502-802 Series Vertical Cutter / Mixer / Feeder Parts Manual English Language Version 2 July 2005 Model 502 (Shown with an Inclined Conveyor) Models in Series 502 552 602 652 702 802 Model 502 (Shown with a Flat Conveyor) Sales and Marketing 401 East 8th Street, Suite 219 Sioux Falls, SD USA 57103 www.ndeco.com sales@ndeco.com Manufacturing Plant 1000 6th Ave. NE Portage La Prairie, MB R1N 3C5 Part #: 14153A
1-1 Ordering Parts This Manual contains the Parts for the 502 to 802 series Machines. Subassemblies are located in the first section, the Final Assembly in the second section and the Optional Equipment in the third section. To obtain replacement parts, please contact your dealer for service. To locate the nearest dealer please contact a representative using the contact information below. When ordering parts please have the following information on hand: - Part Numbers - Model and Serial Number of the specific machine - Quantities Required To ensure warranty support for your machine, please fill out the warranty registration card provided in your Operator's Manual. Contact Information Sales and Marketing 401 East 8th Street, Suite 219 Sioux Falls, South Dakota 57103 Email: sales@ndeco.com Website: www.ndeco.com Toll Free (North America): 1-888-336-3127 Tel. 1-605-336-3127 Fax 1-605-336-3189 Manufacturing Plant 1000 6th Ave. NE Portage La Prairie, MB R1N 3C5 Tel. 1-204-239-4270 Fax 1-204-239-4271 Note: This Parts Manual is subject to change without notice. See your local dealer for details regarding recently published updates. Owner: Model: Serial No.:
Table of Contents 1-2 Introduction... 1-1 Table of Contents... 1-2 Service History Log... 1-3 Subassemblies Frames... 2-1 Hubs and Tires...... 2-5 Driveline Shafts....... 2-7 Oil Tank & Gearboxes..... 2-9 Augers...... 2-11 Conveyors...... 2-13 Final Assembly Overview... 3-1 Front End Parts..... 3-3 Tub Parts.... 3-7 Conveyor End Shields and Hoses... 3-9 Decals. 3-11 Optional Equipment Platform and Ladders... 4-1 Monitor Pole... 4-3 Road Lighting Package... 4-4 Two Speed Auger Drive Kit 4-5 Conveyor Feed Slide and Magnet Kits.. 4-7 Conveyor Speed Control & Extension Kits 4-8 Summary Table of all Optional Equipment 4-9 Notes... 5-1
Service History Log 1-3 DATE PART NO./DESCRIPTION COST
Models 502-802 - Vertical Cutter/Mixer/Feeder 2-1 Frame Subassembly (Assemblies 10380, 10381, 10382, 10383 & 10384) 9 24 3 23 25 22 6 13 1* 21 20 2* 17 19 16 5 18 (10380 - Frame)
