JUMO tecline Ci-S Inductive conductivity and temperature sensor for general process engineering Installation Instructions 20294200T94Z001K000 V1.00/EN/00582016
Contents Contents 1 Safety information................................................ 4 1.1 Warning symbols.............................................................. 4 1.2 Note signs................................................................... 4 2 General information............................................... 5 2.1 Startup...................................................................... 5 2.2 Brief description............................................................... 5 2.3 Typical areas of application...................................................... 5 2.4 Product advantages............................................................ 5 2.5 Function of the sensor.......................................................... 6 2.6 Measurement section setup...................................................... 7 3 Identifying the instrument version................................... 8 3.1 Nameplate................................................................... 8 3.2 Order details................................................................. 8 3.3 Accessories.................................................................. 9 3.4 Scope of delivery.............................................................. 9 4 Technical data.................................................. 10 5 Mounting....................................................... 11 5.1 Dimensions................................................................. 11 5.2 Installation notes............................................................. 14 5.3 Minimum distance to wall....................................................... 15 5.4 Mounting examples........................................................... 16 6 Electrical connection............................................. 18 7 Maintenance.................................................... 19 7.1 Cleaning the device........................................................... 19 8 Troubleshooting................................................. 20 8.1 Possible faults............................................................... 20 8.2 Device inspection............................................................. 20
1 Safety information 1 Safety information 1.1 Warning symbols DANGER! This symbol indicates that personal injury caused by electrical shock may occur if the respective precautionary measures are not carried out. WARNING! This symbol in connection with the signal word indicates that personal injury may occur if the respective precautionary measures are not carried out. CAUTION! This symbol in connection with the signal word indicates that damage to assets or data loss will occur if the respective precautionary measures are not taken. 1.2 Note signs NOTE! This symbol refers to important information about the product, its handling, or additional use. REFERENCE! This symbol refers to further information in other sections, chapters, or manuals. This FURTHER INFORMATION! symbol is used in tables and indicates that further information is provided after the table. DISPOSAL! At the end of its service life, the device and any batteries present do not belong in the trash! Please ensure that they are disposed of properly and in an environmentally friendly manner. 4
2 General information 2 General information 2.1 Startup CAUTION! Should a measurement and control ciruit component suddenly fail, this could possibly lead to a dangerous overdose! Suitable preventive measures must be in place to prevent this from happening. NOTE! If any difficulties should arise during startup, please do not manipulate the unit in any way. You could endanger your rights under the instrument warranty! 2.2 Brief description The sensor detects the electrolytic conductivity of a process liquid. The sensor uses the inductive principle of measurement. An integrated (Pt1000) temperature probe acquires the process temperature at the same time. The sensors in this data sheet add some generally established variants in different engineering versions to the wide range of inductive JUMO conductivity sensors. The sensors alternatively possess an exposed temperature sensor (in a stainless steel pocket) or an internal temperature sensor. They are used when it is not possible to use other measuring cell materials for chemical reasons. A vast number of process connections are available to ensure flexibility in systems, and can even be used as spare equipment for older devices. There is an immersion variant that can be used in open tanks and channels. Because it measures inductively, the sensor is practically maintenance-free, compared with the conductive method; deposits and grease or oil film on the surface of the sensor have virtually no effect on measuring accuracy. JUMO tecline Ci-S sensors are designed for connection to the JUMO AQUIS 500 Ci transmitter, as per data sheet 202566. 2.3 Typical areas of application Liquid foodstuffs CIP/SIP systems Other rinsing and cleaning processes Measuring the concentration of acids, lyes and cleaning chemicals, etc. 2.4 Product advantages Different mounting dimensions allow a variety of applications Materials are FDA/food-use approved Numerous process connection variants Fast-response temperature sensor 5
