Wafer style Resilient seated butterfly valves with valve body and disc in high engineered composite material providing excellent internal and external chemical resistance Features General application Since the entire valve exists of high engineered composite materials, it is perfectly suited for a wide range of applications such as; building services, hot water applications, industrial waste water and industrial water treatment like purification, ozone or demineralization. The light weight valve can be perfectly used in transportation and cargo containers and in applications using metal, plastic or glass reinforced pipe lines. Technical data Size: dn - 3 Temperature: - C up to +15 C Pressure rating: 1 bar/1 bar Flange connections: DIN PN /1/1 asme 15 JIS 1K as 19 Table E Face to face: EN 55-1/T5 api 9 Patented wafer style body and disc in high engineered composite results in excellent internal and external chemical resistance. Light weight construction results in lower cost and simplified installation. No extra pipe support needed when installed in plastic or GRP piping. Disc in high engineered composite material provides excellent corrosion resistance. All fasteners in stainless steel 31 as standard. Bubble tight shut-off in both directions, in accordance with EN 1-1 leakrate A. Pressure range up to PN 1 at elevated temperature. Valve can be used in high line velocity applications up to 1 m/sec. Spindle and primary valve seals are not influenced by the flange bolting force or pipe flange type. High K v value. No need for flange gaskets. Primary stem sealing exceeds the pressure rating of the valve and prevents leakage through the shaft area to atmosphere. A secondary (shaft) sealing provides back-up safety. integrated locating holes ease installation and centering between the pipe flanges. Actuator flange acc. ISO 511. Sustainable production philosophy as the valve materials are 1% recyclable. Use of composite material eliminates the need for machining and painting. Composite hand lever available. Available water approvals: KIWA, ACS, WRAS, NSF, BELGAQUA. Certified and approved according Det Norske Veritas (DNV). www.valves.emerson.com 17 Emerson. All rights reserved. VCTDS-75-EN 15/
Wafer style Valve benefits Integrated ISO 511 top plate Smooth Composite body surface eliminating the need to apply paint Integrated flange sealing Secondary body split sealing Primary body split sealing Spherical disc edge Thin disc profile resulting in high K v values Four body locating holes on all sizes 35 1 1 1 1 CompoSeal PVC PP PVDF Weight (kg) 3 5 15 1 5 CompoSeal Traditional valve - -3 - -1 1 3 5 7 9 1 11 1 13 1 15 1 5 5 1 15 15 5 3 Valve size (DN) Pressure temperature comparison CompoSeal vs. traditional plastic valves such as PVC, PP and PVDF Weight comparison CompoSeal vs. traditional iron valves
Valve data K F G Actuator flange according ISO 511 Parallel flats L P ØJ ØE PCD C Mounting holes Q ØA ØH ØYY ØB Flange locating holes D Valve dimensions (mm) Parallel flats Size (DN) A B C D H YY Q G h9 F K -.5 Type E J L P PCD Hole Mass (kg) 77 13 33 7 5 1 5 F-5 5 35 1 5.. 5 5 93 135 3 7 31 1 5 F-5 5 35 1 5.. 5 15 91 99 3 1 3 11 F-7 9 55 1 7. 1. 7 15 1 1 11 5 1 3 11 F-7 9 55 1 7. 1.3 1 1 153 5 13 1 7 1 3 11 F-7 9 55 1 7. 1. 15 15 195 5 1 17 113 3 1 F-7 9 55 15 7..7 15 15 1 5 5 195 1 3 1 F-7 9 55 15 7. 3.1 5 19 3 1 F-7 9 55 15 7.. 5 317 75 93 35 39 5 5 F-1 15 5 15 13. 7. 3 97 373 31 7 35 357 9 5 5 F-1 15 5 15 13. 1. K v values Size (DN) Disc opening 5 5 1 15 15 5 3 1º - - - - - - - - 19.5 7.3 º..9. 5. 9. 1.. 53. 151. 31. 3º 3. 5.9 11.1. 37.... 3. 39. º 9. 1.3. 7.. 13. 1. 39. 57. 7. 5º.1.3 9.7 7.9 15. 5. 31. 57. 95. 11. º 33.5 51. 7. 151... 1. 15. 15. 1993. 7º 5.. 15. 7... 17. 1731.. 3. º 53. 11. 1.. 71. 111. 1711. 9. 1. 13. 9º 5. 1. 1. 37. 73. 1. 17. 3199. 59. 97. Flange drilling compatibility Size (DN) Flange standard 5 5 1 15 15 5 3 PN /1/1 ASME 15 JIS 1K X JIS 5K X X X X X X X AS 19, Table E X 3
