rotational moulding infrastructure catalogue vrm - innovation for tomorrow edition iii
VRM Viscount Rotational Mouldings Pty Ltd (VRM) has been providing product solutions to the market for over 25 years. VRM forms part of the Viscount Plastics network with operations over ustralasia specialising in rotational and injection moulding processes. VRM itself has manufacturing facilities located in arrum Downs (Vic). VRM - Innovation for Tomorrow We are pleased to present this catalogue highlighting our extensive range of infrastructure products and components. In addition we also service the needs of customers with specific requirements utilising our inhouse design and development department. Should you have a special requirement please contact our customer service department. VRM provides the complete solution with a range of pits, gaskets and lids. Viscount Rotational Mouldings P/L 81 Frankston Gardens Drive arrum Downs, Victoria, 3201 ustralia Tel: (03) 8770 3200 Fax: (03) 8770 3204 Sales Enquires: 1300 366 685 Email: vrmsales@viscount.com.au Web: www.viscountroto.com.au N: 19067462337
Index Telecommunication Products Telecommunication Products Electrical Products Gas Products Water Products Rail Products 01/ 02 03/ 04 05/ 06 07/ 08 09/ 10 11/ 12 Road Products 13/ 14 ustom Moulding Lid lassification Installation Instructions 15/ 16
Telecommunication Products Viscount offer a comprehensive range of polymer pits designed for use in a range of cabling and telecommunications applications. Viscount pits provide a unique side wall design that offers the necessary structural integrity to withstand the loads applied by the compaction of the surrounding soil while still supporting the vertical loads required in general use. The pits come in a range of standard sizes and are made from black UV stabilised polyethylene. The built-in cutting guides on all the pits ensure fast transformations of the pit height when installers require a reduction in the depth of the pit or for general installment. Viscount pits have been designed, developed and approved in conjunction with the major ustralian uthorities in Telecommunications and Energy supply. UG2001 - P1 Pit UG2002 - P2 Pit UG2003 - P3 Pit UG2004 - P4 Pit UG2005 - P5 Pit UG2006 - P6 Pit UG2007 - P7 Pit UG2008 - P8 Pit UG2900 - P9 Pit ode Product 1 1 2 1 2 UG2001 P1 Pit 520 475 230 190 153 408 364 143 UG2002 P2 Pit 655 610 287 250 201 565 509 205 UG2003 P3 Pit 780 735 350 295 234 625 575 250 UG2004 P4 Pit 710 650 400 350 283 830 752 340 UG2005 P5 Pit 710 650 455 400 330 635 581 230 UG2006 P6 Pit 1375 1310 615 502 440 685 630 280 UG2007 P7 Pit 1020 960 550 500 420 1110 1051 500 UG2008 P8 Pit 1375 1310 631 502 440 900 839 425 UG2900 P9 Pit 2100 1980 610 500 450 920 850 415 ll measurements in millimetres [01]
Telecommunication Products Viscount also have a range of injection moulded polymer pits. From the P1 pit to the new P5 pit, Viscount continue to develop products to suit the changing needs of the infrastructure market. This range of products offers strength, low weight, rigidity with transport and storage efficiencies that is hard to beat. The innovative P5 3 piece pit has the option to be disassembled for fast reinstatement applications. Made in 3 sections the pit can be broken down into its basic elements by simply unclipping the tabs. The new single piece P5 pit offers the highest standard in pit design encompassing strength, low weight, nestability and efficient production techniques resulting in a superior, cost effective product. ll Viscount products are manufactured in accordance with S/NZ ISO 9001 ustralian Standards. VP0151 - P1 Pit (Injection) VP0152 - P2 Pit (Injection) VP0158 - P5 Pit (Injection) VP0153 - P3 Pit (Injection) VP0154 - P4 Pit (Injection) VP0155 - P5 Split Pit (Injection) Split View ode Product 1 1 2 1 2 VP0151 P1 Injection Pit 505 475 225 198 155 404 364 164 VP0152 P2 Injection Pit 657 607 286 249 180 574 528 254 VP0153 P3 Injection Pit 771 734 351 302 243 634 584 314 VP0154 P4 Injection Pit 712 652 387 346 281 824 774 374 VP0155 P5 Injection Split Pit 713 653 453 400 332 630 585 230 VP0158 P5 Injection Pit 710 650 455 400 323 635 570 220 ll measurements in millimetres 1 1 2 1 2 [02]
