Butterfly Valve with Electric Actuator BOAX-B Mat E PS 16 bar: DN 40 to 200 PS 10 bar: DN 250 and 300 Design to EN 593 and ISO 10631 Type Series Booklet
Legal information/copyright Type Series Booklet BOAX-B Mat E All rights reserved. The contents provided herein must neither be distributed, copied, reproduced, edited or processed for any other purpose, nor otherwise transmitted, published or made available to a third party without the manufacturer's express written consent. Subject to technical modification without prior notice. KSB S.A.S, Gennevilliers (Paris) 07.02.2014
Butterfly Valves Centred-disc Butterfly Valves with Electric Actuator BOAX-B Mat E Operating data Operating properties Characteristic Value Nominal pressure PN 10 / 16 Nominal size DN 40-300 Max. permissible pressure 16 bar: DN 40 to 200 at ambient temperature 10 bar: DN 250 to 300 at ambient temperature Power supply 24 V DC and 230 V AC Min. permissible temperature -10 C Max. permissible temperature 110 C Temperature with XC liner K liner -10 C to +110 C -5 C to +90 C Design details Main applications Spray irrigation Domestic water supply Water extraction Hot water heating systems Air-conditioning Washing plants Paint shops Irrigation Swimming pools Pressure boosting Water treatment Rainwater harvesting Fluids handled Heating water Cooling water Drinking water Faecal-free waste water Fluids containing mineral oils Gas Oil Valve design Semi-lug body - T2: DN 40-300 Full-lug body with raised faces - T4: DN 40-300 Dead-end service and downstream dismantling possible with body types T2 and T4 Elastomer liner: thicker elastomer in the area of the stem passage ensures leak-proof sealing to the atmosphere The spherically machined valve disc ensures perfectly tight shut-off: no leakage visible to the naked eye Heat barrier between valve and lever Face-to-face length to ISO 5752-20 and EN 558-1-20 EN, ASME connections Top flange to ISO 5211 Marked in accordance with EN 19 Absolutely tight shut-off (no leakage visible to the naked eye) in either direction of flow in accordance with EN 12266-1, leakage rate A, and ISO 5208, category A. Design to EN 593 Body with polyurethane coating, thickness 80 µm, colour: RAL 5002 (blue), in compliance with water specifications. Valve disc made of nodular cast iron, epoxy-coated, thickness 80 μm, colour: RAL 8012 (brown), suitable for drinking water The valves satisfy the safety requirements of Annex I of the European Pressure Equipment Directive 97/23/EC (PED) for liquids in Group 1 and fluids in Group 2. Valves with actuators can meet the requirements of the 2006/42/EC Machinery Directive for partly completed machinery. The valves meet the requirements of the REACH 1907/2006 regulation. None of the substances listed in the candidate list and in Annex XIV of the regulation is present in a concentration above 0.1 % (w/w) (Article 33/REACH). BOAX-B Mat E 3
