Customer Name Instruction for Operation Single Head Sleever
Content Reload of Sleeve Roll (page 3~5) Sleeve Feeding (Page 6~7) Sleeve Sensor Positioning (Page 8~10) Holder Installation (Page 11~13) Splice the Sleeve (Page 14) Knife Change (Page 15~16) Operation Panel (Page 17~27) Preparation for Start-Up (Page 28~37) Bottle Screw & Slab Conveyer V-Belt Positioning Slab Conveyer & V-Belt Sleeve Brush Positioning Pre-heating Gun Positioning Steam Tunnel Adjustment Bottle Sensors Positioning Maintenance (Page 38~41) Timing Belt Replacement for Cutting Device V-Belt Replacement Bottle Screw Positioning 2
Reload of Sleeve Roll Content Insert the Allen key at back of Sleeve pulley Slightly open the bolts of supporting bars (4 bolts) for supporting bars expand & close Remarks: Scale on center shaft for setting sleeve roll in machine center. One scale unit = 20mm Anti-clockwise to expand the supporting bars and Clockwise to close 3
Reload of Sleeve Roll Overthrow direction only Keep suitable space between supporting bars and paper core so the sleeve roll can remove easily. Gently lock the sleeve roll, make self rotates freely Remarks: But avoid roll dancing due to space too big 4
Reload of Sleeve Roll Gently bend the holder s wings outward so wings will not disturb the sleeve rotation Sleeve Specification: 600ml: LF: 113mm +/- 0.5mm 500ml: LF: 105mm +/- 0.5mm 5
Sleeve Feeding Content Feeding method is also posted on machine frame Final Layout Video for Sleeve Feeding (click here) 6
Sleeve Feeding Feed Roll Clamp Sleeve feeds in between Splice Sensor Sleeve feeds in between Sleeve Sensor Remarks: Folding the fiber of sensor head is prohibit. It will cause permanent damage to the optical fiber!! Open the Feed Roll clamp before feeding & close after feeding!! 7
Sleeve Sensor Positioning Content Set the Sleeve Sensor in center of the zone that has clear edge!!! 8
Sleeve Sensor Positioning Orange light turns on when two optical fiber heads aligned Green light refers to the strength of signal receiving. Adjust the sensibility in case of sleeve thickness changes Remarks: In case of replacing new sensor, set the sensor to OFF & LON 9
Sleeve Sensor Positioning Sleeve Sensor Adjusting Method Transparent Zone Step1: Turn SENS to Min Step2: Hold on the sleeve s transparent zone at optical fiber head level The Orange Light will ON Step3: Turn SENS until Green Light the same bright as Orange Light. (Do not normally turn to Max, try to find suitable sensibility) Orange Light ON Green Light ON 10
Holder Installation Content Install the Holder to Sleever has 4 major steps Step 1. Close the Drive roller knob Step 2. Close the Drive roller lock Step 3. Close the Slip-on roller knob Step 4. Close the Slip-on roller lock Video for Holder Installation (Click here) 11
Holder Installation Remarks: Drive roller lock Keep the holder in the center of the drive rollers while closing the drive roller knob Drive roller knob Slip-on roller lock Slip-on roller knob 12
Holder Installation Ensure the center of Slip-on rollers & holder bearings at straight line Ensure the Slip-on rollers only slightly touch the bearing of holder Slip-on roller center Holder s bearing Remark: To remove the holder just reverse the procedures (Click here) 13
Content Center line Splice the Sleeve Nip bar Sensor Overlap the sleeves 100% and pressed by the nip bars to stable the sleeves before cutting Cut the Sleeves in the center and use splice tape to joint back the sleeve at both sides. Avoid the tape cover the transparent region Remark: Open the nip bars after splice work finished otherwise Sleever can not start up. (Nip bars Alarm sensor) Video for Sleeve Splicing (Click here) 14
Knife Change Content Open the knob before remove the cutting device Each knife can be used three times, from blade 8th to blade 6th Make sure to supply hand pressure on screw driver while loosing or fastening the bolts Video for Remove of Cutting Device (Click here) 15
Knife Change Return knife to home position before insert back to cutter holder Video for Knife change (Click here) In the Manual Mode Ensure to press the cutter twice to return the cutting motor to home position before reload cutting device Video for Cutter installation (Click here) 16
Operation Panel Content Bottle Counter Touch Panel E-Stop Operation Switches Useful Warning: Any maintenance work will be required to press E-Stop & close Preheating Gun power in advance!! 17
Operation Panel Bottle counter Monitor capacity (BPM) adjusted from Bottle Screw VR Power Light Panel Green Light ON when Power-ON pressed Power-ON/ Power OFF Turn ON/ OFF Operation Panel Operation ON/OFF Turn on the Cutting device (Signal light s green light on) Emergency Buttons For Emergency Stop or maintenance works Conveyer ON/OFF Turn on Slab Conveyer Conveyer VR Adjust the speed of Slab Conveyer Bottle Screw Switch Turn on Bottle Screw (Signal light s yellow light on) Bottle Screw VR Adjust the speed of Bottle Screw Shooting Roller VR Adjust the shooting speed of sleeve Brush VR Adjust the rotation speed of Sleeve Brush V-Belt VR Adjust the speed of V-Belt (linked with Slab Conveyer VR) Reset Reset Alarm Message (Signal light s red light on when alarm) Signal Light Local remote panel for Bottle Screw Operation ON/OFF Operating Bottle Screw Emergency Buttons For Emergency Stop or maintenance works. 18