Telecommunication Products Viscount Rotational Moulding s Pty Ltd range of extension collars provide for installations that require an increase in the depth of the pit connections. These collars are quick and easy to install by attaching the collar to the appropriate pit by means of stainless steel screws. maximum of two collars per pit can be used. Viscount has a range of moulded lockable lids. These have an anti slip surface and have been independently tested by Nata pproved Laboratories to S/NZS 3661.1. Our locking mechanism (as shown below) offers cost effective security. ll locking lids are supplied with plastic keys and protection plugs. The rotomoulded lockable lids are certified to lass ; footways and areas accessible only to pedestrians and pedal cyclists. Viscount s collars and lids are moulded in black, UV stabilized, high density polyethylene to handle the toughest ustralian conditions. UG2016 - P4 ollar UG2010 - P5 ollar UG2011 - P6 & P8 ollar UG2017 - P7 ollar ode Product 1 1 2 1 UG2016 P4 ollar 710 650 410 350 285 234 150 UG2010 P5 ollar 715 650 455 400 330 230 150 UG2011 P6 ollar 1380 1314 545 502 435 280 210 UG2017 LP7 ollar 1015 960 560 500 418 280 200 ll measurements in millimetres UG2200 - P4 Lockable Lid UG2300 - P5 Lockable Lid UG2350 P6 Lockable Lid to suit P6, P8 & P9 Pit (P6 Lockable Lid x 2 Req) ode Product 1 UG2200 P4 Lockable Lid 655 355 90 50 UG2300 P5 Lockable Lid 650 397 90 50 UG2350 P6 Lockable Lid 650 495 115 50 ll measurements in millimetres Have your lids branded to display your company logo or end application. Please contact our sales office for more information. 1 1 1 [03] 1
Telecommunication Products To further enhance Viscount s range of Infrastructure Products we now have included gaskets and cross bars. The new range of Viscount gaskets ensures security of the pit from foreign objects entering the pit cavity. The gaskets fit neatly below the lid and are available in 5 common sizes. The Viscount gaskets are made from black fluted polypropylene sheet. The VRM cross bars are designed to fit the larger pits that require more than one lid. The crossbars come in two types of cast iron for the P6, P8 and P9 pit and the fabricated steel bar for the smaller P7 pit. Viscount - the one stop shop for all your Infrastructure needs! UG2014 - Reinstatement kit Locking mechanism for P4-P6 Lid range 21U0012 Plug 20F0013 - Key to suit: P4 to P6 Lids Gasket: UG3002 to suit P2 Pit UG3003 to suit P3 Pit UG3004 to suit P4 Pit UG3005 to suit P5 Pit UG3006 to suit P6, P8 & P9 Pit 21M25I - rossarm ar For P6, P8 & P9 Pits 21M26I P7 Pit rossarm ar Please Note: Two gaskets are required for P6 and P8 Pits. Three gaskets are required for P9 Pits. rossarm ar and Gaskets [04]
Electrical Products Viscount Rotational Mouldings Pty Ltd have been supplying the electrical services industry with mouldings for above and below ground applications for over 18 years. The extensive range includes the smaller P1 to P4 pits, round service pits including lids, above ground flame retardant pillars and bases, cable entry ducts and cable guards. The security, corrosion resistance and strength of these robust mouldings ensure the service life expected from the power industry. UG2022 - Service Pit - 3 Holes UG2023 - Service Pit ode Product 1 1 UG2022 Service Pit - 3 Holes 435 392 620 90 UG2023 Service Pit 435 392 620 90 ll measurements in millimetres UG2036 - Snap Lock Lid UG2026 - Lid ode Product 1 UG2036 Snap Lock Lid 390 85 62 UG2026 Lid 390 85 62 ll measurements in millimetres 1 1 1 1 [05]
Electrical Products The electrical cable guards are designed to protect external conduits mounted on both timber and concrete poles from impact and vandalism. These cable guards are now available in two sizes and are moulded in UV stabilized polyethylene. The contoured profile allows the cable guard to sit neatly against the pole and is secured by either screws or metal strapping. Designed to be overlapped, these 1.5 metre sections can be buried or left exposed to the toughest ustralian conditions. UG2029 - URDI65 Pillar UG2028 - URDI65 ase UG2020 - LV Service Pillar ode Product 1 1 1 UG2029 UGDI65 Pillar 380 340 365 270 660 630 UG2028 URDI65 ase 530-410 - 365 - UG2020 LV Service Pillar 384 330 360 260 460 436 ll measurements in millimetres UG2024 - able Entry Duct M0029 - able Guard - 150mm UG0028 - able Guard - 70mm ode Product 1 2 1 UG2024 able Entry Duct 890 355 275 425 345 950 M0029 able Guard 1550 100-190 - 160 UG0028 able Guard 1596 71-192 - 121 ll measurements in millimetres 1 1 1 1 2 1 1 [06]
