TrynEx International, LLC, 53 Ajax Drive, Madison Heights, MI 807-229 www.snowexproducts.com September, 206 Lit. No. 52309, Rev. 03 8600 SPEEDWING Snowplow Blade Assembly 7770 Big Box Assembly 7780 Parts List A DIVISION OF DOUGLAS DYNAMICS, LLC
TABLE OF CONTENTS SPEEDWING BLADE ASSEMBLY... A-FRAME ASSEMBLY...8 HEADGEAR ASSEMBLY... 0 HYDRAULIC AND ELECTRICAL COMPONENTS... 2 Hydraulic Unit... 2 Lift and Angle Rams... Hoses and Fittings... Electrical Components... 5 VEHICLE-SIDE HARNESS DIAGRAM... 6 HEADLAMPS... 7 Lit. No. 52309, Rev. 03 3 September, 206
SPEEDWING BLADE ASSEMBLY Blade Components 5 23 9 2 22 2 8 36 37 38 39 3 5 2 3 26 27 28 2 25 6 8 27 7 7 28 35 6 6 33 3 9 20 32 3 30 2 29 0 = Accessory Only Lit. No. 52309, Rev. 03 September, 206
SPEEDWING BLADE ASSEMBLY 7770 Blade Components Item Part Qty Description Item Part Qty Description 8559 Moldboard (w/labels) 6 2383 Wing Cutting Edge Kit (DS & PS) 2 862 Moldboard Cutting Edge Kit 7 868 Wing Cutting Edge Hardware Kit 3 77 Bolt Bag Moldboard Cutting Edge 8 8525 2" Blade Guides (set of 2) 53595 2 Plow Shoe Assembly ns 877 36" Poly Blade Guides (set of 2) 5 B66 2 Plug, ø.00 Finishing 9 858 Defl ector Kit 6 2725 2 Compression Spring 20 86 Back Drag Edge 7 2392 Spring Guide DS 2 52203 Label Automatixx Attach/Detach 8 2393 Spring Guide PS 22 59900 Label Warning/Caution, Snowplows 9 2396 2 Hinge Pin Kit 23 7770 Label Center Moldboard 0 2397 2 Spring Guide Pin Kit 2 29593 Label Multiple Pinch Points 293 2 / x Coiled Spring Pin 25 29256 2 Label Crush Hazard 2 2395 Bumper Kit ns 863 Blade Label Kit, SPEEDWING 3 8652 Wing DS (incl. items 2 25) 8653 Wing PS ns 77728 Label Kit, SPEEDWING Wings (both) 5 3528 2 Wear Strip Wing Top Item 2 862 Moldboard Cutting Edge Kit Cutting Edge 8600SW 3 77 Bolt Bag Moldboard Cutting Edge Item 3 77 Bolt Bag Moldboard Cutting Edge 26 8 5/8- x 2-/2 Carriage Bolt G5 28 8 5/8- Hex Locknut GB 27 8 5/8 Hardened Flat Washer Item 53595 Plow Shoe Assembly 29 53596 Disc Shoe 3 992 3 Flat Washer, Special 30 6005 2 -/8 ID, -5/8 OD x -/2 Spacer 32 2 7/6 x -3/ Linchpin Item 9 2396 Hinge Pin Kit 33 2727 x 0-/ Hinge Pin 35 2 3/8-6 Hex Locknut GB 3 2 3/8-6 x -/2 Hex Cap Screw G5 Item 6 2383 Wing Cutting Edge Kit (DS & PS) 2 Cutting Edge SW Wing 7 868 Wing Cutting Edge Hardware Kit Item 7 868 Wing Cutting Edge Hardware Kit 27 6 5/8 Hardened Flat Washer 36 6 5/8- x 2 Carriage Bolt G5 28 6 5/8- Hex Locknut GB Item 8 8525 Blade Guide Assembly 37 5/6-8 x Hex Cap Screw G5 38 5/6-8 Hex Locknut GB 77728 Label Kit, SPEEDWING Wings (both) 39 77706 Label, SPEEDWING Blade DS ns 77707 Label, SPEEDWING Blade PS ns = not shown = Accessory Only G = Grade Lit. No. 52309, Rev. 03 5 September, 206
SPEEDWING BLADE ASSEMBLY Blade Components 6* 6* 7 5 2 3 7 7 6 5 3 8 9 2 0 * Pins used to lock wings in straight position. Lit. No. 52309, Rev. 03 6 September, 206
SPEEDWING BLADE ASSEMBLY Blade Components SPEEDWING Item Part Qty Description Item Part Qty Description 2389 2 Cable Assembly w/hardware 9 8577 Quadrant SW (incl. items 2 5) 0 2388 2 Pivot Bushing Kit 2 B665 2 3/-0 Hex Jam Nut 2 3/8-6 Hex Locknut GB 3 B633 2 3/-0 Hex Nut 2 2 3/8-6 x -/2 Hex Cap Screw G5 B6563 2 0.625 x 2.33 Clevis Pin 3 23039 Trip Spring 5 9060 2 / x -/2 Cotter Pin 83990 Trip Spring Eyebolt Kit 6 2738 2 3/ x 9 Clevis Pin 5 5/8- x Eyebolt G2 7 9962 2 /8 Hairpin Cotter 6 5/8 Hardened Flat Washer 8 69780 Wing Spring Removal Tool 7 5/8- Hex Locknut GB = Service Tool G = Grade Lit. No. 52309, Rev. 03 7 September, 206
