Parts Manual Generator Set with PowerCommand Control PCC0 GGDB (Spec F) English Original Instructions 0 00 98 06 (Issue )
To avoid errors or delay in filling your parts order, always give the MODEL, SPEC NO. and SERIAL NO. from the Cummins Power Generation nameplate. For handy reference, insert your nameplate information in the spaces below. MODEL AND SPEC NO. SERIAL NO. DIGITAL CONTROL SOFTWARE VERSION AND DATE (IF APPLICABLE) The following symbols are used in Cummins Power Generation manuals to alert users to the potentially dangerous conditions relating to maintenance of equipment and replacement of parts. Please read and observe. This symbol warns of immediate hazards which will result in severe personal injury or death. This symbol refers to a hazard or unsafe practice which can result in severe personal injury or death. This symbol refers to a hazard or unsafe practice which can result in severe personal injury or product or property damage. Service and repair of Cummins Power Generation equipment must be performed by trained, experienced personnel only. Improper service or repair may result in property damage, severe personal injury or death. Do not use this catalog as a guide to servicing your equipment. Read and follow the IMPORTANT SAFETY INSTRUCTIONS in the Service Manual appropriate for the equipment you are working on. Contact with USED ENGINE OILS has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When checking or changing engine oils take all necessary precautions not to ingest, breathe the fumes or contact the used oil. Contact with ASBESTOS has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When handling engine gaskets take all necessary precautions not to ingest, breathe or contact the dust from the gaskets! Use adequate ventilation and wear protective gloves, masks and clothing! Contact with BENZINE and LEAD, found in gasoline, fuel additives and solvents has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When checking, draining or adding gasoline and fuel additives or using solvents take all necessary precautions not to ingest, breathe the fumes or contact the liquids. Use adequate ventilation and wear protective gloves, masks and protective clothing! PSP-
Introduction This parts catalog applies to the Cummins Power Generation standard generator model GGDB as listed in the Generator Set Data Table. Parts are arranged in groups of related items and each illustrated part is identified by a reference number corresponding with the same reference number in the parts list. Parts illustrations are typical. Throughout this catalog left and right sides are determined by facing the engine end (front) of the set. Engine parts that have been modified or added by Cummins Power Generation are identified in this catalog. All other engine replacement parts must be ordered from the engine manufacturer by referring to the engine manufacturers nameplate and supplying all available information. Contact your nearest engine parts distributor for assistance in ordering replacement parts. Replacement Engine Cummins Power Generation Generator Model GGDB Ford Engine Model LRGI 600 A Replacement engines cannot be ordered from Cummins Power Generation. Order from your nearest Ford Distributor. Generator Set Data Table Model/ Electrical Data Battery Specification Watts Volts Hertz Wire Phase Voltage 6.0GGDB* 6,000 # 0,6, or VDC 0.0GGDB* 0,000 # 60,6, or VDC * The specification number denotes customer requested options or deviations from the Standard model. The specification letter advances with major manufacturing changes. # Broad Range Reconnectible.
