thernet Cables up to CAT7 www.igus.eu/ethernet
Cost down...... Service life up For all data volumes and types of movement... Networking your machine with Ethernet cables. Always find the right Ethernet cable that works for less. The selection table for the largest range of flexible Ethernet cables In this excerpt from our catalogue range you will find the right Ethernet solution for every type of motion. We have prepared for you a wide range of products sold by the metre and a wide variety of cables with connectors. That you obtain all cables with a guarantee of 36 months and up to million double strokes is natural for chainflex and for you, a matter of great safety. CAT7 GBit 600 MHz Electrical Performance CFBUS..052 page 6 CFBUS..052 page 12 CFBUS.052 page 16 CFROBOT8.052 page 24 We support you in three aspects in the crosslinking of the machine with Ethernet cables that have been developed, manufactured and tested for high quality: 1. For your system, we offer Ethernet cables from CAT5 to CAT7 so that you have the right solution for all data volumes. With that you can safely use Bus systems such as Ethernet/IP,, EtherCAT, Sercos and many other derivatives. Due to the individual gradation of classes, very large savings options or opportunities arise due to a trendsetting cabling of the system. 2. By taking into account your individual, mechanical stress in your application, we enable more customised solutions. Thus there are cable series for large and small bending radii for linear movements in energy chains or torsional movements on the robot. We can offer you a reasonably priced solution, an oil-resistant cable or a solution with highly abrasion-resistant. Also, special requests for long travels or high tensile strength versions for hanging applications or rolling solutions are a standard business for us. CAT6A GBit 500 MHz CAT6 1 GBit 250 MHz CAT5e 1 GBit 0 MHz 0 MBit 0 MHz CAT5 0 MBit 0 MHz CF888.045 page 4 CF888.060 page 4 x d CFBUS..050 page 6 CFBUS..049 page 6 CFBUS..045 page 6 CFBUS..060 page 6 CFBUS..040 page 6 oil-res. x d CF898.045 page CF898.060 page igu x d CFBUS..050 page 12 CFBUS..049 page 12 CFBUS..045 page 12 CFBUS..060 page 12 CFBUS..040 page 12 x d CFBUS.050 page 16 CFBUS.049 page 16 CFBUS.045 page 16 CFBUS.060 page 16 CFBUS.040 page 16 UL x d NEW page 20 CFBUS.LB.049 NEW page 20 CFBUS.LB.045 NEW page 20 CFBUS.LB.060 NEW page 20 CFBUS.LB.040 Hal x d CFROBOT8.050 page 24 CFROBOT8.049 page 24 CFROBOT8.045 page 24 CFROBOT8.060 page 24 Torsion ± 180 /m CFSPECIAL. 182.045 page 28 NEW page 28 CFSPECIAL. 182.060 High tensile 50 m freely hanging NEW page 30 CFSPECIAL. 484.049 For rail vehicles Andreas Muckes Product Manager Germany Tel.: +49 2203 9649-7714 E-Mail: amuckes@igus.de 3. The third major advantage we can offer you is the various ways in which you can use the cables. We deliver on drums or in coils of your desired length, of course, without any cutting costs. If it helps, we attach connectors and mark the cable as it is important for you. We do this from a quantity of 1 and would be happy to use your individual measurements and designs. Of course you can also have your Ethernet cable in the complete system with chain and attachment part. Tell us how you would like it and we shall deliver what you want. Our online tools also enable you to reduce process costs. igus delivers from stock in 24-48 hours! Also, see our website. www.chainflex.eu/ethernet Guarantee month guarantee Guarantee month guarantee Mechanical Performance Highly flexible cables 1,354 cables from stock Tested in seven jacket materials No cutting costs, from 1 m 36 months or million double strokes guarantee* Approvals and certificates Harnessed cables readycable More than 400 harnessed Ethernet cables In seven jacket materials 36 months or million double strokes guarantee* Shipped in 24h** In desired length, with centimetre accuracy Assembled e-chainsystems readychain Customised and ready to connect according to your specifications From the base solution to complex systems Optional with assembly rack From batch size 1 to series production Assembly service by experts * Depending on what happens first. Up to 5 million double strokes for the highly affordable M cables. The number of double strokes depends on installation and cable quality. This is described in the current catalogue, in the data sheets and in the service life calculator at www.igus.de/chainflexlife. ** Delivery time means time until shipping of goods. 3
igu Bus cable CF888 Class 3.1.1.1 Basic requirements low 1 2 3 4 5 6 7 highest Travel distance unsupported 1 2 3 4 5 6 400 m Oil resistance none 1 2 3 4 highest Torsion none 1 2 3 ±180 CF888 x d zfor flexing applications z outer jacket zshielded zflame retardant Dynamic information Bend e-chain linear min. x d flexible min. 12 x d fixed min. 8 x d Temperature e-chain linear +5 C up to +70 C flexible -5 C up to +70 C (following DIN EN 60811-504) fixed - C up to +70 C (following DIN EN 50305) v max. unsupported 3 m/s a max. 20 m/s² Travel Unsupported travel distances up to m, Class 1 NFPA Following NFPA 79-2012, chapter 12.9 EAC CTP Lead-free CE Certificate No. RU C-DE.ME77.B.059 (TR ZU) C-DE.PB49.B.00449 (Fire protection) Following 2011/65/EC (RoHS-II) Following 2014/35/EU Guaranteed lifetime according to guarantee conditions ( catalogue, page 22-23) Double strokes* 1 million 3 million 5 million Temperature, from/to [ C] +5/+ 1 1 19.5 +/+60 16 17 +60/+70 1 1 19.5 * Higher number of double strokes? Online lifetime calculation: www.igus.eu/chainflexlife Cable structure Conductor Conductor consisting of bare copper wires (according to DIN EN 60228). Core insulation Core stranding Core identification Overall shield jacket Electrical information Nominal voltage Testing voltage u Product range table Braiding made of tinned copper wires. Coverage approx. 60 % optical Low-adhesion mixture on the basis of, adapted to suit the requirements in e-chains. Colour: Red lilac (similar to RAL 4001) 50 V 500 V Typical mechanical application areas zfor flexing applications zwithout influence of oil zpreferably indoor applications zespecially for unsupported travels zwood/stone processing, packaging industry, supply systems, handling, adjusting equipment Number of cores and conductor nominal cross section (d) max. Copper index Weight [mm² ] [kg/km] [kg/km] Ethernet/CAT5e CF888.045 27 68 CF888.060 2) 6) (4x0.34)C 27 58 The types marked with 2) are cables designed as a star-quad. 6) Colour outer jacket: Yellow-green, similar to RAL 6018 Note: The given outer s are maximum values and may tend toward lower tolerance limits. Image exemplary Properties and approvals Flame retardant According to IEC 60332-1-2, CEI 20-35, FT1, VW-1 Silicone-free Free from silicone which can affect paint adhesion (following PV 3..7 status 1992) UL/CSA Style 98 and 2571, 30 V, 80 C Ethernet/CAT5e Characteristic wave impedance approx. [Ω] Core group CF888.045 0 CF888.060 0 (4x0.34)C Colour code white-blue/blue, white-orange/orange, white-green/green, white-brown/brown white, orange, blue, yellow (Star-quad stranding) EPLAN download, configurators www.igus.eu/cf888 36 month guarantee... 1,354 types from stock... no cutting charges 5
