HALFEN CAST-IN CHANNELS HTA-CS 11-US CONCRETE
Cast-in Channels Curved Solution The advantages at a glance Besides excellent adjustability HALFEN Cast-in channels offer enormous time saving in installation. The result: fast construction and therefore cost-effective. Cast-in channels HTA-CS cold-rolled Safe and reliable No damage to reinforcement Approved for use in building components with fire protection requirements Suitable for application in concrete compressive and concrete tension zones High corrosion resistant steels available Dynamic load capability Building authority approved Cast-in channels HTA-CS hot-rolled suitable for dynamic loads Fast and economical User friendly installation; no noise; no dust; no vibrations. Adjustable anchorage Bolting instead of welding Maximum efficiency when mountings in rows Installation with basic tools cost savings Reduced construction time by pre-planning Wide range for different requirements Cast-in channels HZA-CS hot-rolled suitable for dynamic loads toothed 2
HALFEN CAST-IN CHANNELS - CURVED SOLUTION General Information Curved cast-in channels are applied in various areas. Curved cast-in channels are always custom planned and produced on an object-specific basis. Whether for tunnelling, utility pipes, sewage disposal plants or other curved constructions, HALFEN Cast-in channels HTA-CS and HZA-CS are always a safe and reliable solution for all anchoring solutions. Minimum bending radius HALFEN Cast-in channels L outer profile slot R a L R i inner profile trench h wall thickness R i = Radius inner profile slot R a = Radius outer profile slot L = Profile length after bending Application example: curved cast-in channels in utility pipes Smallest bending radius - all materials Profile HTA-CS- inner profile slot: min. R i 72/48 72/49 52/34 54/33 50/30 49/30 40/22 40/25 HZA-CS HZA-CS 41/22 29/20 38/23 1.0 m on request 0.5 m on request 0.5 m 0.5 m 0.5 m 0.5 m on request 38/17 28/15 0.5 m 0.5 m 0.5 m outer profil slot: min. R a 4.0 m on request 4.0 m on request 4.0 m 8.0 m 2.0 m 4.0 m on request 2.0 m 1.5 m 1.0 m For profiles 72/48 only minimum bending radius apply for mild steel (specification WB, FV) Special cut lengths HTA-CS: There is a surcharge is to cover extra production-cost for special cut-to-order lengths. For large quantities requiring special channel profiles the cut length surcharge is reduced. Prices are on request. Storing HTA-CS 52/34 on site 3
HALFEN CAST-IN CHANNELS - CURVED SOLUTIONS HTA-CS, Hot-rolled HTA-CS 52/34 offically approved Note: Supplied with bolt anchor or welded anchor. Delivery subject to confirmation, unless otherwise specified HTA-CS 72/48 HTA-CS 52/34 - FV - 550 - Kf 3 HTA-CS 52/34 - FV - 1050 - Kf 5 HTA-CS 52/34 - FV - 5400 - Kf 23 Item no. 1001.099-00001 HTA-CS 72/48 - FV - 550 - Kf 3 HTA-CS 72/48 - FV - 1050 - Kf 5 HTA-CS 72/48 - FV - 5400 - Kf 23 Item no. 1001.129-00001 Specification: A4-Ank.A4 = channel + stainless steel W 1.4571/1.4401 (A4) HTA-CS 52/34 - A4-550 - Kf -Ank.A4 3 HTA-CS 52/34 - A4-1050 - Kf -Ank.A4 5 HTA-CS 52/34 - A4-5400 - Kf -Ank.A4 23 Item no. 1001.099-00002 Specification: A4 = stainless steel W 1.4571/1.4401 (A4) HTA-CS 72/48 - A4-550 - Kf 3 HTA-CS 72/48 - A4-1050 - Kf 5 HTA-CS 72/48 - A4-5400 - Kf 23 Item no. 1001.129-00002 HTA-CS 52/34-Q with welded anchor Q offically approved also for fatigue loads HTA-CS 52/34-Q- FV - 550 - Kf 3 HTA-CS 52/34-Q- FV - 1050 - Kf 5 HTA-CS 52/34-Q- FV - 5400 - Kf 23 Item no. 1001.149-00001 fotolia Application example: HTA-CS 38/17 in HCR quality used in a road tunnel 4