Index A Adapter, Duct, Adapter, Generator, Armature, Starter, 9 B Baffle, Air Generator, 9 Battery, Hold Down, 6 Bearing, Starter (Commutator End), 9 Bearing, Starter (Pinion End), 9 Bell, End Generator, 9 Board, Connection Generator, 9 Box, Circuit Breaker, 7 Bracket, Air Cleaner Muffler, 8 Bracket, Front Engine Mounting Skid, 8 Bracket, Heater Coolant Heater, 0 Breaker, Circuit UL Listed, 8 Breaker, Circuit UL Listed, IEC Conformity, 8 C Cable, Battery, Cable, Heater Control, 0 Cap, Radiator, Cleaner, Air, 7 Clutch, Starter, 9 Contact, Auxiliary Switch, 8 Control PCC 0, Control Installation, Cord, Heater Generator Heater, 7 Cover, Battery, 6 Cover, End Bell, 7 Cushion, Mounting Skid, 8 D Disk, Rotor Drive Generator, 9 Drain, Radiator, E Element, Air Cleaner, 7 External Engine Parts, F Fan, Engine, Fan, Generator, 9 Frame, Starter (Commutator End), 9 Fuel System Natural Gas or Propane Liquid With Automatic Changeover, Fuel System Natural Gas or Propane Vapor, Fuel System Natural Gas or Propane Vapor With Automatic Changeover, 6 Fuel System Propane Liquid, G Generator (Assembly), 9 Grille, Air Outlet Engine, Guard, Alternator Belt Radiator, Guard, Alternator Belt Remote Radiator, Guard, Belt Remote Radiator, Guard, Fan Radiator, Guard, Radiator, H Harness, Wiring Customer Relay, Harness, Wiring Engine to Control, 9 Harness, Wiring Low Fuel Alarm, 0 Heater, Control, 0 Heater, Engine Coolant, 0 Heater, Generator, 7 Hose, Air Cleaner, 7 Hose, Engine Coolant Radiator, Hose, Radiator, Hose, Radiator Remote Radiator, Hose, Radiator Drain, Housing, Generator Set Quiet Site Second Stage, 7 Housing, Generator Set Standard Weather Protective, Housing, Starter, 9
Index K Kit, Starter Brush, 9 L Labels, M Module, Ignition, 0 Mount, Radiator, Muffler, Critical, 8 P Paint, Panel, Control Display, Panel, Control Start/Stop, R Radiator, Radiator, Remote, Rectifier Generator, 9 Rectifier, Power Control Heater, 0 Rotor, Exciter, 9 Rotor, Generator, 9 S Sealant, Thread, Sender, Oil Pressure, Sensor, Low Coolant Level, 9 Shield, Exhaust Engine, Shield, Heat Muffler, 8 Shroud, Fan Radiator, Skid, 8 Starter, 9 Stator, Exciter, 9 Stator, Generator, 9 Strap, Electrical Engine, Switch, Starter, 9 T Transformer, Current, Trip, Shunt, 8 Tube, Exhaust Muffler, 8
Abbreviations Some of the following abbreviations may be used throughout this Parts Catalog: AC Amp A/R AVR AWG Deg DC EFC ET EIT GFI ID IT IEC kw LPG LT M(meter Number) Alternating Current Ampere As Required Automatic Voltage Regulator American Wire Gauge Degree Direct Current Electronic Fuel Control External Tooth External/Internal Tooth Ground Fault Interrupter Inside Diameter Internal Tooth International Electrotechnical Commission Kilowatt Liquid Petroleum Gas Left Meter mm MOH NFS NPT OD oz. PMG Ph PC RFI RT Spec Thk UL UNC UNF VAC VDC W/(ET, IT, EIT) Millimeter Mobile Off Highway Not For Sale National Pipe Thread Outside Diameter Ounce Permanent Magnet Generator Phase Printed Circuit Radio Frequency Interference Right Specification Thick Underwriters Laboratories Inc. Union National Coarse Union National Fine Volts Alternating Current Volts Direct Current With Paint and Thread Sealant Onan Green Enamel (Non-Metallic) 00 oz. Pressurized Spray Can 006 Quart Can 00 Gallon Can 8 060 Sealant, Thread (6 ml. Tube)