Models 502-802 - Vertical Cutter/Mixer/Feeder 2-2 Frame Subassembly - Parts List Association Table MODEL # 502 502 LP 552 552 LP 602 652 702 802 FRAME PART # 10380 10383 10382 10381 10380 10382 10384 10384 Frame Assembly Parts Lists ITEM PART DESCRIPTION 10380 10381 10382 10383 1* 10037 Spindle 2 2 2 2-1* 14157 Spindle- Double, 3" - 10 K - - - - 2* 2* 10039 Hub Assembly - Complete with Hardware 4 4 4 4-2* 14244 Hub - 8 Bolt Ag, 1.5 off set - - - - 4* 3 10131 Weighbar - 2-1/8" 4 4 4 4-3 10731 Weighbar 700/800/1000 Series - - - - 4 4 10371 WA-Hitch/Frame, 552LP - 1 - - - 4 10372 WA-Hitch/Frame 552 - - 1 - - 4 10373 WA-Hitch/Frame, 502LP - - - 1-4 10374 WA-Hitch/Frame, 702 - - - - 1 5 10607 11L x 15 Tire - 4-4 - 5 13159 Implement Tire 12.5L x 16, 33" High 4-4 - 4 6 10819 Pin - Jack 1 1 1 1 1 7 10987 Loom - Polyethelen, 3/4" (LCP750) (not shown) 12 12 12 12 12 8 14035 Grease - Elbidea Brg (LCEP2) (not shown) 1.15 1.15 1.15 1.15 1.15 9 14082 W.A. - Load Cell Mt, (small hole) 4 4 4 4-10 14083 W.A. - Load Cell Mt. - - - - 4 11 14440 Safety Chain - 3/8" X 72", 20,200 LB - 1 1 1 1 12 16609 Loom-Wire, 3/8 Split, per Foot (not shown) 16 16 16 16 16 13 20152 IronWorks Jack 9500 1 1 1 1 1 15 HB.5x8.5 G8 Hex Head Bolt 1/2-13 X 8.5 Gr 8-2 - 2-16 20348 Weldment - Hitch, 1-1/4 in. hole 1 1 1 1 1 17 FlatWasher Flat washer 1-1/4 SAE 4 4 4 4 4 18 Nut-Castle Hex Castle Nut 1 1/4-12 UNF 4 4 4 4 4 19 hexheadbolt Hex Head Bolt 3/4-10 X 8 Gr 8 2 2 2 2 2 20 Nut-FlangLock Lock Nut -Flange Unitorque 3/4-10 UNC 2 2 2 2 2 21 hexheadbolt Hex Head Bolt 1/2-13 X 4 1/2 Gr 8 2-2 - 2 22 Nut-FlangLock Flange Lock Nut-Unitorque -1/2-13NC 2 2 2 2 2 23 hexheadbolt Hex Head Bolt 3/8-16 X 5 Gr 8 4 4 4 4-24 Nut-FlangLock Flange Lock Nut-3/8 NC Unitorque 4 4 4 4-25 502-802 frame WA WA-Hitch/Frame, 502 1 - - - - 10384 * Units with last four digits of serial # 1691 and under use spindle 10037 and hub assembly 10039.
Models 502-802 - Vertical Cutter/Mixer/Feeder Brake Axle Frames Assembly 10380 CE & 10384CE 2-3 29 9 28 41 5 24 13 36 6 2 10 19 21 15 12 43 8 16 11 42 18 4 17 14 47 25 7 32 44 46 27 31 40 20 30 39 45 3 Association Table MODEL # FRAME PART # 502CE 602CE 702CE 802CE 10380CE 10380CE 10384CE 10384CE
Models 502-802 - Vertical Cutter/Mixer/Feeder 2-4 Brake Axle Frames - Parts List Parts List ITEM PART DESCRIPTION 10380CE 10384CE 1 10131 Weighbar - 2-1/8" 4-2 10374CE WA - Frame 702CE/802CE - 1 2 10370CE WA-Hitch/Frame, 502CE 1-3 10637 Rim/Tire Assy 16x10x8 bolt METRIC 4 4 4 10671 Axle - Double with Brake 2 2 5 10731 Weighbar 700/800/1000 Series - 4 6 10819 Pin - Jack 1 1 7 10932 Plate- Support 8 8 8 10942 Bushing-Brake Plate Spacer 2 2 9 10943LHP Formed Angle-Brake Lever Mount-LH 1 1 10 10943RHP Formed Angle-Brake Lever Mount-RH 1 1 11 10946 Plate-Cable Ratchet 1 1 12 10948 Bar-Ratchet Pawl 1 1 13 10949 Cable -3/16 x 36" 2 2 14 10952 Bar-Mechanical Brake Lever 1 1 15 10953 Plate-Clamping 3 3 16 10954 Weldment-Engagement Pawl 1 1 17 10956 Washer Spacer 1 1 18 10958 Weldment-Cable Wind 701-1 18 14191 WA - Cable Wind 502 