Roller brake tester for Cars, Vans and Light Trucks

Wir im Allgäu. Roller brake tester for Cars, Vans and Light Trucks The MAHA modular system the individual tester from the series including brake testers up to testing lanes Testing & Safety Technology DIN EN ISO 9001:2008 ISO 14001:2004 SINCE 1969 Fully automatic testing procedure with operator guidance Digital measurement value recording and storage From LON to EUROSYSTEM: the modular structure Patented, correct all-wheel drive testing Robust, easy-to-service technology Network compatible ASA network, GIEGNET, MCTC

The MAHA modular system the individual tester from the series including brake testers up to testing lanes Page Roller brake tester MBT 2100 4-5 Roller brake tester IW 2 LON 6-7 Roller brake tester IW 2 LON ALLRAD 8-9 Roller brake tester IW 2 EUROSYSTEM 10-11 Roller brake tester MBT 2100 / IW 2 MOBIL 12 Overview of technical specifications 13 Accessories 14-15 Planning examples 16 The right tester for every application! Made to order or compiled from the construction kit. Brake tester Reception concept Test area 2

The MAHA modular system the individual tester from the series including brake testers up to testing lanes Roller brake tester MBT 2100 The MBT 2100 brake tester is the successful result of a consistently on-going developmental effort to design high-quality brake testers. Its display unit stands out with clearly readable round instruments and an integrated optical differential display. The flat and lightweight design facilitates versatile installation possibilities and presents a professional and modern workshop outfitting. Sturdy and service-friendly technology has been expanded with a roller set integrated control. A separate control cablinet in the workshop area is no longer needed. Plug and Play preparation is used for easy and efficient installation. The MBT 2100 meets the requirements for the main inspection (HU) and is network-compatible due to its PC interface. Roller brake tester IW 2 LON The IW 2 LON brake tester is used as the basic module for the testing lane. All measurement values can be clearly displayed on the analogue display with braking force display and assessed. The automatic test procedure with display enables a rapid diagnosis of the complete vehicle. Particularly suitable for reception and diagnostics lanes; exceeds the requirements for the main inspection, has a PC interface and is thus network-compatible. Roller brake tester IW 2 LON ALLRAD The IW 2 LON ALLRAD brake tester with analogue display provides you with high-precision 4WD testing technology in a compact design. With the patented measuring methods, you have the security of being able to correctly test 4WD vehicles without damage. The IW 2 LON ALLRAD has been setting the standard for more than 25 years for testing 4WD vehicles and is keeping pace with modern vehicle technology. The modern, electronic control system also enables the checking of ASR (Anti Slip Regulator) and electronic parking brakes in the course of the brake testing. It is particularly suitable for reception and diagnostics lanes with a high proportion of 4WD; exceeds the requirements for the main inspection, has a PC interface and is thus network-compatible. Roller brake tester IW 2 EUROSYSTEM The IW 2 EUROSYSTEM brake tester is the premium tester of the IW 2 series. With the EUROSYSTEM testing lane software based on Windows XP and an SQL database, it provides the user with endless possibilities. Whether only needed as a brake tester, used as diagnostics reception or as control unit for the workshop processes. The IW 2 EUROSYS- TEM is the all-rounder. In combination with other testers, it provides a complete, objective assessment of the vehicle within seconds. Recommended by vehicle manufacturers and tested by international testing organisations in endurance tests, the tester provides a high degree of ergonomics. Upgradeable with 4WD regulation set and tire tread measurement device, the IW 2 EUROSYSTEM is the ideal diagnostic brake tester. Particularly suitable for reception and diagnostics lanes with high vehicle throughput; it exceeds the requirements for the main inspection and is network-compatible. Roller brake tester MBT 2100 / IW 2 MOBIL In the context of environmental conditions, all testers are also suitable for mobile use as above floor version, installation in a trailer or container. 3

