (21 days) 7.2.3 Suggest the comment There shall be no interruption in the test cycle be added to the end of this section, if applicable. 7.2.3 remove (21 days) 7.2.4 Suggest the comment There shall be no interruption in the test cycle be added to the end of this section, if applicable. 7.3.2 - Suggest adding at the conclusion of testing to the end of the first sentence. 20
8.2 Suggest adding actuator following door bottom so the sentence, in part, will read: to trigger the door bottom actuator 8.3 Periodically, change to a specific cycle interval for adjustment check 8.4 how are we measuring the closing force? pursuant to 5.1 8.4 threshold, are we identifying that a threshold is required? Image isn t using a threshold. 8.4 90% measurement was never identified at the beginning of the test set up. Add something to 8.1 regarding the 90% linear contact area. Use a feeler gauge (to be identified) to ensure consistent pressure. Section 9 fastener methods are irrelevant, remove. 9.5, 9.6, 9.7, 9.8, 9.9, 9.12, 9.13 Suggest removing the reference to slotted holes. This isn t a covered by the BHMA standard and is touched on in the appendix. Some of the parts in these paragraphs state some with and others state it as a blanket statement, which may or may not be correct. A-10 Suggest removing this paragraph. What is the intent? A-11 Suggest removing this paragraph as it is no longer relevant. A-14 Remove first sentence. Suggest moving second sentence in this paragraph into 4.1 as it is part of the test set up for pairs. New verbiage for consideration: 21
APPENDIX A USERS GUIDE (Not part of ANSI/BHMA A152.22) A-1 Because of environmental conditions, doors and frames are not completely stable in all uses. For this reason, gasketing frequently has adjustable attributes. This adjustability is accomplished with slotted installation holes or other compensating means. A-1.1 These features in A-1 permit the opportunity to seriously inhibit the closing and latching of doors by over compression. The field installer therefore weighs the relative merits of sealing vs. proper door function and adjusts the system in accordance with Section 5 of this Standard. A-1.2 Clearances between the door and frame especially on the hinge side vary with different door manufacturers. When clearances of 1/16 in (1.6 mm) or less are encountered, care is taken as to the type of gasketing to use as some products exceed this dimension even after compression and the force to close the door in such installations is in excess of a 50 lbf (447 N). A-2 When the meeting edges of a pair of doors are gasketed, requirements in the ANSI/NFPA 101 Life Safety Code and the model building codes are observed. For pairs of doors within a means of egress, codes frequently prohibit the use of devices which depend upon the opening of one door before the other is able to be opened. This often requires the use of astragals other than overlapping astragals. Such astragals are commonly supplied in flat, tee, split and adjustable styles with or without gasketing elements. Care must be taken when specifying astragals as many factors must be considered. Standards such as NFPA 80, Fire Doors and Windows, NFPA 101, Life Safety Code, NFPA 105, Smoke Control Doors and Local Building Code should be consulted. Local authorities having jurisdiction should be consulted if there is any question. Fire Doors having labels that state: When used in pairs an astragal is required can only be satisfied with the one approved in the limitations of the door listing. Fire Doors not specifying this requirement may use approved astragal(s) that satisfy the need to prevent the transfer of air, smoke, sound, light, moisture, etc. Their removal, omission, or substitution may violate the listing. A-3 The force to close a door can be measured in a variety of ways. The method described in 5.1 is the same method used in other ANSI/BHMA Standards. It does not take into account the velocity of a closing door under the control of a door closer. The value of a 10 lbf (44 N) was selected to recognize this factor. A-4 Users of this Standard note that thresholds with integral gasketing are included in ANSI/BHMA A156.21 for Thresholds and are not included in this Standard. A-5 Conformance Criteria. Certification that products offered meet the requirements of this Standard and conform to individual manufacturer's specifications, standards, and quality assurance practices are available and in some circumstances are required. Buyer requirements determine the need for proof of conformance such as first article inspection, test laboratory reports or listings. Specifiers requiring assertions of conformance utilize statements of conformance furnished by individual manufacturers, or test reports acceptable to the buyer. You can also go to the BHMA website at www.buildershardware.com to view the Certified Products Directory on-line. 22
