Gas chromatography technology advancement: the new ABB PGC 5000 Marco Quiles ABB - 1 -
PGC - Process Gas Chromatograph PGC2007 PGC2009 Physical Size Large PGC2000 PGC5000 PGC1000 Small I II III IV Application Complexity ABB - 2
The Theme Chromatography so easy Simple Scalable Accessible Everything you need to know about your analyzer at your finger tips! ABB - 3
The PGC5000 Series 5000A Master Controller 5000B Smart Oven ABB - 4
The PGC5000A Master Controller Analyzer System Control Functions Coordinates Data Activities For up to 4 PGC5000B Smart Ovens TM ABB - 5
The PGC5000A Master Controller 10.4 inch Super VGA Graphical Driven HMI with fully functional keypad and mouse touch pad Easy interaction with the PGC ABB - 6
The PGC5000B Smart Oven Designed for simple applications or for making complex applications simple! ABB - 7
The PGC5000B Smart Oven Pressure Control Section Oven Section Electronic Section ABB - 8
PGC5000 Competitive Advantages Reliability 50+ years of Process Gas Chromatography experience Simpler analytical methods Easy to understand and maintain Increase reliability with minimal hardware in oven NEW Smaller and more compact oven design Greater application capability in existing installations Reduced installation costs and increased application capacity in analyzer shelter design Flexible platform for product expansion and feature enhancements Accuracy & Precision Innovative and flexible solutions for complex requirements and specifications Industry leader in method detection limits (MDL) with the TCD and FID ppb level measurements to % level measurements Multiple oven capability Increased speed of analysis Isolate and backup the most critical measurements EPC standard Detector robustness designed and proven for the process environment Ease-of-Use Certification NEW SVGA graphics driven HMI Division 2 and Zone 2 hardware design NEW Multiport TCD NEW Highly graphical, easy to use local and remote user interface software Division 1 and Zone 1 with simple Y-type enclosure purge IEC, ATEX, CSA, GOST, and NRTL versions NEW Multiple language capability NEW TIIS, PCEC, and KGS versions Ethernet connectivity VistaNET 2.0 Analyzer Network compatible Easy to troubleshoot Complex analyses are broken down into simpler sequences ABB - 9
ABB - 10 - PGC5000 Introduction
PGC5000, Standard I/O PGC5000A Master Controller 1 dry contact relay common malfunction (30 VDC, 1A) Common malfunction alarm Redundant Ethernet or Modbus TCPIP and Ethernet ABB - 11
PGC5000, Standard I/O PGC5000B Smart Oven TM 16 digital inputs (5 VDC, 1mA) 1 dry contact relay common malfunction (30 VDC, 1A) Common malfunction alarm 1 additional dry contact Loss of purge ABB - 12
PGC5000, Optional Switching Valves ABB - 13 PGC5000B Smart Oven TM Division 2 and Zone 2 by design Base: 3 Air Operational Switching Valves (Green) Optional:10 Air Operational Switching Valves Extendable through CANbus in a remote enclosure Division 1/Zone 1 area would require EExd enclosure
PGC5000, VistaNet Extensions To accommodate the new PGC5000 messages, VNSA, VistaReporter and the OPC Server have been updated. VNSA VistaReporter OPC Server Ethernet VN2300 Router ABB - 14 The PGC5000 and PGC2000 will communicate on the same Ethernet wire
PGC5000, VistaNet Extensions Where is VistaStorage? Replaced by Process Analyzer Management System or PAMS PAMS Next generation analyzer network software product suite Will provide trending, reporting, storage and SQC for all Analytical and 3 rd party product data Will provide alarm and event servers for collection of event specific data Affordable for Analyzer Network end users; does not compete with enterprise historians ABB - 15
ABB - 16 - PGC5000 Features and Benefits
PGC5000B Smart Oven TM Reliable Chromatography Made Easy ABB - 17
Easy Access Oven Hardware Benefits All hardware component access points are from the front of the analyzer for a common access point for all maintenance activities and system integration Easily removed doors promote open access into the Smart electronics for maintenance activities, a large access area greatly reduces the chance for accidental damage to components during maintenance ABB - 18 Optimized for maximum analytical capability with minimal hardware allowing a user more space for routine maintenance activities
Smart Ovens TM Benefits A user can design multiple Smart OvensTM to break complex applications into individual Analytical Sequences producing simpler and more logical analyses that are easier to maintain and have higher reliability A distributed architecture allows for ovens to operate independently of each other therefore increasing overall system speed and reliability ABB - 19 A NEW local DSP processing algorithm includes baseline detector noise and peak calculations for greater consistency and repeatability for all measured components for better process control
Multiple Oven Platform Benefits Design permits maintenance on one oven while the others continue to run Critical measurements can be designed with an identical back-up or redundant measurement Separate isothermal temperature zones allow for greater application flexibility and robustness ABB - 20 Reduction in analysis cycle times Unlimited application design approaches with more consistency in separation and detection
Vapor Analytical Valves Benefits Sliding plate valve - M2CP continuous performance valve with automatic wear compensation and slider tension loading; The simplest and easiest analytical valve to maintain Diaphragm valve - Valco DV-22 used in high performance applications at very low PPM levels or reduced cycle times ABB - 21 Rotary valve - Valco two-position used as an alternative to the sliding plate valve and in high pressure and temperature applications (additional purged housing for the most critical measurements)
Liquid Analytical Valves Benefits Wear compensation seals One piece design with vaporizer and metal surface deactivation to yield longer life ABB - 22 Rotary valve - Valco two-position used as an alternative in high pressure and temperature applications
Columns Benefits 1/8 in. packed 1/16 in. packed chemically treated metal capillaries ABB - 23 fused silica capillaries
Multiport TCD Supports dual TC detector applications using two measurement to two reference paths or three measurement with a common reference path Simplifies analyses Benefits Reduces analyses cycle times ABB - 24 Supports both filament and thermistor detection elements