Actuator design Power supply Visual position indicator Adjustable mechanical limit stops Manual override Irreversible kinematics 8. Line connection, flange facing and flange surface quality 9. Actuator/automation 10. Reference number of type series booklet Body materials Overview of available materials Material Material number Body DN KSB code EN-JS 1030 JS 1030 T2 DN 40 to 3g 300 EN-JS 1030 JS 1030 T4 DN 40 to 300 3g Product benefits Spherically machined valve disc with rounded sealing contour ensures durable and permanently tight shut-off Splined or keyed connection between stem and valve disc Dry stem, no contact with fluid handled Sealing to atmosphere and tight shut-off are ensured, even when the actuator has been removed Marking indicates position of valve disc Stem in anti-blow-out design Stem is retained in the body. Valve equipped with stainless steel bearings with reinforced PTFE coating The elastomer liner provides tight sealing at the flanged line connections, eliminating the need for a flange gasket. Elastomer liner approved for drinking water applications to ACS WRAS DVGW Leak-proof stem passage ensured by spherically machined valve disc and thicker elastomer liner in the area of the stem passage Related documents Document Reference number Operating manual 8411.801 On all enquiries/orders please specify 1. Type series 2. Nominal pressure 3. Nominal size 4. Fluid handled 5. Flow rate/velocity 6. Temperature 7. Materials (body, valve disc, seat) 4 BOAX-B Mat E
Technical data Vacuum resistance DN NPS Liner mounting method Minimum pressure Max. temperature [bar absolute] 40-300 1½-12 Non-glued (standard) 1,33. 10-5 (10-2 torr) 90 C Hydraulic characteristics DN NPS Flow coefficient with disc fully open Zeta Kvo 40 1½ 65 75 0,97 50 2 130 151 0,59 65 2½ 275 319 0,38 80 3 500 580 0,26 100 4 750 870 0,28 125 5 1650 1914 0,14 150 6 2600 3016 0,12 200 8 4100 4756 0,15 250 10 6550 7598 0,15 300 12 8550 9918 0,18 Cvo Actuating torques A safety coefficient has already been included in the actuating torques for actuator selection. DN NPS Actuating torques [Nm] 10 bar (lubricating) 10 bar (non-lubricating) 16 bar (lubricating) 40 1½ 10 20 20 50 2 20 30 30 65 2½ 30 40 40 80 3 40 50 50 100 4 60 70 70 125 5 80 100 100 150 6 130 140 140 200 8 170 210 210 250 10 220 330-300 12 380 520 - BOAX-B Mat E 5
Materials Sectional drawing DN 40-300 DN 40-150 DN 200 DN 250-300 List of components Part No. Description DN Materials KSB code 100 Body T2 40-300 Nodular cast iron JS 1030 3g 100 Body T4 40-300 Nodular cast iron JS 1030 3g 210 1) Stem 40-300 Stainless steel 1.4029 (13% Cr) 6k 213 1) Actuating stem 40-300 Stainless steel 1.4029 (13% Cr) 6k 310.1 1) Plain bearing 200-300 Steel with reinforced PTFE coating 310.2 1) Plain bearing 200-300 Steel with reinforced PTFE coating 310.3 1)2) Plain bearing 200-300 Steel with reinforced PTFE coating 412 1)2)3) O-ring 40-300 Nitrile 413 3) Liner 40-300 EPDM suitable for drinking water XC 413 3) Liner 40-300 Nitrile HT K 550 2) Valve disc 40-300 Nodular cast iron JS 1030 3g 550 2) Valve disc 40-300 Stainless steel 1.4308 / ASTM A351 6g gr. CF8 900.1 1)2)3) Stem anti-blow out device 250-300 Stainless steel (screw) 900.2 1)2)3) Stem anti-blow out device 250-300 Stainless steel (screw) 916 1)2)3) Plug 250-300 Polyethylene 970.1 Name plate 40-300 Adhesive polyester 1) Stem spare parts kit 2) Valve disc spare parts kit 3) Liner spare parts kit 6 BOAX-B Mat E
Dimensions * Flat end s in Ø z or s Dimensions in mm DN NPS l1 h1 h2 Top flange to ISO 5211 Stem end Flat end Stem end Square end Valve disc No. h4 s Ø z h3 s h3 e1 e2 40 1½ 33 105 51 F05 10 11 14 24 - - 32 4 50 2 43 109 55 F05 10 11 14 24 - - 33 4 65 2½ 46 136 67 F05 10 11 14 24 - - 55 11 80 3 46 142 73 F05 10 11 14 24 - - 71 17 100 4 52 163 92 F05 10 14 18 24 - - 90 23 125 5 56 176 105 F05 10 14 18 30 - - 119 35 150 6 56 194 120 F07 12 14 18 30 - - 144 46 200 8 60 222 150 F07 12 19 25 35 - - 196 69 250 10 68 255 194 F10 15 19 25 35 - - 249 92 300 12 78 282 226 F12 18 22 28 40 - - 297 111 BOAX-B Mat E 7
