Team Trike Assembly Instructions for 84 Models paper! Tools required for adult assembly Printed on 00% recycled KETTLER International Inc 355 London Bridge Road Virginia Beach, Virginia 3453 USA www.kettlerusa.com parts@kettlerusa.com
Read these instructions carefully before assembling the product or using it for the first time. They contain important information for your safety and for the correct use and maintenance of this product. Keep the instructions in a safe place for information or for ordering spare parts. WARNING *TO AVOID SERIOUS INJURY* Adult supervision required. Never use near steps, slopes, driveways, hills, roadways, alleys, or swimming pool areas. Always wear shoes. Never use near motor vehicles. Never allow more than one rider. The use of protective gear and safety helmet is highly recommended. Riders should always wear a properly fitted helmet that complies with Consumer Product Safety Commission (CPSC) Standard 6 CFR 03. Adult assembly required. Caution! Adult Assembly Required. This package contains small parts. Keep away from children until assembled. This product has been designed in accordance with the latest standards of safety and subjected to constant quality monitoring. The data gained from this quality process is then incorporated in the development of our products. For this reason, we reserve the right to make changes in design and technology in order to offer our customers products of the highest standard of quality at all times. For your safety This tricycle should be used for its intended purpose only, i.e. one () child only. It should not be used in any other way, as this may be dangerous. The manufacturer cannot be held liable for damage or injury caused by incorrect use. This product is a toy and is not suitable for use in traffic or on public roads. Always keep a watchful eye on your child in order to avoid risks by thoughtless and hasty movements. Please care for the fact that the tricycle is only used on safe ground. This product is suitable for children between 8 months 4 years and less than 50 lbs. Excessive weight may cause a hazardous or unstable condition. The tricycle is an unlighted play implement. Its use in the dark is dangerous. This tricycle is designed only for private use (no commercial or public use). In case of a sudden and/or strong turn of the handlebar the tricycle could be caused to tip. Danger of injuries! The tricycle must not be connected with other vehicles, sports or similar devices and not be driven/pulled by them. Never subject your child on the tricycle to speeds exceeding walking pace! Damaged components may endanger the safety of your child or shorten the lifespan of the product. Inspect it at regular intervals to ensure that none of the components are damaged and that none of the bolts or other joints have worked loose. Replace worn or damaged parts immediately and ensure that the product is not used again until
this has been done. If any parts require replacement, use only original spares manufactured by KETTLER. Use of the Toy Ensure that the tricycle is not used until it has been properly assembled and checked by an adult person. In case of tricycles without a free wheel consider the fact that the pedals will rotate even when the tricycle is pushed. Do not transport any objects on the tricycle. Always adjust the use of the tricycle to the conditions encountered. Tricycles do not possess a continuously effective brake system. Therefore, safeguard the tricycle against rolling away when parking it. Never park the tricycle unattended with a child on it! Never draw the tricycle behind you as long as a child is seated on it. Instruct your child how to use the vehicle correctly and draw attention to possible sources of danger. Although dangerous situations are unlikely to occur if the product is used correctly, children at play should, if possible, be supervised. Please bear in mind that there is always a danger of children injuring themselves while using swings, climbing frames,toy vehicles or similar equipment. When children are at play, situations may arise which cannot be predicted by the manufacturer and for which he cannot be held responsible. Before use, always check all screws and plug in connections as well as respective safety devices fit correctly. Never use corrosive or abrasive substances to clean the tricycle. Never use substances which may cause pollution of the environment. For models with push bars: Always ensure that the push bar fits correctly in the adaptor, and locks. Do not hang any weights on the bar! The vehicle may tip over, and your child may be hurt. The push bar is intended for adult use only, do not pass responsibility for children on to other children. For free play time take the push bar off for safety reasons. For models with pneumatic tires: Due to the nature of materials used in pneumatic tires, it is not recommended for the product to be left in any one place for too long where solvents or other chemicals, i. e. oil, may lie. This may result in a chemical reaction, which could cause the tires to mark the surface such as a vinyl flooring. If in doubt put something underneath the wheels to cover the floor. Ensure that air pressure in the tires is correct; if air pressure is too low this increases wear, and makes riding the tricycle more difficult! Lubricate the bearing sleeves of the wheels and the handlebars with a few drops of oil every two or three months. Assembly of the toy vehicle Please ensure that the vehicle will only be used for playing when assembly has been carried out correctly, and checked, by an adult. The tricycle must be assembled carefully by an adult person. Study the assembly instructions carefully before beginning work. Assemble the vehicle in the exact sequence shown by the letters in the diagrams. This is essential for the safe function and use of the tricycle. 3
