BEAM CONTROL RETRACT HOLD EXTEND DS0 SERIAL # SERIAL # PULL RP0BP PULLER MOVES FASTER HOLD PULLER MOVES SLOWER CONTROL VALVE LEVER POSITION EXTEND CLOSE LOAD LOCK VALVE TO PULL RAIL OPEN LOAD LOCK VALVE TO RELEASE RAIL FULL OPEN PULL ROD INDICATOR FULL PULL Repair Parts Sheet POWERFUL SOLUTIONS. GLOBAL FORCE. Hydraulic Rail Puller Model RP0BP PAT # L0 Rev. H 0/ For Date Codes Beginning with the Letter C To Protect Your Warranty, Use Only ENERPAC Hydraulic Oil. PAT # MODEL # Enerpac recommends that all kit components be installed to insure optimum performance of the repaired product. WEIGHT 0 LBS
BEAM CONTROL RETRACT HOLD EXTEND DS0 MODEL # SERIAL # SERIAL # RP0BP PULLER MOVES FASTER PULLER MOVES SLOWER PULL EXTEND HOLD CONTROL VALVE LEVER POSITION CLOSE LOAD LOCK VALVE TO PULL RAIL OPEN LOAD LOCK VALVE TO RELEASE RAIL Figure - RP0BP Rail Puller Main Assembly PAT # PAT # FULL OPEN PULL ROD INDICATOR FULL PULL 0 0 CONNECT THIS HOSE TO THIS FITTING WEIGHT 0 LBS 0 0 0 0 CONNECT THIS HOSE TO THIS FITTING NOTES: APPLY NEVER SEIZE () TO THESE AREAS. TORQUE TO 0 IN-LBS. TORQUE TO 0 IN-LBS. TORQUE TO IN-LBS. TORQUE TO 0 IN-LBS. BE SURE TUBE IS ON THIS SIDE OF EXTEND HOSE. TORQUE TO IN-LBS. ASSEMBLE FLUSH WITH TOP OF SWING ARM.
Repair Parts List (Refer to Figure ) Item Part Number Qty. Description Item Part Number Qty. Description Rail Puller Bracket (See Fig. ) Rail Puller Intensifier Asm Rail Puller Swing Arm Intensifier Mtg Bracket E Swing Arm Plate Decal, Rail Pull Indicator (See Fig. ) Rail Puller Cyl Asm Left 0 Intensifier Cover (See Fig. ) Rail Puller Cyl Asm Right 0 E Logo, Enerpac. x." Rail Clevis Rod Assembly 0 Rail Puller Brush Bracket Rail Piston Rod Cover Tag, Model and Serial No. Lift Beam Mounting Bracket 0E Drive Screw # x /" Rail Pull Pin Swing E Set Screw - Nylok 0 E Cotter Pin E SHCS /- x " Lg (See Fig. ) Rail Puller Beam Assembly E Lock Washer, /" HHCS /- x /" Plt 0 Rail Puller Brush Holder E Rail Pull Grip 0 Rail Puller Brush E SHCS /-0 x /" B000X Hex Head Capscrew E Rail Puller Wear Plate 0 0E SHCS /-0 x /" Lg. B00X HHCS /- x /" Lg. B00X Lockwasher, /" Plt E Lock Washer, /" Plt DS00 Decal, Operation RP0BP 0 HHCS /- x." Plt. DS0 Decal, Beam Control Valve 0 0 Tonnage Gauge DS Bracket, Intensifier Support E BHCS 0- x. SS B0X HHCS /- x " Zinc 0E Female Connector / NPT B00X Flat Washer, /" Zinc Tubing, Rail Puller Gauge B00 Hex Nut, /- Included as part of Decal Kit RP0BPDK. Included as part of Pull Rod Kit 0K. Included as part of Grip Kit K.