BOAX-B Mat E Operating properties Valve with electric quarter-turn actuator, make: BERNARD Controls BOAX-B Mat E consists of a BOAX-B valve fitted with an ACTELEC actuator by BERNARD Controls, type series LE, models LEA and LEB for DN 40 to 125 or type series EZ, models EZ or SD, or OA, ASP and AS for DN 150 to 300. BOAX-B Mat E provides open/close control or positioning in intermittent operation S4-50% (LE and SD). Version LEA-2 LEA-3 LEB-4 LEB-10 EZ15 EZ25 EZ60 Nominal actuation force (Nm) 25 35 45 100 150 250 600 Actuating time in seconds for Open/Close control 20 20 6 35 25 30 30 Limit switches for OPEN and CLOSED positions Standard Adjustable mechanical limit stops Standard Power supply 230 V, single-phase AC, 50 Hz / 24 V DC 230 V, single-phase AC, 50 Hz Version LEA-2 LEA-3 LEB-4 LEB-10 OA15 ASP AS50 Nominal actuation force (Nm) 25 35 45 100 150 250 600 Actuating time in seconds for positioning * - 20-35 15 30 30 Limit switches for OPEN and CLOSED positions Standard Adjustable mechanical limit stops Standard Power supply 230 V, single-phase AC, 50 Hz / 24 V DC * Positioning is performed via a proportional setpoint and a 4-20 ma signal for actual-position feedback. See type series booklets with reference Nos. 8521.12/.- and 8521.16/.- Valve design for 10 bar: lubricating and non-lubricating fluids Valve design for 16 bar: lubricating fluids only Valves for lubricating fluids: max. flow velocity: 3 m/s Valves for non-lubricating fluids (gas): max. flow velocity: 50 m/s 8 BOAX-B Mat E
Main electrical components ACTELEC Type LEA2 LEA3 LEB4 LEB10 OA15 ASP AS50 EZ15 EZ25 AS50 Limit switches for OPEN and CLOSED positions Standard Adjustable mechanical limit stops Standard Torque switches for OPEN and CLOSED positions Standard - Standard Protection by thermal switch - - Standard Manual override Standard Visual position indicator Standard Heating resistor Integrated - To be connected - Electrical data for standard actuating time Single-phase alternating current, 230 V, 50 Hz and 24 V, AC/DC ACTELEC LEA2 LEA3 LEB4 LEB10 OA15 ASP AS50 Rated current [A] 0,1 0,14 0,8 0,5 0,6 1,8 1,2 Starting current [A] 0,24 0,3 0,9 0,6 0,9 2,5 1,7 Power [W] 35,0 45,0 30,0 15,0 30,0 100,0 60,0 Single-phase alternating current, 230 V, 50 Hz ACTELEC EZ15 EZ25 EZ60 Rated current [A] 0,6 0,6 1,2 Starting current [A] 0,9 0,9 1,7 Power [W] 30,0 30,0 60,0 Three-phase current, 400 V, 50 Hz ACTELEC OA15 ASP AS50 EZ15 EZ25 EZ60 Rated current [A] 0,3 0,8 0,3 0,3 0,3 0,3 Starting current [A] 0,5 1,6 0,8 0,5 0,5 0,8 Power [W] 30,0 150,0 60,0 30,0 30,0 60,0 BOAX-B Mat E 9
Dimensions LEA2 and LEA3 LEB4 and LEB10 OA15 and EZ15 ASP, AS50, EZ25 and EZ60 Open/close control DN NPS PS Version A (230V) A (24V) B C D E V h2 Weight [kg] [bar] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] With T2 With T4 40 1 10/16 LEA-2 118 118 65 77 41 - - 240 2,7 3,6 50 2 10/16 LEA-3 118 118 65 77 41 - - 244 2,9 4,1 65 2 10/16 LEB-4 148 202 90 140 65 60 106 320 6,9 8,0 80 3 10/16 LEB-10 191 245 90 140 65 60 106 326 8,0 9,5 100 4 10/16 LEB-10 191 245 90 140 65 60 106 347 9,4 11,0 125 5 10/16 LEB-10 191 245 90 140 65 60 106 360 10,2 16,0 150 6 10/16 EZ15 246-116 127 73 90 90 419 13,9 