Gas Products Viscount Rotational Mouldings Pty Ltd have a range of infrastructure products that suit the growing demand to bury gas meters and valve connections. Developed in conjunction with the Energy uthorities the range of pits and lockable lids cover most requirements. The larger G3 pit has options including a 240mm extension collar, removable shelf or the option of either the rotationally moulded class lockable lid or the heavy duty reinforced class lockable resin lid. ll lids are supplied with keyhole security plugs to keep the lock stem free of foreign material and ready to use. The resin lids also have the option of a galvanized support frame that can be used in high traffic areas. UG2031 - G1 Pit UG2032 - G2 Pit UG2033 - G3 Pit ode Product 1 2 3 1 2 3 1 UG2031 G1 Pit 460 420 320 317 400 367 317 324 350 301 UG2032 G2 Pit 565 510 480 444 455 400 340 310 530 470 UG2033 G3 Pit 715 650 591 570 550 500 441 430 700 648 ll measurements in millimetres UG2030 - G3 ollar UG2058 - Shelf to suit UG2033 G3 Pit ode Product 1 1 1 2 UG2030 G3 ollar 710 660 550 502 230 70 285 UG2058 Shelf 450-230 - 70 - - ll measurements in millimetres 1 2 1 2 1 1 1 3 1 3 2 [07]
Gas Products These frames are generally cast into the concrete or bitumen pathway surface and prevent the load transfer to the pit itself. The lockable lids have load bearing capability from class to class and have a certified anti-slip surface profile. Whatever your requirement, Viscount have the safe option for restricted access to your control and metering equipment. UG2034 - G1 Lid UG2038 - G1 Lid lass UG2350 - G3 Lid ode Product 1 UG2034 G1 Lid 418 366 83 44 UG2038 G1Lid lass 418 366 83 44 Locking mechanism For G1 & G3 Lids UG2350 G3 Lid 650 495 115 50 ll measurements in millimetres UG2041 - G1 Gas Resin Lockable Lid UG2042 - G2 Gas Resin Lockable Lid UG2043 - G3 Gas Resin Lockable Lid UG2055 - G2 Gas Resin Lockable Lid Frame UG2053 - G3 Gas Resin Lockable Lid Frame UG2035 - Gas Pit Key to suit: Resin Lockable Lids ode Product UG2041 G1 Gas Resin Lockable Lid 410 360 50 UG2042 G2 Gas Resin Lockable Lid 500 400 50 UG2043 G3 Gas Resin Lockable Lid 650 500 50 UG2055 G2 Gas Resin Lockable Lid Frame 580 470 110 UG2053 G3 Gas Resin Lockable Lid Frame 715 565 110 ll measurements in millimetres 1 [08]
Water Products Viscount Rotational Mouldings over the years have developed an extensive range of pits suitable for the housing of control valve and meters. From the two legged round pit, water hydrant pit, rural water air valve pit, to the combined collared hydrant pit, Viscount offer the highest quality in underground products. The strong reinforced dual skin lids are available in both the standard and snap lock varieties including embossed names such as Hydrant, ir Valve, Valve and Sewer. The lids are also available in a wide range of colours that can assist in identifying the purpose of the equipment housed. The UV Stabilised polyethylene flushing meter box comes with a security lid. W1501 - Hydrant Pit W1520 - ollared Hydrant Pit W1504 - Rural Valve Pit W1500-2 Leg Pit ode Product 1 2 1 W1501 Hydrant Pit 430 395-425 - W1520 ollared Hydrant Pit 610 395 370 420 93 W1504 Rural Valve Pit 430 395 375 735 85 W1500 2 Leg Pit 435 395 315 620 90 ll measurements in millimetres UG2033 - G3 Pit UG2005 - P5 Pit W1506 - Flushing ox ode Product 1 2 3 1 2 3 1 2 UG2033 G3 Pit 700 652 591 570 550 502 441 420 700 648 290 UG2005 P5 Pit 710 650 - - 455 400 330-635 581 230 W1506 Flushing ox 585 545 455 435 375 340 235 320 350 305 -- ll measurements in millimetres 1 2 1 1 3 2 1 3 2 [09] 2