External Engine Parts 6 7 6 7 7 0 7 8 6 7 7 8 8 6 90 9 9 6 8 0 6 0 08 Plate, Engine Rear 0 9 Flywheel (Includes Ring Gear) 0 9 Gear, Ring 98 Tube, Exhaust 80 00 Washer, Lock Spring 6 800 086 9 Screw, Cap Hex Head (M0 x. x mm) 7 086 Adapter, Generator 8 0 0 0 Adapter, Oil Drain 9 0 00 Valve, Shut Off (/ x / ) 0 0 087 Barb, Hose (/ x / Hose) 0 0098 Hose (/ ID) Bulk (Order by the Foot Foot Required) 0 097 Clamp, Hose 6 0 0 Washer, Flat (M0) 800 088 Screw, Cap Hex Head (M0 x. x mm) 6 Clamp, J 6 86 000 Washer, Lock ET (M0) 7 800 089 Screw, Cap Hex Head (M0 x. x 0mm) 8 800 09 Screw, Cap Hex Head (M0 x. x 60mm) 9 6 06 Cable, Battery (Negative) 0 6 09 Cable, Battery (Positive) 7 0090 Strap, Electrical Shield, Exhaust Washer, End Bell 7 Clamp, Muffler (.7 OD Tube) 9 09 0 Sensor, Temperature 6 0 0007 Bushing, Reducer (/ to /8 ) 7 9 0 Sender, Oil Pressure 8 066 Grille, Air Outlet 9 80 00 Screw, Set Socket Head (/ 0 x /) 0 0 00 Plug, Pipe 6 09 Boot, Battery Red 870 0 Nut, Hex Flange 0 09 Bushing, Reducer (/8 x /8) 0 098 Vent, Air 66 0868 Harness, Wiring Ignition 6 6 08 Boot, Starter Red 7 0 07 Adapter, Pipe 8 0 6 0 Pick-Up, Magnetic
Battery Cover 6 6 Cover, Battery 6 6 0 Hold Down, Battery 8 600 0 Screw, Hex Head (M6 x x 0) 6
Air Cleaner 6 0 87 0 Cleaner, Air Standard 0 7 Element, Air Cleaner 0 606 Hose, Air Cleaner Bulk (Order By The Foot Feet Required) 0 06 Clamp, Hose 0 87 Hose, Air Reducing 6 0 Clamp, Hose 7
Muffler Housed Sets 0 6 8 9 7 0 00 Elbow, 90 ( / ) 097 Tube, Exhaust 0 06 Elbow, Street 90 ( / ) 0 0078 Bracket, Air Cleaner 060 0 Muffler, Critical 6 8 00 Screw, Lock (M8 x. x 0) 7 870 0 Nut, Lock (M8 x.) 8 9 Shield, Heat Muffler 9 96 Spacer, Muffler 0 8 0 Guard, Muffler (A0) 0 88 Insulation, Exhaust Bulk (Order by the Foot Feet Required) (A0) (Not Illustrated) 8 6007 0 Screw, Hex Head Stainless Steel (M8 x. x 0) (A0) 8 07 Screw, Machine Round Head (/ 0 x /) 8
Low Coolant Level Sensor 9 08 Sensor, Level 9
Coolant Heater 0 9 8 6 7 06 Bracket, Heater Heater, Engine Coolant 088 0 0 Volt 088 0 08/0 Volt 0 086 Hose, Engine Coolant Bulk (Order by the Foot Foot Required) 0 0870 Tee 0 08 6 Clamp, Hose 6 8 600 0 Screw, Hex Head (M6 x x 6) 7 8 060 Screw, Self-Locking Hex Washer Head (M0 x. x 0) 8 0 086 Hose, Engine Coolant Bulk (Order by the Foot Foot Required) 9 0 06 Adapter, Hose 0 0 086 Hose, Engine Coolant Bulk (Order by the Foot Foot Required) 0
Duct Adapter 0 8 Adapter, Duct Side 0 8 Adapter, Duct Top and Bottom 8 600 0 Screw, Hex Head SEMS (M8 x. x 0) 88 0 0 Rivet, Pop
Remote Radiator 6 7 9 68 0 Guard, Alternator Belt 8 0 Screw, Lock (M6 x x ) 9 6 Guard, Belt 0 0869 Hose, Radiator 0 8 Clamp, Hose 6 800 06 Screw, Cap Hex Head (M8 x. x 6) 7 80 008 Washer, Lock (M8)
Radiator 0 9 6 8 0 7 9 0 0 7 0 8 9 0 Radiator (Includes Overflow Tube) 86 0 Bolt, Carriage (/8 6 x ) 0 796 Mount, Radiator 0 00 0 Shroud, Fan 0 99 0 Guard, Fan (LH) 6 0 79 Fan, Engine 7 0 770 0 Spacer, Fan 8 800 070 Screw, Cap Hex Head (M8 x. x 8) 9 0 08 Hose, Radiator Inlet (Top) 0 0 09 Clamp, Hose 0 09 Hose, Radiator Outlet (Bottom) 0 8 Guard, Radiator (Unhoused Sets) 0 7 0 Cap, Radiator PSI 9 76 0 Guard, Alternator Belt Screw, Hex Head(M8 x. x 0) 8 600 0 Housed Sets 8 600 0 6 Unhoused Sets 6 870 07 Nut, Self-Locking (/6 8) 7 6 0 Washer, Flat (/) 8 870 08 Nut, Hex (/8 6) 9 Hose, Engine Coolant 0 8 0 Without Coolant Heater 0 8 With Coolant Heater 0 0 08 Clamp, Hose 6 Clamp, J 8 0 Screw, Flange (M6 x x ) 88 0 0 A/R Rivet, Pop (/6) 80 008 Washer, Lock (M8) 0 0 Plug, / Hex Head Pipe 6 0 98 0 Guard, Fan (RH)
Radiator Drain 0 068 Clamp, Hose 0 00 Hose, Radiator Drain Bulk (Order by the Foot Feet Required)