Roller brake tester for cars and vans up to 5 t axle load Model: MBT 2100 MBT 2100 description (VP 210084) The MBT 2100 brake tester is the successful result of a consistently on-going developmental effort to design high-quality brake testers. Its display unit stands out with clearly readable round instruments and an integrated optical differential display. The flat and light-weight design facilitates versatile installation possibilities and presents a professional and modern workshop outfitting. Sturdy and service-friendly technology has been expanded with a roller set integrated control. A separate control cablinet in the workshop area is no longer needed. Plug and Play preparation is used for easy and efficient installation. The MBT 2100 meets the requirements for the main inspection (HU) and is network-compatible due to its PC interface. Standard equipment Analoganzeige zur Messwertanzeige der Bremskraft Tester is pre-wired with 12 m of cable Software control by 32 Bit microprocessor electronics Flash-Prom for variable system configuration Electronic start-up monitoring and roller exiting aid Delayed automatic switch-on after vehicle has entered the test stand Automatic cutoff at selected slip with pointer stop and automatic restart Automatic shut-off after exiting the test stand Electronic DMS measuring system Interface RS 232 for printer or PC Self-supporting, enclosed roller set Roller surface welded (optionally plastic-coated) TÜV approved Electro-static powder paint: blue, RAL 5010 or hot-dip galvanise Variations MBT 2100 MBT 2110 MBT 2120 MBT 2130 Article no. VP 210084 VP 210085 VP 210086 VP 210087 Control integrated in roller set X X -- -- Roller set galvanization O X O X Roller set cover O X O X Radio remote control RECO 1 O O X X Data printer Thermoprint O O X X Lockable main switch O O X X For further accessories please see our current price list! X : Part of standard delivery O : ally available -- : Not available Application 4

Technology Welded roller surface. self-supporting, enclosed roller set for above-floor or foundation installation. Base (option VZ 955261) Plastic-coated roller surface. Robust construction right from the basic model. Accessories for MBT 2100 on page 15 Specifications 3-5 t 780 mm 2200 mm - 2800 mm 3 / 5 km/h 6 / 8 kn 2,5 / 4 kw 5

Roller brake tester for cars, vans and light trucks up to 5 t axle load Model: IW 2 LON IW 2 LON description (VP 210064) The IW 2 LON brake tester is used as the basic module for the testing lane. All measurement values can be clearly displayed on the analogue display with braking force difference display and assessed. The automatic test procedure with display enables a rapid diagnosis of the complete vehicle. Particularly suitable for reception and diagnostics lanes; exceeds the requirements for the main inspection, has a PC interface and is thus network-compatible. Standard equipment Multi-functional analogue display for measurement values of brake tester, shock absorber tester and side slip tester including switching elements (motor protection switch, relay or necessary switchgear depending on the connected device) Braking force difference display optic Lockable main switch RS 232 interface connection for printer or PC Electronic start-up monitoring and roller exiting aid Single wheel switchover, delayed automatic startup Automatic shut-off after exiting the test stand Automatic cutoff at selected slip with measured value display and automatic restart Electronic DMS strain gauge measuring system Self-supporting, enclosed roller set IW 2 RS 2 Roller surface optionally welded or plastic-coated Electro-static powder paint: blue, RAL 5010 TÜV and GS approved Application 6

Technology PC connection (option) Multi-functional analogue display for showing measured value of brake tester, shock absorber tester and side slip tester including switching elements. Accessories for IW 2 LON on page 15 Specifications 3.5-5 t 780 mm 2200 mm - 2800 mm 5 km/h 8 kn 3-4 kw 7

All-wheel roller brake tester for cars, vans and light trucks up to 5 t axle load Model: IW 2 LON ALLRAD IW 2 LON ALLRAD description (VP 210067) The IW 2 LON ALLRAD brake tester with analogue display provides you with high-precision all-wheel drive testing technology in a compact design. With the patented measuring methods, you have the security of being able to correctly test all-wheel drive vehicles without damage. The IW 2 LON ALLRAD has been setting the standard for more than 25 years for testing all-wheel drive vehicles and is keeping pace with modern vehicle technology. The modern, electronic control system also enables the checking of ASR and electronic parking brakes in the course of the brake testing. It is particularly suitable for reception and diagnostics lanes with a high proportion of all-wheel drive vehicles; exceeds the requirements for the main inspection, has a PC interface and is thus network-compatible. Standard equipment Multi-functional analogue display for measurement values of brake tester, shock absorber tester and side slip tester including switching elements (motor protection switch, relay or necessary switchgear depending on the connected device) Braking force difference display optic Remote control IFB3 Pedal force meter Lockable main switch RS 232 interface connection for printer or PC Electronic start-up monitoring and roller exiting aid Single wheel switchover, delayed automatic startup Automatic shut-off after exiting the test stand Automatic cutoff at selected slip with measured value display andautomatic restart Electronic DMS strain gauge measuring system All-wheel drive regulation set with electronically controlled roller set Self-supporting, enclosed roller set IW 2 RS 2 Roller surface optionally welded or plastic-coated Electro-static powder paint: blue, RAL 5010 TÜV and GS approved Application German Patent No. 3603508 European Patent No. 3641339 8