Water Products The rotationally moulded lid offers an anti-slip surface embossed with the word Water or Sewer and is secured with the use of a single corrosion resistant, bolt. Viscount s G3 pit along with being in our Gas Product range, has now successfully been used in Grey Water Systems for larger hydrant installations. This highlights the flexibility of product application that applies to all infrastructure products and our ability to adapt to future demands. UG2350 - G3 Lockable Lid UG2300 - P5 Lockable Lid W1519 - Flushing ox Lid ode Product 1 UG2300 P5 Lockable Lid 650 397 90 50 UG2350 G3 Lid 650 495 115 50 W1519 Flushing ox Lid 545 339 38 - ll measurements in millimetres W1522 Snap Lock Lid Embossed Valve W1522 Valve Snap Lock Lid W1521 Hydrant Snap Lock Lid UG2026 Danger Electricity Snap Lock Lid UG2036 Telecommunications Snap Lock Lid W1502 Hydrant Lid W1503. Sewer Lid W1505 ir Valve Lid W1510 Valve Lid W1525 Sewer Snap Lock Lid W1510 Lid Embossed Valve The VRM lids come in a range of colours and embossed names. ustom made plates can be produced to suit both corporate and special applications. ode Product 1 1 See above Lid 390 308 85 62 ll measurements in millimetres 1 1 1 [10]
Rail Products Viscount Rotational Mouldings continue to develop specialised mouldings to suit the growing demands of the challenging ustralian Railway market. The single and double railway base offer strength with lightweight and low cost compared to conventional products. Moulded from a single wall, hollow cored construction these mouldings are built to last in the toughest ustralian environments. The multi compartment cable tray is designed to be laid end to end with overlapping joints and has a removable lid for easy cable installation and access. oth 2 and 3 section trays are available and provide a cost effective separation of the services. UG2072 - Railway able Tray UG2071 - Railway able Tray Lid UG2077- Railway able Tray ode Product UG2072 Railway able Tray 2068 450 338 UG2071 Railway able Tray Lid 2070 450 70 UG2076 Railway able Tray Lid 1150 430 75 UG2076 - Railway able Tray Lid UG2077 Railway able Tray 1150 540 350 ll measurements in millimetres UG2073 - Railway Single Signal ase UG2074 - Railway Double Signal ase UG2090 - Railway Platform Pit ode Product 1 1 UG2073 Railway Single Signal ase 1425 1245 1165 995 530 UG2074 Railway Double Signal ase 2440 2165 1120 850 740 ode Product 1 1 1 UG2090 Railway Platform Pit 1130 950 830 650 700 65 ll measurements in millimetres 1 1 1 1 1 [11]
Rail Products The large 1000mm diametre railway pits now are available with both standard and lockable galvanized metal lids. The simple quick action rotating lock mechanism provides security of the lid and protects the contents of the pit from unauthorized entry. recent addition to the VRM range of infrastructure products is the new Rail Pit 1. This robust polyethylene pit has been designed to provide security for cables and components in public accessible locations. The hot dipped galvanized lockable lids are secured to the ends of the pit by heavy duty hinges. The anti-slip reinforced lids provide strong closure with the option of being lockable. strong rib profile has been designed to provide lateral strength necessary to resist the compressive force of backfilling during installation and service. Locking mechanism Rail key (right): UG2069 Locking mechanism UG2075 - Railway Pit 1000mm UG2070 - Lid UG2104 - Lockable Lid UG2550 - Square to Round Pit UG2350 - Lockable Lid ode Product 1 2 1 2 1 UG2070 Lid 1000mm 1050 - - 1038 - - 50 - UG2104 Lockable Lid 1000mm 1050 - - 1038 - - 50 - UG2075 Railway Pit 1000mm 1140 1080 - - 1040-1215 - UG2550 Square to Round Pit 700 652 593 550 502 443 1180 1123 UG2350 Lockable Lid 650 - - 495 - - 115 50 ll measurements in millimetres UG2078 - Railway Type 1 Pit Lid details ode Product UG2078 Railway Type 1 Pit & Lid 1220 820 960 ll measurements in millimetres 12 1 1 12 1 2 [12]
Road Products With the need to bury electrical and general traffic services, Viscount have a range of polyethylene pits and lids that are UV stabilized and have been designed to support a variety of cable installations for the Road uthorities. The 600mm diameter service pit is approved by VicRoads (pproval 96-H700-01). The Square to Round pit with matching lockable lid provide a secure lightweight combination designed for modern cable junction applications. Locking mechanism UG2080 - VicRoads Pit UG2550 - Square to Round Pit UG2350 - Lockable Lid ode Product 1 2 1 2 1 UG2080 VicRoads Pit 66011 - - 620 - - 1045 - UG2550 Square to Round Pit 700 652 593 550 502 443 1180 1123 UG2350 Lockable Lid 650 - - 495 - - 115 50 ll measurements in millimetres 1 1 2 1 2 [13]