A-FRAME ASSEMBLY A-Frame Components 2 5 3 8 5 2 6 7 8 3 9 5 6 7 0 Lit. No. 52309, Rev. 03 8 September, 206
A-FRAME ASSEMBLY A-Frame Components Item Part Qty Description Item Part Qty Description 8590 A-Frame SW 9768 Pivot Bolt Kit 2 8623 2 A-Frame Pin Kit 5 57968 x Clevis Pin Kit 3 8593 Stand Kit Item 2 8623 A-Frame Pin Kit 6 x -3/ Clevis Pin 8 / x -/2 Cotter Pin 7 " Flat Washer Special Item 3 8593 Stand Kit 9 865 Stand Hardware Kit 0 Stand Item 9768 Pivot Bolt Kit -8 x 9 Hex Cap Screw Special G5 2-8 Hex Locknut GB Item 5 57968 x Clevis Pin Kit 8 / x -/2 Cotter Pin 3 x Clevis Pin Item 9 865 Stand Hardware Kit 5/32 x -/2 Cotter Pin 6 Stand Torsion Spring 5 Stand Spring Spacer 7 /2 x 3-/6 Clevis Pin G = Grade Lit. No. 52309, Rev. 03 9 September, 206
HEADGEAR ASSEMBLY Headgear Components 6 23 2 26 25 27 2 22 37 38 7 7 8 2 3 9 20 32 39 5 2 35 3 32 33 8 6 3 0 2 36 3 0 28 29 30 3 5 26 9 27 6 5 Lit. No. 52309, Rev. 03 0 September, 206
HEADGEAR ASSEMBLY Headgear Components Item Part Qty Description Item Part Qty Description 8622 Headgear (incl. item 5) 8632 Lift Ram Base Pin Kit 2 862 Light Bar Channel 2 8627 Lift Ram Rod Pin Kit 3 8599 Link Arm 3 867 Headgear Label Kit 8595 Attach Handle Kit 626 Cable Boot 5 8603 2 Attach Pin Kit 5 866 Grease Zerk (3-Pack) 6 860 Link Arm Jack Stand Pin Kit 6 386 Label Hydraulic Info SPEEDWING 7 8650 Hydraulic Cover SW (incl. item 6) 7 52206 Label Automatixx Power Switch 8 8635 Link Arm/Attach Handle Fastener Kit 8 52207 Label Automatixx Operation Switch 9 8608 Receiver Kit, DS (incl. item ) 9 69689 Label SECURITY GUARD Logo ns 852* Receiver Kit, Tall DS 20 7777 Label Automatixx, Upper 0 8609 Receiver Kit, PS (incl. item ) 2 7779 Label Automatixx, Lower ns 8522* Receiver Kit, Tall PS Item 2 862 Light Bar Channel 22 Light Bar 25 2 /-20 x Hex Cap Screw G5 23 77727 Label SnowEx Light Bar, Center 26 2 / Flat Washer 2 Light Bar Top Plate, Center 27 2 /-20 Hex Locknut GB Item 8595 Attach Handle Kit 28 8596 Attach Handle Release Cam Kit 29 8779 Handle Item 5 8603 Attach Pin Kit 26 / Flat Washer 30 Hitch Pin 27 /-20 Hex Locknut GB 3 /-20 x -/2 Hex Cap Screw SS Item 6 860 Link Arm Jack Stand Pin Kit 32 5/32 x -/2 Cotter Pin 3 /2 Flat Washer Type B Narrow SS 33 Stand Actuator Pin Item 8 8635 Link Arm/Attach Handle Fastener Kit 35 5/6-8 x -/ Hex Cap Screw G5 36 5/6-8 Hex Locknut GB Item 8632 Lift Ram Base Pin Kit 37 5/8 x -/ Clevis Pin 38 /8 Hairpin Cotter Item 2 8627 Lift Ram Rod Pin Kit 32 5/32 x -/2 Cotter Pin 39 /2 x 2-/8 Clevis Pin HT Item 3 867 Headgear Label Kit 7 52206 Label Automatixx Power Switch 20 7777 Label Automatixx, Upper 8 52207 Label Automatixx Operation Switch 2 7779 Label Automatixx, Lower 9 69689 Label SECURITY GUARD Logo 23 77727 Label SnowEx Light Bar, Center Item 28 8596 Attach Handle Release Cam Kit 0 Stand Lock Pin Spring 2 Handle Lock Pin 3/6 x -3/8 Roll Pin SS 3 Handle Lock Pin Lever Item 86 Receiver Pin Kit 5 95739 3/ x 5 Clevis Pin HT 6 22 R-Pin Cotter ns = not shown SS = Stainless Steel HT = Heat Treated G = Grade * Refer to the SPEEDWING Snowplow Installation Instructions to confi rm when tall receivers are required. Lit. No. 52309, Rev. 03 September, 206