igu Bus cable CFBUS. Class 4.3.2.1 Basic requirements low 1 2 3 4 5 6 7 highest Travel distance unsupported 1 2 3 4 5 6 400 m Oil resistance none 1 2 3 4 highest Torsion none 1 2 3 ±180 CFBUS. x d zfor medium duty applications z outer jacket zshielded zoil-resistant zflame retardant CAT7 Ethernet for the e-chain Properties and approvals UV resistance Medium Oil resistance Oil-resistant (following DIN EN 50363-4-1), Class 2 Flame retardant According to IEC 60332-1-2, CEI 20-35, FT1, VW-1 Dynamic information Bend e-chain linear min. x d flexible min. x d fixed min. 7 x d Temperature e-chain linear +5 C up to +70 C flexible -5 C up to +70 C (following DIN EN 60811-504) fixed - C up to +70 C (following DIN EN 50305) v max. unsupported 3 m/s gliding 2 m/s a max. 30 m/s² Silicone-free Free from silicone which can affect paint adhesion (following PV 3..7 status 1992) UL/CSA Style 98 and 2571, 30 V, 80 C NFPA Following NFPA 79-2012, chapter 12.9 EAC CTP Certificate No. RU C-DE.ME77.B.01218 (TR ZU) C-DE.PB49.B.00416 (Fire protection) CEI Following CEI 20-35 Travel Unsupported travels and up to 20 m for gliding applications, Class 3 Lead-free Following 2011/65/EC (RoHS-II) Cable structure Conductor Core insulation Stranded conductor in especially bending-resistant version consisting of bare copper wires (following DIN EN 60228). Clean room CE According to ISO Class 1. The outer jacket material of this series complies with CF240.02.24 - tested by IPA according to standard DIN EN ISO 14644-1 Following 2014/35/EU Core stranding Core identification Overall shield jacket Electrical information Nominal voltage Testing voltage u Product range table Bending-resistant braiding made of tinned copper wires. Coverage approx. 55 % inear, approx. 80 % optical Low-adhesion, oil-resistant mixture on the basis of, adapted to suit the requirements in e-chains (following DIN EN 50363-4-1). Colour: Red lilac (similar to RAL 4001) 50 V 500 V Guaranteed service life (details see catalogue, page 22-23) Double strokes* 5 million million million Temperature, from/to [ C] +5/+ 16 17 +/+60 13.5 14.5 +60/+70 16 17 * Higher number of double strokes? Service life calculation online u www.igus.eu/chainflexlife Typical mechanical application areas zfor medium duty applications zlight oil influence zpreferably indoor applications, but also outdoor ones at temperatures > 5 C zunsupported travel distances and up to 20 m for gliding applications zmachining units/packaging machines, handling, indoor cranes Image exemplary EPLAN download, configurators www.igus.eu/cfbus. 36 month guarantee... 1,354 types from stock... no cutting charges 7
igu Bus cable CFBUS. Class 4.3.2.1 Basic requirements low 1 2 3 4 5 6 7 highest Travel distance unsupported 1 2 3 4 5 6 400 m Oil resistance none 1 2 3 4 highest Torsion none 1 2 3 ±180 CFBUS. x d Image exemplary Number of cores and conductor nominal cross section (d) max. Copper index Weight Characteristic wave impedance approx. Core group Colour code [mm²] [kg/km] [kg/km] [Ω] Ethernet/CAT5 CFBUS..040 (4x0.25)C 6.5 30 69 CFBUS..040 0 (4x0.25)C white, green, brown, yellow (Star-quad stranding) Ethernet/CAT5e CFBUS..045 35 69 CFBUS..045 0 white-blue/blue, white-orange/orange, white-green/green, white-brown/brown Ethernet/CAT6 CFBUS..049 36 69 CFBUS..049 0 white-blue/blue, white-orange/orange, white-green/green, white-brown/brown Ethernet/CAT6A CFBUS..050 4x(2x0.20)C 9.5 69 124 CFBUS..050 0 4x(2x0.20)C white-blue/blue, white-orange/orange, white-green/green, white-brown/brown Ethernet/CAT7 CFBUS..052 (4x(2x0.)C)C 9.5 89 136 CFBUS..052 0 (4x(2x0.)C)C white/blue, white/orange, white/green, white/brown CFBUS..060 2) 6) 35 69 CFBUS..060 0 white, orange, blue, yellow (Star-quad stranding) The types marked with 2) are cables designed as a star-quad. 6) Colour outer jacket: Yellow-green, similar to RAL 6018 Note: The given outer s are maximum values and may tend toward lower tolerance limits. Order example: CFBUS..052 In your desired length (0.5 m steps) CFBUS. series.052 Code Bus type Online order www.chainflex.eu/cfbus. Delivery time 24hrs or today. Delivery time means time until shipping of goods. note on bus cables bus cables have been specially developed and tested for continuously moving use in e-chains. Depending on the material used for the outer jacket and on the underlying construction principle, the bus cables are designed for different mechanical requirements and resistance to diverse media. The cables have been electrically designed in such a way that, on the one hand, the electrical requirements of the respective bus specification are reliably met and, on the other, that greater value is placed on a high degree of EMC reliability.it is also ensured that the electrical values remain stable over the long term in spite of permanent movement. The overall quality of transmission in a complete bus communication system, however, is not solely dependent on the cable used. What is also essential is that all components (electronic parts, connecting system and cable) are precisely matched to each other and that the maximum transmission lengths, which are dependent on the respective system, are adhered to with regard to the data transmission rates needed. A cable is thus not solely responsible for the reliable transmission of signals.igus advises you when you are designing your bus system so that all these factors are taken into account and, with extensive tests, helps you to ensure the process reliability of your system from the very beginning. 8 EPLAN download, configurators www.igus.eu/cfbus. 36 month guarantee... 1,354 types from stock... no cutting charges 9
igu Bus cable igu CF898 Class 3.1.3.1 Basic requirements low 1 2 3 4 5 6 7 highest Travel distance unsupported 1 2 3 4 5 6 400 m Oil resistance none 1 2 3 4 highest Torsion none 1 2 3 ±180 CF898 igu x d Image exemplary zfor flexing applications zigu outer jacket zoil-resistant zshielded zflame retardant Dynamic information Bend e-chain linear min. x d flexible min. 12 x d fixed min. 8 x d Temperature e-chain linear -20 C up to +70 C flexible -40 C up to +70 C (following DIN EN 60811-504) fixed -50 C up to +70 C (following DIN EN 50305) v max. unsupported 3 m/s a max. 20 m/s² Travel Unsupported travel distances up to m, Class 1 Cable structure Conductor Conductor consisting of bare copper wires (according to DIN EN 60228). Core insulation Core stranding Core identification Overall shield jacket Electrical information Nominal voltage Testing voltage Properties and approvals UV resistance u Product range table Braiding made of tinned copper wires. Coverage approx. 60 % optical Low-adhesion mixture on the basis of igu, adapted to suit the requirements in e-chains. Colour: Red lilac (similar to RAL 4001) 50 V 500 V Medium Oil resistance Oil-resistant (following DIN EN 50363--2), Class 3 Flame retardant Silicone-free According to IEC 60332-1-2, CEI 20-35, FT1, VW-1 Free from silicone which can affect paint adhesion (following PV 3..7 status 1992) UL/CSA Style 98 and 20236, 80 V, 80 C NFPA Following NFPA 79-2012, chapter 12.9 EAC CTP Lead-free CE Certificate No. RU C-DE.ME77.B.059 (TR ZU) C-DE.PB49.B.00449 (Fire protection) Following 2011/65/EC (RoHS-II) Following 2014/35/EU Guaranteed lifetime according to guarantee conditions (Page 22-23) Double strokes* 1 million 3 million 5 million Typical mechanical application areas zfor flexing applications zwith influence of oil zindoor and outdoor applications without direct solar radiation zespecially for unsupported travels zmachining units/machine tools, low temperature applications Number of cores and conductor nominal cross section (d) max. Copper index Weight [mm² ] [kg/km] [kg/km] Ethernet/CAT5e CF898.045 27 64 CF898.060 2) 6) (4x0.34)C 27 60 The types marked with 2) are cables designed as a star-quad. 6) Colour outer jacket: Yellow-green, similar to RAL 6018 Note: The given outer s are maximum values and may tend toward lower tolerance limits. Ethernet/CAT5e Characteristic wave impedance approx. [Ω] Core group CF898.045 0 Temperature, from/to [ C] -20/- 1 1 19.5 -/+60 16 17 +60/+70 1 1 19.5 * Higher number of double strokes? Online lifetime calculation: www.igus.eu/chainflexlife CF898.060 0 (4x0.34)C Colour code white-blue/blue, white-orange/orange, white-green/green, white-brown/brown white, orange, blue, yellow (Star-quad stranding) EPLAN download, configurators www.igus.eu/cf898 36 month guarantee... 1,354 types from stock... no cutting charges 11