29,0 200 8 10/16 EZ25 299-180 229 84 160 90 402 28,5 32,0 250 10 10 EZ25 299-180 229 84 160 90 435 34,5 57,0 300 12 10 EZ60 360-168 229 84 250 90 462 51,0 67,0 Positioning DN NPS PS Version A (230V) A (24V) B C D E V h2 Weight [kg] [bar] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] With T2 With T4 40 1 10/16 LEA-3 118 118 65 77 41 - - 240 2,7 3,6 50 2 10/16 LEA-3 118 118 65 77 41 - - 244 2,9 4,1 65 2 10/16 LEB-10 191 245 90 140 65 60 106 320 7,4 8,5 80 3 10/16 LEB-10 191 245 90 140 65 60 106 326 8,0 9,5 100 4 10/16 LEB-10 191 245 90 140 65 60 106 347 9,4 11,0 125 5 10/16 LEB-10 191 245 90 140 65 60 106 360 10,2 16,0 150 6 10/16 OA-15 246 246 116 127 73 90 90 419 13,9 29,0 200 8 10/16 ASP 299 299 180 229 84 160 90 402 28,5 32,0 250 10 10 ASP 299 299 180 229 84 160 90 435 34,5 57,0 300 12 10 AS50 360 360 168 229 84 250 90 462 51,0 67,0 10 BOAX-B Mat E
Notes on installation Connections The valves can be installed between the following line connections (other line connections on request): EN 1092 PN 10 and 16 ASME B16.5 Class 150 ASME 16.1 Class 125 and B16.47 Class 150 Series A Semi-lug body - T2 DN NPS EN 1092 PN 10 EN 1092 PN 16 ASME B16.1 Class 125 ASME B16.5 Class 150 40 1½ 50 2 65 2½ 80 3 100 4 125 5 150 6 200 8 250 10 300 12 Full-lug body with raised faces - T4 DN NPS EN 1092 PN 10 EN 1092 PN 16 ASME B16.1 Class 125 ASME B16.5 Class 150 40 1½ 50 2 65 2½ 80 3 100 4 125 5 150 6 200 8 250 10 300 12 Key Symbol Description Symbol Description Installation possible Fit washer between bolt and body Flanged installation possible BOAX-B Mat E 11
Dead-end service and downstream dismantling Downstream dismantling Dead-end service For downstream dismantling, successively loosen diagonally opposed tie rods 12 BOAX-B Mat E
Flange dimensions The valves can be installed between all commercial mating flanges and line connections without requiring any flange gaskets. The elastomer liner alone provides a tight seal at the flange connections. Please verify that the connection meets the requirements given below. The flange dimensions indicated in the table apply to all body types. Ø2a and Ø3: flange face diameter Ø2b: pipe OD with loose plate flange to DIN 2642 and NFE 29-251 Dimensions DN NPS Optimum Ø Max. permissible Ø Min. permissible Ø on flange face Min. Ø at a distance of 10 mm from the flange face Min. Ø at a distance of 20 mm from the flange face Ø1 Ø2a Ø2b Ø3 Ø4 Ø5 Ø6 40 1½ 40 54 49 32 - - 77 50 2 49 63 61 33 - - 86 65 2½ 65 80 77 55 13-107 80 3 77 93 89 71 50-121 100 4 96 116 115 90 74 40 141 125 5 123 141,5 140 119 107 87 171 150 6 146 170,5 4) 169 144 134 120 196 200 8 196 222 4) 220 196 189 178 250 250 10 249 276,5 4) 273 249 243 234 306 300 12 298 327,5 4) 324 297 291 283 358 Min. permissible Ø of flange shoulder of flanges with raised faces 4) Verify that body is correctly centred between the tie rods. BOAX-B Mat E 13
Coated flange Flange with rubber coating Expansion bellows N.B.: Direct installation between rubber-coated flanges or with expansion bellows is not permitted. On request. 14 BOAX-B Mat E
Bolting and weights Semi-lug body - T2 The drawings do not indicate the exact product design (number of tapped lugs/through-holes) N.B.: Bolting is not included in our standard scope of supply. Length of tie rods L = l1 + 2e + 2f L: minimum length of tie rods l1: face-to-face length of butterfly valve e: flange thickness (customer-specific) f: thickness of nut + standardised overhang of tie rod Bolt length at stem passage A = e + X A: max. bolt length X: max. thread engagement depth e: flange thickness (customer-specific) B: min. thread length > A-e E: flange thickness BOAX-B Mat E 15