Figure - Cylinder Assembly (Left) Cylinder Assembly (Right)
Repair Parts List (Refer to Figure ) Item Part Number Qty. Description Rail Puller Cylinder Body Rail Puller Piston Rail Puller Retaining Nut B T-Seal Piston, -/" 0E O-Ring, -/ x -/ 0E Back-Up Ring E GT Ring (Rod Type) A00 Wiper " Rod E Elbow / NPT-O-Ring 0 0 FM Pipe Union To M Pipe 0E Pipe Plug /" Flush Included as part of Seal Kit 0K.
A Figure - DS00 Beam Assembly HOSE ASSEMBLED HERE WEIGHT 0 LBS HOSE ASSEMBLED HERE UPPER TEE HOSE ASSEMBLED HERE HOSE ASSEMBLED HERE SECTION A-A 0 A WEIGHT 0 LBS HOSES NOT SHOWN IN FITTING FOR CLARITY 0 NOTES: TORQUE TO 00 IN-LBS. TORQUE TO 00 IN-LBS. TORQUE TO 0 IN-LBS AND APPLY TEFLON TAPE TO THREADS. TORQUE TO 0 IN-LBS AND APPLY TEFLON TAPE TO THREADS. TORQUE TO 0 IN-LBS.
Repair Parts List (Refer to Figure ) Item Part Number Qty. Description Item Part Number Qty. Description Lift Beam Inner Weld 0 Lift Beam Pivot Pin Lift Beam Outer Weld C Torsion Spring Conn 0E SHCS /- x /" Lg L Torsion Spring Left RP Beam RDA 0 R Torsion Spring Right 0 Cylinder Mounting Clamp Lifting Beam Pin 0 SHCS /-0 x." E Roll Pin /" x -/" B00 Hex Nut /-0" 00E Washer -/" x /" Lifting Shackle HHCS "- x " Plated E Reducer /" x /" 0E Decal, Arrow DS Hose " Low Pressure E Hose, " Low Pressure E Hose " Low Pressure 0 F000- Street Elbow, 0." E Hose " High Pressure Hose " High Pressure F000-." NPT Tee 0E Pipe Nipple, " A00 Pipe Plug /" Flush CJ0 Tee, Female / NPTF 0 Mounting Plate E Valve, Relief, 00 PSI Lift Beam Mounting Bkt. E Plug, Dust 0 Clevis Mounting Bracket E Sleeve 0 Bracket Clevis RP E Washer E SHCS /- x -/ Included as part of Decal Kit RP0BPDK. Repair Parts List (Refer to Figure A) Item Part Number Qty. Description Item Part Number Qty. Description 0 0E Cylinder Body B0 Backup, -/" x -/" 0 E Piston B Backup, -/" x -/" 0 E Bottom 0 Piston Gland 0 0E Wiper, " Rod Diameter C00 Washer 0 0 Washer, Backup " x -/" B0 Screw, Socket Head Cap 0 B00 O-Ring " X-/" B00 O-Ring, /" x -/" 0 B00 O-Ring B0 Back Up - 0 Back-Up Ring 0E Nut, Retaining 0 E Back-Up Ring 0 B0 O-Ring, -/" x -/" E U-Cup, Unbalanced 0E Washer, Piston Gland Included as part of Seal Kit K. Figure A - Beam Cylinder 0 ITEM #: APPLY LOCTITE TO THREADS AND TORQUE BOLT TO FT-LBS 0