A-6 Preservation, Packaging, and Packing. Unless other arrangements between buyer and seller are made, preservation, packaging, and packing shall be sufficient to protect containers and their contents under normal shipping and handling conditions from the source of supply to the destination point. A-7 Marking. Unless other arrangements between buyer and seller are made, marking shall be in accordance with the individual manufacturer's standard practice. A-8 Kerf Gasket Installation. Kerf gasketing is provided with a range of compressibility determined and specified by the manufacturer. It is important to ensure the installation including the gasketing maintains the door/latchbolt/strike/stop relationships specified by the door and hardware manufacturers. Altering of latchbolts is never permitted. Malfunctions may result including trapping the deadlocking latchbolt in the strike. A-9 Meeting the leakage requirement is generally more difficult on smaller doors than larger doors of similar design due to the area to perimeter ratio. For example, the area of a 3x7 ft door is 21 sq.ft. with a perimeter of 20 ft., compared to a 4x8 ft. door having an area of 32 sq. ft. and a perimeter of 24 ft. A-10 Where required by Building Codes, gasketing shall be marked as specified by a nationally recognized testing laboratory. A-11 Refer to ANSI/SDI A250.6 Hardware on Standard Steel Doors or NAAMM/HMMA 840-99 Guide Specification for Installation and Storage of Hollow Metal Doors and Frames for installation information. A-12 Ref 5.3 Smoke Infiltration Test. Although the standard literally states tested for inhibition of the passage of smoke, the approved test method of UL 1784 uses air, not smoke, for the smoke rating. 23
A-13 FIGURES F I G U R E X C L E A R A N C E S F O R T E S T I N G G A S K E T I N G 1 / 8 ± 1 / 3 2 ( 3. 2 m m ) 1 / 8 ± 1 / 3 2 ( 3. 2 m m ) T Y P I C A L H E A D E R S + 1 / 3 2 1 / 1 6-0 ( 1. 6 m m ) + 1 / 3 2 1 / 1 6-0 ( 1. 6 m m ) M E E T I N G E D G E S O F P A I R S O F D O O R S 1 / 8 " + / - 1 / 3 2 " F O R H O L L O W M E T A L D O O R S 1 / 8 " M A X I M U M F O R W O O D D O O R S + 1 / 3 2 1 / 1 6-0 ( 1. 6 m m ) 1 / 1 6 + 1 / 3 2-0 ( 1. 6 m m ) 1 5 / 6 4 " R E F ( 2. 7 m m ) H I N G E S I D E 1 / 8 " i n 2 " B E V E L ( 3. 2 m m i n 5 0. 8 m m ) L O C K S I D E T Y P I C A L J A M B S + 1 / 3 2 1 / 1 6-0 ( 1. 6 m m ) 1 / 8 ± 1 / 3 2 ( 3. 2 m m ) FIGURE 1 Dimensions for Meeting Edges of Doors D O O R A N D F R A M E L O C A T I O N S F O R T H E A P P L I C A T I O N O F D O O R G A S K E T I N G H O L L O W M E T A L F R A M E W O O D F R A M E S T O P D O O R F A C E S T O P S T O P B A C K D O O R E D G E R A B B E T R A B B E T F A C E F A C E S E M I - M O R T I S E ( S E M I - R E C E S S E D ) K E R F K E R F F I G U R E X D O O R F R A M E I L L U S T R A T I O N S M O R T I S E ( R E C E S S ) FIGURE 2 Door Frame Illustrations 24
APPENDIX B (NOT A PART OF ANSI/BHMA A156.22) Chart 1 Applicable Gasket Tests Type Numbers Typical Gasket Applications 5.1 5.2 Manufacturers Rating Options 5.3 5.4 5.5 6.2 6.3 8.0 ` 9.1 Head and Jamb Type X Opt Opt Opt X X 9.2 Head and Jamb Type, Adjustable X Opt Opt Opt X X 9.3 Head and Jamb Type, Self-Adhesive X X Opt Opt Opt X X 9.4 Head and Jamb Type, Metallic Spring X Opt Opt Opt X X 9.5 Head and Jamb Type, Magnetic X Opt Opt Opt X X 9.6 Head and Jamb Type, Two-piece Interlocking X Opt Opt Opt X X 9.7 Door Sweep X Opt Opt Opt X X 9.8 Door Shoe X Opt Opt Opt X X 9.9 Door Shoe w/drip Cap X Opt Opt Opt X X 9.10 Automatic Door Bottom, Surface Mounted X Opt Opt Opt X X X 9.11 Automatic Door Bottom, Mortised X Opt Opt Opt X X X 9.12 Meeting Stiles, Overlapped Astragals X Opt Opt Opt X X 9.13 Meeting Stiles, Split Meeting Astragals X Opt Opt Opt X X 9.14 Meeting Stiles, Meeting Astragals X Opt Opt Opt X X 9.15 Meeting Stiles, Mortise Adjustable Astragals X Opt Opt Opt X X 9.16 Meeting Stiles, Surface Adjustable Astragals X Opt Opt Opt X X 9.17 Door Sweep w/rain Drip X Opt Opt Opt X X 9.18 Meeting Stiles, Overlapping Flat or Tee X Opt Opt Opt X X 9.19 Kerf in Gaskets X Opt Opt Opt X X 9.20 Rain Drips X X 5.1 5.2 5.3 5.4 5.5 6.2 6.3 8.0 25
Chart 2 Applicable Intumescent Tests (Adhesive applied intumescent products shall also be tested to 5.2, Adhesion Test Prep SIZE ENVIRONMENTAL EVALUATION Thickness Width Lengt Weath Heat Paint Solvents Visual Size h -ering 7.1.3 7.1.4 7.1.5 7.1.6 7.2.1 7.2.2 7.2.3 7.2.4 7.3.1 7.3.2 Sam # PVAC Alkyd Acrylic Epoxy Heating Oil Alcohol Min. Spirits 1 X X X X X X X 2 X X X X X X X 3 X X X X X X 4 X X X X X X 5 X X X X X X X 6 X X X X X X X 7 X X X X X X 8 X X X X X X 9 X X X X X X X 10 X X X X X X X 11 X X X X X X 12 X X X X X X 13 X X X X X X X 14 X X X X X X X 15 X X X X X X 16 X X X X X X 17 X X X X X X X 18 X X X X X X X 19 X X X X X X 20 X X X X X X 21 X X X X X X X 22 X X X X X X X 23 X X X X X X 24 X X X X X X 25 X X X X X X X 26 X X X X X X X 27 X X X X X X 28 X X X X X X 29 X X X X X X X 30 X X X X X X X 31 X X X X X X 32 X X X X X X 33 X X X X X X X 34 X X X X X X X 35 X X X X X X 36 X X X X X X 26