MADE IN ITALY Automatic bridge saws Champion 50&60
Champion 50&60 Champion 50 & 60 bridge saws Following the success of Prussiani Engineering CHAMPION bridge saws, the only patented ones, to meet the needs of customers asking for more compact machines because of space problems, we gave birth to CHAMPION 50 and CHAMPION 60. Two real jewels of technology, three years guaranteed. Champion 50, with monobloc structure, it is the ideal bridge saw for stone workers who are looking for a modern machine, easy to use, with low power consumption and that takes up very little space. Champion 60, is indicated for the stone workers who need to produce more. Champion 60 is offered in three versions: MO, monobloc structure, TA with the table separated from the machine shoulders, CL with the side loading table. This practical system allows to take a picture of the slab and to do the programming of the cuts while the machine is working. This means reducing times of approximately 30%. Today there are many Prussiani Champion bridge saws around the world but many stone workers do not know all the potential and advantages. We invite them to contact us, without obligation, for a demo visit in our headquarters or at our customers. After a few days use of the machine they will say why didn t I buy it before?
Champion 50&60 one machine many advantages Manipulator with suction cups Cut&Move system Prussiani patent EP1651409 2003 The first one to be Patented and the only one with 10 years working experience. Reduction of waste and of working hours. Safety for the operator who does not need to manually move the pieces to cut. Monobloc structure machine with stabilized steel shoulders instead of concrete Easy and fast installing. The machine is easier to move in the future. No vibrations. Recirculating roller guides for the sliding of the X-Y-Z axes Instead of recirculating ball guides More stiffness and more lifetime. Elettronic feeler for the automatic measuring of the thickness of the slab to cut Certainty of precise inclined cuts, thanks to the automatic adaptation of the disc to the possible variations in thickness of the slab. Working table with hard rubber instead of wood More grip, more precision. The working surface will not deform. Automatic and progressive lubrication system with Grease EP1 instead of oil Avoids the risk of stains on the material being processed. Attention to the operator s health and safety Silenced disk holder spindle engine. Sliding front doors and perimeter protections against splashing water. 3 years total warranty Thirty-six months of tranquility, which may be extended on request. Efficient and qualified service at the customer s premises. Reduced maintenance, programmed and guided by the CNC P-cam Parametric software very easy to use Suction cups manipulator for automatic movement of the pieces to be cut. The only patented one traditional processing disadvantage automatic cutting Save time in design, organization and production cycles Reduces phisical exertion Reduces working time Reduces risk of injury Reduces wasted material Reduces the number of machines required Reduces working spaces advantage a comparison between traditional cutting and champion s completely automatic cutting process 13 MIN. TOTAL
average production of 15 slabs (60 sqm) 3 cm granite in 8 working hours Champion 50 average production of 20 slabs (80 sqm) 3 cm granite in 8 working hours Champion 60/MO 1. Cutting head - Champion 50. 2. Champion 50 - Suction cups manipulator that can lift up to 400 kg and move pieces with minimum width of 90 mm. 3. Automatic bridge saw Champion 50. 4. Tilted head. 5. Hydraulic tilting levers for the vertical loading of the slabs. 1 3 2 1. Automatic bridge saw Champion 60/MO. 2. Electronic feeler for the automatic measuring of the thickness for perfect 45 cuts. 3. Counter tops contouring kit. 4. Champion 60 - Hydraulic tilting table for the loading of the slabs. 5. Champion 60 - Suction cups manipulator that can lift up to 800 kg and move pieces with minimum width of 50 mm. 1 4 5 2 3 4 5
average production of 20 slabs (80 sqm) 3 cm granite in 8 working hours Champion 60/TA average production of 20 slabs (80 sqm) 3 cm granite in 8 working hours Champion 60/CL 1. Automatic bridge saw Champion 60/TA. 2. Electronic presetting feeler for the automatic measuring of the disk diameter. 3. Cutting unit to make underneath cuts for reinforcement bars. 4. Patented CUT&MOVE system. 1 1. Automatic bridge saw Champion 60/CL. 2. Working table with rubber surface complete with hard spheres with pneumatic control. 3. Spheres on the working table. 4. Tilting side loading for slabs. 1 2 4 2 3 4 3
P-CAM Parametric program CAD-CAM program photography programming automatic cut Shapes Main page Silvercad - easy for unlimited forms Nesting Our NESTING programme excels thanks to its user-friendly commands, its calculation speed and a whole series of information useful for stone workers. It Shape details (kitchen tops) Shape details (3 point arc) Profiles - easy for unlimited forms is in fact possible to: Simply enter the length and width on the programme worksheet of all the pieces indicated on a job card. Automatically calculate the number of slabs needed for the order based on their measurements. Automatically arrange the pieces on the slabs to maximise usage and reduce waste. Constantly view the processed pieces and those pending processing. Calculate the percentage of waste supporting the estimation of production costs. Run automatic movement of pieces to be cut using our patented CUT&MOVE system. Calculate the cutting times.