0 0 VIEW A-A RELIEF VALVE Figure - DS00 Intensifier Assembly NOTES: INSTALL PLUGS AND TEST ASSEMBLY TO CHECK FOR LEAKS. SET RELIEF VALVE TO SLIGHTLY ABOVE 0 TONS (0,000 PSI) ON GAUGE. TORQUE TO 0 IN-LBS. TORQUE TO 0 IN-LBS. APPLY TEFLON & TORQUE TO 0-0 FT-LBS. TORQUE TO 0-00 IN-LBS. APPLY ANTI-SEIZE TO THREADS AND TORQUE TO IN-LBS. TORQUE TO 00 IN-LBS. APPLY ANTI-SEIZE TO THREADS AND TORQUE TO 0 IN-LBS. APPLY LOCTITE TO THREADS AT VALVE-MANIFOLD INTERFACE APPLY TEFLON & TORQUE TO - FT-LBS. TORQUE TO - FT-LBS. TORQUE TO -0 FT-LBS. 0 VIEW B-B APPLY LOCTITE TO DOWEL PIN IF NEEDED TO RETAIN DOWEL PIN INTO BALL STOP 0 VIEW B-B 0 INSTALL " PIPE PLUG PART #A00 BEFORE TESTING ASSEMBLY ATTACH GAUGE TO THIS FITTING 0 INSTALL PLASTIC CAP ON THIS ELBOW AFTER TEST. SEE VIEW E-E INSTALL PLUG BEFORE TESTING REMOVE PLUG AND INSTALL /" BALL #B000 AND CAP TO SHIP. SHIP FERRULE IN PLASTIC BAG. VIEW A-A 0 VIEW E-E (X SCALE) INSTALL /" PIPE PLUG PART #A00 BEFORE TESTING ASSEMBLY
Repair Parts List (Refer to Figure ) Item Part Number Qty. Description Item Part Number Qty. Description Rail Intensifier Manifold A00 Pipe Plug, /" Flush E Ball Stop Intensifier E Gasket / x /" E Dowel Pin, /" Dia E Spring B000 Ball, /" A00 /" Pipe Plug - Flush E Pow r Bud Adj Screw 0 B000 O-Ring." x.0" x.0" 0E Spring - Relief Valve 00E Cone - Ext Relief 00E Seat - Ext Relief (See Fig. ) Beam Control Valve (See Fig. ) Control Valve, Rail Puller B00X SHCS /- x -/" (See Fig. ) Assembly, Needle Valve E LP Coup Male, /" E Straight Thd Elbow E Tube Assembly E Male Elbow 0E SHCS /-0 x." B00 O-Ring B00 O-Ring / x /" 0E Lock Pin W/Lanyard DS0 / NPTF, / NPSM Swivel 0 Elbow, / NPT O-Ring 0 Male Conn / NPT-/" A00 Flush Plug, /" CU0 Elbow, Deg Street E Spring Cap CE Dust Cap FF Hose CE Dust Cap FF Ram C0 Lock Washer /" SR Release Screw ASM Inline Filter (includes #A) 0E LP Coup Female, /" A RP0EK Filter Element 0 CJ0 PIpe Nipple (See Fig. ) Hydraulic Booster B000 Ball, /" Dia 00 Spring Relief Included as part of Booster Kit K. Included as part of Filter Kit 0K. Note: Order RP0EK for the replacement filter element only (no housing).
Figure - 0SR Control Valve Subassembly ASSEMBLE WITH LOCTITE 0 & TORQUE TO -0 IN-LBS LINE UP C'BORE WITH TAPPED HOLE IN UPPER BLOCK VIEW B-B SLOT ON ROTOR TO THIS SIDE OF VALVE LINE UP C'BORE WITH TAPPED HOLE IN UPPER BLOCK. B SECTION A-A B A ASSEMBLE WITH TEFLON 0 & TORQUE TO 0-0 FT-LBS 0. REF. THESE SURFACES MUST BE PARALLEL A ASSEMBLE WITH TEFLON & TORQUE TO 0-0 FT-LBS ASSEMBLE WITH TEFLON & TORQUE TO 0-0 FT-LBS ASSEMBLE WITH TEFLON & TORQUE TO 0-0 FT-LBS ASSEMBLE WITH TEFLON & TORQUE TO 0-0 FT-LBS ASSEMBLE WITH TEFLON & TORQUE TO 0-0 FT-LBS ASSEMBLE WITH LOCTITE Repair Parts List (Refer to Figure ) Item Part Number Qty. Description Item Part Number Qty. Description 0E Valve