Housing Standard Weather Protective 6 6 0 7 7 0 8 8 7 0 9 9 0 7 9 8 6 0 6097 Panel, Front Housing 0 667 Post, Corner 0 668 Roof, Housing 870 08 6 Nut, Weld Stud 0 66 6 Catch, Housing Door 6 8 000 6 Screw, Lock Head (/ 0 x /) 7 0 66 Door, Housing (Side) 8 0 66 Door, Housing (Rear) 9 06 06 6 Latch, Door 0 0 9 6 Bumper, Housing 0 669 Bracket, Housing 0 670 Bracket, Housing 8 600 0 Screw, Hex Head (M8 x. x 0) 8 600 0 Screw, Hex Head (M x.8 x ) 88 0 0 Rivet, Pop 6 7 08 09 Plug, Hole 7 0 87 6 Clip, Door 8 88 7 Rivet, Dome 9 6 000 Washer, Flat (/6) 0 8 0 0 Insulation, Foam 89 087 Seal, Weather (8. ) 0 60 Panel, Housing 0 00 Bushing, Reducer ( / x /) 0 00 Coupling, Pipe ( /) 0 889 Shield, Rain Used With Muffler Installation 6 098 790 0 Label, Logo 7 098 00 Label, Prototype Tested 8 098 9 Label, Coolant Fill 9 098 70 Label, Warning 0 098 7 Label, Warning 8 6007 0 0 Screw, Hex Head (M8 x. x 0)
Housing Quiet Site Second Stage 8 9 7 6 7 6 9 6 6 9 7 9 7 0 0 7 6 6 8 0 8 0 0 9 8 6
Housing Quiet Site Second Stage 0 6097 Panel, Front Housing 0 667 Post, Corner 0 60 Panel, Housing 0 69 Panel, Insulation 0 60 0 Support, Insulation 6 0 699 Panel, Insulation 7 0 668 Roof, Housing 8 870 08 6 Nut, Weld 9 0 66 6 Catch, Housing Door 0 8 000 6 Screw, Self-Locking Hex Washer Head (/ 0 x.0) 0 66 Door, Housing 0 66 Door, Housing 06 06 6 Latch, Door 0 9 6 Bumper, Housing 0 669 Bracket, Housing 6 0 670 Bracket, Housing 7 8 600 0 Screw, Hex Head (M8 x. x 0) 8 8 600 0 Screw, Hex Head (M x 0.8 x ) 9 7 08 09 Plug, Hole 0 0 87 6 Clip, Door 88 7 Rivet, Drive (/) 6 000 Washer, Flat (/6) 88 0 0 8 Rivet, Pop 098 790 0 Label, Logo 098 00 Label, Prototype 6 098 9 Label, Coolant Fill 7 098 70 Label, Warning 8 098 7 Label, Warning 9 89 087 Seal, Weather 0 0 696 Panel, Insulation 0 697 Panel, Insulation 0 889 Shield, Rain 0 00 Coupling, Pipe 0 00 Bushing, Reducer (-/ x -/) 0 69 0 Duct, Air Outlet 6 0 6 0 Duct, Air Outlet 7 0 66 Panel, Insulation 8 0 68 0 Duct, Air Outlet 9 0 6 Panel, Insulation 0 0 600 0 Support, Insulation 098 7 Label, Caution 8 6007 0 0 Screw, Hex Head (M8 x. x 0) 0 6 0 Brace, Radiator 0 7 0 Brace, Radiator 0 0977 Clamp (Used with Item and Radiator Brace Not Illustrated) 6 098 7868 Label 7
Skid 8 0 9 7 9 9 8 7 6 0 9 9 8 7 6 9 0 0 760 06 Skid 0 08 Cushion, Vibration Isolation (Engine End) 0 086 Cushion, Vibration Isolation (Generator End) 0 090 Bushing, Spacer 0 Bracket, Front Engine Mounting 6 0 80 Spacer 7 0 08 Cushion, Mounting Rubber ( / x /) 8 6 00 Washer, Flat (7/6) 9 80 00 Washer, Lock (7/6) 0 800 008 Screw, Cap Hex Head (7/6 x.) 0 79 Spacer, Engine Support 6 07 Washer, Flat (/8) 6 0 Washer, Flat (/6) 800 07 Screw, Cap Hex Head (M8 x. x 0) 800 086 Screw, Cap Hex Head (M0 x. x.) 6 800 09 Screw, Cap Hex Head (M0 x. x 70) 7 86 0009 Washer, Lock EIT (/6) 8 7 0090 Strap, Electrical 9 8 600 0 Screw, Hex Head (M8 x. x 0) 0 8 6007 0 Screw, Hex Head Stainless Steel (M8 x. x 0) 0 79 Brace, Radiator 0 68 0 Stiffener, Radiator 8
Starter 7 6 8 9 Starter Complete (.kw) (B) 9 Kit, Starter Brush 9 6 Switch 9 7 Clutch 9 8 Armature 9 9 Frame, Commutator End 6 9 0 Housing 7 9 Bearing, Commutator End 8 9 Bearing, Pinion End 9
Ignition Module 66 088 0 Module, Ignition 800 0 Screw, Hex Flange Head Thread Forming (M x 0.8 x ) 80 00 Washer, Lock Spring (M) 860 006 Nut, Hex (M x 0.8) 9 970 0 Bracket, Control Box Saddle 0