igu Bus cable CFBUS. Class 4.3.3.1 Basic requirements low 1 2 3 4 5 6 7 highest Travel distance unsupported 1 2 3 4 5 6 400 m Oil resistance none 1 2 3 4 highest Torsion none 1 2 3 ±180 CFBUS. x d zfor medium duty applications z outer jacket zshielded zoil resistant and coolant-resistant zflame retardant z and halogen-free znotch-resistant zhydrolysis and microbe-resistant Dynamic information Bend e-chain linear min. x d flexible min. x d fixed min. 7 x d Temperature e-chain linear -20 C up to +70 C flexible -40 C up to +70 C (following DIN EN 60811-504) fixed -50 C up to +70 C (following DIN EN 50305) v max. unsupported 3 m/s gliding 2 m/s a max. 30 m/s² Travel Unsupported travels and up to 20 m for gliding applications, Class 3 Cable structure Conductor Core insulation CAT7 Ethernet for the e-chain Stranded conductor in especially bending-resistant version consisting of bare copper wires (following DIN EN 60228). Offshore MUD-resistant following NEK 606 - status 2009 Flame retardant According to IEC 60332-1-2, CEI 20-35, FT1, VW-1 Silicone-free Free from silicone which can affect paint adhesion (following PV 3..7 status 1992) Halogen-free Following DIN EN 60754 UL/CSA Style 98 and 20236, 30 V, 80 C CFBUS..H01.049: Style 493 (1.5 mm²), 11602 (0. mm²) and 20233, 300 V, 80 C CFBUS..H01.060: Style 493 (1.5 mm²), 11602 (0.38 mm²) and 20233, 300 V, 80 C NFPA Following NFPA 79-2012, chapter 12.9 DNV-GL EAC CTP Type approval certificate No. 61 937-14 HH Certificate No. RU C-DE.ME77.B.01218 (TR ZU) C-DE.PB49.B.00416 (Fire protection) CEI Following CEI 20-35 Lead-free Clean room DESINA Following 2011/65/EC (RoHS-II) According to ISO Class 1. The outer jacket material of this series complies with CF77.UL.05.12.D - tested by IPA according to standard DIN EN ISO 14644-1 According to VDW, DESINA standardisation Core stranding CE Following 2014/35/EU Image exemplary Core identification Overall shield jacket Electrical information Nominal voltage Testing voltage Properties and approvals UV resistance u Product range table Bending-resistant braiding made of tinned copper wires. Coverage approx. 55 % inear, approx. 80 % optical Low-adhesion, halogen-free, highly abrasion resistant mixture on the basis of, adapted to suit the requirements in e-chains (following DIN EN 50363- -2). Colour: Red lilac (similar to RAL 4001) 50 V 500 V Medium Oil resistance Oil-resistant (following DIN EN 50363--2), Class 3 Guaranteed service life (details see catalogue, page 22-23) Double strokes* 5 million million million Temperature, from/to [ C] -20/- 16 17 -/+60 13.5 14.5 +60/+70 16 17 * Higher number of double strokes? Service life calculation online u www.igus.eu/chainflexlife Typical mechanical application areas zfor medium duty applications zalmost unlimited resistance to oil zindoor and outdoor applications without direct solar radiation zunsupported travel distances and up to 20 m for gliding applications zbusanschlussleitung für Machining units/machine tools, low temperature applications EPLAN download, configurators www.igus.eu/cfbus. 36 month guarantee... 1,354 types from stock... no cutting charges 13
igu Bus cable CFBUS. Class 4.3.3.1 Basic requirements low 1 2 3 4 5 6 7 highest Travel distance unsupported 1 2 3 4 5 6 400 m Oil resistance none 1 2 3 4 highest Torsion none 1 2 3 ±180 CFBUS. x d Image exemplary Number of cores and conductor nominal cross section (d) max. Copper index Weight Characteristic wave impedance approx. Core group Colour code [mm²] [kg/km] [kg/km] [Ω] Ethernet/CAT5 CFBUS..040 (4x0.25)C 6.5 30 68 CFBUS..040 0 (4x0.25)C white, green, brown, yellow (Star-quad stranding) New Ethernet/CAT5e CFBUS..045 35 68 CFBUS..045 0 white-blue/blue, white-orange/orange, white-green/green, white-brown/brown Ethernet/CAT6 CFBUS..049 36 68 CFBUS..049 0 white-blue/blue, white-orange/orange, white-green/green, white-brown/brown white-blue/blue, white-orange/orange, CFBUS..H01.049 +4x1.5 134 2 CFBUS..H01.049 0 white-green/green, white-brown/brown 4x1.5 black, brown, grey, blue Ethernet/CAT6A CFBUS..050 4x(2x0.20)C 9.5 69 122 CFBUS..050 0 4x(2x0.20)C white-blue/blue, white-orange/orange, white-green/green, white-brown/brown Ethernet/CAT7 CFBUS..052 (4x(2x0.)C)C 9.5 89 129 CFBUS..052 0 (4x(2x0.)C)C white/blue, white/orange, white/green, white/brown CFBUS..060 2) 6) 35 66 CFBUS..060 0 white, orange, blue, yellow (Star-quad stranding) New CFBUS..H01.060 +4x1.5 11.5 128 206 CFBUS..H01.060 0 The types marked with 2) are cables designed as a star-quad. 6) Colour outer jacket: Yellow-green, similar to RAL 6018 white, orange, blue, yellow (Star-quad stranding) 4x1.5 black, brown, grey, blue Note: The given outer s are maximum values and may tend toward lower tolerance limits. Order example: CFBUS..049 In your desired length (0.5 m steps) CFBUS. series.049 Code Bus type Online order www.chainflex.eu/cfbus. Delivery time 24hrs or today. Delivery time means time until shipping of goods. note on bus cables bus cables have been specially developed and tested for continuously moving use in e-chains. Depending on the material used for the outer jacket and on the underlying construction principle, the bus cables are designed for different mechanical requirements and resistance to diverse media. The cables have been electrically designed in such a way that, on the one hand, the electrical requirements of the respective bus specification are reliably met and, on the other, that greater value is placed on a high degree of EMC reliability.it is also ensured that the electrical values remain stable over the long term in spite of permanent movement. The overall quality of transmission in a complete bus communication system, however, is not solely dependent on the cable used. What is also essential is that all components (electronic parts, connecting system and cable) are precisely matched to each other and that the maximum transmission lengths, which are dependent on the respective system, are adhered to with regard to the data transmission rates needed. A cable is thus not solely responsible for the reliable transmission of signals.igus advises you when you are designing your bus system so that all these factors are taken into account and, with extensive tests, helps you to ensure the process reliability of your system from the very beginning. 14 EPLAN download, configurators www.igus.eu/cfbus. 36 month guarantee... 1,354 types from stock... no cutting charges
igu Bus cable CFBUS Class 6.6.4.1 Basic requirements low 1 2 3 4 5 6 7 highest Travel distance unsupported 1 2 3 4 5 6 400 m Oil resistance none 1 2 3 4 highest Torsion none 1 2 3 ±180 CFBUS x d zfor extremely heavy duty applications z outer jacket zshielded zoil and bio-oil resistant zflame retardant zhydrolysis and microbe-resistant Dynamic information Bend e-chain linear min. x d flexible min. 8 x d fixed min. 5 x d Temperature e-chain linear -35 C up to +70 C flexible -45 C up to +70 C (following DIN EN 60811-504) fixed -50 C up to +70 C (following DIN EN 50305) v max. unsupported m/s gliding 6 m/s a max. 0 m/s² Travel Cable structure Conductor Core insulation Core stranding Unsupported travel distances and up to 400 m and more for gliding applications, Class 6 Stranded conductor in especially bending-resistant version consisting of bare copper wires (following DIN EN 60228). Core identification u Product range table Inner jacket mixture adapted to suit the requirements in e-chains. Overall shield jacket Electrical information Nominal voltage Extremely bending-resistant braiding made of tinned copper wires. Coverage approx. 70 % inear, approx. 