INSTRUMENT PANEL ASSEMBLY

Similar documents
2003 Dodge or Ram Truck RAM 2500 Truck 4WD L6 5.9L DSL Turbo VIN 6


1 of 13 5/11/17, 2:59 PM

HVAC HOUSING - REMOVAL AND INSTALLATION

Instrument Panel Assembly Replacement. Fig. 14 Battery Negative Cable Removal/Installation

PROCEDURE STEPS: WARNING:

SYMPTOM/CONDITION: The Service 4WD lamp is illuminated even though the truck is not a 4X4 vehicle.

C1219 C1219-STEERING ANGLE SENSOR ERRATIC PERFORMANCE RAM Pickup 6.7L Eng Search. 7/13/2015 Printer Friendly View

The A/C heater control must be recalibrated each time an actuator motor is replaced. Refer to


Removal & Installation

REMOVAL WJ INSTRUMENT PANEL SYSTEM INSTRUMENT PANEL SYSTEM (Continued)

ALLDATA Online Dodge Truck RAM 1500 Truck 2WD V6-3.7L VIN K - Steeri... Steering Column

REMOVAL JS - CHRYSLER L V6 V.V.T Body / Instrument Panel / PANEL, Instrument/Removal

INTERIOR > CONSOLE, FLOOR > REMOVAL > REMOVAL > BASE FLOOR CONSOLE

SUBJECT: While In Bi-level Mode, Air Flow From Panel Vents Is Less Than That Of The Floor Vents

Front Door Non-Functional - Latch Replacement

JUNCTION BLOCK DESCRIPTION OPERATION XK 8W-97 POWER DISTRIBUTION 8W

All bolts, screws and nuts relevant to installing and removing the instrument panel are shown along with their alphabet code below.

Dealer Service Instructions for: Safety Recall S61 Occupant Restraint Controller

REMOVAL AND INSTALLATION

2. NOTE: On vehicles equipped with automatic transmissions, move the shift lever to the 1 position to ease removal.

1999 Dodge or Ram Truck RAM 1500 Truck 2WD V8-5.9L VIN Z LDC

STEERING COLUMN SWITCHES

Active Head Restraint - Removal

REMOVAL IR 11. Slide the inner rear view mirror.

PRAMCQ13. Designed for Dodge Ram vehicles with base audio Not Compatible with 2018 and newer Dodge Ram vehicles

A750F AUTOMATIC TRANSMISSION: SHIFT LEVER ASSEMBLY: REMOVAL (2007 4Runner) Model Year: 2007 Model: 4Runner Doc ID: RM000002BHN007X

Telescopic Lever Detent Clip Replacement

DVD REAR SEAT VIDEO SYSTEM

GENUINE PARTS INSTALLATION INSTRUCTIONS


2002 Explorer Sport/Sport-Trac Workshop Manual


ON-VEHICLE INSPECTION

Front Door Panel: Service and Repair Front Door Trim Panel - Removal

INSTALLATION INSTRUCTIONS

INSTALLATION INSTRUCTIONS

INSTALLATION INSTRUCTIONS

REMOVAL AND INSTALLATION

INSTALLATION GUIDE AOI0020. aoielectrical.com IMPALA, 2011+CHEVY CAPRICE FORD F FORD EXPLORER

Replacement Cluster Fascia Replacement

ACCELERATOR CONTROL SYSTEM

1998 Chevy Truck S10/T10 P/U 2WD V6-4.3L VIN X Copyright 2013, ALLDATA 10.52SS Page 1

American Honda Motor Co., Inc. Page 1 of 11

REMOVAL. 6. REMOVE LOWER FINISH PANEL Using a screwdriver, remove the lower finish panel. HINT: Tape the screwdriver tip before use.

September 2010 Dealer Service Instructions for: Customer Satisfaction Notification K17 Reprogram HVAC Control Head and Inspect/Replace Actuators

PRELIMINARY INSTALLATION INSTRUCTIONS. PARTS LIST Attachment Kit(sold separately): P/N 08B23-S9V-100B. Display bracket.