Rotor Beam Control 0E Spring Washer 0E Thrust Washer B000 O-Ring / x /" E Thrust Bearing B0 Washer-BU B000 O-Ring / x /" B00 O-ring / x / E Upper Valve Block 0E 0 Male Elbow, /-/" DD0 Detent Spring 0 A00 Pipe Plug, /" Flush B000 Ball /" (See Fig. ) V0E Asm W/Bracket 00SR Valve Handle Rail Puller E Service Tee 0 DS0 Screw 0- x.0 Hex Flg. 0E Relief Valve, 0,00 PSI 0E Sub Plt W Valve Int E Dust Plug B00 O-Ring -/ x -/" E Sleeve E Seal E Washer Included as part of Seal Kit 0K. 0
Figure - SR V0E Valve Subassembly 0 NOTES: APPLY LOCTITE TO THREADS. TORQUE TO 0-00 IN-LBS. Repair Parts List (Refer to Figure ) Item Part Number Qty. Description Item Part Number Qty. Description E Cap, Needle Valve E Needle, Nickel Plated E V0E Manifold W/ Brk E Retainer, Needle Valve E Poppet Assy 0 B00 O-Ring SAE Port # E Spring Guide B0 Washer, Back-up E Spring B00 O-Ring, /" x /" URE E Retaining Ring - Intrn E O-Ring Trap E Knob, Intensifier Included as part of Needle Assembly SR. Figure - DS000SR Needle Valve Assembly Repair Parts List (Refer to Figure ) Item Part Number Qty. Description E Cap, Needle Valve DS0 Spool, Speed Control E Knob, Needle Valve B00 O-Ring, SAE Port B0 Washer, Back-up B00 O-Ring, /" x /" URE E Retainer, Needle Valve E O-Ring Trap
Figure - DS00SR Beam Control Valve VIEW B-B 0 SLOT ON ROTOR TO THIS SIDE OF VALVE 0 A 0 A B SECTION A-A B NOTES: LINE UP C'BORE WITH TAPPED HOLE IN UPPER BLOCK. TORQUE TO MIN 0- FT-LBS AND APPLY TEFLON TAPE OR LOCTITE TO THE THREADS. TORQUE TO -0 FT-LBS AND APPLY TEFLON TAPE OR LOCTITE TO THE THREADS. TORQUE TO -0 IN-LBS AND APPLY LOCTITE. Repair Parts List (Refer to Figure ) Item Part Number Qty. Description Item Part Number Qty. Description 0E Valve Rotor Beam Con 0E Sub Plt W Valve Int 0E Thrust Washer B0 O-Ring -/ x -/" E Thrust Bearing E Seal B00 O-Ring / x /" 0E Spring Washer E Upper Valve Block B00 O-Ring / x /" DD0 Detent Spring B0 Washer-BU B000 Ball /" B00 O-Ring 00SR Valve Handle Rail Puller E 0 Male Elbow, /-/" 0 DS0 Screw, 0- x 0.0" Hex Flg. 0 F to M Swivel, /" Pipe Included as part of Seal Kit 0K.
Figure - Hydraulic Booster Assembly Repair Parts List (Refer to Figure ) Item Part Number Qty. Description DS0 Piston/Shuttle Assembly Piston Seal DS0 Piston, High Pressure U-Cup O-Ring Backup Ball, /" Spring DS Orifice /" Included as part of Repair Kit RK. Included with item #. Orifice may not be seperate part on some recent production units. Note: For complete hydraulic booster assembly, order part number K (includes all parts shown above).