1-19 10960 Support -PTO Shaft 1 1 20 10966 Plate-Axle Clamp 2 2 21 10969 Weldment-Pinion Shaft 1 1 22 10987 Loom - Polyethylene 3/4" (LCP750) 1 1 23 14082 W.A. - Load Cell Mt, (small hole) 4-24 14083 W.A. - Load Cell Mt. - 4 25 14440 Safety Chain - 3/8" X 72", 20,200 LB 1 1 26 16609 Loom-Wire, 3/8 Split, per Foot (LCP413-2000) 1 1 27 20152 IronWorks Jack 9500 1 1 28 CC.1875 Cable Clamp -3/16 2 2 29 FHN.375 Flange Lock Nut-3/8 NC Unitorque 18 18 30 FHN.5 Flange Lock Nut-Unitorque -1/2-13NC 23 23 31 FHN.75 Lock Nut -Flange Unitorque 3/4-10 UNC 4 4 32 FW1.25N Flat washer 1-1/4 SAE 1 1 33 HB.375x1.25 Hex Head Bolt 3/8-16 X 1 1/4 4 4 34 HB.375x5 Hex Head Bolt 3/8-16 X 5 8 8 35 HB.375x5.5 Hex Head Bolt 3/8-16 X 5 1/2 2 2 36 HB.375x5G8 Hex Head Bolt 3/8-16 X 5 Gr 8 4 4 37 HB.5x1.25 Hex Head Bolt 1/2-13 X 1.25 2 2 38 HB.5x1.5 Hex Head Bolt 1/2-13 X 1 1/2 1 1 39 HB.5x2G8 Hex Head Bolt 1/2-13 X 2 Gr 8 12 12 40 HB.5x5 Hex Head Bolt 1/2-13 X 5 8 8 41 HB.5X6.5G8 Hex Head Bolt 1/2-13 X 6 1/2 Gr 8 2 2 42 HB.75x5G8 Hex Head Bolt 3/4-10 X 5 Gr 8 1 1 43 HB.75x6.5G8 Hex Head Bolt 3/4-10 X 6 1/2 Gr 8 3 3 44 HNY.75 Nylon Locknut.75" 1 1 45 LW.5 Lockwasher-1/2 4 4 46 PF208V Clevis Option-Perfect Hitch-1.25 Drawpin 1 1 47 PF237VR Perfect Hitch Base, Cat III 1 1
Models 502-802 - Vertical Cutter/Mixer/Feeder 2-5 Association Table Tire and Hub Subassemblies MODEL # 502 502 LP 552 552 LP 602 652 702 802 802 CE Standard TIRE 13159 10607 13159 10607 13159 13159 13159 13159 10637 Standard HUB 10039 10039 10039 10039 10039 10039 14244 14244 10671 Optional TIRES 10626 AIRCRAFT TIRE and 14000 HD IMPLEMENT TIRE 13159 IMPLEMENT ITEM PART DESCRIPTION 1 10040 I-222 15.0/55-17 16 ply 2 10038A Rim 16 x 10.5, 1.5 Offset - 8 Bolt Ag 1 2 1 10626 LOW PROFILE ITEM PART DESCRIPTION 1 10626B Tire - Aircraft 11.5L x 14.5-28" 2 10626A Rim 14.5 x 9.5, 1.375 Offset - 8 Bolt Ag 2 1 2 14000 HD IMPLEMENT ITEM PART DESCRIPTION 1 14000A 2 14000B Rim 17 x 15,.625 Offset - 8 Bolt Ag 10039 HUB - 7500 LB, 1.5" OFFSET ITEM PART DESCRIPTION 10039 1 10139 Hub - 7500 LB (No Hardware) 1 2 10528 Stud Bolt WB46.625-18 UNF 8 3 10549 Inner Bearing 1 4 10550 Dust Cap 1 5 10551 Outer Bearing 1 6 10552 Seal 1 7 10553 Outer Race 1 8 10554 Inner Race 1 9 HNW.625-18 Nut, Hex Wheel 5/8-18 NF 8 14244 HUB - 1000 LB, 1.5" OFFSET ITEM PART DESCRIPTION 14244 1 14244A Hub - 10,000 LB (no hardware) 1 2 14442 Seal - 10,000 LB Hub 1 3 14443 Cup - Bearing, Inner 1 4 14444 Cup - Bearing, Outer 1 5 14445 Dust Cap - 10,000 LB Hub 1 6 14478 Cone - Bearing, Inner 1 7 14479 Cone - Bearing, Outer 1 8 14480 9 HNW.625-18 Bolt - Wheel, Press-In (5/8" x 2.25") Nut, Hex Wheel 5/8-18 NF 8 8
