ECO PLUS RAPID DOOR USER S AND INSTALLER S MANUAL v1.0 REV. 02/2018
00. CONTT 01. SAFETY INSTRUCTIONS INDEX 01. SAFETY INSTRUTIONS STANDARDS TO FOLLOW 02. THE AUTOMATISM COMPONTS TECHNICAL SPECIFICATIONS INSIDE THE PACKAGE DIMSIONS 03. INSTALLATION PRE-INSTALLATION INFO MANUAL OPING/CLOSING FIXING THE SAFE PROFILE FIXING THE LATERAL GUIDES FIXING GINE COVERAGE FIXING THE MANEUVERS BOARD LIMIT-SWITCHES ADJUSTMT 1B 3 4A 4B 5A 5B 5B 6A 7A 7B 8A 8B STANDARDS TO FOLLOW ATTTION: This product is certified in accordance with European Community (EC) safety standards. This product complies with Directive 2011/65/EU of the European Parliament and of the Council, of 8 June 2011, on the restriction of the use of certain hazardous substances in electrical and electronic equipment. (Applicable in countries with recycling systems). This marking on the product or literature indicates that the product and electronic accessories (eg. Charger, USB cable, electronic material, controls, etc.) should not be disposed of as other household waste at the end of its useful life. To avoid possible harm to the environment or human health resulting from the uncontrolled disposal of waste, separate these items from other types of waste and recycle them responsibly to promote the sustainable reuse of material resources. Home users should contact the dealer where they purchased this product or the National Environment Agency for details on where and how they can take these items for environmentally safe recycling. Business users should contact their vendor and check the terms and conditions of the purchase agreement. This product and its electronic accessories should not be mixed with other commercial waste. This marking indicates that the product and electronic accessories (eg. charger, USB cable, electronic material, controls, etc.) are susceptible to electric shock by direct or indirect contact with electricity. Be cautious when handling the product and observe all safety procedures in this manual. 1A 1B
01. SAFETY INSTRUCTIONS 01. SAFETY INSTRUCTIONS STANDARDS TO FOLLOW It is important for your safety that these instructions are followed. Keep these instructions in a safe place for future reference. The ELECTROCELOS S.A. is not responsible for the improper use of the product, or other use than that for which it was designed. The ELECTROCELOS S.A. is not responsible if safety standards were not taken into account when installing the equipment, or for any deformation that may occur. The ELECTROCELOS S.A. is not responsible for insecurity and malfunction of the product when used with components that were not sold by the them. This product was designed and manufactured strictly for the use indicated in this manual. Any other use not expressly indicated may damage the product and/or can cause physical and property damages, and will void the warranty. Do not make any changes to the automation components and/or their accessories. Keep remote controls away from children, to prevent the automated system from being activated involuntarily. The customer shall not, under any circumstances, attempt to repair or tune the automatism. Must call qualified technician only. The installer must have certified professional knowledge at the level of mechanical assemblies in doors and gates and control board programmation. He should also be able to perform electrical connections in compliance with all applicable regulations. The installer should inform the customer how to handle the product in an emergency and provide him the manual. This device can be used by children 8 year old or older and persons whose physical, sensory or mental capacities are reduced, or by persons without experience or knowledge if they have received supervision or instructions on the use of the device in a safe manner and understood the hazards involved. Children should not play with the device. Cleaning and maintenance by the user must not be carried out by unsupervised children. Before installing, the installer must verify that the temperature range indicated on the automatism is appropriate to the location of the installation. Before installing, the installer must verify that the equipment to be automated is in good mechanical condition, correctly balanced and opens and closes properly. If the automation is to be installed at a level higher than 2,5 m above ground STANDARDS TO FOLLOW level or other level of access,, should be followed the minimum safety and health requirements for the use of work equipment workers at work in Directive 2009/104/EC of the European Parliament and of the Council of 16th September of 2009. After installation, make sure that the mechanism is properly adjusted and that the protection system and any manual unlocker works correctly. In order to protect the electrical cables against mechanical stress, you should use conduit for the electrical wires, essentially on the power cable. When programming the control unit, pay particular attention to touching only the location intended for that purpose. Failure to do so may result in electric shock. 2A 2B
02. AUTOMATISM COMPONTS 13 3 1 5 14 15 13 Aluminum safe profile 14 Tarpaulin 15 Support plate 1 Engine cover 2 Motor 3 Limit-switches 4 Crank 5 Support plate (motor) 6 Unlocking lever 2 4 6 8 7 Control Board 8 Stop 9 Open 10 Close 9 7 10 16 16 Photocell mirror 12 11 Lateral guides 12 Photocell 11 3A