Flame Ionization Detector Benefits Small compact design saves space Provides extreme sensitivity for ppm/ppb HC measurements ABB - 25
New Catalytic Air Purifier/Methanizer Benefits 40% smaller saves space 50% less power ABB - 26
ABB - 27 - PGC5000 Programimg an analysis
NEW Graphical PGC Software Benefits Designed to enhance and simplify process gas chromatography All of the major analyzer functions are identified on tabs making it easy to know where to go to access the information when needed No more than two steps to access all major functions Just point and click and drag and drop is all that is required to access any of the analyzer functions Developing and editing analytical methods is simple and intuitive with the graphical user interface ABB - 28 Functional block programming isn't required for analyzer setup and operation
Home Tab Folder ABB - 29 Benefits Provides a concise summary of the overall performance and health of the analyzer system at a quick glance without changing screens or drilling through menus Summary of each running analysis with current status indication and last analysis report Real-time chromatogram viewing of the running analyses Multiple and customizable viewing and overlay capabilities of stored chromatograms from previous analyses Fully functional panning and zooming capability with each chromatogram Status indication for pressure and temperature zones for each oven Ability to remotely connect to other master controllers on the same analyzer network
Status Tab Folder Benefits Allows the user the most complete and flexible alarm indicator configuration in process analytics Allows a user to see the live status for all indicators in the analyzer system including state, date/time and configuration ABB - 30 Using color coded alarm levels a user can easily see the indicator status for all active and configured alarms at a quick glance Separate functional groups, or scopes, allows a user complete flexibility in configuring alarm indicators to specific hardware groups without affecting all data from the entire analytical system
Schedule Tab Folder Benefits Allows the user a logical and simple organization for grouping analyses Allows complete customization with calibration and validation schedules, with On Demand analysis capability Analyses can be configured and stored to be activated On Demand or scheduled during routine maintenance activities Easily configured for simultaneous and parallel analyses across multiple ovens without having to programmatically link analyses together with pseudo streams ABB - 31 Flexible sequencing of all process streams' analyses for optimizing process control
Analysis Tab Folder Benefits A flexible and easy graphical user interface to setup and design analytical methods specifically for a PGC Real-time chromatogram viewing of the running analyses while editing an analysis Multiple and customizable viewing and overlay capabilities of stored chromatograms from previous analyses Fully functional panning and zooming capability with each chromatogram Interactive graphical sequence developing and editing with drag and drop time coded functions for automated analytical method design Easily optimize and fine tune analytical methods using the graphical user interface with the on-screen, real-time analysis chromatogram Activate and run a newly designed or edited method directly from the analysis development environment ABB - 32 Create and save multiple analytical methods which can be accessed and activated on demand depending on the measurement requirements Easily design complete analytical methods into building blocks for simpler measurement techniques and better application understanding
Setup Tab Folder ABB - 33 Benefits A user can easily access the entire analytical system configuration in a straightforward, tree organization structure Analyzer configuration, along with available hardware part numbers, descriptions and drawings, is displayed via the LUI and RUI Settings, configuration, and status for the analytical parameters, such as pressure and temperature, are located within the tree structure Settings, configuration, and status for the analytical detectors are located within the tree structure Software and firmware version numbers for the configuration is displayed to easily verify and maintain the most current revision level Easily upgraded analyzer configuration files supports audit trail requirements for all field repairs and replacements
Subscriptions Tab Folder Benefits Easily configure and update all remote subscriptions for data from the analyzer Customize different subscribers for separate levels of data reporting ABB - 34 Easily and quickly activate and deactivate subscribers from receiving reports from current analyses without deleting the configuration, ideal for routine analyzer maintenance
Programming Tab Folder Benefits A user can easily build custom calculations and functions from standard programming language without having to understand BASIC programming Use a simple and flexible scripting language to design custom applications for simple and complex actions ABB - 35 The scripting language can be used to alter virtually any parameter in the analytical system for the most complex requirements and process control optimization
Manual Tab Folder Benefits Electronic chart recorder tool which can be used to troubleshoot hardware and applications Using enhanced graphical capabilities the real-time chromatograms from current analyses can be used to optimize the analyzers performance Real-time chromatogram viewing of the running analyses Fully functional panning and zooming capability with each chromatogram ABB - 36 Status indication for pressure and temperature zones for each oven
Multiple Language Translation (Release 4/09) English German French Chinese (Mandarin Simple) Spanish Portuguese Japanese Italian Korean Russian Benefits Allows for service technicians and end users to operate and maintain the analyzer system in multiple languages with the function of a easy configuration setting First Process Gas Chromatograph in the market place to offer 10 separate translations with the simplicity of changing the language at your fingertip via point and click ABB - 37
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