Fuel System Natural Gas or Propane Vapor 6 7 8 6 0 9 0 6 7 9 8 6 7 7 9 Adapter, Intake 07 Gasket, Carburetor 6 087 Body, Throttle 800 09 Screw, Hex Head (M8 x. x 0) 6 099 60 Washer, Flat (M8) 6 0 000 Nipple, Pipe (/ x.00) 7 0 00 Elbow, Street (/) 8 8 Regulator 9 0 07 Nipple, Pipe (/ x 6.00) 0 07 0 0 Valve, Solenoid 7 009 Plug, Hole 8 9 0 Bracket, Fuel System 0 00 Union, Ground Joint (/) 0 96 Tee, Reducing (/ x / x /) 0 79 Elbow, Pipe (/ x /) 6 0 78 Nipple, Pipe (/ x.) 7 8 600 0 Screw, Hex Head (M8 x. x 0) 8 0 006 Nipple, Short (/ x.) 9 0 080 Plug, Flush (/) 0 9 0 Sensor, Map 8 007 Screw, Hex Head (#0 x.) 870 0 Nut, Hex (#0) 0 9 0 Hose, Vacuum 7 007 Screw, Cap Socket Head (M x 0) 86 000 Washer W/EIT 6 8 079 Clamp, U 7 870 0 Nut, Hex Flange (/ 0)
Fuel System Propane Liquid 6 0 7 8 7 7 9 0 7 0 7 0 9 6 9 6 9 8 8
Fuel System Propane Liquid 9 Adapter, Intake 07 Gasket, Carburetor 6 087 Body, Throttle 6 099 60 Washer, Flat (M8) 0 000 Nipple, Pipe (/ x.00) 6 8 9 0 Bracket, Fuel System 7 0 000 Elbow, Pipe 90 (/) 8 0 007 Nipple (/ x.00) 9 0 00 Nipple, Pipe (/ x.00) 0 8 600 0 Screw, Hex Head (M8 x. x 0) 8 98 Regulator 07 068 0 Valve, Solenoid 0 09 Connector, Hose 90 0 0 Clamp, Hose 8 97 0 Bracket, Fuel System 6 0 086 Hose, Flex Water Bulk (Order by the Foot 8 Feet Required) 7 0 006 Nipple, Short (/ x.) 8 0 08 Cap, Pipe (/) 9 6 099 Washer, Flat (/) 0 870 06 0 Nut, Hex Flange (M8) 9 0 Sensor, Map 8 007 Screw, Hex Head (#0 x.) 870 0 Nut, Hex (#0) 0 9 0 Hose, Vacuum 7 007 Screw, Cap Socket Head (M x 0) 6 86 000 Washer W/EIT 7 800 060 Screw, Hex Head (M8 x. x ) 8 8 96 0 Bracket, Fuel System 9 0 00 Bushing, Reducer (/) 0 0 00 Elbow, Street (/) 8 Regulator 0 00 Union, Ground Joint (/) 8 79 Harness, Extension
Fuel System Natural Gas or Propane Liquid With Automatic Changeover 6 8 6 8 6 0 6 7 8 0 9 6 7 8 9 9 9 6 7 9 0 7 7 9 8 0 0
Fuel System Natural Gas or Propane Liquid With Automatic Changeover 9 Adapter, Intake 07 Gasket, Carburetor 6 087 Body, Throttle 6 099 60 Washer, Flat (M8) 0 000 Nipple, Pipe (/ x.00) 6 0 00 Bushing, Reducer (/) 7 0 00 Elbow, Street (/) 8 8 Regulator 9 0 07 Nipple, Pipe (/ x 6.00) 0 07 0 0 Valve, Solenoid 7 009 Plug, Hole 8 9 0 Bracket, Fuel System 0 067 Tee, Reducing (/ x / x /) 0 00 Union, Ground Joint (/) 0 00 Valve (/) 6 0 000 Elbow, Pipe 90 (/) 7 0 96 Tee, Reducing (/ x / x /) 8 0 007 Nipple (/ x ) 9 09 0669 0 Switch, Low Pressure 0 0 00 Nipple, Pipe (/ x ) 0 78 Nipple, Pipe (/ x.) 8 600 0 Screw, Hex Head (M8 x. x 0) 8 98 Regulator 07 068 0 Valve, Solenoid 0 09 Connector, Hose 90 6 0 0 Clamp, Hose 7 8 97 0 Bracket, Fuel System 8 0 086 Hose, Flexible Water Bulk (Order by the Foot 8 Feet Required) 9 0 006 Nipple, Short (/ x.) 0 0 08 Cap, Pipe (/) 6 099 Washer, Flat (/) 0 89 Nipple, Pipe (/ x ) 870 06 0 Nut, Hex Flange (M8) 0 0007 Bushing, Reducer (/ x /8) 9 0 Sensor, Map 6 8 007 Screw, Hex Head (#0 x.) 7 870 0 Nut, Hex (#0) 8 0 9 0 Hose, Vacuum 9 7 007 Screw, Cap Socket Head (M x 0) 0 86 000 Washer W/EIT 8 079 Clamp, U 870 0 Nut, Hex Flange (/ 0) 800 060 Screw, Hex Head (M8 x. x ) 8 96 0 Bracket, Fuel System 8 79 Harness, Extension
Fuel System Natural Gas or Propane Vapor With Automatic Changeover 6 6 9 7 8 9 0 9 6 9 0 8 7 7 8 7 8 9 9 0 7 0 9 Adapter, Intake 07 Gasket, Carburetor 6 087 Body, Throttle 6 099 60 Washer, Flat (M8) 0 000 Nipple, Pipe (/ x.00) 6 0 00 Bushing, Reducer (/) 7 0 00 Elbow, Street (/) 8 8 Regulator 9 0 07 Nipple, Pipe (/ x 6.00) 0 07 0 0 Valve, Solenoid 7 009 Plug, Hole 8 9 0 Bracket, Fuel System 0 067 Tee, Reducing (/ x / x /) 0 00 Union, Ground Joint (/) 0 00 Valve (/) 6 0 000 Elbow, Pipe 90 (/) 7 0 96 Tee, Reducing (/ x / x /) 8 09 0669 0 Switch, Low Pressure 9 0 78 Nipple, Pipe (/ x.) 0 8 600 0 Screw, Hex Head (M8 x. x 0) 0 006 Nipple, Short (/ x.) 0 0007 Bushing, Reducer (/ x /8) 9 0 Sensor, Map 8 007 Screw, Hex Head (#0 x.) 870 0 Nut, Hex (#0) 6 0 9 0 Hose, Vacuum 7 7 007 Screw, Cap Socket Head (M x 0) 8 86 000 Washer W/EIT 9 8 079 Clamp, U 0 870 0 Nut, Hex Flange (/ 0) 800 060 Screw, Hex Head (M8 x. x ) 8 96 0 Bracket, Fuel System 6
