MAGNUM X Model #A00CBAA Model #A00CBCA MAGNUM X HDS Model #A00CBFA Rev. 0 E 000 Polaris Sales Inc. PARTS MANUAL PN and MICROFICHE PN /00
TABLE OF CONTENTS Magnum x A00CBAA and Magnum x A00CBCA and MAGNUM X HDS A00CBFA Parts Manual A A- ARM/STRUT MOUNTING... B G GEARCASE SELECTOR MOUNTING... C AIR BOX... B H B HANDLEBAR... B BREATHER BOX... D0 I C INTAKE and EXHAUST... D CARBURETOR... D- CLUTCH COVER... B M CONTROLS - MASTER MAGNETO... D CYLINDER/BRAKE LINE... B MAIN GEARCASE... C CONTROLS - THROTTLE ASM./CABLE... B MAIN GEARCASE... C CRANKCASE... C O CRANKSHAFT and PISTON... D OIL COOLING (If built after //00)... A CYLINDER... C OIL COOLING (If built before //00)... A D OIL PUMP and OIL FILTER... D DECALS... A0 R DRIVE CLUTCH... B REAR BRAKE... C- DRIVEN CLUTCH... B REAR CAB and SEAT... A- E REAR HOUSING... C ELECTRICAL/TAILLIGHT... C REAR RACK MOUNTING... A ENGINE MOUNTING... A- REAR WHEEL DRIVE... C EXHAUST SYSTEM... B RECOIL STARTER... D F S FRONT BRAKE... B SHOCK MOUNTING... C FRONT CAB... A STARTING MOTOR... D FRONT RACK and BUMPER MOUNTING... A STEERING POST... B0 FRONT WHEEL... B STRUT... B FUEL PUMP... D SWING ARM/REAR GEARCASE MOUNTING C0 FUEL TANK... B T G TOOL KIT... D GEAR SELECTOR... C TRANSMISSION MOUNTING... C The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for assembly.
Type - Front Type - Rear Type - Auxiliary Type - Parking BRAKES CAPACITIES Fuel Tank (gallon) Gearcase Oil (ounces) Engine Oil (quarts) 0W0 Engine Counter Balance Oil (quarts) Injector Rack, Front (pounds) Rack, Rear (pounds) Tongue Weight Tow Hitch Tow Weight Type DRIVE TRAIN DRIVE CLUTCH Drive System Type Center Distance (inches) Clutch Offset (inches) Clutch Weight (grams) Spring Color DRIVEN CLUTCH Helix Angle Outside Diameter (inches) Spring Position DIMENSIONAL FEATURES Approx. Turning Radius (inches) Box, Tool Volume (Cu. Inches) Box Dimensions (inches) Ground Clearance (inches) Height (inches) Length (inches) Seat Height (inches) Weight (dry) Wheel Base (inches) Width (inches) GEARCASE Trans. Number and Type Shift Type Gear Reduction - Low Gear Reduction - Reverse Gear Reduction - High Front Drive (ratio) Final Drive (ratio) Center Drive (ratio) Axle to Axle Chain Type TIRES&WHEELS Tire Manufacturer Tire Size - Front Tire Size - Rear Tire Size - Center Tire Pressure - Front Tire Pressure - Rear Tire Pressure - Center 000 MAGNUM x SPECIFICATIONS ENGINE Hydraulic Disc Hydraulic Disc Hydraulic Disc Hydraulic Lock, All Wheel. 00 (ml). N/A N/A 0 0 0 Standard 0 Shaft Ride System PVT 0 / Blue/Green Compound. Black - N/A.. PRD Side Lever./././ N/A./ N/A N/A N/A Titan x- x.