Models 502-802 - Vertical Cutter/Mixer/Feeder 2-6 Brake System Subassembly Assembly 10671 (Used only on model 802CE) Parts List ITEM PART DESCRIPTION QTY. 1 14879 Outer hub bearing 2 2 14880 Inner hub bearing 2 3 14881 Wheel Stud 16 4 14882 Hub/drum assembly 2 5 14883 Hub cap 2 6 14884 Split Pin 2 7 14885 Crown nut 2 8 14886 Wheel nut 16 9 14887 Retaining ring 2 10 14888 Shoe with lining 2 11 14889 Camshaft 2 12 14890 Brake lever 2 13 - Axle 1
Models 502-802 - Vertical Cutter/Mixer/Feeder 2-7 Driveline Subassembly Assemblies 14104 & 14105 (Common on all machines) 19 20 Use Driveline14105 for 540 PTO Use 14104 for 1000 PTO. 13 10 9 15 3 1 17 11 7 8 18 16 12 2 5 14 6 4 ITEM PART DESCRIPTION 14104 14105 1 14510 Bearing Ring SC25 (not shown) 2 2 2 14516 Support Bearing (not shown) 1 1 3 14845 Spring Pin 10 x 80 (not shown) 2 2 4 14851 Inner Profile S4GA - 1 4 14870 Inner Profile S4GA 1-5 14852 Shield Cone 3 Rib 1 1 6 14853 Inboard Yoke S4 1 1 7 14854 Cross and Bearing Kit 1 1 8 14856 Cross and Bearing Kit 2 2 9 14859 Inboard Yoke S5 1 1 10 14862 Shield Cone 6 Rib 1 1 11 14863 Double Yoke 1 1 12 14864 Yoke 1-3/8 6 SPL ASG - 1 12 14865 Yoke 1-3/8 " 21 SPL. ASG 1-13 14866 Inn. Shield Tube Rnd. 1-13 14867 Inn. Shield Tube Rnd. - 1 14 14868 CV Cone & Bearing Assy. (not 1 1 shown) 15 14869 Shearbolt Clutch - 1 15 14872 Shearbolt Clutch 1-16 14871 Profile & Sleeve W. A. 1-16 14874 Profile & Sleeve W. A. - 1 17 14873 Out. Shield Tube Oval 1-17 14875 Out. Shield Tube Oval - 1 18 14878 Safety Chain (not shown) 1 1 19 HB.313x2.5 Hex Head Bolt 5/16-18 X 2 1/2 1 1 20 TLN.313 Nut, Hex Top Lock 5/16-18 UNC Gr 5 Zn Plt 1 1
Models 502-802 - Vertical Cutter/Mixer/Feeder 2-8 Driveline Subassembly 14134 & 14135 (Common on all machines) Driveline 14135 is used on all single speed machines. Driveline 14134 replaces 14135 when the two speed gear box option is installed. 6 2 1 8 7 4 (14134 - Driveline) 3 5 (14135 - Driveline) ITEM PART DESCRIPTION 14134 14135 1 14845 Spring Pin 10 x 80 (not shown) 2 1 2 14848 Inner Profile S4-1 2 14858 Inner Profile S4 1-3 14849 Inboard Yoke S4 1 1 4 14850 Cross and Bearing Kit 2-4 14854 Cross and Bearing Kit - 1 5 14855 Yoke - 1 3/4 " - 20 SPL. I. C. 2-5 14860 Yoke 1-3/4 20 SPL ASG - 1 6 14859 Inboard Yoke S5 1-7 14861 ASG Col. Kit (not shown) - 1 8 14876 Outer Profile S5 1-8 14877 Stub Shaft & Outer Profile (S5) - 1
Models 502-802 - Vertical Cutter/Mixer/Feeder 2-9 Oil Tank & Gearbox Subassemblies Assemblies 14425, 10143, 10703 & 10805 (Common on all machines) 3 6 14425 - Parts List 2 5* 14425 - Oil Tank 1 4 ITEM PART DESCRIPTION QTY. 1 10088 Clamp - Hose, Spring Grip 1/2" 2 2 10405 Hydraulic Tank 1 3 10407 Cap - Breather, Oil Tank 1 4 CPUT.5x.375 Tube - Polyurethane, Clear 0.65 ft 5* HFL90808 HF - 90 Elbow, #8 NPT Male x #8 JIC Male 1 6 HFW90606 HF - 90 Elbow, #6 NPT Male x #6 Hose Barb 2 * Item ( 5* ) on the Tank is connected to either one of Items ( 13, 14 or 15 ) on the Gearboxes via the " Gearbox " hose shown on Page 3-7. 18 24 17 25 22 22 11 27 12 26 9 25 23 22 23 14-8- -6- -1- -4- -3-25 15 16 13 20 13 20