HYDRAULIC AND ELECTRICAL COMPONENTS Hydraulic Unit Components 29 8 27 7 37 3 29 38 23 2 32 7 6 5 32 9 8 3 5 23 6 26 20 33 50 9 9 2 22 20 3 5 6 6 23 6 30 6 8 9 8 7 36 3 0 20 6 7 5 2 3 3 5 35 25 0 28 2 5 39 0 8 5 Lit. No. 52309, Rev. 03 2 September, 206
HYDRAULIC AND ELECTRICAL COMPONENTS 5268 Hydraulic Unit Item Part Qty Description Item Part Qty Description 8278 Breather 27 2907 Vehicle Battery Cable 8" 2 52289 Reservoir Kit 28 5229 Snowplow Battery Cable 3 66607 0-2 x 5/6 Machine Screw 29 52258 Manifold Assembly w/o Valves SW 92079 Plug, Square 3/8 NPTF 30 2889 Relief Valve 000 psi 5 6659 O-Ring 2-250 3 2888 2 Counterbalance Valve 00 psi 6 73897 Magnet 32 9803 3 3/8-6 x Button Cap Screw 7 90073 5 5/6-8 x 2-/ Hex Cap Screw G5 33 5229 6 Coil 8 5627 O-Ring -03 3 52293 Plate, Module 9* 6655 Pump Shaft Seal 35 52292- Module, Plow Control ns 52252 Seal Repair Tool Kit w/seal 36 5228 Relief Valve ( set) 0 52288 Hydraulic Pump Kit 37 52296 Pressure Switch 828 Filter 38 52295 Elbow, 90 M ORB/ 6 F ORB 52282 Relief Valve ( set) 39 5537 2 O-Ring -008 5 857 Quill 0 2573 2 O-Ring -00 6 3 Plug, Hex Socket M ORB 8239 O-Ring -06 7 5636 Bearing Sleeve 2 820 Back-Up Ring -06 ns 5225 Bearing Repair Tool Kit w/bearing 3 56569 O-Ring -906 8 5228 Motor 0887 Inlet Fitting 9 52290 Motor Relay Kit, FLEET FLEX 5 90696 /-20 x 3-/2 Hex Cap Screw G5 20 355 7 /-20 x 5/8 Hex Washer-Head 6 6530 Clamp Loop #0 Thread-Rolling Screw 7 52262 Secondary Manifold Assembly 2 893 2 Check Valve w/o Valves SW 22 8936 2 Valve, 2-Way NC w/rev Flow 8 388 6 O-Ring -09 23 33 5 O-Ring -90 9 525 Orifi ce Disc 0.060 2 52285 Valve, -Way, 3-Position 50 8937 Valve, -Way, 3-Position Closed Center ns 3 Fuse, 5-Amp Mini Automotive 25 5208 Plow Control Harness, -Coil Blade-Style (for items 25 and 26) 26 52077 Plow Control Harness, 2-Coil O-Ring Service Kits 52298 O-Ring Kit 830 Seal Kit, 2-Way Valves 8309 Seal Kit, 3-Way & -Way Valves 52303 Seal Kit, 3-Way Valves (for item 3) Item 2 52289 Reservoir Kit 3 66607 0-2 x 5/6 Machine Screw 5 6659 O-Ring 2-250 92079 Plug, Square 3/8 NPTF Item 29 52258 Manifold Assembly w/o Valves SW 3 66607 0-2 x 5/6 Machine Screw 6 3 3 Plug, Hex Socket M ORB 5 6659 O-Ring 2-250 7 5636 Bearing Sleeve 8 5627 O-Ring -03 23 33 3 O-Ring -90 9 6655 Pump Shaft Seal 32 9803 3 3/8-6 x Button Cap Screw 52282 Relief Valve ( set) 8 388 6 O-Ring -09 5 857 Quill Item 7 52262 Secondary Manifold Assembly w/o Valves SW 6 3 Plug, Hex Socket M ORB 8 388 6 O-Ring -09 36 5228 Relief Valve ( set) ns = not shown G = Grade * Use 52252 tool to install. Use 5225 tool to install. Go to www.snowexproducts.com for hydraulic unit service information and specifi cations. Lit. No. 52309, Rev. 03 3 September, 206