-0 N/A N/A Engine Model Number Engine Type Lubrication Type Bore & Stroke (mm) Displacement (cc s) Compression Ratio Cooling Alternator Output (watts) Elec. Start w/recoil Back Up Carburetors (no. of/size) Main Jet Pilot Jet Needle Jet Cut Away Pilot Screw Jet Needle Ignition Ignition (Type & Deg. BTDC) Spark Plug Gap (inches) Spark Plug (Type) Exhaust GRAPHICS Bumper Caps/Polyprop. Cargo Box or Bed Fender, Front Fender, Rear Footwell Frame/Steel Front Cover Handlebar Cover Headlight/Dash Pod Rack, Front Rack, Rear Rims Seat Vinyl Side Panel Spring, Front Spring, Rear Tank Cover Tool Box Cover w/lettering Color ELECTRICAL Headlight - Handlebar(watts) Headlight - Front Hood (watts) Headlight - Grill (watts) Taillight (watts) Brake Light (watts) Indicator Bulb Battery SUSPENSION Front Type - Front Travel (inches) Rear Type - Rear Travel (inches) Shock Adjustment ESPFE0/0/0 Stroke, Single Cylinder Wet Sump x : Air w/fan assisted oil cooler 00 Standard /BST (CV Type). 0 P-0() N/A F- CDI 0@00.0 NGKBKRE USFS Appr. Pending N/A N/A Bonnie Blue Bonnie Blue Black Black Bonnie Blue Black Black Black Black Aluminum Steel Gray Bonnie Blue Bonnie Blue Bonnie Blue N/A N/A N/A N/A Single Beam 0 W V/. W V/. W V/.0 W V/ AH MacPherson Strut. Progressive Rate Swing Arm. Gas Charged Monotube Cam Polaris Industries Inc. reserves the right to make changes in design and specifications and/or to make additions or improvements to its products without notice.
000 ATV PUBLICATION NUMBERS MODEL MODEL NO. OWNER S MANUAL Magnum X A00CBAA A00CBCA OWNER S MANUAL SUPPLEMENT PARTS MANUAL PARTS MICROFICHE ASSEMBLY INSTRUCTIONS Magnum X HDS A00CBFA
REAR CAB and SEAT MAGNUM X A00CBAA and MAGNUM X A00CBCA and MAGNUM X HDS A00CBFA E 000 Polaris Sales Inc. 0 0 0 0 A
REAR CAB and SEAT MAGNUM X A00CBAA and MAGNUM X A00CBCA and MAGNUM X HDS A00CBFA 0 Rivet 0 Bolt Washer 0 Foil, Rear Cab, Rear - Cab, Rear, Bonnie Blue Nut, Nylok Retainer, Seat Latch 0 Foil, Tape, Rear Cab Screw 0 Washer 0 Screw Box, Tool 0 Rivet 0 Bracket, Lever Retainer 00 Latch, Seat 00 Spring, Latch - - 0 0 Seat, Steel Gray Covering, Seat, Steel Gray Foil, Seat Base, Large Foil, Seat Base, Small 0 Bumper, Rubber Bolt and Washer 0 Cover, Tool Box 0 Cap, Drain -0 Guard, Clutch Rivet 0 Rivet -0 Strap, Fuel Pump Guard, Rock 0 Washer Screw 0 Washer 0 Screw Nut Mount, Rubber Screw 0-0 Frame, Main -00-00 Footwell, LH, Black Footwell, RH, Black Foil, Foam, Rear Fender 0 Foil, Rear Cab, Front 0 Decal - Carb Information 0 Decal - Filter Element 0 0 Foil, Foam 00 Nut, U-Type Speed Guard, Mud, Rear, LH (AA)(CA) Guard, Mud, Rear, RH (AA)(CA) Kit - Mudskirt, Full Set(FA) Washer,Flat(FA) /00 A
FRONT CAB MAGNUM X A00CBAA and MAGNUM X A00CBCA and MAGNUM X HDS A00CBFA 0 0- - 0- Asm., Panel w/foam, LH (If built before //00) Asm., Panel w/foam, LH (If built after //00) Asm., Panel w/foil, RH Screw 0- Cover, Front, Bonnie Blue 00 Clip, Spring - Cab, Front, Bonnie Blue 00 0 Nut, U-Type Speed 00 Nut, Push-on Rivet Guard, Mud, Front, LH Guard, Mud, Front, RH 0 Nut, Nylok Washer 0 Screw Washer Nut, Nylok 0 Rivet Shield, Deflector /00 A