Models 502-802 - Vertical Cutter/Mixer/Feeder 2-10 Gearbox Subassemblies - Parts List Association Table MODEL # 502 502 LP 552 552 LP 602 652 702 802 PART # (standard) OPTIONAL 10143 10143 10703 & 10805 10703 & 10805 10143 10703 & 10805 10143 is a 540 RPM Gearbox and 10703 & 10805 combined make a 1000 RPM Unit. It is an option to convert any machine to either a 540 or 1000 RPM. 14923 14923 Planetary Gearbox Assemblies ITEM PART DESCRIPTION 14923 14996 10143 10703 10805-1- 10143L Gear Box - - 1 - - 2 10480 Gear Box Oil - Shell Tivela Oil WB (407 521 30) - - 15.75 L 6.5 L 2 L -3-10805L Gearbox - (1000RPM) - - - - 1-4- 13703L Planetary PG1802 VM21.4 - - - 1-5 14035 Grease - Elbidea Brg (LCEP2) 1 1 - - - -6-14923L RR1750 Single input 1 - - - - 7 14949 Gear Box Oil - Shell Omala HD -220 Oil 17 L 17 L - - - -8-14996L RR1700 Single (154F5026) - 1 - - - 11 CT.25x.030 Copper Tubing - 1/4OD x.03w 1 1 1 1-12 GZ.125N Grease Zerk -1/8-27 NPT Straight 1 1 1 1-13 HFAS#8NM#8NF 14 HFM40607 Hyd Fit Adapt Swivel, #8 NPT Male x # 8 NPT Female HF - Straight, #6 NPT Male x #6 NPT Female Swivel 1 1 - - - - - - 1-15 HFM90807 HF - 90 Elbow, #8 NPT M x #6 NPT Swiv F - - 1 - - 16 HFM90809 HF - 90 Elbow, #8 NPT M x #8 NPT Swiv F - - - - 1 17 HFN00606 Nipple-Hex 3/8 NPT - - 1 1-18 HFN00707 Hyd Fitting-Union-3/8 NPT Female X2 - - 1 1-19 HFN01207 HF Bushing #12NPT M x #6 NPT F 1 1 - - - 20 HFN01209 HF Bushing #12NPT M x #8 NPT F 1 1 - - - 21 HFN900404CSN HF- 90 Elbow, #2 NPT M x #4 Comp Sleeve for 1/4 OD Pipe 1 1 - - - 22 HFN90607 HF - 90 Elbow, #6 NPT Male x #6 NPT Female 1 1 1 1-23 HFNH12 HF #12 NPT Hex Plug 1 1 - - - 24 HFNV06 HF - Vent Plug, #6 NPT - - 1 1-25 HFNV08 HF - Vent Plug, 1/2" NPT 1 1 - - 1 26 HFY00305 #2 NPTf x #4 Comp Sleeve 1 1 1 1-27 HFY90205 HF- 90 Elbow, #2 NPT M x #4 Comp Sleeve for 1/4 OD Pipe - - 1 1 -
Models 502-802 - Vertical Cutter/Mixer/Feeder 2-11 Auger Subassembly Assemblies 10001, 10220 & 14168 4 6 2** 1* 5 3*** 5 (10001 - Auger)
Models 502-802 - Vertical Cutter/Mixer/Feeder 2-12 Auger Subassembly - Parts List 10001, 10220 &14168 Associativity Table MODEL # 502 502 LP 552 552 LP 602 652 702 802 802 CE AUGER PART # 10001 10001 10220 10220 10001 10220 14168 14168 14168 Parts List (For standard 9 Knife Augers) ITEM PART DESCRIPTION 10001 10220 1* 10008A Knife Reinforcement Plate 1 1 1 2** 10008 Auger Cutting Knife 9 9 9 3*** 10009 Scraper 1 1 1 4 10181 Weldment - Auger 1 - - 4 10337 Weldment - Auger - 1-4 14167 Auger Weldment - - 1 5 BFHS.625X2 Hx Sckt Flt Hd Bolt 5/8-11 NC x 