90 % optical Low-adhesion mixture on the basis of, especially abrasion resistant and highly flexible, adapted to suit the requirements in e-chains. Colour: Red lilac (similar to RAL 4001) 50 V Testing voltage 500 V (following DIN EN 50289-1-3) Properties and approvals UV resistance Medium Flame retardant According to IEC 60332-1-2, CEI 20-35, FT1, VW-1 Silicone-free Free from silicone which can affect paint adhesion (following PV 3..7 status 1992) UL/CSA Style 138 and 21235, 300 V, 80 C NFPA Following NFPA 79-2012, chapter 12.9 DNV-GL EAC CTP Type approval certificate No. 61 937-14 HH Certificate No. RU C-DE.ME77.B.01218 (TR ZU) C-DE.PB49.B.00416 (Fire protection) CEI Following CEI 20-35 Lead-free Clean room DESINA CE Following 2011/65/EC (RoHS-II) According to ISO Class 1. The outer jacket material of this series complies with CF34.UL.25.04.D - tested by IPA according to standard DIN EN ISO 14644-1 According to VDW, DESINA standardisation Following 2014/35/EU Guaranteed service life (details see catalogue, page 22-23) Double strokes* 5 million million million Temperature, from/to [ C] CFBUS.001-.049 CFBUS.050-.070 CFBUS.001-.049 CFBUS.050-.070 CFBUS.001-.049-35/-25 13.5 16 14.5 17-25/+60 11 13.5 12 14.5 +60/+70 13.5 16 14.5 17 * Higher number of double strokes? Service life calculation online u www.igus.eu/chainflexlife Typical mechanical application areas zfor extremely heavy duty applications zalmost unlimited resistance to oil, also with bio-oils zindoor and outdoor applications without direct solar radiation zunsupported travel distances and up to 400 m and more for gliding applications zstorage and retrieval units for high-bay warehouses, machining units/machine tools, quick handling, clean room, semiconductor insertion, indoor cranes, low temperature applications CFBUS.050-.070 Image exemplary Oil resistance Oil resistant (following DIN EN 60811-404), bio-oil resistant (following VDMA 24568 with Plantocut 8 S-MB tested by DEA), Class 4 EPLAN download, configurators www.igus.eu/cfbus 36 month guarantee... 1,354 types from stock... no cutting charges 17
igu Bus cable CFBUS Class 6.6.4.1 Basic requirements low 1 2 3 4 5 6 7 highest Travel distance unsupported 1 2 3 4 5 6 400 m Oil resistance none 1 2 3 4 highest Torsion none 1 2 3 ±180 CFBUS x d Image exemplary Number of cores and conductor nominal cross section (d) max. Copper index Weight Characteristic wave impedance approx. Core group Colour code [mm²] [kg/km] [kg/km] [Ω] Ethernet/CAT5 CFBUS.040 (4x0.25)C 35 66 CFBUS.040 0 (4x0.25)C white, green, brown, yellow (Star-quad stranding) Ethernet/CAT5e CFBUS.045 44 88 CFBUS.045 0 white-blue/blue, white-orange/orange, whitegreen/green, white-brown/brown Ethernet/CAT6 CFBUS.049 44 87 CFBUS.049 0 white-blue/blue, white-orange/orange, whitegreen/green, white-brown/brown Ethernet/CAT6A CFBUS.050 4) (4x(2x0.)C)C.5 87 139 CFBUS.050 0 (4x(2x0.)C)C white/blue, white/orange, white/green, white/brown Ethernet/CAT7 CFBUS.052 4) (4x(2x0.)C)C.5 94 142 CFBUS.052 0 (4x(2x0.)C)C white/blue, white/orange, white/green, white/brown CFBUS.060 2) 6) 41 75 CFBUS.060 0 white, orange, blue, yellow (Star-quad stranding) 2) The types marked with 2) are cables designed as a star-quad. 4) manufactured without inner jacket 6) Colour outer jacket: Yellow-green, similar to RAL 6018 Note: The given outer s are maximum values and may tend toward lower tolerance limits. Order example: CFBUS.052 In your desired length (0.5 m steps) CFBUS series.052 Code Bus type Online order www.chainflex.eu/cfbus Delivery time 24hrs or today. Delivery time means time until shipping of goods. note on bus cables bus cables have been specially developed and tested for continuously moving use in e-chains. Depending on the material used for the outer jacket and on the underlying construction principle, the bus cables are designed for different mechanical requirements and resistance to diverse media. The cables have been electrically designed in such a way that, on the one hand, the electrical requirements of the respective bus specification are reliably met and, on the other, that greater value is placed on a high degree of EMC reliability.it is also ensured that the electrical values remain stable over the long term in spite of permanent movement. The overall quality of transmission in a complete bus communication system, however, is not solely dependent on the cable used. What is also essential is that all components (electronic parts, connecting system and cable) are precisely matched to each other and that the maximum transmission lengths, which are dependent on the respective system, are adhered to with regard to the data transmission rates needed. A cable is thus not solely responsible for the reliable transmission of signals.igus advises you when you are designing your bus system so that all these factors are taken into account and, with extensive tests, helps you to ensure the process reliability of your system from the very beginning. 18 EPLAN download, configurators www.igus.eu/cfbus 36 month guarantee... 1,354 types from stock... no cutting charges 19
igu Bus cable CFBUS.LB New! Class 7.6.4.1 Basic requirements low 1 2 3 4 5 6 7 highest Travel distance unsupported 1 2 3 4 5 6 400 m Oil resistance none 1 2 3 4 highest Torsion none 1 2 3 ±180 CFBUS.LB x d zfor heaviest duty applications z outer jacket zshielded zoil and bio-oil resistant zlow-temperature-flexible z and halogen-free zhydrolysis and microbe-resistant for smallest bend radii Properties and approvals UV resistance Medium Oil resistance Oil resistant (following DIN EN 60811-404), bio-oil resistant (following VDMA 24568 with Plantocut 8 S-MB tested by DEA), Class 4 Silicone-free Free from silicone which can affect paint adhesion (following PV 3..7 status 1992) Halogen-free Following DIN EN 60754 Dynamic information Bend e-chain linear min. x d flexible min. 6 x d fixed min. 4 x d Temperature e-chain linear -35 C up to +70 C flexible -50 C up to +70 C (following DIN EN 60811-504) fixed -55 C up to +70 C (following DIN EN 50305) v max. unsupported m/s gliding 6 m/s a max. 0 m/s² Travel Cable structure Conductor Core insulation Core stranding Unsupported travel distances and up to 400 m and more for gliding applications, Class 6 Stranded conductor in especially bending-resistant version consisting of bare copper wires (following DIN EN 60228). Core identification u Product range table Inner jacket mixture adapted to suit the requirements in e-chains. Overall shield jacket Electrical information Nominal voltage Extremely bending-resistant braiding made of tinned copper wires. Coverage approx. 70 % inear, approx. 90 % optical Low-adhesion mixture on the basis of, especially abrasion resistant and highly flexible, adapted to suit the requirements in e-chains. Colour: Red lilac (similar to RAL 4001) 50 V EAC Lead-free Clean room DESINA CE Certificate No. RU C-DE.ME77.B.02806 (TR ZU) Following 2011/65/EC (RoHS-II) According to ISO Class 1. The outer jacket material of this series complies with CF9..07 - tested by IPA according to standard DIN EN ISO 14644-1 According to VDW, DESINA standardisation Following 2014/35/EU Guaranteed service life (details see catalogue, page 22-23) Double strokes* 5 million million million Temperature, from/to [ C] -35/-25 11 12-25/+60 9.5 +60/+70 11 12 * Higher number of double strokes? Service life calculation online u www.igus.eu/chainflexlife Typical mechanical application areas zfor heaviest duty applications zalmost unlimited resistance to oil, also with bio-oils zindoor and outdoor applications without direct solar radiation zunsupported travel distances and up to 400 m and more for gliding applications zstorage and retrieval units for high-bay warehouses, Machining units/machine tools, quick handling, Clean room, semiconductor insertion, indoor cranes, low temperature applications Testing voltage 500 V Image exemplary EPLAN download, configurators www.igus.eu/cfbus.lb 36 month guarantee... 1,354 types from stock... no cutting charges 21