REAR RACK MOUNTING MAGNUM X A00CBAA and MAGNUM X A00CBCA and MAGNUM X HDS A00CBFA 0 0 Screw Screw 0 Asm., Rack, Rear (Incl. Ref. and Warning Decal) 000 Reflector, Red 000-0 Support, Rear Rack Nut, Nylok 00 Nut, Chimney Bolt 00-0 00-0 Mount, Front, Rear Rack, LH Mount, Front, Rear Rack, RH 0 0 Washer -0 Spacer Screw /00 A
FRONT RACK and BUMPER MOUNTING MAGNUM X A00CBAA and MAGNUM X A00CBCA and MAGNUM X HDS A00CBFA 0 0 00 Reflector, Amber 00 Asm., Front Rack (Incl. Reflector & Decal) Screw Screw 00 Mount, Front Rack 00-0 Support, Front Rack, LH -00 Panel, Grill Screw -00 Bumper, Front 0 Screw 00-0 Bumper Mount 0 Screw Nut, Nylok 00-0 Support, Front Rack, RH 00-0 00-0 Support, Front Rack, LH Support, Front Rack, RH Screw Bolt 0 Washer 0 0 000 Headlight, 0/0 Watt, LH Headlight, 0/0 Watt, RH Bulb, 0/0 Watt Replacement 0-0 -0 Extension, Frame, RH Extension, Frame, LH 0 Plug, Frame Nut, Nylok 00-0 Brushguard 0 Nut, U-Type -0 Grill, Front Bumper 0 Nut Screw Shroud, LH Shroud, RH Screw /00 A
DECALS MAGNUM X A00CBAA and MAGNUM X A00CBCA and MAGNUM X HDS A00CBFA RH 0 LH 0 Decal - Rack/Warning 00 Decal - Load Distribution, W 0 Decal - x, RH 00 Decal - POLARIS Side Panel 00 Decal - Tank Side, RH 0 0 Logo, th Anniversary (If built before /0/00) Logo, Polaris Star (If built after 00 000 /0/00) Decal - Four Stroke (AA)(CA) Decal - Four Stroke, HDS (FA) 0 Decal - Discretionary Warning, ATV 0 Decal - Drain Recoil 0 0 Decal - Override Switch, WD 00 Decal - Tank Side, LH 0 Decal - Age Warning, ATV 00 Decal - Passenger Warning 00 Decal - Tire Pressure 0 Decal - x, LH 0 Decal - Warning, General, CPSC 0/00 A0
OIL COOLING (If built before /0/00) MAGNUM X A00CBAA and MAGNUM X A00CBCA and MAGNUM X HDS A00CBFA 0 0 0 0 Nutsert 00 Mount, Rubber -0 Bracket, Cooling Fan 0 Nut, Nylok 00 Clamp, Hose Hose, Cooler Inlet 0 U-Clip Shroud, Fan 00 Thermister 0 Screw 00 Cooler, Oil 0 Valve, Drain -0 Mount, Oil Cooler 0 Washer, Flat 000 Mount, Carburetor 0 Motor, Fan Screw 00 Clamp, Hose 00 Clamp, Hose 0 Hose, Oil Cooler Outlet, Flared 00-0 Tubing, Convoluted 00 P-Clamp /00 A
OIL COOLING (If built after /0/00) MAGNUM X A00CBAA and MAGNUM X A00CBCA and MAGNUM X HDS A00CBFA 0 00 Clamp, Hose Hose, Inlet Nut, Nylok -0 Bracket, Top 00 P-Clamp Screw Screw 0 Motor, Fan 0 U-Clip 0 Shroud 00 Thermister 0 Valve, Drain 00 Cooler, Oil to Air 0 Mount, Rubber 0-0 00 Bracket, Lower (If built before //00) Bracket, Lower (If built after //00) 00 Clamp, Hose 00 Clamp, Hose Hose, Outlet, Flared 00-0 AR Tubing, Convoluted /00 A