2 General information 2.5 Function of the sensor Conductivity is measured by an inductive probe. AC voltage supplies the transmitter coil. Current is induced in the receiver coil, subject to the conductivity of the liquid to be measured. The current is proportional to the conductivity of the medium. 1 2 3 4 (1) PVDF cell body (2) External temperature probe (3) Measuring coils (4) Liquid loop 6
2 General information 2.6 Measurement section setup 1 2 3 (1) JUMO tecline Ci-S (2) Connecting cable (an integral part of the JUMO tecline Ci-S) (3) JUMO AQUIS 500 Ci NOTE! The JUMO tecline Ci-S inductive conductivity and temperature sensor can only be operated with the JUMO AQUIS 500 Ci indicator/controller for conductivity, concentration and temperature. 7
3 Identifying the instrument version 3 Identifying the instrument version 3.1 Nameplate 1 2 3 202942/10-607-0000-21-10/000 F-Nr.: 01234567 01 0 1025 0001 1 Cell constant: 5,45 / cm (1) Type (2) Serial number (3) Cell constant K ( 1 / cm ) NOTE! The cell constant K is needed for calibration at the transmitter/controller. The date of manufacture is encoded in the "F-Nr." (serial number): 1025 = year of manufacture 2010/calendar week 25 3.2 Order details (1) Basic type 202942 JUMO tecline Ci-S Inductive conductivity and temperature sensor for general process engineering (2) Basic type extension 10 PVDF sensor body (3) Process connection 107 Thread G 1 1/4 108 Thread G 1 1/2 110 Thread G 2 606 Taper socket with union nut DN 40, DIN 11851 (dairy pipe fittings) 607 Taper socket with union nut DN 50, DIN 11851 (dairy pipe fittings) 608 Taper socket with union nut DN 65, DIN 11851 (dairy pipe fittings) 609 Taper socket with union nut DN 80, DIN 11851 (dairy pipe fittings) 617 Clamping socket (clamp) 2,5 similar to DIN 32676 690 SMS DN 2 706 Immersion version (4) Insertion length 0000 Without 0500 500 mm 1000 1000 mm 1500 1500 mm 2000 2000 mm (5) Electrical connection Anschluss 21 Fixed cable with M12 connector (6) Length of fixed cable 10 10 m 8
3 Identifying the instrument version 20 20 m 30 30 m (7) Extra code 000 Without 268 Internal temperature probe (1) (2) (3) (4) (5) (6) (7) Order code / - - - - / Order example 202942 / 10-607 - 0000-21 - 10 / 000 3.3 Accessories Item Part no. Flange DN 32 complete for type 202820/40 and 202755/xx-706 00083375 Flansch DN 50 complete for type 202820/40 and 202755/xx-706 00083376 Weld-on threaded adapter with PTFE sealing ring 00085020 Grooved union nut DN 50 00343368 Grooved union nut SMS DN 2 00345162 Grooved union nut F 65 00362956 Calibration adapter for inductive conductivity, type 202711/21 00543395 NOTE! The following are required for initial startup of the sensor and transmitter/controller, or when replacing components: - Transmitter/controller e.g. JUMO AQUIS 500 Ci, data sheet 202566 - JUMO tecline Ci-S inductive conductivity and temperature sensor - Calibration adapter for inductive conductivity measurement, type 202711/21, data sheet 202711 3.4 Scope of delivery 1 level probe in the ordered version Installation instructions 9
4 Technical data 4 Technical data Principle of conductivity Measuring range of conductivity Accuracy of conductivity in the measuring range 0to1mS/cm 1% 0to10mS/cm 0.5 % 0to100mS/cm 0.5 % 0to1000mS/cm 1% 0to2000mS/cm 1% Cell constant k = 5.45 1/cm Temperature sensor Pt1000, Class A t 90 temperature a 6s Admissible ambient temperature -10 to +60 C Admissible storage temperature -20 to +75 C Protection type b IP67 Admissible medium temperature In operation -10 to +125 C briefly (max. 15 minutes) 140 C Admissible process pressure at 20 C at 60 C at 125 C at 140 C (max. 15 minutes) at -10to+140 C Inductive 0 to 1000 µs/cm to 0 to 2000 ms/cm (depending on the connected transmitter) 10 bar 6 bar 2 bar unpressurized minimum -0.1 bar Pressure [bar] 10 8 6 4 2 0-10 0 10 20 30 40 50 60 70 80 90 100 Temperature [ C] 110 120 140 Sensor material according to design type in contact with medium PVDF, stainless steel 1.4301, AISI 304, stainless steel 1.4435, AISI 316L, EPDM not in contact with medium Stainless steel 1.4301, AISI 304, PA6, CR/NBR, PUR, FPM, CuZn Process connection See order details/dimensions Electrical connection JUMO tecline Ci type inductive conductivity sensors are suitable for connection to the JUMO AQUIS 500 Ci type transmitters/controller! Connection type Non-detachable cable Socket M12 socket Socket material CuZn, PA6.6 GF30, PUR Cable material Outer sleeve: PUR Cable lengths See order details Admissible temperature -20 to +75 C a EN 60751 b EN 60529 NOTE! The temperature, pressure and process medium affect the operating life of the sensor. 10