igu Bus cable CFBUS.LB New! Class 7.6.4.1 Basic requirements low 1 2 3 4 5 6 7 highest Travel distance unsupported 1 2 3 4 5 6 400 m Oil resistance none 1 2 3 4 highest Torsion none 1 2 3 ±180 CFBUS.LB x d Image exemplary Number of cores and conductor nominal cross section (d) max. Copper index Weight Characteristic wave impedance approx. Core group Colour code New [mm²] [kg/km] [kg/km] [Ω] Ethernet/CAT5 CFBUS.LB.040 (4x0.25)C 35 66 CFBUS.LB.040 0 (4x0,25)C white, green, brown, yellow (Star-quad stranding) Ethernet/CAT5e CFBUS.LB.045 44 88 CFBUS.LB.045 0 (4x(2x0,))C white-blue/blue, white-orange/orange, white-green/green, white-brown/brown Ethernet/CAT6 CFBUS.LB.049 44 87 CFBUS.LB.049 0 (4x(2x0,))C white-blue/blue, white-orange/orange, white-green/green, white-brown/brown CFBUS.LB.060 41 66 CFBUS.LB.060 0 (4x0,38)C white, orange, blue, yellow (Star-quad stranding) Note: The given outer s are maximum values and may tend toward lower tolerance limits. Order example: CFBUS.LB.045 In your desired length (0.5 m steps) CFBUS.LB series.045 Code Bus type Online order www.chainflex.eu/cfbus.lb Delivery time 24hrs or today. Delivery time means time until shipping of goods. note on bus cables bus cables have been specially developed and tested for continuously moving use in e-chains. Depending on the material used for the outer jacket and on the underlying construction principle, the bus cables are designed for different mechanical requirements and resistance to diverse media. The cables have been electrically designed in such a way that, on the one hand, the electrical requirements of the respective bus specification are reliably met and, on the other, that greater value is placed on a high degree of EMC reliability.it is also ensured that the electrical values remain stable over the long term in spite of permanent movement. The overall quality of transmission in a complete bus communication system, however, is not solely dependent on the cable used. What is also essential is that all components (electronic parts, connecting system and cable) are precisely matched to each other and that the maximum transmission lengths, which are dependent on the respective system, are adhered to with regard to the data transmission rates needed. A cable is thus not solely responsible for the reliable transmission of signals.igus advises you when you are designing your bus system so that all these factors are taken into account and, with extensive tests, helps you to ensure the process reliability of your system from the very beginning. 22 EPLAN download, configurators www.igus.eu/cfbus.lb 36 month guarantee... 1,354 types from stock... no cutting charges 23
igu Bus cable CFROBOT8 Class 6.1.3.3 Basic requirements low 1 2 3 4 5 6 7 highest Travel distance unsupported 1 2 3 4 5 6 400 m Oil resistance none 1 2 3 4 highest Torsion none 1 2 3 ±180 CFROBOT8 x d zfor torsion applications z outer jacket zshielded zoil resistant and coolant-resistant zflame retardant znotch-resistant zhydrolysis and microbe-resistant Dynamic information Bend e-chain twisted min. x d flexible min. 8 x d fixed min. 5 x d CAT5e to CAT7 for Torsion Temperature e-chain twisted -25 C up to +70 C flexible -40 C up to +70 C (following DIN EN 60811-504) fixed -50 C up to +70 C (following DIN EN 50305) v max. twisted 180 /s Properties and approvals UV resistance High Oil resistance Oil-resistant (following DIN EN 50363--2), Class 3 Flame retardant According to IEC 60332-1-2, CEI 20-35, FT1 Silicone-free Free from silicone which can affect paint adhesion (following PV 3..7 status 1992) UL/CSA Style 89 and 20236, 30 V, 80 C EAC CTP Certificate No. RU C-DE.ME77.B.01218 (TR ZU) C-DE.PB49.B.00416 (Fire protection) CEI Following CEI 20-35 Lead-free Following 2011/65/EC (RoHS-II) a max. twisted 60 /s² Travel Robots and 3D movements, Class 1 Torsion ± 180, with 1 m cable length, Class 3 Clean room CE According to ISO Class 1. The outer jacket material of this series complies with CF25.02.01.D - tested by IPA according to standard DIN EN ISO 14644-1 Following 2014/35/EU Cable structure Conductor Core insulation Core stranding Core identification Intermediate layer Overall shield jacket Electrical information Nominal voltage Stranded conductor in especially bending-resistant version consisting of bare copper wires (following DIN EN 60228). u Product range table Foil taping over the external layer. Torsion resistant tinned braided copper shield. Coverage approx. 80 % optical Low-adhesion, halogen-free, highly abrasion resistant mixture on the basis of, adapted to suit the requirements in e-chains (following DIN EN 50363- -2). Colour: Steel-blue (similar to RAL 5011) 50 V Guaranteed service life (details see catalogue, page 22-23) Cycles* 5 million million million Temperature, from/to [ C] Torsion max. [ /m] -25/- ±0 ±90 ±30 -/+60 ±180 ±120 ±60 +60/+70 ±0 ±90 ±30 * Higher number of double strokes? Service life calculation online u www.igus.eu/chainflexlife Typical mechanical application areas zfor heaviest duty applications with torsion movements zalmost unlimited resistance to oil, also with bio-oils zindoor and outdoor applications, UV-resistant zespecially for robots and 3D movements zrobots, Handling, spindle drives Torsion max. [ /m] Torsion max. [ /m] Testing voltage 500 V Image exemplary EPLAN download, configurators www.igus.eu/cfrobot8 36 month guarantee... 1,354 types from stock... no cutting charges 25
igu Bus cable CFROBOT8 Class 6.1.3.3 Basic requirements low 1 2 3 4 5 6 7 highest Travel distance unsupported 1 2 3 4 5 6 400 m Oil resistance none 1 2 3 4 highest Torsion none 1 2 3 ±180 CFROBOT8 x d Image exemplary Number of cores and conductor nominal cross section (d) max. Copper index Weight Characteristic wave impedance approx. Core group Colour code [mm²] [kg/km] [kg/km] [Ω] Ethernet/CAT5e CFROBOT8.045 4x(2x0.14)C 39 69 CFROBOT8.045 0 4x(2x0.14)C white-green/green, white-orange/orange, white-blue/blue, white-brown/brown Ethernet/CAT6 CFROBOT8.049 4x(2x0.14)C 38 68 CFROBOT8.049 0 4x(2x0.14)C white-green/green, white-orange/orange, white-blue/blue, white-brown/brown Ethernet/CAT6A CFROBOT8.050 4x(2x0.)C.5 54 127 CFROBOT8.050 0 4x(2x0.)C white-green/green, white-orange/orange, white-blue/blue, white-brown/brown Ethernet/CAT7 CFROBOT8.052 4x(2x0.)C.5 55 129 CFROBOT8.052 0 4x(2x0.)C white-green/green, white-orange/orange, white-blue/blue, white-brown/brown CFROBOT8.060 (2x(2x0.34))C 36 70 CFROBOT8.060 0 (2x(2x0.34))C white/blue, yellow/orange Note: The given outer s are maximum values and may tend toward lower tolerance limits. Order example: CFROBOT8.050 In your desired length (0.5 m steps) CFROBOT8 series.050 Code Bus type Online order www.chainflex.eu/cfrobot8 Delivery time 24hrs or today. Delivery time means time until shipping of goods. note on bus cables bus cables have been specially developed and tested for continuously moving use in e-chains. Depending on the material used for the outer jacket and on the underlying construction principle, the bus cables are designed for different mechanical requirements and resistance to diverse media. The cables have been electrically designed in such a way that, on the one hand, the electrical requirements of the respective bus specification are reliably met and, on the other, that greater value is placed on a high degree of EMC reliability.it is also ensured that the electrical values remain stable over the long term in spite of permanent movement. The overall quality of transmission in a complete bus communication system, however, is not solely dependent on the cable used. What is also essential is that all components (electronic parts, connecting system and cable) are precisely matched to each other and that the maximum transmission lengths, which are dependent on the respective system, are adhered to with regard to the data transmission rates needed. A cable is thus not solely responsible for the reliable transmission of signals.igus advises you when you are designing your bus system so that all these factors are taken into account and, with extensive tests, helps you to ensure the process reliability of your system from the very beginning. 26 EPLAN download, configurators www.igus.eu/cfrobot8 36 month guarantee... 1,354 types from stock... no cutting charges 27