HALFEN CAST-IN CHANNELS - CURVED SOLUTION HTA-CS, Hot-rolled HTA-CS 50/30 HTA-CS 40/22 001_12 HTA-CS 50/30 - FV - 550 - Kf 3 HTA-CS 50/30 - FV - 800 - Kf 4 HTA-CS 50/30 - FV - 1050 - Kf 5 HTA-CS 50/30 - FV - 3050 - Kf 13 HTA-CS 50/30 - FV - 5400 - Kf 23 Item no. 1001.089-00001 Specification: A4-Ank.A4 = channel + stainless steel W 1.4571/1.4401 (A4) HTA-CS 50/30 - A4-550 - Kf -Ank.A4 3 HTA-CS 50/30 - A4-1050 - Kf -Ank.A4 5 HTA-CS 50/30 - A4-5400 - Kf -Ank.A4 23 Item no. 1001.089-00002 HTA-CS 40/22 - FV - 550 - Kf 3 HTA-CS 40/22 - FV - 800 - Kf 4 HTA-CS 40/22 - FV - 1050 - Kf 5 HTA-CS 40/22 - FV - 1300 - Kf 6 HTA-CS 40/22 - FV - 1550 - Kf 7 HTA-CS 40/22 - FV - 1800 - Kf 8 HTA-CS 40/22 - FV - 2050 - Kf 9 HTA-CS 40/22 - FV - 2300 - Kf 10 HTA-CS 40/22 - FV - 2550 - Kf 11 HTA-CS 40/22 - FV - 3050 - Kf 13 HTA-CS 40/22 - FV - 5400 - Kf 23 Item no. 1001.049-00001 Specification: A4-Ank.A4 = channel + stainless steel W 1.4571/1.4401 (A4) HTA-CS 40/22 - A4-550 - Kf-Ank.A4 3 HTA-CS 40/22 - A4-1050 - Kf-Ank.A4 5 HTA-CS 40/22 - A4-5400 - Kf-Ank.A4 23 Item no. 1001.049-00002 fotolia Application example: HTA-CS are used in concrete resevoir dams 5
HALFEN CAST-IN CHANNELS - CURVED SOLUTIONS HTA-CS, Cold-rolled HTA-CS 72/49 HTA-CS 49/30 Specification: A4-Ank.A4 = channel + stainless steel W 1.4571/1.4401 (A4) HTA-CS 72/49 - A4-550 - Kf -Ank.A4 3 HTA-CS 72/49 - A4-1050 - Kf -Ank.A4 5 Item no. 1001.139-00002 HTA-CS 54/33 HTA-CS 54/33 - FV - 550 - Kf 3 HTA-CS 54/33 - FV - 1050 - Kf 5 HTA-CS 54/33 - FV - 5400 - Kf 23 Item no. 1001.109-00001 HTA-CS 49/30 - FV - 550 - Kf 3 HTA-CS 49/30 - FV - 1050 - Kf 5 HTA-CS 49/30 - FV - 3050 - Kf 13 HTA-CS 49/30 - FV - 5400 - Kf 23 Item no. 1001.079-00001 Specification: A4-Ank.A4 = channel + stainless steel W 1.4571/1.4401 (A4) HTA-CS 49/30 - A4-550 - Kf -Ank.A4 3 HTA-CS 49/30 - A4-1050 - Kf -Ank.A4 5 HTA-CS 49/30 - A4-3050 - Kf -Ank.A4 13 HTA-CS 49/30 - A4-5400 - Kf -Ank.A4 23 Item no. 1001.079-00002 Specification: HCR = channel + stainless steel W 1.4547/1.4529 HTA-CS 49/30 - HCR- 6070- Kf - Ank.HCR 25 Other lengths on request Specification: A4-Ank.A4 = channel + stainless steel W 1.4571/1.4401 (A4) HTA-CS 54/33 - A4-550 - Kf -Ank.A4 3 HTA-CS 54/33 - A4-1050 - Kf -Ank.A4 5 HTA-CS 54/33 - A4-5400 - Kf -Ank.A4 23 Other lengths on request Item no. 1001.109-00002 Application example: HTA-CS on carriage mobile formwork 6
HALFEN CAST-IN CHANNELS - CURVED SOLUTION HTA-CS, Cold-rolled HTA-CS 40/25 HTA-CS 28/15 001_12 HTA-CS 40/25 - FV - 550 - Kf 3 HTA-CS 40/25 - FV - 1050 - Kf 5 HTA-CS 40/25 - FV - 3050 - Kf 13 HTA-CS 40/25 - FV - 5400 - Kf 23 Item no. 1001.069-00001 Specification: A4-Ank.A4 = channel + stainless steel W 1.4571/1.4401 (A4) HTA-CS 40/25 - A4-550 - Kf-Ank.A4 3 HTA-CS 40/25 - A4-1050 - Kf-Ank.A4 5 HTA-CS 40/25 - A4-5400 - Kf-Ank.A4 23 Item no. 1001.069-00002 HTA-CS 28/15 - FV - 550 - Kf 3 HTA-CS 28/15 - FV - 1050 - Kf 5 HTA-CS 28/15 - FV - 3050 - Kf 13 HTA-CS 28/15 - FV - 5400 - Kf 23 Item no. 1001.019-00001 Specification: A4-Ank.A4 = channel + stainless steel W 