INSTALLATION INSTRUCTIONS

INTERIOR TRIM REMOVAL/INSTALLATION - PILLAR AREAS

INSTRUMENT PANEL SYSTEMS

Model Year: 2008 Model: xb Doc ID: RM000001XUW004X

AUDIO SYSTEM 8F - 1 AUDIO SYSTEM TABLE OF CONTENTS

Dash Board / Instrument Panel: Service and Repair

SEAT LOCATION INDEX SEAT REMOVAL/INSTALLATION Mazda MX-5 Miata Sport ACCESSORIES & BODY, CAB Seats - MX-5 Miata

Scion xa SATELLITE RADIO TUNER Preparation

INSTALLATION INSTRUCTIONS

INSTALLATION INSTRUCTIONS

PWRA215. Designed for 2015 and newer Jeep Wrangler two door with base audio. T-TAP x2 10MM BOLT FUSE WIRE TIES x6 SUBWOOFER ASSEMBLY

2007 Dodge Nitro R/T ENGINE Starting - Service Information - Nitro. Starting - Service Information - Nitro

INSTALLATION INSTRUCTIONS

INSTALLATION INSTRUCTIONS

INSTALLATION INSTRUCTIONS

Installation Manual: Honda CRV Power Lift Gate System

INSTALLATION INSTRUCTIONS

STEERING COLUMN - TILT

2. DISCONNECT BATTERY NEGATIVE TERMINAL (See page 60 1) 3. REMOVE SHIFT LEVER KNOB SUB ASSY 4. REMOVE SHIFT LEVER KNOB SUB ASSY

CONTENTS: TOOLS REQUIRED:

1993 ACCESSORIES & EQUIPMENT Volkswagen Steering Column Switches. Cabriolet, Corrado SLC, EuroVan, Fox, Golf, GTI, Jetta, Passat

INSTALLATION INSTRUCTIONS

POWER LOCK SYSTEMS 8P - 1 POWER LOCK SYSTEMS TABLE OF CONTENTS

GENUINE PARTS INSTALLATION INSTRUCTIONS

ARTICLE BEGINNING DESCRIPTION DISABLING & ACTIVATING AIR BAG SYSTEM SERVICE PRECAUTIONS STEERING Volkswagen - Steering Columns.

VEHICLE THEFT/SECURITY SYSTEMS



HORNS 8G - 1 HORNS CONTENTS

1993 ACCESSORIES & EQUIPMENT Volkswagen Power Sun Roof. Volkswagen; Corrado SLC, EuroVan, Golf, GTI, Jetta, Passat

Cruise Control Package Installation (Instruction P/N )

VEHICLE THEFT/SECURITY SYSTEMS

Multi-Function Switch

TOOLS REQUIRED: Panel Removal Tool Phillips Screwdriver 10mm Nut Driver Ratchet 10mm Socket 7mm Wrench 7mm Nut Driver Straight Screwdriver

SRS AIRBAG SECTION SR CONTENTS RESTRAINTS SR-1 PRECAUTION... 2 PREPARATION... 4 REMOVAL AND INSTALLATION... 5

2006 MINI Cooper ACCESSORIES & EQUIPMENT Audio, Navigation & Anti-Theft Systems - Repair Instructions - Cooper (1.6L) R50/W10 & Cooper S

1 of 7 7/22/2013 8:41 AM

INSTALLING AND REMOVING THE HEATING/AIR-CONDITIONING UNIT

PRELIMINARY INSTALLATION INSTRUCTIONS. Remote Engine Starter Attachment Kit P/N 08E92-SNA-100B

REMOTE START DODGE RAM

8N - 18 POWER WINDOWS

Revised : September 2015 September 2015 Dealer Service Instructions for: Safety Recall R36 Steering Wheel Wiring

INSTALLATION INSTRUCTIONS. Jeep Wrangler Adjustable Rear Vision System for Factory Display Radios, 2007 Current (Kit # )

Service and Repair. NOTE: Before proceeding, review all Steering Column and Airbag Warnings and Cautions.

