SPORTSMAN Model #A00CHAC Model #A00CHAD Model #A00CHAE Model #A00CHAF Model #A00CHAG Rev. 0 E 000 Polaris Sales Inc. PARTS MANUAL PN 0 and MICROFICHE PN /00
TABLE OF CONTENTS SPORTSMAN A00CHAC and A00CHAD and A00CHAE and A00CHAF and SPORTSMAN A00CHAG Parts Manual A A- ARM/STRUT MOUNTING... C AIR BOX... B C CARBURETOR... D- CLUTCH COVER... C CONTROLS - MASTER CYLINDER/BRAKE LINE... B CONTROLS - THROTTLE ASM./ CABLE... B0 CRANKCASE... D CRANKSHAFT and PISTON... D CV JOINT - BTB... B CYLINDER... D DECALS... A0- DRIVE CLUTCH... C DRIVE SHAFT REAR... B DRIVEN CLUTCH... C ELECTRICAL/TAILLIGHT... C ENGINE MOUNTING... A- EXHAUST SYSTEM... B D FRAME MOUNTING... C FRONT BRAKE... B FRONT CAB... A FRONT HOUSING... C FRONT RACK and BUMPER MOUNTING... A FRONT STRUT... B FRONT WHEEL... B FUEL PUMP... D E F FUEL TANK F... G B GEAR SELECTOR... D GEARCASE (CASES & SNORKEL).. D GEARCASE (INTERNAL COMPONENTS)... C- H HANDLEBAR and HEADLIGHT POD. B- I INTAKE and EXHAUST... M D MAGNETO... D O OIL COOLING SYSTEM... A OIL FILTER... D OIL PUMP... D0 OIL TANK... C PROP SHAFT P... R B REAR BRAKE/FOOT PEDAL... C REAR CAB and SEAT... A- REAR RACK MOUNTING... A REAR SUSPENSION... C0- REAR WHEEL DRIVE... C RECOIL STARTER... D STARTING MOTOR... D STEERING POST... B TOOL KIT S T... E The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for assembly.
BRAKES Type/Brakes Type/Brakes - Auxiliary Park Brake CAPACITIES Coolant Capacity (quarts) Fuel Tank (gallons) Gearcase Oil (ounces) Engine Counter Balance 0W0 Oil (quarts) Injector Oil (quarts) Engine OW0 Rack, Front (pounds) Rack, Rear (pounds) Tongue Weight Tow Hitch Tow Weight Type DRIVE TRAIN DRIVE CLUTCH Center Distance (inches) Clutch Offset (inches) Clutch Weight Spring Color Helix Angle Spring Position DRIVEN CLUTCH DIMENSIONAL FEATURES Approx. Turning Radius Box, Tool Box (cubic feet) Ground Clearance (inches) Height (inches) Length (inches) Seat Height (inches) Weight (lbs. dry) Wheel Base (inches) Width (inches) ENGINE Engine Model Number Engine Type Lubrication Type Bore & Stroke (mm) Displacement (cc s) Compression Ratio Cooling Alternator Output Elec. Start w/recoil Back Up Carburetors (no. of/size) Main Jet Pilot Jet Needle Jet Cut Away Air Screw/Pilot Screw Jet Needle Ignition Ignition (Type & Deg. BTDC) Spark Plug Gap (inches) Spark Plug (Type) Exhaust 000 SPORTSMAN SPECIFICATIONS GEARCASE Hydraulic Disc Hydraulic Disc Hydraulic Lock, All Wheel N/A. N/A N/A. 0 0 0 Standard 0 PVT 0 / # Blue/Green Compound - xx N/A 0.. 0 0.0 ESPFE0 Cycle, Single Cyl. Dry Sump x 0mm.: Effective Air Cooled w/fan Assist Oil Cooler 00W Standard /BST(CV type) 0 0 P N/A. F- CDI 0 @ 00.0 NGK BKRE USFS Appr. Transmission Shift Type Gear Reduction - Low Gear Reduction - Reverse Gear Reduction - High Front Drive (ratio) Final Drive (ratio) Center Drive (ratio) Axle to Axle Chain Type GRAPHICS Body Style Bumper Caps/Polyprop. Cargo Box or Bed Fender, Front Fender, Rear Footwell Frame/Steel Front Cover Handlebar Cover w/decal Headlight/Dash Pod Rack, Front Rack, Rear Rims Seat Vinyl Side Panel Spring, Front Spring, Rear Tank Cover Tool Box Cover w/lettering Color ELECTRICAL Headlight - Handlebar (watts) Headlight - Front Hood (watts) Headlight - Grill (watts) Taillights (watts) Brake Light (watts) Indicator Bulb SUSPENSION Front Type - Front Travel (inches) Rear Type - Rear Travel (inches) Shock Adjustment TIRES & WHEELS Tire Manufacturer Tire Size - Front Tire Size - Rear Tire Size - Center Tire Pressure - Front Tire Pressure - Rear Tire Pressure - Center PRD Side Lever./././ :.: N/A N/A Shaft Gen IV N/A N/A Olive Green (A00CHAC)(A00CHAE) Porsche Red (A00CHAD)(A00CHAF) Medium Yellow (A00CHAG) Olive Green (A00CHAC)(A00CHAE) Porsche Red (A00CHAD)(A00CHAF) Medium Yellow (A00CHAG) Black Semi Flat Black Olive Green (A00CHAC)(A00CHAE) Porsche Red (A00CHAD)(A00CHAF) Medium Yellow (A00CHAG) Black Olive Green/Black (A00CHAC)(A00CHAE) Porsche Red/Black (A00CHAD)(A00CHAF) Medium Yellow (A00CHAG) Black Black Black (AC)(AE)(AG) Aluminum (AD)(AF) Black Olive Green (A00CHAC)(A00CHAE) Porsche Red (A00CHAD)(A00CHAF) Medium Yellow (A00CHAG) Black Black N/A N/A N/A Single Beam, 0W N/A Single Beam, W.W.W.0W MacPherson Strut. Independent. - Bore Gas Bag CAM Titan x- x-0 N/A N/A Polaris Industries Inc. reserves theright tomake changes in designand specifications and/or tomake additions or improvements to its products without notice.