1.4571/1.4401 (A4) HTA-CS 28/15 - A4-550 - Kf -Ank.A4 3 HTA-CS 28/15 - A4-1050 - Kf -Ank.A4 5 HTA-CS 28/15 - A4-3050 - Kf -Ank.A4 13 HTA-CS 28/15 - A4-5400 - Kf -Ank.A4 23 Item no. 1001.019-00002 Specification: HCR = channel + stainless steel W 1.4547/1.4529 HTA-CS 28/15 - HCR - 5400 - Kf -Ank.HCR 25 Other lengths on request HTA-CS 38/17 HTA-CS 38/17 - FV - 550 - Kf - 3 HTA-CS 38/17 - FV - 1050 - Kf - 5 HTA-CS 38/17 - FV - 3050 - Kf - 13 HTA-CS 38/17 - FV - 5400 - Kf - 23 Item no. 1001.029-00001 Specification: A4-Ank.A4 = channel + stainless steel W 1.4571/1.4401 (A4) HTA-CS 38/17 - A4-550 - Kf -Ank.A4 3 HTA-CS 38/17 - A4-1050 - Kf -Ank.A4 5 HTA-CS 38/17 - A4-3050 - Kf -Ank.A4 13 HTA-CS 38/17 - A4-5400 - Kf -Ank.A4 23 Item no. 1001.029-00002 Specification: HCR = channel + stainless steel W 1.4547/1.4529 HTA-CS 38/17 - HCR - 5400- Kf -Ank.HCR 25 Other lengths on request Specification: K-A4-Ank.A4 = shortend distance 200 mm, channel + stainless steel W 1.4571/1.4401 (A4) HTA-CS 38/17 - K - A4-550 - Kf -Ank.A4 4 HTA-CS 38/17 - K - A4-1050 - Kf -Ank.A4 6 HTA-CS 38/17 - K - A4-5400 - Kf -Ank.A4 28 Item no. 1001.039-00002 fotolia Application example: HTA-CS in sewage disposal plant 7
HALFEN CAST-IN CHANNELS - CURVED SOLUTIONS HZA-CS, Toothed HZA-CS 38/23 Cast-in channel Z - 21.4-1691 HZA-CS 29/20 Cast-in channel Z - 21.4-1691 HZA-CS 38/23 - FV - 550 - Kf 3 HZA-CS 38/23 - FV - 800 - Kf 4 HZA-CS 38/23 - FV - 1050 - Kf 5 HZA-CS 38/23 - FV - 3030 - Kf 13 HZA-CS 38/23- FV - 5400 - Kf 23 Item no. 1002.029-00001 Specification: A4-Ank.A4 = channel + stainless steel W 1.4571/1.4401 (A4) HZA-CS 38/23 - A4-550 - Kf -Ank.A4 3 HZA-CS 38/23 - A4-800 - Kf -Ank.A4 4 HZA-CS 38/23 - A4-1050 - Kf -Ank.A4 5 HZA-CS 38/23 - A4-3030 - Kf -Ank.A4 13 HZA-CS 38/23 - A4-5400 - Kf -Ank.A4 23 Item no. 1002.029-00002 HZA-CS 29/20 - FV - 550 - Kf 4 HZA-CS 29/20 - FV - 1050 - Kf 6 HZA-CS 29/20 - FV - 3030 - Kf 16 HZA-CS 29/20 - FV - 5400 - Kf 28 Item no. 1002.019-00001 HZA-CS 41/22 Z - 21.4-145 HZA-CS 41/22 - FV - 550 - Kf 3 HZA-CS 41/22 - FV - 1050 - Kf 5 HZA-CS 41/22 - FV - 5400 - Kf 23 Item no. 1002.039-00001 Specification: A4-Ank.A4 = channel + stainless steel W 1.4571/1.4401 (A4) HZA-CS 41/22 - A4-550 - Kf-Ank.A4 3 HZA-CS 41/22 - A4-1050 - Kf-Ank.A4 5 HZA-CS 41/22 - A4-5400 - Kf-Ank.A4 23 Item no. 1002.039-00002 fotolia Application example: HTA-CS in curved concrete building elements 8
HALFEN CAST-IN CHANNELS - CURVED SOLUTION Accessories Cast-in channel pairs Material/specification: Channel: FV = hot-dip galvanized A4 = stainless steel HCR = stainless steel W1.4547, W1.4529 Spacer: Reinforcing steel BSt 500S or BSt 500NR (stainless steel) 10 16 mm l a For channel pairs in stainless steel use: Spacer in BSt 500NR. Order sample: HALFEN Cast-in channel pair HTA-CS 38/17, l = 1050 mm, a = 200 mm, hot-dip galvanized, including filler. Channel pairs will require a surcharge. Prices and surcharges are on request. Earthing bracket Specification: S235 Material Earthing bracket welded earthing bracket flat steel 40x5 W1.0038 Flat steel 40 x 5 factory welded earthing bracket on the back of the channel Special designs on request! Application example: HTA-CS in concrete utility pipe 9
HALFEN CAST-IN CHANNELS - CURVED SOLUTIONS Notes 10
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