NOTES:
NOTES:
Enerpac Worldwide Locations e-mail: info@enerpac.com internet: www.enerpac.com Australia and New Zealand Actuant Australia Ltd. P.O. Box Wetherhill Park, NSW Block V Unit Regents Park Estate Park Road Regents Park NSW Australia T + 00 F + sales-au@enerpac.com Brazil Power Packer do Brasil Ltda. Rua Luiz Lawrie Reid, 00-0 - Diadema (SP) - Brazil T + Toll Free: 000 0 vendasbrasil@enerpac.com China (Taicang) Actuant (China) Industries Co. Ltd. No. Nanjing East Road, Taicang Economic Dep Zone Jiangsu, China T + 0 00 F + 0 0 Toll Free: + 00 0 sales-cn@enerpac.com France, Switzerland, North Africa and French speaking African countries ENERPAC Une division d Actuant France S.A.S Zone Orlytech Bâtiment allée du commandant Mouchotte CS 0 0 Paray-Vieille-Poste France T + 0 F + 0 0 sales-fr@enerpac.com Germany and Austria Actuant GmbH P.O. Box 00 D-00 Düsseldorf Willstätterstrasse D-0 Düsseldorf, Germany T + 0 F + sales-de@enerpac.com India Actuant India Private Limited No. 0, Bellary Road, Sadashivanagar, Bangalore, Karnataka 0 00 India T + 0 000 info@enerpac.co.in Italy ENERPAC S.p.A. Via Canova 00 Corsico (Milano) T + 0 F + 0 0 sales-it@enerpac.com Japan Applied Power Japan LTD KK Besshocho - Kita-ku, Saitama-shi -0, Japan T + F + sales-jp@enerpac.com Middle East, Egypt and Libya ENERPAC Middle East FZE Plot M00m nd Street Jebel Ali Free Zone North P.O. Box 00, Dubai United Arab Emirates T + (0) F + (0) sales-ua@enerpac.com Russia Rep. office Enerpac Russian Federation Admirala Makarova Street Moscow, Russia T + 00 F + 00 sales-ru@enerpac.com Norway Sales Office Norway Unit, Nydalsveien, 0 Oslo P.O. Box, Nydalen 0 Oslo Norway T + 00 insidesalesnorway@enerpac.com Southeast Asia, Hong Kong and Taiwan Actuant Asia Pte Ltd. Joo Koon Circle Singapore 0 T + 0 F + Toll Free: +00 sales-sg@enerpac.com South Korea Actuant Korea Ltd. Ba, Shihwa Industrial Complex Jungwang-Dong, Shihung-Shi, Kyunggi-Do Republic of Korea -0 T + 0 F + 0 sales-kr@enerpac.com Spain and Portugal ENERPAC SPAIN, S.L. Avda. Valdelaparra N ª - L 0 Alcobendas (Madrid), Spain T + 0 F + sales-es@enerpac.com Sweden, Denmark Finland and Iceland Enerpac Scandinavia AB Kopparlundsvägen, 0 Västerås Sweden T + (0) 0 00 scandinavianinquiries@enerpac.com The Netherlands, Belgium, Luxembourg, Central and Eastern Europe, Baltic States, Greece, Turkey and CIS countries ENERPAC B.V. Galvanistraat, AE Ede P.O. Box 0, 0 AB Ede The Netherlands T + F + sales-nl@enerpac.com Enerpac Integrated Solutions B.V. Spinelstraat, TS Hengelo P.O. Box, 0 AK Hengelo The Netherlands T + 0 F + 0 integratedsolutions@enerpac.com South Africa and other English speaking African countries Enerpac Africa Pty Ltd. No. Bauhinia Avenue Cambridge Office Park Block E Highveld Techno Park Centurion 0 Republic of South Africa T: + 0 0 sales-za@enerpac.com United Kingdom and Ireland ENERPAC UK Ltd. Coopies Field Morpeth, Northumberland NE JR, England T + 0 00 00 sales-uk@enerpac.com USA, Latin America and Caribbean ENERPAC World Headquarters P.O. Box Milwaukee WI 0- USA N W00 Westbrook Crossing Menomonee Falls, Wisconsin 0 T + 00 F + 0 User inquiries: T + 00 Distributor inquiries/orders: T + 00 00 F + 00 00 Technical inquiries: techservices@enerpac.com sales-us@enerpac.com All Enerpac products are guaranteed against defects in workmanship and materials for as long as you own them. For the location of your nearest authorized Enerpac Service Center, visit us at www.enerpac.com 00