02. AUTOMATISM 02. AUTOMATISM TECHNICAL SPECIFICATIONS Manufactured with own profiles of white lacquered aluminum; It can have up to 3 reinforcing bars; Suitable for areas with low air pressure. MOTOR Power supply 230V 50/60Hz 230V 50/60Hz Power 370W 750W Current 2,70A 4,7A RPM 1390RPM 1410RPM Noise level <70dB <68dB Torque 10Nm 15Nm Working temperature -25 C to 70 C -25 C to 70 C Protection level IP55 IP55 Working frequency Intensive Intensive Isolation class Class F Class F The 370W motor is used on doors with a maximum height and width of 2500mm. Above this is used 750W motor. INSIDE PACKAGE Inside the package you will find the following components: 01 Motor 01 Motor Coverage 02 Lateral Guides 01 Safe aluminum profile 01 Tarpaulin 01 Control board 01 Photocells Set 01 Exterior Push Button 01 Metal Plates for Guides Fixation 01 User s Manual Motor Coverage Motor Safe Aluminum Profile Tarpaulin TARPAULIN Wire Weight Tensile strength Tear resistance Adherence 1100 dtex PES HT 670g/m² 2800N/5cm 300N 90N/5cm Control Board Finishing Varnish on both sides Operating temperature -25 C to 70 C Lateral Guides User s Manual Metal Plates for Guides Fixation Metal Plates for Guides Fixation 4A 4B
02. AUTOMATISM 03. INSTALLATION DIMSIONS PRE-INSTALLATION INFO Wall For a proper ECO PLUS RAPID DOOR function, check the following parameters before installing the automatism: Read all steps at least once in order to get familiar with the installation and configuration process. 185mm Check the horizontal alignment of the ground so that the door can be correctly assembled. 185mm 40mm Make sure there is an adequate protection against electrical shorts/current peaks and ground wire connection in Electrical Box. 238mm 275mm Be careful handling directly the control board. Improper handling can damage some electrical components and even cause damage to the user. 390mm Make sure you have all the necessary materials prepared for installation. Evaluate the security devices to install. This will ensure that unexpected accidents do not occur. MANUAL OPING/CLOSING 100mm 291mm 281mm 250mm 140mm 195mm To open or close the door manually, simply pull and hold down the unlock lever (6) and use a 6mm hexagon wrench to rotate the screw installed in the bottom of the engine, as shown on the image. Turning to the right will open the door and turning to the left will close. To facilitate the task, use an automatic screwdriver to quickly turn the screw. Wall 422mm 300mm 40mm 26mm 205mm 222mm A It is very important that all precautions are adhered to! Only in this way the correct functioning and durability of automatism can be achieved! 5A 5B
03. INSTALLATION 03. INSTALLATION SAFE PROFILE FIXATION SAFE PROFILE FIXATION (FREE DOOR SPACE) 115mm B C F D 1 Apply the safe to the wall, talking into account the horizontal leveling and the measures indicated (B and C). The safe should also be centered with the door s free space. Based on existing holes in the support plates, mark the locations for drilling (D and E). E G H 2 Make holes at the marked locations, and then apply the safe profile on the wall and secure with expansion bolts and screws (F). The safe must be properly secured in order to avoid accidents (G and H). 6A 6B
03. INSTALLATION 03. INSTALLATION LATERAL GUIDES FIXATION LATERAL GUIDES FIXATION 5 Fix the lateral guides to the ground using the existing plates. Start by making the holes in the ground using the existing holes on plates for the application of screws. Finally, tightening the screws until the guide is properly secure. M I 3 Unlock the motor pulling the lever down (see page 5B) and manually pull the tarpaulin down for about 500mm as visible in (I). J FIXING GINE COVERAGE Now apply the lateral guides, by placing them at the inner side of the support plates and against the wall. The tarpaulin should be inside the guides (J), so that it can move up and down always within guides. K 4 Attach the lateral guides on the support plates with screw, tightening them in the nuts located on the guides. L 1 Fit the motor cover to make the markings. 2 Drill holes in the wall. 3 Apply the cover and tighten the 2 screws on the upper part (N). Finish by tightening the cover to the plate already in the safe (O). N O 7A 7B
03. INSTALLATION 03. INSTALLATION CONTROL BOARD FIXATION LIMIT-SWICHES ADJUSTMT 19 18 P R S NOTE The red ring must activate it s micro-switch by the bottom and the white ring must do it by the top, as shown in the picture to the left. Microswitch connections: white close red open 19 18 COM Q T NC NO U 1 Determine the drilling location. 2 Make the drilling in the wall. 3 Fix the control board case on the wall. Must use screws with expansion bolts (screws and expansion bolts not provided in this kit). 1 Manually put the door in the desired opening position using the handcrank. 2 Rotate the tuning screw 18 (red) until the red ring of the limit-switch activates the correspondend micro-switch. 3 Manually put the door in the desired closing position using the handcrank. 4 Turn the tuning screw 19 (white) until the white ring of the limit-switch activates the correspondend micro-switch. 8A 8B