Valve data and torques Handle dimensions F19 / Valve dimensions Size (DN) Type B C D K Y Z Mass (kg) F19 5 13 33 133.7 5 F19 3 135 3 13.9 5 F19 7 15 5 15 7 1.5 F19 1 5 1 7 1. 1 F19 1 5 5 7.1 15 F19 1 195 5 5 199 7 3. 15 F19 13 1 5 5 1 7 3. Sizing torques (Nm) for standard EPDM/NBR [1] Application Size (DN) P (bar) 5 5 1 15 15 5 3 I 3.5 1 15 1 3 5 119 193 7 7 11 1 3 5 71 131 1 31 1 9 11 17 35 5 79 15 5 31 1 9 11 3 7 II 3.5 9 11 17 3 3 53 7 135 19 313 7 9 1 3 57 37 1 9 1 19 39 3 17 7 39 1 1 13 9 9 III 3.5 1 15 3 3 7 15 19 3 39 7 1 1 3 5 79 11 33 1 1 1 1 3 5 1 9 3 55 1 13 17 3 5 93 13 Notes 1. The specified sizing torque is applicable for standard EPDM/NBR seat (used in trim 1/3).. Application I: Water, seawater, lubricating types of hydrocarbons. Temp.: C - C; Valve opens at least once a month. Application II: All other liquid applications and lubricating gasses. Application III: Non lubricating and dry media. 3. The charted maximum sizing operating torque is the sum of all friction and resistance for opening and closing of the disc against the indicated pressure differential.. The effect of dynamic torque is not considered in tabulation. 5. In sizing operators it is not necessary to include safety-factors.. Torque values for potable water approved version of EPDM and FKM-B are based on the following factors: Application I: as listed Application II: multiplier 1.5 Application III: multiplier 7. For potable water approved version of EPDM used in CIP chlorinated caustic cleaner, use values of Application III with multiplier. [1] See note for potable water approved EPDM and FKM-B seat. See note 7 for CIP application. Maximum allowable shaft torques (Nm) Valve size (DN) 5 5 1 15 15 5 3 SS 1.57 11 1 1 35 5 55 97 97
Materials and pressure ratings Valve material selection Body Disc Shaft Seat Flange O-ring Sizes Trim Remarks Composite XP1 Composite XP1 Stainless steel 1.57 EPDM EPDM-WA DN -3 1 Composite XP1 Composite XP1 Stainless steel 1.57 EPDM-WA EPDM-WA DN -3 Potable water approved Composite XP1 Composite XP1 Stainless steel 1.57 NBR NBR DN -3 3 Composite XP1 Composite XP1 Stainless steel 1.57 EPDM EPDM-WA DN -15 5 Composite XP1 Composite XP1 Stainless steel 1.57 EPDM-WA EPDM-WA DN -15 51 Potable water approved Composite XP1 Composite XP1 Stainless steel 1.57 NBR NBR DN -15 Composite XP1 Composite XP1 Stainless steel 1.57 FKM-B FKM-B DN -15 5 PT diagram CompoSeal with EPDM seat PT diagram CompoSeal with EPDM-WA seat 1 1 CompoSeal trim 5 CompoSeal trim 51 1 1 1 1 CompoSeal trim 1 CompoSeal trim 1 1 - -3 - -1 1 3 5 7 9 1 11 1 13 1 15 1 - -3 - -1 1 3 5 7 9 1 11 1 13 1 15 1 PT diagram CompoSeal with NBR seat PT diagram CompoSeal with FKM-B seat 1 1 CompoSeal trim CompoSeal trim 5 1 1 1 1 CompoSeal trim 3 1 1 - -3 - -1 1 3 5 7 9 1 11 1 13 1 15 1 - -3 - -1 1 3 5 7 9 1 11 1 13 1 15 1 Item number clarification Type Body style Flange pattern / face to face Operation/Connection Variant CSW = CompoSeal W = Wafer ML = Multidrilled PN /1/1/A15/JIS1K/AS19-E B = Bare shaft = Standard MM = Multidrilled PN /1/1/A15/JIS1K L = Lever operated MN = Multidrilled PN /1/1/A15/AS19-E Example set-up Item number Type Size (DN) Trim Body style Flange pattern Operation Variant CSW 5 1 W ML L 5
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