Please note that there is always a danger of injury when working with tools or doing manual work. Therefore please be careful when assembling this product. Ensure that your working area is free of possible sources of danger, for example don t leave any tools lying around. Always dispose packaging material in such a way that it may not cause any danger. There is always a risk of suffocation if children play with plastic bags! Bolt all the parts together loosely at first, and check that they have been assembled correctly. Tighten the locknuts by hand until resistance is felt, then use wrench to finally tighten nuts completely against resistance (locking device). Then check that all screw connections have been tightened firmly. Attention: once locknuts have been unscrewed they no longer function correctly (the locking device is destroyed), and must be replaced. When assembling plastic grips: The grips can be pushed onto the handlebars more easily if they are first soaked in warm water. Please keep original packaging of this article, so that it may be used for transport at a later date, if necessary. For technical reasons, we reserve the right to carry out preliminary assembly work (e.g. addition of tubing plugs). List of spare parts page 0 When ordering spare parts, always state the full article number, position number, the quantity required. Example order: Model # 84 LSU / position no. # / piece Please keep original packaging of this article, so that it may be used for transport at a later date, if necessary. Goods may only be returned after prior arrangement and in (internal) packaging, which is safe for transportation, in the original box if possible. It is important to provide a detailed defect description / damage report! Important: spare part prices do not include fastening material; if fastening material (bolts, nuts, washers etc.) is required, this should be clearly stated on the order by adding the words with fastening material. Waste Disposal KETTLER products are recyclable. At the end of its useful life please dispose of this article correctly and safely (local refuse sites). 4
THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, MADE BY EITHER THE DISTRIBUTOR OR THE MANUFACTURER ON KETTLER PRODUCTS, EXCEPT THE MANUFACTURER S LIMITED WARRANTY AGAINST DEFECTS IN MATERIAL SET OUT BELOW: This KETTLER Limited Warranty applies to products sold through the KETTLER Authorized Dealer Network to the original retail purchaser and authenticated by proof of purchase from a retailer located in the United States. Any shipments made under this warranty will be shipped to the United States only. Any shipment outside of the United States will be at the sole cost of the customer. This KETTLER Limited Warranty is a manufacturer s warranty and is not changed or modified by additional warranties extended by individual retailers at the point of sale. Manufacturer warrants this product to be free from defects in material at the time of the product s tender of delivery for a period of 90 days for residential use. This Limited Warranty is not transferable and does not cover normal wear and tear (including, but not limited to, damage and wear to tires, power shocks, drive belts and other non durable parts). The liability of the manufacturer under this Limited Warranty shall not include any liability for direct, indirect, or consequential damages resulting from the defect. This Limited Warranty is void if the product is damaged by accident, unreasonable use, improper service, failure to follow instructions provided, modification from its original state, or other causes determined not arising out of defects in material. This warranty gives you specific legal rights. Should this product become defective due to material within the warranty period, contact KETTLER Parts & Service Dept. by phone at 866.804.0440, fax at 757.563.973, or e mail at parts@kettlerusa.com. THIS LIMITED WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, AND OF ANY OTHER OBLIGATIONS OR LIABILITY ON THE PART OF THE MANUFACTURER. KETTLER NEITHER ASSUMES NOR AUTHORIZES ANY OTHER PERSON TO ASSUME FOR IT ANY OTHER LIABILITY IN CONNECTION WITH SUCH PRODUCTS. 5
Checklist M5x0 M5x6 M5x37 M6x5 M5x5 ø (M6) ø4 (M5) ø (M5) M5 M6 ø5x5,5 7 4 6
AC E A B C 7
3 ACTUAL SIZE 8
ACTUAL SIZE 4 ACTUAL SIZE 5 9
Spare parts drawing 8 3 0 9 0 3 8 4 7 4 6 5 6 0 5 7
Spare parts list pos. Description qty. front frame rear frame 3 wheel fork 4 front wheel 5 rear wheel 6 front wheel cover 7 rear wheel cover 8 handlebar w. plastic grips 9 molded seat 0 fender handlebar bushing c clamp 3 plastic grip 4 front wheel bearing 5 hub cap cover 6 footplate 7 plug 8 plastic pedal 9 hardware bag 0 guide bush covering rear wheel fastening
00 KETTLER. All rights reserved. No part of this manual may be reproduced, stored in a retrieval system, or transmitted in any form, or by any means, such as electronic, mechanical, photocopying or otherwise, without the prior written permission of KETTLER. US patent numbers 6, 799, 77 and 7,300,066. Other patents pending. docu 05/7/0