igu Bus cable CFSPECIAL.182 New! CFSPECIAL.182 x d zfor increased tensile load z outer jacket zshielded zoil resistant and coolant-resistant zflame retardant z and halogen-free znotch-resistant zhydrolysis and microbe-resistant Dynamic information Bend e-chain linear min. x d flexible min. 8 x d fixed min. 5 x d for high tensile applications Temperature e-chain linear -25 C up to +80 C flexible -40 C up to +80 C (following DIN EN 60811-504) fixed -50 C up to +80 C (following DIN EN 50305) v max. unsupported m/s gliding 6 m/s a max. 0 m/s² Properties and approvals UV resistance High Oil resistance Oil-resistant (following DIN EN 50363--2), Class 3 Offshore MUD-resistant following NEK 606 - status 2009 Flame retardant According to IEC 60332-1-2, CEI 20-35, FT1, VW-1 Silicone-free Free from silicone which can affect paint adhesion (following PV 3..7 status 1992) Halogen-free Following DIN EN 60754 UL/CSA Style 138 and 20233, 300 V, 80 C NFPA Following NFPA 79-2012, chapter 12.9 Lead-free CE Following 2011/65/EC (RoHS-II) Following 2014/35/EU Travel Cable structure Conductor Core insulation For hanging applications up to 50 m Stranded conductor in especially bending-resistant version consisting of bare copper wires (following DIN EN 60228). Typical mechanical application areas zfor increased tensile load zalmost unlimited resistance to oil zfor hanging applications up to 50 m zstorage and retrieval units for high-bay warehouses, hanging control units, Elevators Core stranding Core identification Inner jacket mixture adapted to suit the requirements in e-chains. Overall shield Bending-resistant braiding made of tinned copper wires. Coverage approx. 70 % inear, approx. 90 % optical jacket 1. outer jacket: mixture adapted to suit the requirements in e-chains. Reinforcement: High tensile-strength aramid braid embedded in the outer jacket. 2. outer jacket: Low-adhesion, halogen-free mixture on the basis of, highly abrasion- and bending-resistant, adapted to suit the requirements in hanging applications (following DIN EN 50363--2). Colour: Jet black (similar to RAL 9005) Electrical information Nominal voltage 50 V Testing voltage 500 V Number of cores and conductor nominal cross section (d) max. Copper index Weight [mm²] [kg/km] [kg/km] Ethernet/CAT5 CFSPECIAL.182.045.0 44 140 New CFSPECIAL.182.060 38 123 New Note: The given outer s are maximum values and may tend toward lower tolerance limits. Ethernet/CAT5 Characteristic wave impedance approx. [Ω] Core group CFSPECIAL.182.045 0 CFSPECIAL.182.060 0 (4x0,38)C Colour code white-blue/blue, white-orange/orange, white-green/green, white-brown/brown white, orange, blue, yellow (Star-quad stranding) EPLAN download, configurators www.igus.eu/cfspecial.182 36 month guarantee... 1,354 types from stock... no cutting charges 29
Bus cables for rail vehicles CFSPECIAL.484.049 CFSPECIAL.484.049 x d zfor heaviest duty applications in rail vehicles zspecial outer jacket z and halogen-free zoil-resistant zflame retardant zself-extinguishing zlow toxicity zlow gas density Dynamic information Bend e-chain linear min. x d flexible min. x d fixed min. 7 x d Temperature e-chain linear -20 C up to +80 C flexible -25 C up to +80 C (following DIN EN 60811-504) fixed -30 C up to +80 C (following DIN EN 50305) v max. unsupported m/s a max. Travel Cable structure Conductor Core insulation Core stranding Core identification 20 m/s² For unsupported travels up to 5 m Fine-wire stranded conductor in especially bending-resistant version consisting of bare copper wires (following DIN EN 60228). Inner jacket mixture adapted to suit the requirements in e-chains. Overall shield jacket Electrical information Nominal voltage Testing voltage Extremely bending-resistant braiding made of tinned copper wires. Coverage approx. 70 % inear, approx. 90 % optical Special mixture adapted to suit the requirements in e-chains (following DIN EN 50264-1 EM 4). Colour: Jet black (similar to RAL 9005) 50 V 500 V Properties and approvals UV resistance High Oil resistance Oil-resistant (following DIN EN 60811-2-1), Class 3 Flame retardant Flame-retardant (following DIN EN 60332-1-2, DIN EN 45545-2) Fire safety class: 3 (in accordance to EN 45545-2) or 4 (in accordance to DIN 55-2) Halogen-free Following DIN EN 60754 Lead-free CE Following 2011/65/EC (RoHS-II) Following 2014/35/EU Toxicity Low toxicity according to EN 50305-9.2 Smoke gas density Low smoke gas density according to EN 634-2 Typical mechanical application areas zrail vehicles zautomatic doors zbuses zadjusting equipment zstorage and retrieval units for high-bay warehouses zhanging control units zelevators Number of cores and conductor nominal cross section (d) max. Copper index Weight [mm²] [kg/km] [kg/km] Ethernet/CAT6 CFSPECIAL.484.049 44 88 Note: The given outer s are maximum values and may tend toward lower tolerance limits. Ethernet/CAT6 Characteristic wave impedance approx. [Ω] Core group CFSPECIAL.484.049 0 Colour code white-blue/blue, white-orange/orange, white-green/green, white-brown/brown EPLAN download, configurators www.igus.eu/cfspecial.484 36 month guarantee... 1,354 types from stock... no cutting charges 31
Harnessed CAT5 cables Network CAT5e information Page 6 information Page 12 information cross section [mm²] [x d] Harting CAT5 connector CAT93101 (4x0.25)C 6.5 CAT94101 (4x0.25)C 6.5 CAT95101 (4x0.25)C Harting CAT5 connector CAT93102 (4x0.25)C 6.5 CAT94102 (4x0.25)C 6.5 CAT95102 (4x0.25)C 32 Network Harnessed Ethernet cables 36 months guarantee... 1,354 types from stock... no cutting charges 33
Network CAT5e Harnessed CAT5e cables Harnessed CAT5e cables Network CAT5e information Page 4+16 information igu Page information Page 12+24 information information Page 4+16 information igu Page information Page 12+24 information cross section [mm²] [x d] cross section [mm²] [x d] Telegärtner CAT6 A connector Telegärtner CAT6 connector (RJ45/M12 x-coded) igu -ROBOT -SPECIAL CAT91202 CAT93202 CAT92202 CAT94202 CAT96202 CAT97201 CAT95202 4x(2x0.14)C 9.5 igu -ROBOT -SPECIAL CAT91206 CAT93206 CAT92206 CAT94206 CAT96206 CAT97205 CAT95206 4x(2x0.14)C 9.5 Harting CAT6 A connector Telegärtner CAT6 A connector (M12 x-coded) igu -ROBOT -SPECIAL CAT91203 CAT93203 CAT92203 CAT94203 CAT96203 CAT97202 CAT95203 4x(2x0.14)C 9.5 igu -ROBOT -SPECIAL CAT91207 CAT93207 CAT92207 CAT94207 CAT96207 CAT97206 CAT95207 4x(2x0.14)C 9.5 Telegärtner CAT6 connector Phoenix Contact CAT6 A connector igu -ROBOT -SPECIAL CAT91204 CAT93204 CAT92204 CAT94204 CAT96204 CAT97203 CAT95204 4x(2x0.14)C 9.5 Telegärtner CAT6 / CAT6 A connector igu -ROBOT -SPECIAL CAT91205 CAT93205 CAT92205 CAT94205 CAT96205 CAT97204 CAT95205 4x(2x0.14)C 9.5 igu -ROBOT CAT912 CAT932 CAT922 CAT942 CAT962 CAT952 4x(2x0.14)C Phoenix Contact CAT6 A connector (M12 x-coded) igu -ROBOT -SPECIAL CAT91213 CAT93213 CAT92213 CAT94213 CAT96213 CAT97211 CAT95213 4x(2x0.14)C 9.5 34 36 months guarantee... 1,354 types from stock... no cutting charges 35
Network CAT5 Harnessed CAT5e cables Harnessed CAT5e cables Network CAT5 information Page 6 information Page 12 information -ROBOT Page 24 information Product range Straight (//-ROBOT/) 4/8 poles cross section [mm 2 ] Product range Cross-Over (//-ROBOT/) cross section [mm 2 ] 8 poles Harting CAT5 connector Hirose CAT5e connector CAT9040001 (2x(2x0.25))C Harting CAT5e connector -ROBOT CAT9340020 CAT9240020 CAT9440020 CAT9040020 (4x(2x0.)C) 8.0 Yamaichi CAT5 connector -ROBOT CAT9340060 CAT9240060 CAT9440060 CAT9040060 (4x(2x0.)C) 8.0 Phoenix Contact CAT5e connector -ROBOT CAT93400 CAT92400 CAT94400 CAT90400 (4x(2x0.)C) 8.0 Yamaichi CAT5 connector in Hummel housing -ROBOT CAT9340140 CAT9240140 CAT9440140 CAT9040140 (4x(2x0.)C) 8.0 Yamaichi CAT5 connector in Hummel housing -ROBOT CAT9340180 CAT9240180 CAT9440180 CAT9040180 (4x(2x0.)C) 8.0 -ROBOT CAT9340040 CAT9240040 CAT9440040 CAT9040040 (4x(2x0.)C) 8.0 Yamaichi CAT5 connector -ROBOT CAT9340080 CAT9240080 CAT9440080 CAT9040080 (4x(2x0.)C) 8.0 Phoenix Contact CAT5e connector -ROBOT CAT9340120 CAT9240120 CAT9440120 CAT9040120 (4x(2x0.)C) 8.0 Yamaichi CAT5 connector in Hummel housing -ROBOT CAT9340160 CAT9240160 CAT9440160 CAT9040160 (4x(2x0.)C) 8.0 Yamaichi CAT5 connector in Hummel housing -ROBOT CAT9340200 CAT9240200 CAT9440200 CAT9040200 (4x(2x0.)C) 8.0 36 EPLAN download, configurators www.igus.eu/ethernet 36 months guarantee... 1,354 types from stock... no cutting charges 37