Technology 25 years all-wheel drive testing technology Multi-functional analogue display for showing measured value of brake tester, shock absorber tester and side slip tester including switching elements. PC connection (option) Accessories for IW 2 LON ALLRAD on page 15 Specifications 3.5-5 t 780 mm 2200 mm - 2800 mm 5 km/h 8 kn 4 kw 9

Roller brake tester for cars, vans and light trucks up to 5 t axle load Model: IW 2 EUROSYSTEM IW 2 EUROSYSTEM description (VP 210066) The IW 2 EUROSYSTEM brake tester is the premium tester of the IW 2 series. With the EUROSYSTEM testing lane software based on Windows XP and an SQL database, it provides the user with endless possibilities. Whether only needed as a brake tester, used as diagnostics reception or as control unit for the workshop processes. The IW 2 EUROSYSTEM is the all-rounder. In combination with other testers, it provides a complete, objective assessment of the vehicle within seconds. Recommended by vehicle manufacturers and tested by international testing organisations in endurance tests, the tester provides a high degree of ergonomics. Upgradeable with 4WD regulation set and tire tread measurement device, the IW 2 EUROSYSTEM is the ideal diagnostic brake tester. Particularly suitable for reception and diagnostics lanes with high vehicle throughput; it exceeds the requirements for the main inspection and is network compatible. Standard equipment PC control desk, consisting of stable metal frame with plastic coating and integrated witch cabinet Compartment for PC and storage surface for keyboard, printer and monitor Display of all measured values on the PC monitor Braking force display digital / optic PC: Pentium 4, MS Windows XP Professional, DVD drive, keyboard and mouse, 19 monitor PC control desk: Colour: plastic side parts in blue, RAL 5010 Electronic start-up monitoring and roller exiting aid Single wheel switchover, delayed automatic startup Automatic shut-off after exiting the test stand Automatic cutoff at selected slip with measured value display and automatic restart Electronic DMS strain gauge measuring system Self-supporting, enclosed roller set IW 2 RS 2 Roller surface optionally welded or plastic-coated Electro-static powder paint: blue, RAL 5010 TÜV and GS approved Software Customer data screen For recording keeper and vehicle data. Brake test Digital and graphical display of the brake test. Graphics Graphical display of the braking force over time or against pedal force (only with option VZ 990050 pedal force meter). Tire tread depth measuring device TM 1000 Digital display of the tread depth per wheel (option). Shock absorber test Tests of the vehicle damping. Side slip tester Side slip quick test for diagnosis of the track adjustment. Database Archiving of vehicle data, measurement data etc. in the SQL database. 10

Application Accessories for IW 2 EUROSYSTEM on page 15 Specifications 3.5-5 t 780 mm 2200-2800 mm 5 km/h 8 kn 3-4 kw 11

MBT 2100 / IW 2 MOBIL for cars and vans up to 5 t axle load MBT 2100 / IW 2 testing trailer description In the context of environmental conditions, all testers are also suitable for mobile use as surface version, installation in a trailer or container. MBT 2100 / IW 2 testing trailer application Version 1 Version 2 MBT 2100 / IW 2 testing container application 12