000 ATV PUBLICATION NUMBERS MODEL MODEL NO. OWNER S MANUAL OWNER S MANUAL SUPPLEMENT PARTS MANUAL PARTS MICROFICHE ASSEMBLY INSTRUCTIONS Sportsman A00CHAC 0 0 Sportsman A00CHAD 0 0 Sportsman A00CHAE 0 0 Sportsman A00CHAF 0 0 Sportsman A00CHAG 0 0
REAR CAB and SEAT SPORTSMAN A00CHAC and SPORTSMAN A00CHAD and SPORTSMAN A00CHAE and SPORTSMAN A00CHAF and SPORTSMAN A00CHAG E 000 Polaris Sales Inc. 0 0 0 0 0 A
REAR CAB and SEAT SPORTSMAN A00CHAC and SPORTSMAN A00CHAD and SPORTSMAN A00CHAE and SPORTSMAN A00CHAF and SPORTSMAN A00CHAG 0 Rivet 0 Bolt Washer 0 Foil, Rear Cab, Rear - - Cab, Rear, Olive Green (A00CHAC)(A00CHAE) Cab, Rear, Porsche Red (A00CHAD)(A00CHAF) Cab, Rear, Med Yellow (A00CHAG) -0 Nut, Nylok Retainer, Seat Latch 0 Foil, Tape, Cab, Rear Screw 0 Washer, Flat 0 Screw 0 Box, Tool 0 Rivet 0 Bracket, Lever Retainer 00 Latch, Seat 00 Spring, Latch -00-00 0 0 Seat Covering, Seat Foil, Seat Base, Large Foil, Seat Base, Small 0 Bumper, Rubber 0 Screw 0 Washer Cover, Tool Box 00 Fitting, 0 Degree 0 Cap, Drain Rivet -0 Guard, Clutch Strap, Fuel Pump Mounting 0 Rivet, Plastic - - - - - - - Asm., Front Gearcase (See Front Housing Pg. C for Details) 0 Washer, Spring Lock 0 Screw 0-0 0-0 Screw 0 Spacer, Footwell Nut, Nylok 0 Decal - Hitch Screw Frame, Main (If built before //00) Frame, Main (If built after //00) -00-00 Footwell, Black, LH Footwell, Black, RH Foil, Foam, Fender, Rear 0 Foil, Rear Cab, Front 0 0 Decal - Carb Information 0 Decal - Filter Element 0 Foil, Foam Screw 00 Nut -00-00 Guard, Mud, Rear, LH Guard, Mud, Rear, RH /00 A
FRONT CAB SPORTSMAN A00CHAC and SPORTSMAN A00CHAD and SPORTSMAN A00CHAE and SPORTSMAN A00CHAF and SPORTSMAN A00CHAG 0 0 Foil, Side Panel, Gen. IV, RH 0 Foil, Foam, Side Panel 0-00- Panel, Side, LH, Olive Green (A00CHAC)(A00CHAE) Panel/Foil, RH, Olive Green (A00CHAC)(A00CHAE) 0- Panel, Side, LH, Porsche Red (A00CHAD)(A00CHAF) 00- Panel/Foil, RH, Porsche Red (A00CHAD)(A00CHAF) -0 Panel/Foam, LH Med Yellow (A00CHAG) 00-0 Panel/Foil, RH Med Yellow (A00CHAG) 0 Screw - - -0 Cab, Front, Olive Green (A00CHAC)(A00CHAE) Cab, Front, Porsche Red (A00CHAD)(A00CHAF) Cab, Front, Med Yellow (A00CHAG) 0-0- 0-0 Cover, Front, Olive Green (A00CHAC)(A00CHAE) Cover, Front, Porsche Red (A00CHAD)(A00CHAF) Cover, Front, Med Yellow (A00CHAG) A 00 Clip, Spring 00 0 Nut 00 Nut 0 Rivet Screw Nut, Nylok Washer 0 Screw Washer, Flat Nut, Nylok Guard, Mud, Front, LH Guard, Mud, Front, RH -0-0 Guard, Splash, LH Guard, Splash, RH Screw 0 Shield, Deflector AR Line, Breather 00 Clip, Routing 0 Rivet, Plastic /00
REAR RACK MOUNTING SPORTSMAN A00CHAC and SPORTSMAN A00CHAD and SPORTSMAN A00CHAE and SPORTSMAN A00CHAF and SPORTSMAN A00CHAG 0 0 Kit - Rack Extender, Rear (Incl. ) Screw Screw 0 Asm., Rear Rack (Incl. & Warning Decal) 000 Reflector, Red -0 Bracket, Silencer, Frame Bolt 0 Washer, Flat Nut, Nylok 0 00 Nut, Chimney 00-0 00-0 Mount, Front, Rear Rack, LH Mount, Front, Rear Rack, RH -0 Spacer Screw 000-0 Support, Rear Rack 0 Screw /00 A
FRONT RACK and BUMPER MOUNTING SPORTSMAN A00CHAC and SPORTSMAN A00CHAD and SPORTSMAN A00CHAE and SPORTSMAN A00CHAF and SPORTSMAN A00CHAG 0 0 Screw 00 Asm., Front Rack (Incl. & Warning Decal) 00 Reflector, Amber Screw 00 Kit - Front Rack Mount 0 Nutsert Nut, Nylok 0 Washer -00 Bumper 0 Screw 0 Screw Washer 00-0 0-0 Screw 0 0 000 Support, Front Rack, LH Support, Front Rack, RH Headlight, LH Headlight, RH Bulb, Replacement, W Bolt 0 Washer, Flat 0 Plug, Frame -0-0 Extension, Frame, LH Extension, Frame, RH 0-0 Guard, Brush 0-0 Grill, Brush Guard 0 Rivet /00 A
DECALS SPORTSMAN A00CHAC and SPORTSMAN A00CHAE and SPORTSMAN A00CHAG RH 0 LH 0 Decal - Rack/Warning 00 Decal - Load Distribution, W 0 0 0 0 Decal - x INDY SHAFT DRIVE, LH (A00CHAC)(A00CHAE) Decal - x INDY SHAFT DRIVE, RH (A00CHAC)(A00CHAE) Decal - x INDY SHAFT DRIVE, LH (A00CHAG) Decal - x INDY SHAFT DRIVE, RH (A00CHAG) 0 Decal - POLARIS, Side Panel 00 00 00 00 Decal -, Tank Side, LH (A00CHAC)(A00CHAE) Decal -, Tank Side, RH (A00CHAC)(A00CHAE) Decal -, Tank Side, LH (A00CHAG) Decal -, Tank Side, RH (A00CHAG) 0 Decal - Warning, AWD Switch 000 Decal - Headlight Adjustment 00 00 Decal - FOUR STROKE, Front Cover (A00CHAC)(A00CHAE) Decal - FOUR STROKE, Front Cover (A00CHAG) 00 Decal - MacPherson Strut 0 0 Decal - Discretionary Warning 0 Decal - Drain Recoil 0 Logo, th Anniversary (If built before //) Logo, Polaris Star (If built after //) 0 00 Decal - Warning, Override, AWD 0 Decal - Age Warning, ATV 00 Decal - Passenger Warning 0 Decal - Tire Pressure 0 Decal - Warning, General, CPSC 0/00 A0