5 Mounting 5 Mounting 5.1 Dimensions Process connections (separate sensor) Version with process connection Remote version with process connection 107 = screw-in thread G 1 1/4A 606 = MK DN 40 108 = screw-in thread G 1 1/2A 607 = MK DN 50 110 = screw-in thread G 2A 608 = MK DN 65 and extra code 768 609 = MK DN 80 and extra code 768 (union nut is not included in the scope of delivery) 6, 7 6, 7 6 6 36 1 1 2 4 2 4 1 Stainless steel 1.4301 2 Stainless steel 1.4435 4 PVDF 6 PA6 7 PPS GF40 11
5 Mounting Remote version with process connection Remote version with process connection 617 = 2 1/2 clamp 690 = 2 SMS and extra code 768 and extra code 768 (retaining clamp is not included in the scope of delivery) (retaining clamp is not included in the scope of delivery) 6, 7 6, 7 6 6 1 1 2 4 2 4 1 Stainless steel 1.4301 2 Stainless steel 1.4435 4 PVDF 6 PA6 7 PPS GF40 12
5 Mounting Remote version with process connection 706 = immersion version (pipe clips are not included in the scope of delivery) 6, 7 8 4 2 4 2 Stainless steel 1.4435 4 PVDF 6 PA6 7 PPS GF40 8 Nickel-plated brass and EPDM 13
5 Mounting 5.2 Installation notes CAUTION! The ambient conditions (temperature, pressure, etc.), must not exceed or fall below the admissible range, see chapter 4 Technical data, page 10. Correct Incorrect Correct Incorrect Incorrect Correct Correct Incorrect NOTE! Avoid: gas bubble formation, dry-running, flow separation, turbulence. 14
5 Mounting 5.3 Minimum distance to wall NOTE! If the distance to the wall has to be less than the minimum of 18 mm, you are strongly advised to calibrate the "installation factor" on the transmitter, see operating manual B 202566.0. 15
5 Mounting 5.4 Mounting examples Weld-on threaded adapter Process connection 607 Reducing tee DIN short, SSS DN 65/50 with grooved union nut DN 50 (to be provided by customer, not supplied by JUMO) 1 2 A Tee DIN 11852, SSS DN 50 Weld-on threaded adapter DN 50, DIN 11851 Dimension B shortened to 30 mm (mating piece for process connection 607) (to be provided by customer, not supplied by JUMO) Part no.: 00085020 3 A 1 B A 1 Process connection 607 2 Grooved union nut DN 50 3 Flow direction 16
5 Mounting Clamp Process connection 617 Tee short, SSS DN 2.5 with clamp ring (to be provided by customer, not supplied by JUMO) 1 2 B 1 Process connection 617 B inch threaded adapter SSS DN 2.5 2 Clamp ring Flange DN 32 and Flange DN 50 Flange DN 32 Flange DN 50 suitable for process connection 706 suitable for process connection 706 Part no.: 00083375 Part no.: 00083376 Material: PP Material: PP 18 18 57 60 3 100 +5 0 100 +5 0 Ø18 3 Ø18 Ø 100 Ø 165 Ø 125 Ø 165 17
6 Electrical connection 6 Electrical connection 1 1 M12 socket 1. Insert and screw connect the M12 socket (1) in the connector on the transmitter/controller. CAUTION! The connecting cable must not be shortened or mechanically damaged! After connection, the inductive conductivity and temperature sensor must be calibrated, see operating manual B 202566.0.1. 18
7 Maintenance 7 Maintenance 7.1 Cleaning the device CAUTION! Do not use any solvents! Stubborn films and deposits, for example, can be dissolved by dilute hydrochloric acid and removed with a soft brush (e.g. a bottle brush). Comply with the safety regulations! 19
8 Troubleshooting 8 Troubleshooting 8.1 Possible faults Problem Possible cause Action No measured value display or There is no voltage supply Check the voltage supply, actual value output check the terminals Measured value display 000 or actual value output 0 % (e.g. 4 ma) Incorrect or fluctuating measured value display 8.2 Device inspection Sensor not immersed in medium; level in container too low Flow-through fitting is blocked Sensor faulty Sensor not immersed deeply enough No mixing Air bubbles Top up the container Clean the flow-through fitting Fill the container Ensure proper mixing; keep approx. 18 mm free all round the sensor to allow the liquid to flow round it Follow the installation notes NOTE! The device is maintenance-free. However, should the cause of measured value errors be unknown, the complete measuring chain (sensor, connecting cable and transmitter/controller) must be inspected. 20
JUMO GmbH & Co. KG JUMO Instrument Co. Ltd. JUMO Process Control Inc. Street address: Moritz-Juchheim-Straße 1 36039 Fulda, Germany Delivery address: Mackenrodtstraße 14 36039 Fulda, Germany Postal address: 36035 Fulda, Germany Phone: Fax: E-mail: Internet: +49 661 6003-0 +49 661 6003-607 mail@jumo.net www.jumo.net JUMO House Temple Bank, Riverway Harlow - Essex CM20 2DY, UK Phone: Fax: E-mail: Internet: +44 1279 63 55 33 +44 1279 63 52 62 sales@jumo.co.uk www.jumo.co.uk 6733 Myers Road East Syracuse, NY 13057, USA Phone: Fax: E-mail: Internet: 315-437-5866 1-800-554-5866 315-437-5860 info.us@jumo.net www.jumousa.com