Specifications MBT 2100 display Analogue display Display range Display case dimensions (H x W x D) Interface connection Ø 2 x 350 mm 0-6 / 0-8 kn* 470 x 840 x 100 mm RS 232 for DIN A4 printer or PC IW 2 LON / IW 2 LON ALLRAD display Analogue display Display range Display case dimensions (H x W x D) Electricity connection Main switch fuse Interface connection Ø 2 x 350 mm 0-100 mm / %, -20 m/km - +20 m/km / 0-8 kn 630/910 x 870 x 240/300 mm 3 x 400 V / N / PE 50/60 Hz 25 A delayed action RS 232 for DIN A4 printer or PC IW 2 EUROSYSTEM display Display unit Control Power supply Communication console dimensions (H x W x D) Switch cabinet dimensions (H x W x D) Communication console 3000 / EUROSYSTEM 19 -TFT Monitor, optional simultaneous display, analogue Completely automatic via the EUROSYSTEM communication console or via separate switch cabinet 3 x 400 V / N / PE 50/60 Hz 1400 x 800 x 670 mm 950 x 800 x 250 mm Roller set Delayed automatic startup Automatic cut-off at selected slip with pointer stop Approx. 5 seconds and automatic restart Automatic shut-off after exiting the test stand Electronic start-up monitoring and roller exiting aid DMS strain gauge measuring system MBT 2100 IW 2 LON (RS 2) IW 2 LON (RS 5) Drive power of the motors 2 x 2,5 kw / 2 x 4 kw* 2 x 3 kw / 2 x 4 kw* 2 x 4 kw Testing speed 3 / 5 km/h* 5 km/h 5 km/h Measured value display 0-6 kn / 0-8 kn* 0-8 kn 0-8 kn Drive-over axle load 3.0 t / 4.0 t* / 5.0 t* 3.5 t / 4.0 t* 5.0 t Maximum track 780 mm 780 mm 780 mm Minimum track 2200 / 2800 mm* 2200 mm 2800 mm Roller diameter Ø 202 mm 202 mm 202 mm Roller distance between axes 400 mm 400 mm 400 mm Fuse 16 A / 25 A* delayed action 25 A delayed action 25 A delayed action Bearing waterproof, maintenance free waterproof, maintenance free waterproof, maintenance free Power supply 3 x 400V/N/PE 50/60 Hz 3 x 400V/N/PE 50/60 Hz 3 x 400V/N/PE 50/60 Hz Corrosion protection due to powder coating, due to powder coating, due to powder coating, colour: RAL 5010 colour: RAL 5010 colour: RAL 5010 Roller set dimensions (H x W x D) 280 x 680 x 2320 mm 280 x 680 x 2320 mm 280 x 680 x 2925 mm Packaging dimensions (H x W x D) 500 x 820 x 2340 mm 500 x 820 x 2340 mm 400 x 800 x 3000 mm Weight including packaging 375 kg 375 kg 450 kg * option 13

Accessories matrix Roller brake tester MBT 2100 / IW 2 Description Item No. Difference display digital / optic VZ 955252 - X X X Difference display analogue VZ 955264 X - - - Display module Variodata VZ 955253 - X X X IW2 LON Simultaneous Display VZ 950051 - X X - MBT 2100 IW 2 LON Communication Desk 3000 VZ 950042 X X X O THERMOPRINT data printer VZ 910152 - X X - Printer-Set RECO 1 VZ 910159 X - - - Printer-Set IFB 3 VZ 910160 X - - - DIN A 4 Dot Matrix Printer VZ 910053 - X X - Base for display cabinet VZ 955257 - X X - Wall bracket VZ 955256 - X X - Base for analogue display MBT 2100 VZ 955261 X - - - Wall hinge VZ 955001 X - - - Plastic-coated roller surface VZ 935110 X X X X Wireless remote control RECO 1 VZ 910153 X X X - Infrared remote control IFB3 VZ 910047 X X O X Pedal force meter (only in combination with IFB3) VZ 990050 X X X X Wireless touchscreen FTS 2004 VZ 955234 - - - X Operating hours counter VZ 955014 - X X X Manually reversible rotation and measuring direction VZ 935132 X X - X Reversible rotation and measuring direction using remote control VZ 935133 - X O X 4WD set VZ 990355 - X O X Special voltage 3 x 230 V / 50 Hz VZ 990352 X X X X Roller set RS 5,4 kw, 5 t VZ 930068 X X X X Reinforced roller set RS 2, 4 kw, 4 t VZ 930001 X - - - Reinforced roller set RS 2, 4 kw, 4 t VZ 930067 - X X X Divided roller set VZ 930040 - X X X Splashproof motors VZ 935067 X X X X Automatic lifting threshold VZ 930041 X X X X Tire tread measuring device TM 1000, only in combination with RS 2* VZ 935144 - - - X Roller set covers passable by 4 t axle load VZ 935182 X X X X Roller set covers for motorcycle brake testing VZ 975073 - X X X Set of ramps 500 x 2000 mm (4 pieces) VZ 930009 X X X X Dynamic weighing equipment for RS 2 VZ 975557 X X X X Dynamic weighing equipment for RS 2 divided VZ 975559 - X X X Weighing equipment preparation VZ 975555 - X X X Weighing equipment preparation for divided roller set VZ 975556 - X X X Roller set heating VZ 935068 X X X X Adjustment device VZ 975048 X X X X Permanent formwork VZ 930045 X X X X IW 2 LON ALLRAD IW 2 EUROSYSTEM * Not in combination with lifting threshold Legend: X = O = Standard - = not available 14