DECALS SPORTSMAN A00CHAD and SPORTSMAN A00CHAF RH 0 LH 0 Decal - Rack/Warning 00 Decal - Load Distribution, W 0 0 Decal - X INDY SHAFT DRIVE, LH Decal - X INDY SHAFT DRIVE, RH 0 Decal - POLARIS, Side Panel 00 00 Decal -, Tank Side, LH Decal -, Tank Side, RH 0 Decal -Warning AWD Switch 000 Decal - Headlight Adjustment 00 Decal - FOUR STROKE Front Cover 00 Decal - MacPherson Strut 0 0 Decal - Discretionary Warning 0 Decal - Drain Recoil 0 0 Logo, th Anniversary (If built before //) Logo, Polaris Star (If built after //) 0 Decal - Override Switch, AWD 0 Decal - Age Warning, ATV 00 Decal - Passenger Warning 0 Decal - Tire Pressure 0 Decal - Warning, General, CPSC /00 A
OIL COOLING SPORTSMAN A00CHAC and SPORTSMAN A00CHAD and SPORTSMAN A00CHAE and SPORTSMAN A00CHAF and SPORTSMAN A00CHAG 0 0 00 Clamp, Hose Hose, Inlet 00 Clamp, Hose 0 Nut -0 Bracket, Top Nut, Nylok 00 Clamp, Rubber Coated 0 Screw Screw 0 0 Motor, Fan 0 U-Clip Shroud 00 Thermister 0 Plug, Drain 00 Cooler, Oil to Air 0 Mount, Rubber 0-0 Bracket, Bottom Screw 00 Clamp, Hose 0 0 Hose, Outlet /00 A
ENGINE MOUNTING SPORTSMAN A00CHAC and SPORTSMAN A00CHAD and SPORTSMAN A00CHAE and SPORTSMAN A00CHAF and SPORTSMAN A00CHAG 0 0 0 0 A
ENGINE MOUNTING SPORTSMAN A00CHAC and SPORTSMAN A00CHAD and SPORTSMAN A00CHAE and SPORTSMAN A00CHAF and SPORTSMAN A00CHAG 0 Nut 0000 Clamp, Hose 000-00 AR Line, Fuel - - - - - - - Asm., Carburetor (See Carburetor Pg. D, Ref. ) 00 Clamp, Narrow Band 0 Boot, Carburetor 000- AR Line, Fuel 00 Fitting, Tee 00 Mount, Carburetor, Rubber 0 0 Washer, Split Lock 0 Nut 00 Screw and Washer -0 Strap, Carb Mount 0 Nutsert 000-00 AR Line, Fuel 00 Mount, Rubber, Top Bolt 0 Washer, Spring Lock Nut, Flange Lock 0 00 Clamp, Spring Hose Line, Breather Washer 00 Mount, Rubber, Front 00 Clamp, Nylon Rivet -0 Strap, Frame Support Bolt 0 Washer 0 Washer, Flat 0 0 Bushing 0 Boot, Clutch Intake - - - - - - - Asm., Drive Clutch, ATV-0 (See Drive Clutch Pg. C, Ref. ) - - - - - - - Screw and Washer (See Crankcase Pg. D, Ref. ) - - - - - - - Bracket, Retainer, Seal (See Clutch Cover Pg. C, Ref. ) 00 Clamp, Hose Screw 0-0 Mount, Engine, Front 00 Nut 000 Washer, Lock 0 0-0 Manifold, Black - - - - - - - Gasket, Exhaust (See Cylinder Pg. D, Ref. ) 0 Engine, ESPFE0-SB NOTE: The Short Block assembly contains a crankcase assembly, cylinder & cylinder head assembly and a piston & crankshaft assembly. Prior authorization is required for warranty consideration. -0 Mount, Engine, Top Screw 00 Cable, Ground, Engine 000 Filter /00 A
EXHAUST SYSTEM SPORTSMAN A00CHAC and SPORTSMAN A00CHAD and SPORTSMAN A00CHAE and SPORTSMAN A00CHAF and SPORTSMAN A00CHAG 0 Nut, Nylok Washer, Flat 0 Washer, Rubber Washer 00 Bushing - - - - - - Bracket, Silencer Frame (See Rear Rack Mounting Pg. A, Ref. ) 0 Dampener, Vibration Bolt, Carriage B 0-0 Silencer, Exhaust 0 Bolt 00 Spring, Exhaust Screw Washer Shield, Heat, Exhaust 0-0 Pipe, Exhaust 0 Seal, Exhaust /00
FUEL TANK SPORTSMAN A00CHAC and SPORTSMAN A00CHAD and SPORTSMAN A00CHAE and SPORTSMAN A00CHAF and SPORTSMAN A00CHAG 0 0 0 Cap, Gas Tank 0 Gasket, Cap 0 Seal, Foam 000-00 AR Line, Fuel 0 Vent, Tank Screw 0 Washer, Spring Lock 0 Washer, Flat -0-0 Bracket, Mounting, Rear, LH Bracket, Mounting, Rear, RH 0 Insert B 0 Pad, Fuel Tank Bracket 0 Fitting, Fuel Outlet, Main 000-00 AR Line, Fuel 0000 Clamp, Hose 0 Fitting, Fuel Outlet, Reserve 0 Screw Knob, Fuel Valve Nut, Fuel Valve 0 Valve, -Way 0 Asm., Fuel Tank (Incl.,,) /00
AIR BOX SPORTSMAN A00CHAC and SPORTSMAN A00CHAD and SPORTSMAN A00CHAE and SPORTSMAN A00CHAF and SPORTSMAN A00CHAG 0 0 Sleeve, Pre-cleaner 00 Filter, Air 00 Clamp, Narrow Band 0 Collar, Carb Inlet Cover, Air Box Screw Duct, Air Inlet Gasket, Intake Seal, Air Box Cover 0 Seal, Foam 0 Duct, Clutch Air Inlet - - - - - - - AR Line, Breather (See Engine Mounting Pg. A, Ref. ) 00 Filter, Breather 00-00 AR Line, Breather 00 Clamp, Hose Box, Air Intake 0 Gasket, Carb Inlet Duct Duct, Carb Inlet Line, Breather 0 Plug, Trap 00-0 AR Line, Fuel 000 Clamp, Hose 0 Foil, Air Box 0 Washer, Flat Screw 0 Clip, Air Box /00 B