Stone - CAM 3D Cutting depth The STONECAM 3D software is a modern threedimensional CAD/CAM specifically created for stone workers. It is user-friendly, just requiring a few days of training to acquire all the necessary skills needed. The software calculates the necessary processing time. It is the ideal program for bathroom and kitchen tops, tables, frames, bas-reliefs, columns, capitals, sculptures and much more. Our service HELP ME allows us, through the online assistance via Internet, to assist customers and solve any doubts, omissions, or anything else. STONECAM 3D can also read files created in DXF, STL, POV, ISO, HPGL, WMF and BMP formats, and it can interface with programs for the solid surfaces modeling such as Rhinoceros, Inventor and others. Model Z Stroke (mm - in) A (mm - in) B (mm - in) C (mm - in) D (mm - in) E (mm - in) F (mm - in) G (mm - in) Champion 50 300 (12 ) 470 (19 ) 525 (21 ) 100 (4 ) 155 (6 ) 155 (6 ) 175 (7 ) / Champion 60 300 (12 ) 425 (17 ) 625 (25 ) 110 (4 ) 105 (4 ) 195 (8 ) 360 (14 ) 210 (8 ) Champion 50 Champion 60/MO Champion 60/TA Champion 60/CL X axis stroke 3.500 mm (138 ) 3.500 mm (138 ) 3.500 mm (138 ) 3.500 mm (138 ) Y axis stroke 1.900 mm (75 ) 2.200 mm (87 ) 2.500 mm (98 ) 2.500 mm (98 ) Z axis stroke 300 mm (12 ) 300 mm (12 ) 300 mm (12 ) 300 mm (12 ) A axis 0 370 0 370 0 370 0 370 C axis 0 90 0 90 0 90 0 90 Ø max 525 mm (21 ) 625 mm (25 ) 625 mm (25 ) 625 mm (25 ) Spindle 18 HP S6 (13,2 kw) 24 HP S6 (17,6 kw) 24 HP S6 (17,6 kw) 24 HP S6 (17,6 kw) Maximum speed X-Y 60 m/min (197 ft/min) Z 8 m/min (26 ft/min) X-Y 50 m/min (164 ft/min) Z 8 m/min (26 ft/min) X-Y 50 m/min (164 ft/min) Z 8 m/min (26 ft/min) X-Y 50 m/min (164 ft/min) Z 8 m/min (26 ft/min) Level of sound <80 db (A) <80 db (A) <80 db (A) <80 db (A) Electrical cabinet Certifications Technical data Protection IP55 Overall dimensions Champion 50 Champion 60/MO Champion 60/TA Champion 60/CL Length 5.570 mm (219 ) 5.820 mm (229 ) 6.370 mm (251 ) 10.420 mm (410 ) Width 3.750 mm (146 ) 4.025 mm (158 ) 4.340 mm (171 ) 4.340 mm (171 ) Height 2.650 mm (104 ) 2.750 mm (108 ) 2.750 mm (108 ) 2.750 mm (108 ) Approx weight 4.000 kg 4.800 kg 4.900 kg 8.500 kg
Perfect in each details infinite creations Champion 50 Y axis. Pneumatic system with Particular of the Automatic and centralized high-quality components. numerical control. lubrication pump. After-sales A machine that is not working is a cost to the business and delays in production result in further direct and indirect costs to the business. It is therefore essential that due consideration is given to the after-sales service and support that a supplier can give when considering the purchase of any piece of capital equipment. Acknowledging the fact that, when buying a technologically advanced machine, Customers require efficient and rapid assistance, we have setup this essential service which has now become one of our strengths. Using an on-line system our technicians work with the customer to resolve machinery incoveniences and technical queries. Our technicians are highly skilled, professional and extremely courteous and know that a Customer in need must never be abandoned until his problem has been resolved.
09/2013 Prussiani Engineering Via Luigi Galvani,16 24061 Albano Sant Alessandro Bergamo - ITALY tel. +39 035 581444 fax +39 035 4528235 EN ISO OHSAS:18001 EN ISO 9001:2008 info@prussiani.com www.prussiani.com