Difference display digital / optic. VZ 955252 Difference display analogue VZ 955264 Display module Variodata VZ 955253 Simultaneous Display VZ 950051 Base for LON-Display cabinet VZ 955257 Wall bracket VZ 955256 Base for analogue display MBT VZ 955261 Wall hinge for WB VZ 955001 Communication desk 3000 VZ 950042 Wireless touchscreen FTS 2004 VZ 955234 Infrared remote control IFB 3 VZ 910047 Pedal force meter VB 990050 Wireless remote control RECO 1 VZ 910153 Printer-Set RECO VZ 910159 Data printer Thermoprint VZ 910152 Reversible rotation and measuring direction, remote control change-over VZ 935133 Operating hours counter VZ 955014 Rigid all-wheel regulation set VZ 990355 Roller set configuration No. 5 VZ 930068 Plastic-coated roller surface VZ 935110 Lifting threshold VZ 930041 Tire tread depth measuring device TM 1000 VZ 935144 Roller set covers passable by 4 t exle loadvz 935182 Roller set covers for motorcycle brake testing VZ 975073 Set of ramps VZ 930009 Dynamic weighing equipment VZ 975557 Roller set heating VZ 935068 Adjustment device VZ 975048 Permanent formwork VZ 930045 Combination emissions tester VP 135204 15

MAHA Testing Concepts for the Workshop Brake tester Reception concept Test area Production Program: Testing Technology for Cars, Trucks, Motorcycles, Tractors, Forklifts, Aircraft Roller Brake Testers Platform Brake Testers Shock Absorber and Suspension Testers Side-Slip Testers Play Detectors Roller Dynamometers for Performance and Function Testing Speedometer Testers Tachograph and Taximeter Testers Axle and Wheel Load Scales Scissors Lifts Two- and Four-Post Lifts In-Ground Lifts Pit Jacks Axle and Transmission Jacks Mobile Column Lifts Headlight Testers Diesel Smoke Meters Emission Testers for Petrol and Gas Engines Sound Level Meters Air Conditioning Service Equipment Decelerometers Closing Force Meters Brake Fluid Testers Complete Test Lanes for Cars and Trucks Mobile Test Containers Wheel Alignment Analysers Wheel Balancers Tire Changers. Additional Services: Workshop Design and Planning Training Seminars for Users and Service Technicians MAHA Maschinenbau Haldenwang GmbH & Co. KG. Hoyen 20 87490 Haldenwang Germany Tel.: +49 (0)8374-585-0 Fax: +49 (0)8374-585-497 Internet: www.maha.de E-Mail: sales@maha.de MAHA U.K. Ltd. Wisbech Great Britain MAHA Ireland Ltd. Dublin Ireland MAHA España Girona Spain MAHA Polska Tarnowskie Góry Poland MAHA Russia St. Petersburg Russian Fed. MAHA France Strasbourg France Joint Venture Romaha Belfast Northern Ireland HETRA International AG Zurich Switzerland MAHA USA Pinckard AL USA MAHA Chile Santiago Chile MAHA China Peking, Shanghai China MAHA Japan Tokyo Japan (Rep. Office) MAHA Singapore Singapore (Rep. Office) MAHA South Africa (Pty.) Ltd. Johannesburg South Africa MAHA Australia (Pty.) Ltd. Brisbane Australia Certification of environmental management system MAHA Umwelt- Management ISO 14001:2004 BR020001-en 04 Subject to change without notice! The illustrations also show options which are not standard equipment.