CV JOINT - BTB SPORTSMAN A00CHAC and SPORTSMAN A00CHAD and SPORTSMAN A00CHAE and SPORTSMAN A00CHAF and SPORTSMAN A00CHAG BTB 0 0 CV Housing w/sleeve Sleeve, Drive Shaft Seal 0 Clamp, CV Joint, Large 00 Circlip, Drive Shaft 0 Boot, CV Joint 00 Shaft(Incl.) 00 Cardon (Incl.,,,) 00 Kit - Cross and Bearing 00 Yoke, Splined 0 Pin, Spring 00 Clamp, Band, Small 00 Kit - Boot, CV Joint (Incl.,,) 00 Kit - Drive Shaft w/sleeve / B
REAR DRIVE SHAFT SPORTSMAN A00CHAC and SPORTSMAN A00CHAD and SPORTSMAN A00CHAE and SPORTSMAN A00CHAF and SPORTSMAN A00CHAG 0 0 Asm., Drive Shaft, Rear (Incl. -) 00 CV Joint 00 Clamp, Large 00 Grease, 0g 00 Ring, Retaining 00 Boot 00 Clamp, Small 00 Grease, 0g 0 Joint, Plunging 00 Ring, Spring 0 0 Kit - Boot (Gear Side) 0 Kit - Boot (Wheel Side) /00 B
PROP SHAFT SPORTSMAN A00CHAC and SPORTSMAN A00CHAD and SPORTSMAN A00CHAE and SPORTSMAN A00CHAF and SPORTSMAN A00CHAG 0 Shaft, Prop Pin 000 Yoke, End 00 Unit, Pack 00 Bar, Shaft 00 Yoke, Slip 00 Fitting 0 O-Ring /00 B
FRONT STRUT SPORTSMAN A00CHAC and SPORTSMAN A00CHAD and SPORTSMAN A00CHAE and SPORTSMAN A00CHAF and SPORTSMAN A00CHAG 0 0 0 Bumper 0 Strut, Front Washer 0 0 Washer, Flat 00 Clamp, Rubber Coated 0 Nut, FLEXLOC Screw 0 Washer, Spring Lock 0 Retainer, Strut Casting Wire 0 - - - - - - - Asm., Front Brake Caliper, RH (See Front Brake Pg. B for Details) 0 Bearing, Tapered Roller 0 Bearing, Tapered Roller Cup Sleeve, Hubstrut Seal 000 Fitting, Lubrication 0 Coil, Magnetic 0 0 Asm., Hubstrut, Heavy, LH (mm) (Incl.,-,) Asm., Hubstrut, Heavy, RH (mm) (Incl.,-,) 0-0 Spring, Compression Retainer, Spring Ball, Pivot, Bottom 0 Bolt 0 Spacer - - - - - - - Kit - Drive Shaft w/sleeve (See CV Joint - BTB Pg. B, Ref. ) 00 Seal, Hubstrut Ball, Pivot, Top 0 Spacer, Rubber Washer 0 Nut, Nylok /00 B
FRONT WHEEL SPORTSMAN A00CHAC and SPORTSMAN A00CHAD and SPORTSMAN A00CHAE and SPORTSMAN A00CHAF and SPORTSMAN A00CHAG 0 0 Bolt 00 Seal, Front Hub Plate, Armature 0 Clutch, Front Hub, Elec./Mech. 0 Bearing, Tapered Roller Cone 0 Bearing, Tapered Roller Cup Stud 0 Asm., Hub w/bearing Race (Incl.,,) 00 Cage, Roll 0 000 Roll 00 Spring, Garter Spacer 000 Cam 00 Plug, Magnetic Drain 0 Tire (x-) 00 Washer 0 Nut 0 Pin, Cotter 00 O-Ring 0 Cap, Hub 0 Screw Nut 0- Rim, Front, Black 0 Valve, Rim Disc, Brake (AE)(AF)(AG) Disc, Brake (AC)(AD) /00 B
FRONT BRAKE SPORTSMAN A00CHAC and SPORTSMAN A00CHAD and SPORTSMAN A00CHAE and SPORTSMAN A00CHAF and SPORTSMAN A00CHAG 0 00 Asm., Front Brake Caliper, LH (Incl. -,,0) (A00CHAC)(A00CHAD) 00 Asm., Front Brake Caliper, RH (Incl. -,,0) (A00CHAC)(A00CHAD) 0 Asm., Front Brake Caliper, LH (Incl. -,,0) (A00CHAE)(A00CHAF)(A00CHAG) 0 Asm., Front Brake Caliper, RH (Incl. -,,0) (A00CHAE)(A00CHAF)(A00CHAG) 00 Screw, Bleeder Screw, Socket Set 0 Caliper,Brake,LH Caliper,Brake,RH Kit - Front Brake Boot 0 Kit - Piston and Seals (Incl. -) 0 Ring, Molded Square (.0) 00 Ring, Molded Square (.0 x.) Piston, Brake, Long 00 000 0 0 Kit - Front Brake Pad, General Duty (A00CHAC)(A00CHAD)(A00CHAG) Kit - Front Brake Pad, Severe Duty (A00CHAC)(A00CHAD)(A00CHAG) Kit - Front Brake Pad, Soft (A00CHAC)(A00CHAD)(A00CHAG) Kit - Front Brake Pad (A00CHAE)(A00CHAF) 0 Mount, Caliper 0 0 Boot, Bushing 0 Boot, Pin Seal - - - - - - - Washer (See Front Strut Pg. B, Ref. ) - - - - - - - Washer (See Front Strut Pg. B, Ref. ) - - - - - - - Screw (See Front Strut Pg. B, Ref. ) /00 B
CONTROLS - THROTTLE ASM./CABLE SPORTSMAN A00CHAC and SPORTSMAN A00CHAD and SPORTSMAN A00CHAE and SPORTSMAN A00CHAF and SPORTSMAN A00CHAG 0 O-Ring 0 Cover O-Ring 000 Cable, Throttle 00 Asm., Throttle Control (Incl.,,) 00 Asm., Throttle Clamp //00 B0
CONTROLS - MASTER CYLINDER/BRAKE LINE SPORTSMAN A00CHAC and SPORTSMAN A00CHAD and SPORTSMAN A00CHAE and SPORTSMAN A00CHAF and SPORTSMAN A00CHAG 0 0 000 000 Asm., Master Cylinder (Incl. -,0-) Kit - Master Cylinder Reservoir (Incl. -,) 0 Bolt, Cap 0 Cap, Reservoir 0 Diaphragm 000 Kit - Master Cylinder Clamp 0 Asm., Piston, Master Cylinder 00 Rivet 00 Kit - Brake Lever w/park Latch (Incl. -) - - - - - - - Spring, Flat 000 Kit - Park Brake Lever (Incl.,) 0 00 Nut 0 Bolt, Reservoir 00 Bolt, Handle - - - - - - - Ring, Square, Reservoir Boot, Brake Line, Rubber 0 Seal 0 Switch - - - - - - - Line, Rear Brake (See Rear Brake/Foot Pedal Pg. C, Ref. ) Rivet 00 Clamp, Nylon 0 00-0 Conduit 0 Line, Brake, Left Front w/fittings 00 Cable Tie 0 Screw 0 Line, Brake, Right Front w/fittings 00- Tubing, Convoluted 0 Fitting, Inverted Flare Cross 0 Line, Brake, Pod 0 Bolt, Banjo 0/ B