Generator Heater 6 08 Heater, Generator (Includes Heater Cord) 08 Cord, Heater 00 Nut, Lock (/) Cover, End Bell 099 Sets With Generator Heater 098 Sets Without Generator Heater 80 000 Washer, Lock Split (/) 6 8 067 Screw, Round Head (/ 0 x 6 ) 7
Generator 6 8 7 0 0 6 0 7 9 6 7 8 8 9 8 9 8
Generator Stator, Generator 0 6 06 Lead 0 6 06 6 Lead 0 6 06 Lead 0 6 07 Lead, Full Output on Single Phase Rotor Assembly, Generator (Includes parts marked *) 0 60 06 9mm Stack Length 0 60 07 8mm Stack Length 0 0 * Rotor Assembly, Exciter (Includes Parts Marked #) 8 0069 *# Rectifier Assembly Positive 8 0070 *# Rectifier Assembly Negative 6 8 0008 *# Washer, Lock ET (#0) 7 8 000 *# Screw, Round Head Machined (#0 UNF x /) 8 6 0008 0 *# Washer, Flat (#0) 9 870 0 6 *# Nut, Hex W/ET (#0 ) 0 86 A/R * Disk, Rotor Drive 0 08 * Fan, Generator 0 0 * Bearing, Ball 6 0008 * Washer, Flat (#0) 870 0 * Nut, Hex W/ET (#0) 6 099 6 * Washer, Flat (.8 Hardened) 6 800 09 6 * Screw, Cap Hex Head (.7 6 x.7) (Special) 7 06 0 Bell, End 8 0 09 Stator, Exciter 9 09 009 Seal, O-Ring 0 8 09 Screw, Hex Head Thread Cutting W/ET (#0 x /8) 7 Board, Connection Terminal, Tab 88 0006 Rivet 80 000 0 Screw, Cap Socket Head (/ 0 x ) 80 0 0 Washer, Lock (/) 6 Stud 0 0799 9mm Stack Length 0 0800 8mm Stack Length 7 09 Baffle, Air 8 80 00 6 Bolt, Place (.8 6 UNC x.7) 9 8 000 Screw, Lock (. 0 UNC x.0) 0 80 0 07 Washer, Lock (.8) 86 006 07 Nut, Hex (.8 6) * Parts Included in Generator Rotor Assembly # Parts Included in Exciter Rotor Assembly 9
Control Heater 6 0 8 6 7 8 7 9 9 0 Mount, Tie Cable 098 69 Label, Caution 00 0 Heater, Control 0 Volt 898 9 0 A/R Sleeving, Convoluted 7 0 Rectifier, Power 6 99 Terminal, Receptacle 7 0 Terminal, Tab 8 898 0860 A/R Tubing, Heat Shrink 9 789 Splice, Window (8 Gauge) 0 07 Cable, Heater Control (Includes Parts Marked *) 00 * Cable 697 * Terminal, Ring 99 * Terminal, Receptacle 0 * Terminal, Tab 09 Tie, Cable 6 800 00 Screw, Cap Hex Head (/6 8 x /) 7 870 07 Nut, Hex Self Locking (/6 8) 8 86 0008 Washer, Lock EIT (/6) * Parts Included In 07 Control Heater Cable 0
Control Installation 9 688 0 Saddle, Control Box 0 0669 Isolator, Vibration 870 0 8 Nut, Locking Flange (M6 x ) 8 06 Screw, Hex Head Thread Cutting (/6 8 x /8) 8 60 Harness, AC (Voltage Sense)
Control Panel Start/Stop 7 8 6 00 600 0 Panel, Control 098 878 Label, Information 88 0 0 Rivet, Drive 08 09 Switch, Rocker 0 08 Meter, Hour 6 86 0006 Washer, Lock W/EIT (/) 7 6 00 Washer, Flat (6.7 ID x.0 OD x.8) 8 870 06 0 Nut, Hex Flange
Control Panel Display 6 9 78 Box, Control 7 66 0 Board, Printed Circuit LCD 8 000 0 8 Screw, Pan Head Thread Forming (M x 0. x 6) 9 786 Cover, Box 00 876 Panel, Control Membrane 6 8 0 Screw, Flat Head Cross Recessed (#. x 9.)
Control PCC 0 6 6 9 8 8 8 7 0 0 8 8 6 7 9 9 67 0 Box, Control 9 67 0 Cover, Control 7 0 Board, Printed Circuit Control 6 A/R Contact, Relay Pin 9 Block, Terminal 6 07 767 Relay, V SPDT 7 08 7 Bushing, Nylon 8 860 006 Nut, Hex (M x.8) 9 870 8 6 Clip, Nut 0 8 600 0 6 Screw, Hex Head (M6 x x 6) 86 0006 Washer, Lock W/EIT (/) 80 0 Screw, Round Head (. 0 x.) 87 006 Nut, Hex (. 0) 6 00 Washer, Flat (6.7 ID x.0 OD x.8) 8 A/R Block, Terminal 6 7 Block, Terminal 7 098 880 Label, Information 8 7 08 Strap, Bond 9 870 06 0 Nut, Hex Flange 0 9 67 0 Panel, Control Box 098 877 Label, Information Control 88 0 0 Rivet, Drive 07 Holder, Fuse 07 0 Fuse (0A) 07 06 Fuse (A) 6 098 67 Label, Ground