Road Products The smaller detector pits with optional slip resistant lockable lids and the reinforced J3 pit compliment this rugged market segment. omplimenting the Viscount range of infrastructure pits is the new P5-800 pit. This P5 style pit has an increased depth totalling 800mm offering the greater conduit depth without the need for an extension collar. Made from UV stablised polyethylene the P5-800 pit is both durable and lightweight and is compatible with both the standard P5 lids and the VRM s locking P5 polymer lid. UG2580 - P5-800 Pit UG2086 - J3 Pit ode Product 1 2 1 2 3 1 2 UG2580 P5-800 Pit 705 647 565 455 400 330 310 800 791 391 UG2086 J3 Pit 545 505 449 320 270 220-535 480 250 ll measurements in millimetres UG2082 - Detector Pit Lockable UG2084 - Detector Lid Lockable UG2081 - Detector Pit UG2083 - Detector Lid ode Product 1 1 1 UG2081 Detector Pit 248 223 248 223 395 - UG2082 Detector Pit Lockable 248 223 248 223 395 - UG2084 Detector Pit Lid Lockable 220-220 - 45 25 UG2083 Detector Pit Lid 220-220 - 45 25 ll measurements in millimetres 1 2 1 1 2 1 1 1 2 3 [14]
ustom Moulding Your needs are the driving force in our product development. t Viscount Rotational Mouldings (VRM), we offer the ability to turn good ideas into great products. It is the market that determines what we develop, what we produce and ultimately what we sell. The development of a partnership with our customers forms the basis for creating exciting new products. t VRM we have the ability to take an idea and turn it into a finished product utilising the rotational moulding process. To assist our customers, VRM offers the latest design and moulding technologies with the capability of producing parts that range in size from 2 litres up to 45,000 litres. Rotational moulding is an incredibly versatile process The choice of materials is equally diverse with the entire colour spectrum available. ost effective tooling and the ability to produce economical small production runs, gives VRM the means to supply what you need, on time and within budget. So where do you go from here simply call our office and the VRM Staff will take you from start to finish. Together we will create something special. Lid lassifications Viscounts Large Pits P5 / P6 / P7 / P8 / P9 It is important that the pit lid or cover is of an appropriate strength to match the installation location. ccess covers and grates are classified by classes,,, D, E, F and G. Viscount Rotational Mouldings currently provide lids of the first three classifications,, and. Please refer to the table below for application and load bearing capabilities. lass Type of use Nominal wheel load Kg (Guide only) Serviceability design load kn Ultimate limit state design load kn D Footpaths and areas only accessible by pedestrian and cyclist traffic (Extra-light Duty) Footpaths that may be mounted by a vehicle or livestock and light tractor paths (Light Duty) Malls and pedestrian areas open to slow moving commercial vehicles. (Medium Duty) arriageways of roads and areas open to commercial vehicles. (Heavy Duty) 330 6.7 10 2670 53 80 5000 100 150 8000 140 210 [15]
Installation Instructions sk our friendly team at VRM for a hard copy of the installation instructions or see our website to download a digital version of our Installation Instructions for Large Plastic Pits. The guidelines offer step-by-step instructions on the processes of installation, from excavation to backfilling as well as details on installations including reinstatements. over of Installation Instructions For Large Plastic Pits Viscount Rotational Mouldings Pty Ltd shall not accept liability of any kind arising out of misuse of the product or use for any other purpose than its intended use as contained herein. ll information supplied in this brochure was correct at time of printing. Viscount Rotational Mouldings Pty Ltd reserves the right to change specifications, colours and designs without further notice. Effective 31.07.2012. [16]
Viscount Rotational Mouldings Pty. Ltd. Sales Enquires: 1300 366 685 Email: vrmsales@viscount.com.au Web: www.viscountroto.com.au N: 19067462337 Viscount Rotational Mouldings P/L Vic 81 Frankston Gardens Drive arrum Downs, Victoria, 3201 ustralia Tel: (03) 8770 3200 Fax: (03) 8770 3204 Viscount Rotational Mouldings P/L NSW 98 irds Road Minto, 2566 New South Wales, ustralia Tel: (02) 9820 2222 Fax: (02) 9820 2227 Viscount Rotational Mouldings P/L QLD PO ox 83 anyo, 4014 Queensland, ustralia Tel: (07) 3267 1485 Fax: (07) 3267 1486