STEERING POST SPORTSMAN A00CHAC and SPORTSMAN A00CHAD and SPORTSMAN A00CHAE and SPORTSMAN A00CHAF and SPORTSMAN A00CHAG 0 0 Asm., Steering Post (Incl.,) 00 Clip Bushing, Steering, Console 00 Fitting, Lubrication Bolt Washer 0 O-Ring Spacer, Steering Post 0 Nut B 0 Pin, Cotter 0 Bushing, Steering, Lower Rivet Plug, Grease, Steering 00 Fitting, Lubrication Bushing, Steering, Upper -0 Bracket, Upper Steering Bushing Nut, Nylok 0/
HANDLEBAR and HEADLIGHT POD SPORTSMAN A00CHAC and SPORTSMAN A00CHAD and SPORTSMAN A00CHAE and SPORTSMAN A00CHAF and SPORTSMAN A00CHAG 0 0 0 0 B
HANDLEBAR and HEADLIGHT POD SPORTSMAN A00CHAC and SPORTSMAN A00CHAD and SPORTSMAN A00CHAE and SPORTSMAN A00CHAF and SPORTSMAN A00CHAG 00 Speedometer 0 000 000 Plug, Indicator Indicator, Hot Temperature Indicator, Neutral/Reverse Screw 00 Nut, U-Type 0 Harness, Headlight Pod - - - - - - Asm., Throttle Control (See Controls - Throttle Asm./Cable Pg. B0, Ref. ) -0 Tube, Handlebar 00 Kit - Handlebar Block (Incl. Blocks and,,0) Block, Handlebar Retainer 0-0 Nut, Brass 0 Washer, Lock Washer, Flat Screw 0 Clamp, Speedometer 0-0- Pod, Headlight, Upper (A00CHAC)(A00CHAE) Pod, Headlight, Upper (A00CHAD)(A00CHAF) Pod, Headlight, Upper (A00CHAG) 0-0 - - - - - - - Asm., Master Cylinder (See Controls - Master Cylinder/Brake Line Pg. B for details) Spacer, Switch, LH 00 Switch, Handlebar 00 Grip, Handlebar Plug 0 Screw 0-0 Bracket, Pod Mounting Screw 00 Knob, Adjusting 0 Boot, Headlight 00 Collar, Locking 00 0 Lens and Reflector Bulb, Headlight, Halogen 00 Rod, Adjusting 0 O-Ring 00 00 Cable, Choke w/adjuster Kit - Choke Control 0 Nut, Nylok 00 Nut, U-Type 00 Receptacle, Pod Mount, V 00 Clip, Cable Retaining 0 Screw -00 Pod, Headlight, Lower 0 00 00 Nut, Ignition Cover, Key 00 Nut, Choke Slide 0 000 00 Screw Switch, Ignition (Incl. Key) Key, Blank, Series 000, 00, 00. NOTE: Your key can be duplicated only by obtaining a key blank from Polaris and having it cut by mating it with your existing key. Key, Blank, Series 00, 00, 00, 00. NOTE: Your key can be duplicated only by obtaining a key blank from Polaris and having it cut by mating it with your existing key. Sensor (If built before /0/) Sensor (If built after /0/) Cap, Sensor (Only w/00 0/00 B
OIL TANK SPORTSMAN A00CHAC and SPORTSMAN A00CHAD and SPORTSMAN A00CHAE and SPORTSMAN A00CHAF and SPORTSMAN A00CHAG To Airbox 0 0 0 Screw Plate, Vent, Oil Tank 00 Gasket, Oil Reservoir 0 Fitting AR Line, Breather Dipstick 0 O-Ring 00 Fitting, 0 Degree Elbow 0 Bolt, Banjo 0 Washer, Copper 0 Tube, Banjo Intake 000 Screen, Oil Filter Tank, Oil, LH Nut, Nylok 0 Grommet 0 Grommet, Mounting, Reservoir 0 Bushing 0 Washer, Flat 0 Screw 0 0 Plug, Magnetic 0 Washer, Nylon Screw Tank, Oil, RH /0 C
FRAME MOUNTING SPORTSMAN A00CHAC and SPORTSMAN A00CHAD and SPORTSMAN A00CHAE and SPORTSMAN A00CHAF and SPORTSMAN A00CHAG 0 0 Pin, Clevis 0 Bushing 000 Tube, Pivot Nut, Nylok Screw - - - - - - - Rod End, LH (See Gear Selector Pg. D, Ref. ) Screw 00-0 Pivot, Shift Arm, Shift 0 0 Pin, Cotter 0/ C
A- ARM/STRUT MOUNTING SPORTSMAN A00CHAC and SPORTSMAN A00CHAD and SPORTSMAN A00CHAE and SPORTSMAN A00CHAF and SPORTSMAN A00CHAG 0 0 0 0 Nut, FLEXLOC Bushing 00 Asm., Tie Rod (Incl. -0) Boot, Seal, Rod End 00 Rod End, RH Nut 00 Tie Rod 0 Nut, LH Screw 0 00 Rod End, LH 0 Boot, Seal, Rod End 0 Washer, Flat 0 Nut 0 Pin, Cotter - - - - - - - - Asm., Hubstrut, Heavy (See Front Strut Pg. B, Ref. ) 00 Joint, Ball Bracket, Ball Joint Screw 0 Boot, Rubber 0 Nut Shield, CV Joint, LH Shield, CV Joint, RH 0 Screw 0 Bushing, A-Arm, Long 00 Bushing 00 Shaft, A-Arm 00 00 Kit - A-Frame, LH Kit - A-Frame, RH 00 Fitting, Lubrication Screw 0 Washer, Spring Lock 0 Screw Screw C 0/00
DRIVE CLUTCH SPORTSMAN A00CHAC and SPORTSMAN A00CHAD and SPORTSMAN A00CHAE and SPORTSMAN A00CHAF and SPORTSMAN A00CHAG 0 Bolt 0 Washer, Spring Lock 0 Washer, Multilube Roller and Bushing 0 Button, Guide 0 0 0 AR AR AR Spacer (.00) Spacer (.0) Spacer (.00) 0 Weight, Shift, Bolt, Shoulder 0 Nut, FLEXLOC 0 0 Bearing, Moveable, / 00 Pin, Spider 0 Spring, Clutch 0 Cover, Bearing Asm., Drive Clutch, ATV-0 (Incl. All Less,) / C
DRIVEN CLUTCH SPORTSMAN A00CHAC and SPORTSMAN A00CHAD and SPORTSMAN A00CHAE and SPORTSMAN A00CHAF and SPORTSMAN A00CHAG 0 000 Spacer, Driven Clutch 0 AR Bushing Asm., Driven Clutch, -Angle, Heavy Return (Incl. -) 0 Washer, Domed 0 Washer, Spring Lock Bolt 0 Belt, Drive AR Washer (.00) 0 AR Washer C 0 0 AR Washer 0 Bearing, / Bearing, 0 Spring, Clutch Ramp, Stationary 0 Spacer 0 Ring, Retaining Bolt 0 Button, Ramp /00