Network CAT5e Harnessed CAT5e cables all with Hirose CAT5e connectors Harnessed CAT5e cables all with Hirose CAT5e connectors Network CAT5e information Page 6 information Page 12 Connector 1 Connector 2 Connector 3 Connector 4 Connector 5 L angle curve lower L angle curve above T angle curve outer T angle curve inward straight Connector 1 Connector 2 Connector 3 Connector 4 Connector 5 L angle curve lower L angle curve above T angle curve outer T angle curve inward straight Product range Straight () 8 poles Product range Straight () 8 poles Product range Harnessing with connector combination Number of cores and cross section [mm 2 ] Product range Harnessing with connector combination Number of cores and cross section [mm 2 ] CAT9340380 CAT9340540 CAT9340560 CAT9340320 CAT9340360 CAT9340340 CAT9340500 CAT9340520 CAT9340300 CAT9340440 CAT9340480 CAT9340400 CAT9340460 CAT9340420 CAT9340390 CAT9340550 CAT9340570 CAT9340330 CAT9340370 CAT9340350 CAT93405 CAT9340530 CAT93403 CAT9340450 CAT9340490 CAT93404 CAT9340470 CAT9340430 1 2 1 3 1 4 1 5 2 1 2 2 2 3 2 4 2 5 3 3 3 4 3 5 4 4 4 5 Product range Cross-Over () 8 poles 1 2 1 3 1 4 1 5 2 1 2 2 2 3 2 4 2 5 3 3 3 4 3 5 4 4 4 5 CAT9240380 CAT9240540 CAT9240560 CAT9240320 CAT9240360 CAT9240340 CAT9240500 CAT9240520 CAT9240300 CAT9240440 CAT9240480 CAT9240400 CAT9240460 CAT9240420 CAT9240390 CAT9240550 CAT9240570 CAT9240330 CAT9240370 CAT9240350 CAT92405 CAT9240530 CAT92403 CAT9240450 CAT9240490 CAT92404 CAT9240470 CAT9240430 1 2 1 3 1 4 1 5 2 1 2 2 2 3 2 4 2 5 3 3 3 4 3 5 4 4 4 5 Product range Cross-Over () 8 poles 1 2 1 3 1 4 1 5 2 1 2 2 2 3 2 4 2 5 3 3 3 4 3 5 4 4 4 5 38 EPLAN download, configurators www.igus.eu/ethernet 36 months guarantee... 1,354 types from stock... no cutting charges 39
Network CAT5e -ROBOT Harnessed CAT5e cables -ROBOT all with Hirose CAT5e connectors Harnessed CAT5e cables all with Hirose CAT5e connectors Network CAT5e information -ROBOT Page 24 information Connector 1 Connector 2 Connector 3 Connector 4 Connector 5 L angle curve lower L angle curve above T angle curve outer T angle curve inward straight Connector 1 Connector 2 Connector 3 Connector 4 Connector 5 L angle curve lower L angle curve above T angle curve outer T angle curve inward straight Product range straight (-ROBOT) 8 poles Product range straight () 8 poles Product range Harnessing with connector combination Number of cores and cross section [mm 2 ] Product range Harnessing with connector combination Number of cores and cross section [mm 2 ] CAT9440380 CAT9440540 CAT9440560 CAT9440320 CAT9440360 CAT9440340 CAT9440500 CAT9440520 CAT9440300 CAT9440440 CAT9440480 CAT9440400 CAT9440460 CAT9440420 CAT9440390 CAT9440550 CAT9440570 CAT9440330 CAT9440370 CAT9440350 CAT94405 CAT9440530 CAT94403 CAT9440450 CAT9440490 CAT94404 CAT9440470 CAT9440430 1 2 (4x(2x0.)C) 1 3 (4x(2x0.)C) 1 4 (4x(2x0.)C) 1 5 (4x(2x0.)C) 2 1 (4x(2x0.)C) 2 2 (4x(2x0.)C) 2 3 (4x(2x0.)C) 2 4 (4x(2x0.)C) 2 5 (4x(2x0.)C) 3 3 (4x(2x0.)C) 3 4 (4x(2x0.)C) 3 5 (4x(2x0.)C) 4 4 (4x(2x0.)C) 4 5 (4x(2x0.)C) Product range Cross-Over (-ROBOT) 8 poles 1 2 (4x(2x0.)C) 1 3 (4x(2x0.)C) 1 4 (4x(2x0.)C) 1 5 (4x(2x0.)C) 2 1 (4x(2x0.)C) 2 2 (4x(2x0.)C) 2 3 (4x(2x0.)C) 2 4 (4x(2x0.)C) 2 5 (4x(2x0.)C) 3 3 (4x(2x0.)C) 3 4 (4x(2x0.)C) 3 5 (4x(2x0.)C) 4 4 (4x(2x0.)C) 4 5 (4x(2x0.)C) CAT9040380 CAT9040540 CAT9040560 CAT9040320 CAT9040360 CAT9040340 CAT9040500 CAT9040520 CAT9040300 CAT9040440 CAT9040480 CAT9040400 CAT9040460 CAT9040420 CAT9040390 CAT9040550 CAT9040570 CAT9040330 CAT9040370 CAT9040350 CAT90405 CAT9040530 CAT90403 CAT9040450 CAT9040490 CAT90404 CAT9040470 CAT9040430 1 2 8.0 1 3 8.0 1 4 8.0 1 5 8.0 2 1 8.0 2 2 8.0 2 3 8.0 2 4 8.0 2 5 8.0 3 3 8.0 3 4 8.0 3 5 8.0 4 4 8.0 4 5 8.0 Product range Cross-Over () 8 poles 1 2 8.0 1 3 8.0 1 4 8.0 1 5 8.0 2 1 8.0 2 2 8.0 2 3 8.0 2 4 8.0 2 5 8.0 3 3 8.0 3 4 8.0 3 5 8.0 4 4 8.0 4 5 8.0 40 EPLAN download, configurators www.igus.eu/ethernet 36 months guarantee... 1,354 types from stock... no cutting charges 41
Network CAT5e Harnessed CAT5e cables Harnessed CAT6 cables Network CAT6 information Page 6 information Page 12 Techn. information -ROBOT Page 24 information information Page 6 information Page 12 information Product range connection cable (//-ROBOT/) cross section [mm 2 ] Hirose CAT5e- / Intercontec connector -ROBOT CAT9340800 CAT9240800 CAT9440800 CAT9040800 (4x(2x0.)C) 8.0 Product range extension cable (//-ROBOT/) Intercontec connector -ROBOT CAT93408 CAT92408 CAT94408 CAT90408 (4x(2x0.)C) 8.0 Product range termination Cable (//-ROBOT/) Intercontec- / Hirose CAT5e connector -ROBOT CAT9340820 CAT9240820 CAT9440820 CAT9040820 (4x(2x0.)C) 8.0 cross section [mm²] Telegärtner CAT6 A connector [x d] CAT93302 CAT94302 CAT95302 Harting CAT6 connector CAT93303 CAT94303 CAT95303 Telegärtner CAT6 connector CAT93304 CAT94304 CAT95304 Telegärtner CAT6 connector (RJ45/M12 x-coded) CAT93305 CAT94305 CAT95305 Telegärtner CAT6 / CAT6 A connector CAT93306 CAT94306 CAT95306 42 EPLAN download, configurators www.igus.eu/ethernet 36 months guarantee... 1,354 types from stock... no cutting charges 43
Network CAT6 Harnessed CAT6 cables Harnessed CAT6 cables Network CAT6 information Page 6 information Page 12 information information cross section [mm²] Phoenix Contact CAT6 A connector [x d] CAT93309 CAT94309 CAT95309 Phoenix Contact CAT6 A connector (M12 x-coded) CAT93312 CAT94312 CAT95312 Product range straight () 8 poles cross section [mm 2 ] Hirose CAT5e connector ø [x d] CAT9040600 (4x(2x0.14)C)C.0 Phoenix Contact CAT6 connector CAT9040640 (4x(2x0.14)C)C.0 Harting CAT6 A connector CAT9040680 (4x(2x0.14)C)C.0 Product range Cross-Over () 8 poles Hirose CAT5e connector CAT9040620 (4x(2x0.14)C)C.0 Harnessed CAT6 Hybrid cable Phoenix Contact CAT6 connector CAT9040660 (4x(2x0.14)C)C.0 cross section [mm²] [x d] Harting CAT6 A connector Harting CAT6 connector CAT9040700 (4x(2x0.14)C)C.0 Product range M12 x-coded connector () New MAT96301 +4x1.5 Telegärtner CAT6 A connector CAT9040760 (4x(2x0.14)C)C.0 Telegärtner CAT6 A connector CAT9040720 (4x(2x0.14)C)C.0 44 EPLAN download, configurators www.igus.eu/ethernet 36 months guarantee... 1,354 types from stock... no cutting charges 45
Network CAT6 A Harnessed CAT6 A cables Harnessed CAT6 A cables Network CAT6 A information Page 6 information Page 12+24 information information Page 6 information Page 12+24 information cross section [mm²] [x d] cross section [mm²] [x d] Telegärtner CAT6 A connector Phoenix Contact CAT6 A connector (M12 x-coded) -ROBOT CAT96401 4x(2x0.)C.5 CAT95401 (4x(2x0.)C)C.5 Harting CAT6 A connector -ROBOT CAT96402 4x(2x0.)C.5 CAT95402 (4x(2x0.)C)C.5 Telegärtner CAT6 A connector -ROBOT CAT93404 CAT94404 CAT96403 CAT95403 4x(2x0.20)C 4x(2x0.20)C 4x(2x0.)C (4x(2x0.)C)C 9.5 9.5.5.5 -ROBOT CAT934 CAT944 CAT96409 CAT95409 4x(2x0.20)C 4x(2x0.20)C 4x(2x0.)C (4x(2x0.)C)C 9.5 9.5.5.5 Yamaichi CAT6 A connector New CAT95414 4x(2x0.20)C 9.5 New CAT954 4x(2x0.20)C 9.5 Telegärtner CAT6 A connector (RJ45/M12 x-coded) -ROBOT CAT93405 CAT94405 CAT96404 CAT95404 4x(2x0.20)C 4x(2x0.20)C 4x(2x0.)C (4x(2x0.)C)C 9.5 9.5.5.5 Telegärtner CAT6 A connector -ROBOT CAT93406 CAT94406 CAT96405 CAT95405 4x(2x0.20)C 4x(2x0.20)C 4x(2x0.)C (4x(2x0.)C)C 9.5 9.5.5.5 46 EPLAN download, configurators www.igus.eu/ethernet 36 months guarantee... 1,354 types from stock... no cutting charges 47
Network CAT7 Harnessed CAT7 cables Harnessed CAT7 cables Network CAT7 information Page 12 information information Page 12 information cross section [mm²] [x d] cross section [mm²] [x d] Telegärtner CAT6 A connector Phoenix Contact CAT6 A connector (M12 x-coded) -ROBOT CAT96502 4x(2x0.)C.5 CAT95502 (4x(2x0.)C)C.5 Harting CAT6 A connector -ROBOT CAT96503 4x(2x0.)C.5 CAT95503* (4x(2x0.)C)C.5 Telegärtner CAT6 A connector -ROBOT CAT96504 4x(2x0.)C.5 CAT95504 (4x(2x0.)C)C.5 Telegärtner CAT6 A connector -ROBOT CAT96509 4x(2x0.)C.5 CAT95509 (4x(2x0.)C)C.5 Module PS-Tera/ Connector PS-Tera -ROBOT CAT965 4x(2x0.)C.5 CAT955 (4x(2x0.)C)C.5 Connector PS-Tera/ Connector PS-Tera -ROBOT CAT96511 4x(2x0.)C.5 CAT95511 (4x(2x0.)C)C.5 -ROBOT CAT96505 4x(2x0.)C.5 CAT95505 (4x(2x0.)C)C.5 * This cable must be stripped before the connector and covered with a shrink-on tube so that the patch plug can be fitted. 48 EPLAN download, configurators www.igus.eu/ethernet 36 months guarantee... 1,354 types from stock... no cutting charges 49