Operation Panel After Select your operating Language Select operating Function Auto or Manual or Sleeve Cut Mode 19
Operation Panel Sleeve Cut Mode Fix length Applicable when cutting transparent sleeve Sleeve Sensor Detect cutting length by sensor Cutting Length Adjust the cutting length Speed Drive-on roller frequency 20
Operation Panel Manual Mode Cutter single cut Sleeve single sleeve feeding Inch Sleeve Inch feeding Remark: The rest of the function is same as Auto Mode 21
Operation Panel Auto Mode Bottle counter Switch to Manual Mode Cutting platform up/down Cut Length adjustment V-belt ON/OFF Monitor of Bottle Screw Sleeve Brush ON/OFF Bottle Screw ON/OFF Switch to Function List Alarm Reset 22
Operation Panel LCD Contrast Turn Off Switch off backlight Up Level up brightness Down Level down brightness Save Record the LCD Contrast setting into memory Adjust to the desired LCD Contrast and press SAVE to record setting into memory 23
Operation Panel Time Set 1 Counter Reset Max interval time between bottles Time for Delay Stopping Infeed screw Number of decelerating revolution before bottle screw fully stop X02 (Click here) On Delay Time Delay time for Sleever auto restarts when bottles detected X02 Off Delay Time Delay time for Sleever auto stops when no bottle detected X04 (Click here) On Delay Time Delay time for Sleever auto restarts when bottles removed 24
Operation Panel Time Set 2 & 3 Time Set 2 Setting for Spliced Sleeve ejection Time Set 3 Setting for Remove labels after detected (optional) Remark: Not Applicable for this project, function normally close 25
Operation Panel Bottle Screw State Switches to other Modes Start Start up of the Sleever operation Stop Stop the Sleever operation 26
Operation Panel Alarm Message Sample of Alarm Message This message shows X10 sensor detects Sleeve roll could be run out or misplaced. View Sample of the Alarm List (click here) 27
Preparation for Start-Up Content Speed Adjustment between Bottle Screw & Slab Conveyer Determine the required Sleever production amount by adjusting Bottle Screw VR Slab Conveyer too slow Synchronized Slab Conveyer too fast 28
Preparation for Start-Up V-Belt Step 1: Adjustment for elevation and width V-Belt Elevation V-Belt Width V-Belt high It should set to support the sleeve bottom at required position V-Belt width It should not clamp the bottle; as guiding purpose 29
Preparation for Start-Up V-Belt Step 2: Adjustment for Infeed guide plate Bottle Screw Outlet No Good V-Belt Good Inlet Adjust these two positions for V-belt inlet Guide plate No Good 30
Preparation for Start-Up Bottle Screw Adjustment Width knob Elevation knob Spaces at both side should be equal along the bottle moving line Elevation and width of the Bottle Screw need to be adjusted. 31
Preparation for Start-Up Speed Adjustment between V-Belt & Slab Conveyer V-Belt speed is also linked with Slab Conveyer s VR V-Belt too fast Synchronized V-Belt too slow Remark: Basically V-Belt is already synchronized with Slab Conveyer s speed which by internal setting, thus it only requires some fine adjustment each time 32
Preparation for Start-Up Sleeve Brush Positioning Brush too high May interfere sleeve positioning Brush in good position Brush just slightly below label 33
Preparation for Start-Up Pre-heating Gun Positioning Adjust suitable position of Good Preheat Preheating Gun to middle of sleeve Result after Steam Tunnel 34
Preparation for Start-Up Steam Tunnel Adjustment Valve adjustment Steam Tunnel Outlet 100% of Steam Valve Steaming Position should be center of the sleeve Note: For this product, the sleeve center is near 2nd steam pipe Steam Tunnel Inlet 30% of Steam Valve 35
Preparation for Start-Up Steam Tunnel Adjustment Steam Pipe Adjustment Steam Pipe Inward/ Outward adjustment Steam Pipe Up/ Down adjustment 36
Preparation for Start-Up Bottle Sensor Adjustment Timing of Sleeving Holder Sensor too near the Holder (Sensor backward) Sensor too far from the Holder (Sensor forward) Sensor in good position Solution: Sensor Forward Backward Suggestion: Sensor positioning = 5mm a unit 37
Maintenance Content Timing Belt Replacement for Cutting Device home position Back View Front - Side View Slightly Open these 4 bolts and push gear plate inward for Timing belt replacement. Press Cutting button twice in Manual mode to return motor to home position before operation 38
Maintenance V-Belt Replacement Remove devices, bolts and bearing on V-Belt cover Fasten the bolts after V-Belt stretched Stretch by Tension device and restore all back to position Loose Tension device to remove V-Belt and clean the V-belt device. Place new V-Belt and Put V-Belt cover Tension Device Video for V-Belt Replacement (Click here) 39
Maintenance Bottle Screw Positioning Ensure Bottle Screw will be placed in suitable position so bottle will stably inside the whorl when Start-Up and Stop 40
Maintenance Clean the Sleever after each shift Add the grease and lubrication regularly (Once a week) Remark: It is not limited to these sections only. All the moving parts are required to be maintain regularly 41
Content The End Thank You 42