CLUTCH COVER SPORTSMAN A00CHAC and SPORTSMAN A00CHAD and SPORTSMAN A00CHAE and SPORTSMAN A00CHAF and SPORTSMAN A00CHAG 0 0 0 00-0 Bracket, Clutch Cover, Rear 0 Bolt 0 0 Seal, Cover Case (If built before //00) Seal, Cover Case (If built after //00) 00 Kit - Inner Clutch Cover (Incl.,,) Washer, Rubber 0 Washer, Split Lock Bolt Bolt Screw 0 0 Seal, Clutch Cover 0 - Cover, Clutch, Outer (If built before //00) Cover, Clutch, Outer (If built after //00) 00 Clip, Clutch Cover 0 Screw (If built before //00)(Use 0 if built after /0/00) 0 Decal - Warning, Clutch Cover 0 Decal - Automatic Transmission 0 Screw (Use if built after //00) Boot, Duct 00 Cable Tie Screw 0 Washer 0 Duct, Clutch Outlet (If built before //00) Duct, Clutch Outlet (If built after //00) - - - - - - Screw and Washer (See Crankcase Pg. D, Ref. ) 00-0 Bracket, Retainer, Seal 0 Seal, Cover Case 0 Screw -0 Bracket, Clutch Cover 00 Clamp, Narrow Band - - - - - - - Duct, Air Inlet, Clutch (See Air Box Pg. B, Ref. ) /00 C
ELECTRICAL/TAILLIGHT SPORTSMAN A00CHAC and SPORTSMAN A00CHAD and SPORTSMAN A00CHAE and SPORTSMAN A00CHAF and SPORTSMAN A00CHAG 0 0 0 00 Harness, Main Wire 00 Kit - Circuit Breaker, 0 AMP 0 Kit - Circuit Breaker, 0 AMP 0 Asm., Taillight w/brake Light (Incl. -0) 00 Lens, Taillight 00 Screw, Taillight 000 Bulb, Taillight 00 Gasket, Taillight 00 Backing, Taillight/Brake Light 0 00 Nut Nut, Nylok 0 Washer 0 Screw 00 Pad, Battery 000 Cable, Battery/Solenoid, Red 00 Kit - Battery Bolt, Short 000 Cable, Battery/Engine, Black 000 Hook, Battery Strap 0 Strap, Battery Holddown 0 0 AR Tube, Vent, Battery 000 Battery Cover, Battery 000 Cable, Solenoid/Starter 00 Bolt 0 Pad, Rack Mount Bracket, CDI 0 Screw 00 Switch, LR-0 0 Screw 0 00 Rectifier, Regulator, LR- 0 Sink, Heat 00 Clip, Routing 00 Clip, Rosebud 00 Cable Tie /00 C
REAR WHEEL DRIVE SPORTSMAN A00CHAC and SPORTSMAN A00CHAD and SPORTSMAN A00CHAE and SPORTSMAN A00CHAF and SPORTSMAN A00CHAG 0 0 Pin, Cotter Nut Hub, Rear Wheel - - - - - - - Carrier, Bearing, Wheel (See Rear Suspension Pg. C, Ref. ) 00 Ring, Retaining Stud 0 Tire, Titan (x.-0) 0 Valve, Rim 0-0 0- Rim, Rear, Black (AC)(AE)(AG) Rim, Rear, Silver (A00CHAD)(A00CHAF) 0 Washer, Cone 00 Nut, Castle Cover, Dust, Hub /00 C
REAR BRAKE/FOOT PEDAL SPORTSMAN A00CHAC and SPORTSMAN A00CHAD and SPORTSMAN A00CHAE and SPORTSMAN A00CHAF and SPORTSMAN A00CHAG 0 0 Screw 0 Washer, Spring Lock 0 Washer, Flat 0 0 0 00 Asm., Caliper, Brake (A00CHAC)(A00CHAD) Asm., Caliper, Brake(AE)(AF)(AG) Piston, Stepped, Bore Kit, Seal 0 Line, Rear Brake 00 Line, Brake, Caliper w/fittings Bolt 0 Reservoir, Rear Brake 0000 Clamp, Hose 0 Nut 0 Hose, Reservoir Nut, Nylok 00 Spring Washer 0 Bushing, Pivot, Pedal 00-0 Rod, Brake 0 Pin, Cotter 0 00 Kit - Master Cylinder, Overhaul Cylinder, Master, Rear Screw 0 0 00 0 Washer, Spring 0 Nut, Nylok 00 0 0 00 Brake Disc (A00CHAC)(A00CHAD) Brake Disc (AE)(AF)(AG) Kit - Brake Pad (Incl. Pin and Spacer) (A00CHAC)(A00CHAD) Kit - Brake Pad (Incl. Pin and Spacer) (AE)(AF)(AG) Spacer Pin /00 C
REAR SUSPENSION SPORTSMAN A00CHAC and SPORTSMAN A00CHAD and SPORTSMAN A00CHAE and SPORTSMAN A00CHAF and SPORTSMAN A00CHAG 0 0 0 0 0 0 0 0 0 0 0 0 0 C0
REAR SUSPENSION SPORTSMAN A00CHAC and SPORTSMAN A00CHAD and SPORTSMAN A00CHAE and SPORTSMAN A00CHAF and SPORTSMAN A00CHAG Bolt 00-0 Arm, Stabilizer Bar 0 Nut, FLEXLOC Screw Washer, Flat Bushing, Stabilizer 00 Rod, Linkage, Stabilizer 00 Shaft, A-Arm, Short 0 Bushing, A-Arm, Short 0 00 Bushing 00 Fitting, Lubrication Screw -0 Bar, Stabilizer Tube Washer, Flat Bushing, Stabilizer Tube 0 Washer Screw 0 Washer, Spring Lock -0 Support, Stabilizer 0 0 Nut, Nylok 0-0 Bracket, A-Arm Pivot Screw Nut Bolt -0 Support, Transmission, Upper 0 Washer, Spring Lock 0 Retainer, Spring 0-0 Spring, Compression, Rear 0 Cam, Adjusting 0 0 Shock, Rear 0 Bushing, A-Arm, Long 00 Shaft, A-Arm 0-0 0-0 Arm, Control, Lower, LH Arm, Control, Lower, RH Screw Screw Washer Bushing, Bearing Carrier 0 Bushing, Control, Lower 0-00 0-00 Shield, LH Shield, RH 0 0 Screw Carrier, Bearing, Wheel 0 00 Bearing, Carrier, Wheel Ring, Retaining 00 Fitting, Lubrication 000-0 00-0 Arm, Control, Upper, LH Arm, Control, Upper, RH 0/00 C