Current Transformer Transformer, Current 6 07 Single Phase, Lead 6 07 Single Phase, Lead 6 0 Three Phase 8 6 Harness, AC (Current Sense)
Circuit Breaker Installation 8 9 8 6 7 6 7 6
Circuit Breaker Installation 9 709 0 Panel, Circuit Breaker 8 600 0 Screw, Hex Head (M6 x x ) 08 090 Grommet All Except NSF Circuit Breaker Cover, Circuit Breaker Top 9 70 0 NSF Circuit Breaker 9 70 06 NSE Circuit Breaker 9 70 07 QOU Circuit Breaker 9 70 08 Service Entrance 9 7 0 Cover, Circuit Breaker Bottom 6 9 7 0 Bracket, Circuit Breaker NSE Circuit Breaker 7 9 7 0 Bracket, Circuit Breaker QOU Circuit Breaker, Service Entrance 8 70 Standoff, Insulator 9 Lead 6 778 0 QOU Circuit Breaker 6 778 0 NSE Circuit Breaker 6 778 0 NSF Circuit Breaker 0 09 000 Strip, Copper.0 LB (Not Illustrated) Screw, Hex Flange Head 8 079 0 QOU Circuit Breaker 8 079 0 NSE Circuit Breaker Screw, Pan Head Torx Thread Forming (M x 0.7 x ) 8 000 0 QOU Circuit Breaker 8 000 0 NSE Circuit Breaker 8 0008 Screw, Hex Locking (/ 0 x /6) 6 00 Washer, Flat (6.7 ID x. OD x 0.8) 8 000 Screw, Hex Locking (/ 0 x 0.) 6 86 0006 Washer, Lock W/EIT 7 0 Terminal, Solderless 8 098 66 Label, Ground 7
Circuit Breaker Breaker, Circuit Pole (UL) 0 006 0 90 Amp 0 006 0 00 Amp Pole (UL & IEC) (80V) 0 009 08 * 0 Amp 0 009 06 * 0 Amp 0 009 0 * 60 Amp 0 009 0 * 70 Amp 0 009 0 * 80 Amp 0 009 0 * 000 Amp Pole (UL & IEC) (600V) 0 99 0 * 0 Amp 0 986 08 Package, Hardware Circuit Breaker Mounting (Includes Screws, Nuts and Lock Washers) Accessories, Circuit Breaker: The following are used on 0 99 XX Circuit Breakers 0 98 0 Switch Used as Auxiliary Contact or Trip Alarm 0 98 0 Trip, Shunt (V) * Includes Mounting Hardware 8
Wiring Harness Engine to Control and Low Fuel Alarm 0 6 7 8 9 9 0 7 8 8 Harness, Wiring Engine to Control (Includes Parts Marked) 0 0980 Resistor (0 7 6 Plug, Cavity (P8) 708 Seal, Cable (P8) 70 Connector 0 Pin (P8) 6 79 Housing, Lock (P8) 7 9 76 Connector Place (P7) 8 9 8 Socket, Contact (P6) 9 9 78 Connector Place (P6) 0 9 77 Socket, Contact (P7) 707 Socket, Contact (P8) 6 0 0 Boot 6 Plug Pin (P) (Not Illustrated) 009 Connector, Socket (Not Illustrated) 0 Connector, Plug (OPJ) (Not Illustrated) 6 88 Socket, Terminal (E) (Not Illustrated) 7 7 Connector, Plug (E) 8 6 Socket, Relay 9 666 Connector, Plug Pin (S7, E) 9
0 8 70 0 Harness, Wiring Low Fuel Alarm 0
Wiring Harness Customer Relay 8 66 Harness, Wiring Customer Relay (Includes Terminal Block and Relay) 8 Block, Terminal TB0 6 Socket, Relay
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Labels 6 7 8 9 0 6 7 8 9 0
Labels 098 877 A/R Label, Information Control 098 878 A/R Label, Information 098 880 A/R Label, Information 098 70 A/R Label, Warning 098 79 A/R Label, Warning 6 098 607 0 A/R Label, Warning 7 098 7 A/R Label, Danger 8 098 798 A/R Label, Warning 9 098 790 0 A/R Label, Logo 0 098 7 A/R Label, Warning 098 00 A/R Label, Prototype Tested 098 0 A/R Label, Warning 098 7 A/R Label, Warning 098 76 A/R Label, Reconnect 098 7877 A/R Label, Battery 6 098 69 A/R Label, Warning 7 098 898 0 A/R Label, Emissions 8 098 86 A/R Label, Information 9 098 790 Label, Danger 0 098 8 Label, Information