INSTALLATION INSTRUCTIONS

VEHICLE THEFT/SECURITY SYSTEMS

2004 TL - Center Console Panel Removal/Installation

INSTALLATION INSTRUCTIONS

Service Bulletin

2005 Freestyle/Five Hundred/Montego Workshop Manual

Airbags, servicing. Airbag system, safety precautions WARNING!

Transcription:

2003 Dodge or Ram Truck RAM 1500 Truck 2WD V8-4.7L VIN N Vehicle > Body and Frame > Interior Moulding / Trim > Dashboard / Instrument Panel > Service and Repair > Removal and Replacement INSTRUMENT PANEL ASSEMBLY REMOVAL WARNING: ON VEHICLES EQUIPPED WITH AIRBAGS, DISABLE THE AIRBAG SYSTEM BEFORE ATTEMPTING ANY STEERING WHEEL, STEERING COLUMN, SEAT BELT TENSIONER, OR INSTRUMENT PANEL COMPONENT DIAGNOSIS OR SERVICE. DISCONNECT AND ISOLATE THE BATTERY NEGATIVE (GROUND) CABLE, THEN WAIT TWO MINUTES FOR THE AIRBAG SYSTEM CAPACITOR TO DISCHARGE BEFORE PERFORMING FURTHER DIAGNOSIS OR SERVICE. THIS IS THE ONLY SURE WAY TO DISABLE THE AIRBAG SYSTEM. FAILURE TO TAKE THE PROPER PRECAUTIONS COULD RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT AND POSSIBLE PERSONAL INJURY. 1. Remove the left A-pillar trim. Refer to: " Body and Frame : Interior Trim : Trim Panel : Service and Repair" See: Trim Panel > Service and Repair 2. Remove the top cover. 3. Disconnect the headliner harness electrical connector at the A-pillar. Fig. 18 Instrument Panel Covers https://my.alldata.com/repair/#/repair/article/37834/component/2103/itype/401/nonstandard/1100658 1/13

4. Using a trim stick C-4755 or equivalent, from the notch on the bottom, remove the left side cover. (Fig. 18) 5. Remove the steering column. Refer to: "Steering and Suspension : Steering : Steering Column : Service and Repair" See: Steering Column > Service and Repair Fig. 5 Column Support https://my.alldata.com/repair/#/repair/article/37834/component/2103/itype/401/nonstandard/1100658 2/13

6. Remove the two bolts at the column support bracket. (Fig. 5) 7. Remove the left cowl trim panel. 8. Remove the instrument panel drivers side bezel. https://my.alldata.com/repair/#/repair/article/37834/component/2103/itype/401/nonstandard/1100658 3/13

Fig. 6 Left Side Mounting 9. Remove the left side mounting bolts. (Fig. 6) https://my.alldata.com/repair/#/repair/article/37834/component/2103/itype/401/nonstandard/1100658 4/13

Fig. 7 Wire Harness Connectors 10. Disconnect the wire harness electrical connectors above the brake pedal. (Fig. 7) 11. Loosen the screws and remove the hood release handle from the bracket. https://my.alldata.com/repair/#/repair/article/37834/component/2103/itype/401/nonstandard/1100658 5/13

12. Disconnect the park brake release handle actuator rod. 13. Remove the airbag control module trim cover, if equipped. (Fig. 18) 14. Remove the floor console, if equipped. Refer to: "Body and Frame : Interior Trim : Console : Service and Repair" See: Console > Service and Repair Fig. 8 Center Mounting Bolts 15. Remove the center bracket bolts. (Fig. 8) 16. Disconnect the airbag control module electrical connector. 17. Remove the right cowl trim cover. Fig. 9 Right Wire Harness Connection https://my.alldata.com/repair/#/repair/article/37834/component/2103/itype/401/nonstandard/1100658 6/13