Semi-lug body - T2 DN NPS d1 l1 EN 1092-1 PN 10 EN 1092-1 PN 16 Weight Ø M Tie rod* Bolt Ø M Tie rod* Bolt f Qty** X Qty** f Qty** X Qty** [kg] 40 1½ 108 33 M16 20 4 - - M16 20 4 - - 1,1 50 2 118 43 M16 20 4 - - M16 20 4 - - 1,3 65 2½ 132 46 M16 20 4 - - M16 20 4 - - 1,9 80 3 138 46 M16 20 8 - - M16 20 8 - - 2,5 100 4 150 52 M16 20 8 - - M16 20 8 - - 3,9 125 5 234 56 M16 20 8 - - M16 20 8 - - 4,7 150 6 260 56 M20 24 8 - - M20 24 8 - - 6,9 200 8 322 60 M20 24 8 - - M20 24 12 - - 10,5 250 10 394 68 M20 24 12 - - M24 29 12 - - 16,4 300 12 462 78 M20 24 12 - - M24 29 12 - - 30 DN NPS d1 l1 ASME B16.1 Class 125 ASME B16.5 Class 150 Weight UNC Tie rod* Bolt UNC Tie rod Bolt f Qty** X Qty** f Qty** X Qty** [kg] 40 1½ 108 33 1/2" 17 4 - - 1/2" 17 4 - - 1,1 50 2 118 43 5/8" 20 4 - - 5/8" 20 4 - - 1,3 65 2½ 132 46 5/8" 20 4 - - 5/8" 20 4 - - 1,9 80 3 138 46 5/8" 20 4 - - 5/8" 20 4 - - 2,5 100 4 150 52 5/8" 20 8 - - 5/8" 20 8 - - 3,9 125 5 234 56 3/4" 24 8 - - 3/4" 24 8 - - 4,7 150 6 260 56 3/4" 24 8 - - 3/4" 24 8 - - 6,9 200 8 322 60 3/4" 24 8 - - 3/4" 24 8 - - 10,5 250 10 394 68 7/8" 29 12 - - 7/8" 29 12 - - 16,4 300 12 462 78 7/8" 29 12 - - 7/8" 29 12 - - 30 * Quantity of nuts = Quantity of tie rods x 2 ** Number of bolts per side 16 BOAX-B Mat E
Full-lug body - T4 The drawings do not indicate the exact product design (number of tapped lugs). N.B.: Bolting is not included in our standard scope of supply. A = e + X A: max. bolt length X: max. thread engagement depth e: flange thickness (customer-specific) B: min. thread length > A-e l1: flange thickness BOAX-B Mat E 17
Full-lug body - T4 DN NPS d1 l1 EN 1092-1 PN 10 EN 1092-1 PN 16 Weight Ø M Tie rod* Bolt Ø M Tie rod* Bolt f Qty** X Qty** f Qty** X Qty** [kg] 40 1½ 108 33 M16 - - 14 4 M16 - - 14 4 2,0 50 2 120 43 M16 - - 18 4 M16 - - 18 4 2,5 65 2½ 134 46 M16 - - 20 4 M16 - - 20 4 3,0 80 3 140 46 - - - - - - - - - - 4,0 80 3 178 46 M16 - - 20 8 M16 - - 20 8 4,5 100 4 210 52 M16 - - 22 8 M16 - - 22 8 5,5 125 5 236 56 M16 - - 22 8 M16 - - 22 8 9 150 6 260 56 M20 - - 26 8 M20 - - 26 8 11 200 8 312 60 M20 - - 26 8 - - - - - 24 200 8 322 60 - - - - - M20 - - 26 12 25 250 10 396 68 M20 - - 26 12 M24 - - 29 12 39 300 12 466 78 M20 - - 26 12 M24 - - 30 12 46 DN NPS d1 l1 ASME B16.1 Class 125 ASME B16.5 Class 150 Weight UNC Tie rod* Bolt UNC Tie rod Bolt f Qty** X Qty** f Qty** X Qty** [kg] 40 1½ 108 33 1/2" - - 14 4 1/2" - - 14 4 2,0 50 2 120 43 5/8" - - 18 4 5/8" - - 18 4 2,5 65 2½ 134 46 5/8" - - 20 4 5/8" - - 20 4 3,0 80 3 140 46 5/8" - - 20 4 5/8" - - 20 4 4,0 80 3 178 46 - - - - 4,5 100 4 210 52 5/8" - - 22 8 5/8" - - 22 8 5,5 125 5 236 56 3/4" - - 23 8 3/4" - - 23 8 9 150 6 260 56 3/4" - - 26 8 3/4" - - 26 8 11 200 8 312 60 3/4" - - 26 8 3/4" - - 26 8 24 200 8 322 60 - - - - 25 250 10 396 68 7/8" - - 28 12 7/8" - - 28 12 39 300 12 466 78 7/8" - - 28 12 7/8" - - 28 12 46 * Quantity of nuts = Quantity of tie rods x 2 ** Number of bolts per side 18 BOAX-B Mat E
KSB S.A.S. 4, allée des Barbanniers 92635 Gennevilliers Cedex (France) Tél. +33 1 41 47 75 00 Fax +33 1 41 47 75 10 www.ksb.com 8409.52/2-EN 07.02.2014