Numerical Index Part No. Page Part No. Page Part No. Page Part No. Page 0 009, 0 8, 9 78, 099, 9 09 000, 9 0 8, 9 8, 00 876, 098 0, 6 0 8, 9 00, 00 600 0, 098 00, 7, 9, 6 0 88, 8 9, 0 08, 098 70, 7, 9, 6 0 98 0, 9, 07 068 0,, 7 098 7, 7, 9, 6 0 99 0, 9 6, 07 0 0,, 7, 8 098 798, 6 098 7, 6 098 9, 7, 9 098 79, 6 098 607 0, 6 098 69,, 6 098 67, 6 098 66, 9 098 76, 6 098 7, 9 098 7, 6 098 7868, 9 098 7877, 6 098 790 0, 7, 9, 6 0 00 0, 0 6 0, 9 0 7 0, 9 0 68 0, 0 0 0078, 8 0 7, 7 0 87 0, 7 07,,, 7, 8 6 087,,, 7, 8 8,,, 7, 8 8 9 0,,, 7, 8 8 96 0,, 7, 8 9 7, 9 8, 9 9, 9, 9, 9 6, 9 68 0, 9 76 0, 9 0, 9 09 0, 9 0,,, 7, 8 9 08, 9 0 0, 0 7 07, 07 767, 6 08 09, 09 0669 0, 7, 8 6 0, 7 6 07, 7 9 78, 9 786, 9 970 0, 9 67 0, 6 9 67 0, 6 9 67 0, 6 9 688 0, 9 709 0, 9 9 70 0, 9 098 790, 6 098 898 0, 6 098 86, 6 098 877, 6, 6 098 878,, 6 098 880, 6, 6 098 8, 6 0 08, 0 0 0, 0 9, 0 9, 8 0 0, 7 0 79, 0 0, 0 7 0, 0 770 0, 0 79, 0 796, 8 97 0,, 7 8 98,, 7 0 6 0, 9,,, 7, 8 060 0, 8 097, 8 9, 8 96, 8 7, 98,, 8 0, 8 66 0868, 66 088 0, 9 76, 9 77, 0 60 06, 0 08, 06 0, 0 09, 0 6 06, 0 6 07, 0 6 06, 0 6 06, 6 778 0, 9 6 778 0, 9 086, 7, 86,, 098, 9 09, 066, 9 70 06, 9 9 70 07, 9 9 70 08, 9 9 7 0, 9 9 7 0, 9 9 7 0, 9 0 99 0, 0 0 98 0, 0 0 98 0, 0 0 986 08, 0 0 006 0, 0 0 006 0, 0 0 009 0, 0 0 009 0, 0 0 009 0, 0 0 009 0, 0 0 009 06, 0
Numerical Index Part No. Page Part No. Page Part No. Page Part No. Page 0 009 08, 0 07, 0 60 0, 9 0 8, 07, 6 7 0090,, 0 0 60, 7, 9 0 8 0, 07 0, 6 7 08, 6 0 68 0, 9 0 87, 7 07 06, 6 8 70 0, 0 69 0, 9 0 00,, 7, 8 6, 6,, 8, 0 6 0, 9 0 098, 666, 707, 708, 70, 7, 79, 7, 88, 0, 6, 9 7 0, 6 7 66 0, 8 60, 8 6, 7 8 66, 8 79,, 7 0 0980, 7 0, 8 0069, 8 0070, 0 08, 0 0 08, 0 0 086, 0 0 090, 0 0 6, 9 0 66, 9 06 06, 7, 9 6 09, 6 09, 6 0 0, 6 06, 6 08, 6 6, 6 6 6 0, 6 0 0, 0 07, 0 000,,, 7, 8 0 0007,, 7, 8 0 00,, 7, 8 0 00, 7, 9 0 00, 7, 9 0 000,, 7, 8 0 00, 8 0 00,,, 7, 8 0 007,, 7 0 006,,, 7, 8 00, 9 0 0669, 0 06, 0 0 00, 0, 9 09, 8, 6,, 789, 99, 70, 9 0, 0, 6,, 697, 9, 6 7, 6 08, 9 08, 9 00 0, 088 0, 0 088 0, 0 06, 0 00, 0 80, 0 0 79, 0 0, 0 0 760 0, 0 0 87, 7, 9 0 889, 7, 9 0 9, 7, 9 0 6097, 7, 9 0 66, 7, 9 0 66, 7, 9 0 66, 7, 9 0 667, 7, 9 0 668, 7, 9 0 669, 7, 9 0 670, 7, 9 0 69, 9 0 696, 9 0 697, 9 0 699, 9 0 600 0, 9 0 0870, 0 0 09,, 7 0 0098, 0 00, 0 0,, 7 0 08, 0, 0 097, 0 086, 0,, 7 0 09, 0 06, 7 0 068, 0 0869, 0 0977, 9 0 8, 0, 7 0 606, 7 0 08, 0 09, 0 9 0,,, 7, 8 0 00,,, 7, 8 0 08,, 7 0 067, 7, 8 0 080, 0 00,, 7 0 09, 0 06, 8 0 07,, 7, 8 0 087, 0 96,, 7, 8 0 78,, 7, 8 0 79, 0 89, 7 08 090, 9 08 7, 6 09 009, 0 0, 7 009,, 7, 8 7 08 09, 7, 9 6
Numerical Index Part No. Page Part No. Page Part No. Page Part No. Page 8 060, 800 07, 0 88 0 0,, 6 8 0008, 8 079,, 7, 8 0 0799, 0 0800, 00, 00, 006, 6 000, 7, 9 6 0008, 6 00, 0 6 00,, 6, 9 6 0, 0 6 0, 6 07, 0 6 099,, 7 6 099, 6 099 60,,, 7, 8 6 0, 7 007,,, 7, 8 800 00, 800 008, 0 800 09, 800 0, 800 06, 800 09, 800 060,, 7, 8 800 070, 800 086,, 0 800 088, 800 089, 800 09, 800 09, 0 80 000 0, 80 00, 80 00, 80 0, 6 8 07, 8 8 067, 9 8 000, 8 007,,, 7, 8 8 0, 8 09, 8 06, 8 079 0, 9 86 0, 88 0006, 88 0 0,,, 7, 9 88 7, 7, 9 8 0008, 9 8 000, 7, 9,, 9 8 0, 8 0, 8 00, 8 8 060, 0 8 600 0, 7, 9 8 600 0, 9 8 600 0, 0, 6 8 600 0, 6 8 600 0,,, 7, 9, 0,,, 7, 8 8 6007 0, 8, 7, 9, 0 8 000 0, 8 000 0, 9 80 000, 9 80 00, 0 80 0 0, 80 0 07, 80 00, 80 008,, 80 00, 86 000,,, 7, 8 86 0006,, 6, 9 86 0008, 86 0009, 0 86 000, 860 006,, 6 86 006 07, 870 0,,, 7, 8, 870 0,, 7, 8 870 07,, 870 08, 7, 9 870 08, 870 0, 870 0,, 8 870 06 0,, 6 870 06 0,, 7 870 8, 6 87 006, 6 89 087, 7, 9 898 0860, 898 9 0, 7
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