2 Gr 8 (C'Sunk 82 deg) 35 35 35 6 BFHS.625X2.5 Hx Sckt Flt Hd Bolt 5/8-11 NC x 2 1/2 Gr 8 (C'Sunk 82 deg) 4 4 4 14168 /QTY * Optional - Several Reinforcement Plates may be installed. ** Optional Knife Kits Any combination and number of knives is possible up to a maxuimum of nine knives. The Table below contains the predetermined Kits. PART KNIFE OR KNIFE KITS PART KNIFE OR KNIFE KITS 10413 Single Steel Knife (inquire) 7 Steel Knives Kit 10008 Single Carbide Knife (inquire) 7 Carbide Knives Kit (inquire) 5 Steel Knives Kit (inquire) 9 Steel Knives Kit (inquire) 5 Carbide Knives Kit (inquire) 9 Carbide Knives Kit *** Optional Scrapers PART SCRAPERS PART SCRAPERS 10009 3 1/2" Scraper 10009B 5 1/2" Scraper 10009F 4" Scraper 10009E 6" Scraper 10009A 4 1/2" Scraper 10009C 6 1/2" Scraper 10009D 5" Scraper
Models 502-802 - Vertical Cutter/Mixer/Feeder 2-13 Conveyor Subassembly Assemblies 10386, 10387, 10388 & 10791 (Common to all machines) 8 5 1 7 2 10 4 13 15 6 18 9 11 16 17 14 3 12 (10388-7' Incline Conveyor)
Models 502-802 - Vertical Cutter/Mixer/Feeder 2-14 Conveyor Subassembly - Parts List 10386, 10387, 10388 & 10791 (Common on all machines) Association Table CONVEYOR PART # 10386 10387 10388 10791 CONVEYOR SIZE 6' 6.5' 7' 7.5' OPTIONAL All conveyors fit on all machines Conveyor Parts List ITEM PART DESCRIPTION 10386 10387 10388 1 10091 Motor Guard Cover Plate 1 1 1 1 2 10098 Hyd. Motor - Conveyor 1 1 1 1 3 10100 Flange Bearing, Radial Ball Bearing 4 4 4 4 4 10163 Coupling Half - 1 in. Bore 1 1 1 1 5 10165 WA - Chain Guard, LH 7.5 ft - - - 1 5 10476 WA - Chain Guard, LH 6 ft 1 - - - 5 10476A WA - Chain Guard, LH 7 ft - - 1-5 10876 WA - Chain Guard, LH 6.5 ft - 1 - - 6 10166 Coupler Chain - Double 1 1 1 1 7 10168 WA-Chain Guard 7.5 ft, RH - - - 1 7 10475 WA-Chain Guard 6 ft, RH 1 - - - 7 10475A WA-Chain Guard 7 ft, RH - - 1-7 10875 WA-Chain Guard 6.5 ft, RH - 1 - - 8 10375 WA-Conveyor 6-1/2 ft. - 1 - - 8 10376 WA-Conveyor, 6 ft. 1 - - - 8 10377 WA-Conveyor 7 ft. - - 1-8 10790 WA-Conveyor 7-1/2 ft. - - - 1 9 10385 Assy - Conveyor Idle Shaft 1 1 1 1 10 10470 Coupling Half - 1-1/4 Bore 1 1 1 1 11 10666 WA - Btm Sheet, Conveyor 6 ft. 1 - - - 11 10667 WA-Btm Sheet, Conveyor 6.5 ft. - 1 - - 11 10668 WA - Btm Sheet, Conveyor 7 ft. - - 1-11 10889 WA-Btm Sheet, Conveyor 7.5 ft. - - - 1 12 10760 WA - Conveyor Chain 6' 1 - - - 12 10843 WA - Conveyor Chain 6.5' - 1 - - 12 10845 WA - Conveyor Chain 7' - - 1-12 10846 WA - Conveyor Chain 7.5' - - - 1 13 10796 WA - Guard, Hyd Motor 1 1 1 1 14 10979 Plate - Chain Tensioner 2 2 2 2 15 12378 Key - 1/4x1/4x1.25 in 1 1 1 1 16 HBFT.5x4 Hex Head Bolt 1/2-13 X 4 Full Thread 2 2 2 2 17 HN.5 Hex Nut 1/2-13 UNC 4 4 4 4 18 WK.25x1.00 Woodruff Key, 1/4 x 1.00 Dia. 1 1 1 1 10791