HYDRAULIC AND ELECTRICAL COMPONENTS Lift and Angle Ram Components 2 2 3 820 Lift Ram Assembly 2 x 9-3/ DA Item Part Qty Description 999 " Gland Assembly 2 8520 Seal Kit 2" DA Ram 82 Angle Ram Assembly -/2 x 2 Item Part Qty Description 57879 Split Bearing Kit 2 56537 Spacer 3 8985 Gland Nut Assembly Hoses and Fittings To Lift Ram Rod End To PS Angle Ram 3 2 5 3 To DS Angle Ram To Lift Ram Base End Hoses and Fittings Item Part Qty Description Item Part Qty Description 86 Hose, / x w/f JIC Ends 5 0572 Elbow, Extra Long 90 2 0570 Hose, / x 22 w/f JIC Ends 6 M JIC/ 6 M ORB 3 5230 2 Hose, 3/8 x 36 w/f JIC Ends ns 56823 Hose Wrap 057 7 Elbow, 90 6 M JIC/ 6 M ORB F = Female ns = not shown M = Male Lit. No. 52309, Rev. 03 September, 206
HYDRAULIC AND ELECTRICAL COMPONENTS Electrical Components 2 Plow-Side Electrical Components Item Part Qty Description Item Part Qty Description 0575 Toggle Switch 3 0576 Toggle Switch (MOM-ON, OFF, ON) (MOM-ON, OFF, MOM-ON) 2 8259 2 Switch Boot Vehicle-Side Electrical Components * 20 Vehicle Battery Cable ns 8325 2 Plug Cover * 28587 Vehicle Control Harness ns = not shown * For diagram see Vehicle-Side Harness Diagram. 3 Lit. No. 52309, Rev. 03 5 September, 206
VEHICLE-SIDE HARNESS DIAGRAM Vehicle-Side Harness Diagram Park/Turn Lamps Vehicle Headlamps Vehicle Headlamps Factory Vehicle Harness Battery Vehicle Control Harness Vehicle Lighting Harness (-Pin) Turn Signal Configuration Plug Typical Plug-In Harness 0.0-Amp Fuses (Snowplow Park/Turn & Snowplow Control) Park/Turn Lamps To Snowplow Control RED To Switched Accessory Fire Wall BLK RED Vehicle Battery Cable BAT 3-Port Module (Non-DRL or DRL) Factory Vehicle Harness Lit. No. 52309, Rev. 03 6 September, 206
HEADLAMPS Headlamp Components 7 5 6 2 0 8 9 3 28800- Headlamp Kit (Pair) Item Part Qty Description Item Part Qty Description 28802- Headlamp Service Kit PS 6 28806 2 H3 Headlamp Bulb Service Kit ns 2880- Headlamp Service Kit DS 7 28808-2 Cover Screws Service Kit (3 screws) 2 28803-2 Rear Cover Kit (fi ts 2- or 3-screw) 8 56595 6 Cable Anchor Tie 3 2880 2 Mounting Hardware Kit 9 6630 2 Rubber Grommet 28805 2 Park/Turn Socket Service Kit 0 2823K Harness Service Kit 5 2 Park/Turn Bulb (Trade No. 57NAK) ns = not shown Lit. No. 52309, Rev. 03 7 September, 206
TrynEx International, LLC 53 Ajax Drive Madison Heights, MI 807-229 www.snowexproducts.com A DIVISION OF DOUGLAS DYNAMICS, LLC Copyright 206 Douglas Dynamics, LLC. All rights reserved. This material may not be reproduced or copied, in whole or in part, in any printed, mechanical, electronic, fi lm or other distribution and storage media, without the written consent of TrynEx International, LLC. Authorization to photocopy items for internal or personal use by TrynEx International, LLC outlets or snowplow owner is granted. TrynEx International, LLC reserves the right under its product improvement policy to change construction or design details and furnish equipment when so altered without reference to illustrations or specifi cations used. TrynEx International, LLC or the vehicle manufacturer may require or recommend optional equipment for snow removal. Do not exceed vehicle ratings with a snowplow. TrynEx International, LLC offers a limited warranty for all snowplows and accessories. See separately printed page for this important information. The following are registered ( ) or unregistered ( ) trademarks of Douglas Dynamics, LLC: Automatixx, SECURITY GUARD, SnowEx, SPEEDWING. Printed in U.S.A. Lit. No. 52309, Rev. 03 8 September, 206