FRONT HOUSING SPORTSMAN A00CHAC and SPORTSMAN A00CHAD and SPORTSMAN A00CHAE and SPORTSMAN A00CHAF and SPORTSMAN A00CHAG 0 0 Asm., Front Gearcase (Incl. -,-) Screw Seal 0 Cover, Input, Front Housing 00 O-Ring Ring, Retaining Bearing, Ball Pinion, Input, T Bushing Seal 0 Bushing Washer Plug 00 Clamp 000- AR Line, Fuel 000 Clamp, Hose Tube, Vent Gearcase Shaft, Output, T 00 Bearing 0 AR Shim O-Ring Cover, Output AR Shim Button, Thrust Washer Plug, Drain 0 Washer, Spring Lock Screw 0/ C
GEARCASE (Internal Components) SPORTSMAN A00CHAC and SPORTSMAN A00CHAD and SPORTSMAN A00CHAE and SPORTSMAN A00CHAF and SPORTSMAN A00CHAG 0 0 0 0 0 C
GEARCASE (Internal Components) SPORTSMAN A00CHAC and SPORTSMAN A00CHAD and SPORTSMAN A00CHAE and SPORTSMAN A00CHAF and SPORTSMAN A00CHAG Asm., Gearcase (Incl. - on Pg. C and -,- on Pg. D) 0 Bearing Shaft, Input, T 0 Bearing Shaft, Shift O-Ring 00 Washer 0 Ring, Retaining Bellcrank, HLR 0 Washer 0 0 Nut Shaft, Shift Fork, Shift, H/R 0 Chain, Silent, P Fork, Shift, Low Ring, Retaining Washer, Thrust Gear, T Bearing, Needle 0 Ring, Retaining 0 Engagement Dog, Low Shaft, Reverse, T Sprocket, T Engagement Dog, High/Rev. Gear, 0T 0 Screw 0 Pin, Interlock 0 Bracket, Interlock Spring 00 Bearing 0 Shaft, Center Drive Gear, 0T Screw 0 Washer, Spring Lock Cover, Center Drive Bearing Ring, Retaining Bearing, Ball Gear, T Screw Deflector, Oil 0 Cam, Chain Tensioner Shoe, Chain Tensioner Pin, Dowel Spring, Torsion Bearing, Ball 0 Sprocket, 0T 0 Chain, Silent 0/ C
GEARCASE (Cases and Snorkel) SPORTSMAN A00CHAC and SPORTSMAN A00CHAD and SPORTSMAN A00CHAE and SPORTSMAN A00CHAF and SPORTSMAN A00CHAG 0 0 0 - - - - - - - Asm., Gearcase (See Gearcase - Internal Components Pg. C) Seal Screw Decal - Switch Seal Gearcase, LH Pin, Dowel 0 Vent Dipstick 000-00 AR Line, Fuel 0 00 Fitting, 0 Degree Screw Switch, Position Switch, Position Screw - - - - - - - Washer (See Gearcase - Internal Components Pg. C, Ref. ) Washer - - - - - - - Bearing, Ball (See Gearcase - Internal Components Pg. C, Ref. ) Shaft, Snorkel 0 O-Ring D 0 0 Snorkel 0 Bearing, Ball Spacer (.0x.x.00) Spacer (.0x.x.0) Spacer (.0x.x.00) Spacer (.0x.x.00) Spacer (.0x.x.00) NOTE: Ref. indicates choices, may also be used in combinations. 0 Ring, Retaining Gear, T, Snorkel Gear, Snorkel, Bolt Lock Screw Seal Bushing Nut, FLEXLOC 0 Stamping, Cover Plate Screw Washer, Lock Plug, Drain Washer Gearcase, RH 0 Screw 0/
GEAR SELECTOR SPORTSMAN A00CHAC and SPORTSMAN A00CHAD and SPORTSMAN A00CHAE and SPORTSMAN A00CHAF and SPORTSMAN A00CHAG 0 0 0 Asm., Gear Selector (Incl. -,-) Asm., Knob 0 Screw Screw Strap, Wire Boot, Gear Selector Handle, Gear Selector Sphere, Plastic Pin, Groove Pin, Dowel 0 Spring, Detent 00 Bullet, Detent 0 O-Ring Slide, Low 00 Rod End, RH 0 Nut, RH 00 Rod End, LH 00 Rod, Shift Linkage, Low-Range 0 Nut, FLEXLOC 00 Rod, Shift Linkage, Hi-Range 0 0 Nut, LH 0 Slide, High/Reverse Body, Gear Selector Spring, Centering /00 D
CRANKCASE SPORTSMAN A00CHAC and SPORTSMAN A00CHAD and SPORTSMAN A00CHAE and SPORTSMAN A00CHAF and SPORTSMAN A00CHAG 0 0 0 Bushing, Starter 0 Asm., Crankcase (Incl.,,,,,0,,,,) 0 Pin, Straight 00 Bearing, Ball 00 Pin, Dowel 00 Screw and Washer 0 Seal, Oil 00 Pipe 0 Union 0 0 Bearing, Ball 0 Bearing, Ball D 0 Plug 0 Gasket, Aluminum 0 Spring, One Way Valve 00 Valve, One Way 0 0 Bolt, Flange 0 Gasket 0 Plug 0 Bolt, Flange 0 0 Cover, Crankcase 0 Seal, Oil 0 O-Ring 000 Pin, Dowel /
CYLINDER SPORTSMAN A00CHAC and SPORTSMAN A00CHAD and SPORTSMAN A00CHAE and SPORTSMAN A00CHAF and SPORTSMAN A00CHAG 0 0 0 0 0 Asm., Band, Adapter (Incl. ) 0 Screw 00 Bolt 0 Guide, Valve 0 Seal, Intake Valve 0 O-Ring 0 Adapter, Camshaft 0 Bolt, Flange 0 Bolt, Cylinder Head 0 0 Cover, Rocker 0 Bolt, Flange 0 Gasket, Rocker Cover 0 Seal, Exhaust Valve 0 Bolt, Head 00 Nut 000 Washer, Lock D 0 Plug, Blind 0 Stud 0 Pin, Straight 0 0 Bolt, Flange 0 Union, Oil Pump 0 Cylinder 00 Washer 0 Gasket, Cylinder 00 Cover, Camshaft 00 Gasket, Cover Cam 00 Gasket, Exhaust 0 Bolt, Flange 0 Gasket, Head 0 0 Head, Cylinder (Incl.,,,,) 0 Adapter /
CRANKSHAFT and PISTON SPORTSMAN A00CHAC and SPORTSMAN A00CHAD and SPORTSMAN A00CHAE and SPORTSMAN A00CHAF and SPORTSMAN A00CHAG 0 0 0 Clip 0 0 Asm., Piston (Std.) (Incl. ) Asm., Piston (0. mm O/S) (Incl. ) 0 Asm., Piston (0.0 mm O/S) (Incl. ) 0 0 0 Ring, Piston (Std.) Ring, Piston (0. mm O/S) Ring, Piston (0.0 mm O/S) 00 Crankshaft 0 Spacer, Crank Pin 0 Pin, Crank 0 Rod, Connecting 000 Bearing, End, Large 00 Ball, Steel 0 0 0 Asm., Crankshaft (Incl. -,) Crankshaft 0 Balancer, Gear D 00 Shaft, Balancer 0 0 Spacer (0.) Spacer (.0) 0 Spacer (.) 00 0 0 0 Spacer (0.) Spacer (0.) Spacer (.0) Spacer (.) 0 Sprocket 0 Nut, Slit 00 Washer 00 Nut, Lock 0 Pin, Dowel 0 0 Key 000 Key, Woodruff /