18. Disconnect the two electrical connectors. (Fig. 9) Fig. 10 Antenna Connection https://my.alldata.com/repair/#/repair/article/37834/component/2103/itype/401/nonstandard/1100658 7/13

19. Disconnect the radio antenna. (Fig. 10) Fig. 11 HVAC Instrument Panel Mounting https://my.alldata.com/repair/#/repair/article/37834/component/2103/itype/401/nonstandard/1100658 8/13

20. Remove the one HVAC screw. (Fig. 11) Fig. 12 Passenger Side Mounting https://my.alldata.com/repair/#/repair/article/37834/component/2103/itype/401/nonstandard/1100658 9/13

21. Using a trim stick C-4755 or equivalent, from the notch on the bottom, remove the right end cap. (Fig. 12) https://my.alldata.com/repair/#/repair/article/37834/component/2103/itype/401/nonstandard/1100658 10/13

22. Remove the right A-pillar trim. Refer to: "Body and Frame : Interior Trim : Trim Panel : Service and Repair" See: Trim Panel > Service and Repair 23. Remove the two right side mounting bolts on the A-pillar and one right mounting bolt on the cowl side panel. (Fig. 12) Fig. 13 Upper Cowl Panel Bolts 24. Remove the four top instrument panel screws. (Fig. 13) 25. Remove the two top instrument panel bolts and remove the instrument panel. INSTALLATION 1. Position the instrument panel assembly in vehicle. Fig. 14 Brake Release Rod https://my.alldata.com/repair/#/repair/article/37834/component/2103/itype/401/nonstandard/1100658 11/13

2. Route the park brake release rod through the instrument panel. (Fig. 14) 3. Install the instrument panel onto the left side guide pin and the right side guide hook. 4. Install the left side mounting bolts and tighten to 12 N.m (9 ft. lbs.). 5. Install the instrument panel drivers side bezel. 6. Install the left cowl trim panel. 7. Connect the headliner harness electrical connector at the A-pillar. 8. Install the left A-pillar trim. Refer to: "Body and Frame : Interior Trim : Trim Panel : Service and Repair" See: Trim Panel > Service and Repair 9. Position the left end cap and seat the attachment clips fully. 10. Install the right side mounting bolts on the A-pillar and one right mounting bolt on the cowl side panel and tighten to 12 N.m (9 ft. lbs.). https://my.alldata.com/repair/#/repair/article/37834/component/2103/itype/401/nonstandard/1100658 12/13

11. Install the right A-pillar trim panel. Refer to: "Body and Frame : Interior Trim : Trim Panel : Service and Repair" See: Trim Panel > Service and Repair 12. Position the right end cap and seat the attachment clips fully. 13. Install the one HVAC mounting screw. 14. Connect the radio antenna. 15. Connect the two electrical connectors at the right cowl panel. 16. Install the right cowl trim cover. 17. Connect the airbag control module electrical connector. 18. Install the center bracket bolts and tighten to 12 N.m (9 ft. lbs.). 19. Install the floor console, if equipped. Refer to: "Body and Frame : Interior Trim : Console : Service and Repair" See: Console > Service and Repair 20. Install the airbag control module cover, if equipped. 21. Connect the park brake release handle actuator rod. 22. Install the hood release handle and tighten the screws. 23. Install the two bolts at the column support bracket and tighten to 14 N.m (10 ft. lbs.). 24. Install the steering column. Refer to: "Steering and Suspension : Steering : Steering Column : Service and Repair" See: Steering Column > Service and Repair 25. Connect the wire harness electrical connectors above the brake pedal. 26. Install the two top instrument panel bolts and tighten to 12 N.m (9 ft. lbs.). 27. Install the four top instrument panel screws. 28. Install the instrument panel top cover. See: Dashboard / Instrument Panel > Removal and Replacement > Instrument Panel Top Cover https://my.alldata.com/repair/#/repair/article/37834/component/2103/itype/401/nonstandard/1100658 13/13