Network Harnessed cables Harnessed cables Network information Page 4+6 information igu Page information Page 12+24 information information Page 4+6 information igu Page information Page 12+24 information cross section [mm²] [x d] cross section [mm²] [x d] Yamaichi connector Telegärtner connector igu -ROBOT CAT91601 CAT93601 CAT92601 CAT94601 CAT96601 CAT95601 (2x(2x0.34))C Harting connector igu -ROBOT CAT91602 CAT93602 CAT92602 CAT94602 CAT96602 CAT95602 (2x(2x0.34))C Harting connector igu -ROBOT CAT91603 CAT93603 CAT92603 CAT94603 CAT96603 CAT95603 (2x(2x0.34))C Telegärtner connector igu -ROBOT CAT91604 CAT93604 CAT92604 CAT94604 CAT96604 CAT95604 (2x(2x0.34))C igu -ROBOT CAT91605 CAT93605 CAT92605 CAT94605 CAT96605 CAT95605 (2x(2x0.34))C Telegärtner connector/ M12 connector (x-coded) igu -ROBOT CAT91606 CAT93606 CAT92606 CAT94606 CAT96606 CAT95606 (2x(2x0.34))C Telegärtner M12 connector (x-coded) igu -ROBOT CAT91607 CAT93607 CAT92607 CAT94607 CAT96607 CAT95607 (2x(2x0.34))C Telegärtner and Binder connector (d-coded) igu -ROBOT CAT91608 CAT93608 CAT92608 CAT94608 CAT96608 CAT95608 (2x(2x0.34))C 50 EPLAN download, configurators www.igus.eu/ 36 months guarantee... 1,354 types from stock... no cutting charges 51
Network Harnessed cables Harnessed cables Network information Page 4+6 information igu Page information Page 12+24 information information Page 4+6 information igu Page information Page 12+24 information cross section [mm²] [x d] cross section [mm²] [x d] Telegärtner and Binder connector (RJ45/M12 d-coded) Siemens connector igu -ROBOT CAT91609 CAT93609 CAT92609 CAT94609 CAT96609 CAT95609 (2x(2x0.34))C Phoenix Contact connector igu -ROBOT CAT91612 CAT93612 CAT92612 CAT94612 CAT96612 CAT95612 (2x(2x0.34))C igu -ROBOT CAT91616 CAT93616 CAT92616 CAT94616 CAT96616 CAT95616 (2x(2x0.34))C Phoenix Contact connector (x-coded) igu -ROBOT CAT91614 CAT93614 CAT92614 CAT94614 CAT96614 CAT95614 (2x(2x0.34))C Siemens connector igu -ROBOT CAT916 CAT936 CAT926 CAT946 CAT966 CAT956 (2x(2x0.34))C 52 EPLAN download, configurators www.igus.eu/ 36 months guarantee... 1,354 types from stock... no cutting charges 53
Network connectors Connectors for network technology Overview Network connectors igus Part-No. Manufacturer Cable Protection class Number of contacts Connection method Bus type Conductor cross section Cable quality matching cables [mm²] MAT01717352 HARTING 4.5-9.0 IP20 8 Cutting clamps CAT6 0.14-0.34 Maximum cable Number of cores and conductor cross section CFBUS..049 CFBUS..049 CFBUS.049 -Robot CFROBOT8.049 4x(2x0.14)C MAT01713662 HARTING 6.0-6.9 IP20 8 Hand tool needed CAT6 0.09-0.25 CFBUS..049* CFBUS..049* 54 MAT0176869 Phoenix Contact 4.5-8.0 IP20 8 Cutting clamps CAT5e 0.14-0.25 MAT01733149 Telegärtner 5.5-7.3 IP20 8 Hand tool needed CAT6A CAT6 MAT017330 Telegärtner max. IP20 - - - - 0.14-0.25 MAT0176370 Yamaichi - IP20 8 Hand tool needed CAT6 0.14-0.25 MAT0176371 Yamaichi max. IP20 - - - - MAT0176372 Yamaichi - - - - - - MAT01717477 WEIDMÜLLER 5.5- IP20 8 Cutting clamps Cat.6 (CAT6A acc. to datasheet) 0.14-0.34 MAT01730294 Telegärtner 5.5-.0 IP20 8 Cutting clamps CAT6A 0.14-0.34 MAT0173509 HARTING 6.0- IP20 4 Cutting clamps CAT5/ 0.14-0.34 MAT01733547 Datwyler max. 8.9 IP20 8 Cutting clamps CAT7A 0.-0.34 MAT01733548 Datwyler max. 6.3 IP20 8 Cutting clamps CAT7A 0.-0.34 MAT0179875 Binder 6.0-8.0 IP67 4 Screw clamps All connectors are compatible downward Please note the outer of the cable and the conductor cross section CAT5/ max. 0.75 CF888.045 CFBUS..045 igu CF898.045 CFBUS..045 CFBUS.045* -Robot CFROBOT8.045* 4x(2x0.14)C CFBUS.050*.5 4x(2x0.)C)C -Robot CFROBOT8.050*.5 4x(2x0.)C CFBUS..049 CFBUS..049 CFBUS.049* -Robot CFROBOT8.049* 4x(2x0.14)C CFBUS..049 CFBUS..049 CFBUS.049* -Robot CFROBOT8.049* 4x(2x0.14)C CFBUS..049 CFBUS..049 CFBUS.049 -Robot CFROBOT8.049 4x(2x0.14)C CFBUS..050 9.5 4x(2x0.20)C CFBUS..050 9.5 4x(2x0.20)C CFBUS.050*.5 (4x(2x0.)C)C -Robot CFROBOT8.050*.5 4x(2x0.)C CF888.060 7 CFBUS..040 6.5 (4x0.25)C CFBUS..060 7 igu CF898.060 7 CFBUS..040 6.5 (4x0.25)C CFBUS..060 7 CFBUS.040 7 (4x0.25)C CFBUS.060* -Robot CFROBOT8.060* (2x(2x0.34))C CFBUS..052* 9.5 (4x(2x0.)C)C CFBUS..052* 9.5 (4x(2x0.)C)C CFBUS.052*.5 (4x(2x0.)C)C -Robot CFROBOT8.052*.5 4x(2x0.)C CFBUS..052* 9.5 (4x(2x0.)C)C CFBUS..052* 9.5 (4x(2x0.)C)C CFBUS.052*.5 (4x(2x0.)C)C -Robot CFROBOT8.052*.5 4x(2x0.)C CF888.060 7 CFBUS..040 6.5 (4x0.25)C CFBUS..060 7 igu CF898.060 7 CFBUS..040 6.5 (4x0.25)C CFBUS..060 7 CFBUS.040 7 (4x0.25)C CFBUS.060 -Robot CFROBOT8.060* (2x(2x0.34))C * According to data sheet, the connectors do not match these cables but the cables can nevertheless be manually modified/tapered. 55
Network connectors Connectors for network technology Overview Network connectors igus Part-No. Manufacturer Cable Protection class SpringTec 6 Connector SpringTec 6 Coupling MAT01733199 MAT01733200 MAT01734849 MAT01735081 Intercontec Intercontec Phoenix Contact Phoenix Contact Phoenix Contact Phoenix Contact Number of contacts Connection type Bus type Conductor cross section Cable quality matching cables [mm²] 4.5-.5 (Plastic clamp ring) 4.5-12 mm (Metal clamp ring) 4.5-.5 (Plastic clamp ring) 4.5-12 mm (Metal clamp ring) IP67 12 Hand tool needed IP67 12 Hand tool needed 5.0-9.7 IP67 8 Cutting clamps 5.0-9.7 IP67 8 Cutting clamps 5.0-9.7 IP67 8 Cutting clamps 5.0-9.7 IP67 8 Cutting clamps MAT01716619 Siemens 6.5-6.5 IP20 4 Cutting clamps CAT5e/ CAT5e/ CAT6A/ Ethernet CAT6A/ CAT6A/ Ethernet CAT6A/ CAT5/ 0.05-0.75 0.05-0.75 0.14-0.34 0.25-0.5 0.14-0.34 0.25-0.5 0.14-0.38 MAT017274 Siemens 8.0-8.0 IP20 8 Cutting clamps CAT6 0.14-0.25 All connectors are compatible downward Please note the outer of the cable and the conductor cross section Maximum cable Number of cores and conductor cross section CF888.060 7 CFBUS..040 6.5 (4x0.25)C CFBUS..060 7 igu CF898.060 7 CFBUS..040 6.5 (4x0.25)C CFBUS..060 7 CFBUS.040 7 (4x0.25)C CFBUS.060 -Robot CFROBOT8.060* (2x(2x0.34))C CF888.060 7 CFBUS..040 6.5 (4x0.25)C CFBUS..060 7 igu CF898.060 7 CFBUS..040 6.5 (4x0.25)C CFBUS..060 7 CFBUS.040 7 (4x0.25)C CFBUS.060 -Robot CFROBOT8.060* (2x(2x0.34))C CFBUS..050 9.5 4x(2x0.20)C CFBUS..050 9.5 4x(2x0.20)C CFBUS.050*.5 (4x(2x0.)C)C -Robot CFROBOT8.050*.5 4x(2x0.)C CF888.060 7 CFBUS..040 6.5 (4x0.25)C CFBUS..060 7 igu CF898.060 7 CFBUS..040 6.5 (4x0.25)C CFBUS..060 7 CFBUS.040 7 (4x0.25)C CFBUS.060 -Robot CFROBOT8.060 (2x(2x0.34))C CFBUS..050 9.5 4x(2x0.20)C CFBUS..050 9.5 4x(2x0.20)C CFBUS.050*.5 (4x(2x0.)C)C -Robot CFROBOT8.050*.5 4x(2x0.)C CF888.060 7 CFBUS..040 6.5 (4x0.25)C CFBUS..060 7 igu CF898.060 7 CFBUS..040 6.5 (4x0.25)C CFBUS..060 7 CFBUS.040 7 (4x0.25)C CFBUS.060 -Robot CFROBOT8.060 (2x(2x0.34))C CF888.060 7 CFBUS..040 6.5 (4x0.25)C CFBUS..060 7 igu CF898.060 7 CFBUS..040 6.5 (4x0.25)C CFBUS..060 7 CFBUS.040 7 (4x0.25)C CFBUS.060* CFBUS..049 CFBUS..049 CFBUS.049* -Robot CFROBOT8.049* 4x(2x0.14)C * According to data sheet, the connectors do not match these cables but the cables can nevertheless be manually modified/tapered. 56 EPLAN download, configurators www.igus.eu/network 36 months guarantee... 1,354 types from stock... no cutting charges 57
igus cables From stock... even from 1 metre... no cutting charges Range of other products Order online... www.igus.eu/chainflex for Video/vision/bus technology Control cables for Network technology Data/Coax cables Initiators CF.INI Sensor/actuator cables Bus cables cables with Industrial connectors Fibre optic cables Harnessed dress packs and cables for robots Measuring system cables Harnessed cables for drive technology readycable Servo cables Connectors Motor cables Strain relief systems chainfix Twistable cables Ready-to-install assembled e-chainsystems readychain