INTAKE and EXHAUST SPORTSMAN A00CHAC and SPORTSMAN A00CHAD and SPORTSMAN A00CHAE and SPORTSMAN A00CHAF and SPORTSMAN A00CHAG 0 0 0 0 Plug 00 Gasket, Plug 0 Spring, Tensioner 0 Asm., Tensioner (Incl. -) 0 Washer, Wave 0 Nut 0 Screw, Adjusting 00 Asm.,RockerArm,Intake(Incl.,) 00 Shaft, Rocker 0 00 Valve Collet 00 Retainer, Spring 00 Spring, Valve 0 Camshaft (Incl. -) 0 Pin, Dowel D 0 Lever, Release 00 Spring, Return 0 Pin, Dowel 0 Sprocket 0 Guide, Chain 0 0 Bolt and Washer 0 Chain, Timing 0 Bolt, Pivot, Lever 0 Lever 0 Valve, Intake 0 Valve, Exhaust 0 Gasket, Tensioner 0 Bolt, Flange /
CARBURETOR SPORTSMAN A00CHAC and SPORTSMAN A00CHAD and SPORTSMAN A00CHAE and SPORTSMAN A00CHAF and SPORTSMAN A00CHAG 0 0 0 0 0 D
CARBURETOR SPORTSMAN A00CHAC and SPORTSMAN A00CHAD and SPORTSMAN A00CHAE and SPORTSMAN A00CHAF and SPORTSMAN A00CHAG 00 Ring 00 E-Ring 0 Screw 00 Washer, Spring 0 Screw 00 Cover 00 Spring 00 Screw and Washer 00 Asm., Carburetor (Incl. -,-) 0 0 Jet, Air (#0) 0 Plunger 0 Spring 0 Holder, Guide 0 O-Ring 0 Cover 0 Screw 0 Guide, Cable 0 Shaft, Throttle 00 Screw 0 0 Ring 0 Spring 0 Seal 00 Valve, Throttle (00) 0 Spring 0 Ring 0 Screw, Adjust 0 Jet, Pilot (#0) 0 O-Ring 0 Washer 0 0 Spring 0 Adjuster 00 Plug 0 Float 0 Screw 00 Body, Float 00 Screw 0 O-Ring 0 Screw 0 Plate 0 0 Valve, Needle (.) 0 O-Ring 0 Pin, Float 0 Cap 0 E-Ring 0 Packing 0 Jet, Main (#0) 00 Washer 00 Block, Jet 0 Jet, Needle (P-) 0 0 Diaphragm 0 Ring 00 Needle, Jet (F-) / D
RECOIL STARTER SPORTSMAN A00CHAC and SPORTSMAN A00CHAD and SPORTSMAN A00CHAE and SPORTSMAN A00CHAF and SPORTSMAN A00CHAG 0 0 Reel 0 Spring, Return 0 Ratchet 0 Spring, Friction 0 Plate, Friction 0 Bolt and Washer 0 Plug 0 Gasket D 0 Bushing, Starter 0 0 Spring, Power 00 Bushing 0 Gasket, Recoil 0 Bolt, Flange 0 0 Asm., Recoil (Incl.-,-,,) Case, Starter (Incl. ) 00 Asm., Rope /
OIL PUMP SPORTSMAN A00CHAC and SPORTSMAN A00CHAD and SPORTSMAN A00CHAE and SPORTSMAN A00CHAF and SPORTSMAN A00CHAG 0 0 Pump, Oil, Case 0 Rotor, Outer (Feed) 0 Rotor, Inner (Feed) 0 0 0 Screw 0 Pin, Dowel 0 Pin, Dowel 0 Washer 0 Bolt and Washer Asm., Oil Pump (Incl. -,0-) Pump, Oil, Case D0 0 0 Pump, Oil, Case 00 Rotor, Inner (Scav) 0 Rotor, Outer 0 Unit, Oil Strainer 00 Screw and Washer 0 Shaft, Pump 0 Gear, Pump, 0 00 0 AR AR AR Spacer (0.) Spacer (.0) Spacer (.) /
OIL FILTER SPORTSMAN A00CHAC and SPORTSMAN A00CHAD and SPORTSMAN A00CHAE and SPORTSMAN A00CHAF and SPORTSMAN A00CHAG 0 Filter, Oil 0 Gasket, Aluminum 0 Bolt, Banjo 0 Pipe, Oil Delivery 0 Pipe, Oil Delivery / D
MAGNETO SPORTSMAN A00CHAC and SPORTSMAN A00CHAD and SPORTSMAN A00CHAE and SPORTSMAN A00CHAF and SPORTSMAN A00CHAG 0 0 0 0 Asm., Ignition Coil (Incl.,) Coil, Ignition 00 Cap, Spark Plug 0 Plug, Spark 0 O-Ring 0 Metal, Bearing 0 0 0 Bolt and Washer 0 Seal, Oil 00 Stator (Incl. ) Asm., Plate (Incl.,,-,) Plate D 0 0 Screw and Washer 0 Band, Pulse 0 Screw and Washer 0 Clamp 00 Coil, Pulser 0 Screw and Washer 0 C.D.I. System 00 Nut 000 Washer, Spring 0 Switch, Magnetic 0 0 Flywheel w/ring Gear /
STARTING MOTOR SPORTSMAN A00CHAC and SPORTSMAN A00CHAD and SPORTSMAN A00CHAE and SPORTSMAN A00CHAF and SPORTSMAN A00CHAG 0 0 Asm., Starting Motor (Incl. -,-0,) 0 Washer, Set 00 Brush 0 Nut, Flange 00 Asm., Bracket, Rear 00 O-Ring 00 Bolt and Washer 0 Armature 00 Asm.,FrontBracket(Incl.) D 0 O-Ring 0 0 Asm., Set Bolt (Incl. ) 0 Asm., Gear Shaft (Incl. -) 00 Ring, Rubber 0 Washer, Gear Shaft 0 Clip 0 Spring, Weight 00 Spring, Return 00 Clip /
FUEL PUMP SPORTSMAN A00CHAC and SPORTSMAN A00CHAD and SPORTSMAN A00CHAE and SPORTSMAN A00CHAF and SPORTSMAN A00CHAG 0 Asm., Fuel Pump (Incl. -) 0 Screw and Washer 0 Screw and Washer 0 Screw 0 Diaphragm, Gasket Set / D
TOOL KIT SPORTSMAN A00CHAC and SPORTSMAN A00CHAD and SPORTSMAN A00CHAE and SPORTSMAN A00CHAF and SPORTSMAN A00CHAG 0 0 Manual, Owner s, 00 ATV Supplement, Owner s Manual, 00 Sportsman Lube, U-Joint, oz., Case 0 Kit - Tool (Incl. -0) 0 Gauge, Tire Pressure 000 Wrench, Open, -0mm 000 Wrench, Open, -mm 0 Wrench, Box 0 Puller, Spark Plug (Wrench Handle) 0 Screw Driver 0 00 Pouch, Tool Kit 0-0 Wrench, Spanner (Order from Victor Tools) 0/ E
PRINTED IN THE USA PARTS MANUAL PN 0 and MICROFICHE PN /00
Changed pages in 0 0 A cover toc B C x D E F G 0