ENGINE MOUNTING MAGNUM X A00CBAA and MAGNUM X A00CBCA and MAGNUM X HDS A00CBFA 0 0 0 A
ENGINE MOUNTING MAGNUM X A00CBAA and MAGNUM X A00CBCA and MAGNUM X HDS A00CBFA 000- AR Line, Fuel 00 Fitting, Tee 0-0 Bracket, Carburetor 00 Screw and Washer 0 Engine, Short Block NOTE: The Short Block assembly contains a crankcase asm., cylinder & cylinder head assembly and a piston & crankshaft assembly. Prior authorization is required for warranty consideration. 0 Nut 0 Washer -0 Bracket, Motor Mount 0 Washer 0 Bolt Screw 00 Cable, Ground Engine Washer 00 Mount, Engine, Rear Boot, Clutch Intake 00 Clamp, Narrow Band 000-00 AR Line, Fuel 00-0 0-0 Mount, Engine, Rear (If built before /0/) Mount, Engine, Rear (If built after /0/) Nut 0 Screw 0 Mount, Rubber Washer Screw -0 Mount, Lower Front 0 Mount, Rubber 0 Bushing 0 Washer 0 Washer Bolt 0 000 Cable, Battery/Engine 00 T-Clip 000-00 AR Line, Fuel 0000 Clamp, Hose 000 Filter 0 Nut, Nylok 00 Mount, Rubber 0 Washer Screw /00 A
EXHAUST SYSTEM MAGNUM X A00CBAA and MAGNUM X A00CBCA and MAGNUM X HDS A00CBFA 0 0 (If built after /0/) Nut, Nylok Washer, Flat 0 Washer, Rubber Washer (If built before /0/) 00 Bushing (If built before /0/) 0 0 0-0 0-0 Bushing (If built after /0/) Dampener, Vib. (If built before /0/) Dampener, Vib. (If built after /0/) Bolt, Carriage (If built before /0/) Bolt (If built after /0/) Screw, Carriage (If built after //) Silencer (If built before /0/) Silencer (If built after /0/) Bolt 0 00 Mount, Torque Stop 0 Nut 00 Spring, Exhaust 00 Spring, Exhaust (If built before /0/) (Only used if built after /0/) 0-0 0-0 Headpipe (If built before /0/) Headpipe (If built after /0/) 00-0 Manifold, Black Seal, Exhaust 0 Spring, Exhaust (If built after /0/) B /00
FUEL TANK MAGNUM X A00CBAA and MAGNUM X A00CBCA and MAGNUM X HDS A00CBFA 0 0 0 0 Cap, Gas Tank 0 Gasket, Fuel Cap Seal, Foam 000-00 AR Line, Fuel 0 Vent, Tank Bolt 0 Washer 0 Washer -0-0 Bracket, Mounting, Rear, LH Bracket, Mounting, Rear, RH 0 Foam, Intake, Splash Spacer (If built before //00) Spacer (If built after //00) B 0 Nutsert 0 Pad, Fuel Tank Bracket 0 Screw Knob, Fuel Valve Nut, Fuel Valve 0 Valve, -Way Rivet 0-0 Bracket, Fuel Valve 0 000-00 AR Line, Fuel 0000 Clamp, Hose, Red 0 Fitting, Fuel Outlet, Reserve 0 Fitting, Fuel Outlet, Main 0 Asm., Fuel Tank (Incl.,,) /00
AIR BOX MAGNUM X A00CBAA and MAGNUM X A00CBCA and MAGNUM X HDS A00CBFA 0 0 Screw Duct, Inlet Gasket, Intake Cover, Air Box Seal, Cover 0 Screw 0 Washer 00 Clamp Cap, End 0 0 Gasket, Duct 0 Duct, Carburetor Inlet 00 Clamp Boot, Carb 00 Clamp B 00 Clamp, Hose Hose, Breather (If built before //) Hose, Breather (If built after //) Box, Air (If built before //) Box, Air, Intake (If built after //) Insulator 0 Foil, Air Box 0 Plug 00-0 AR Line, Fuel 000 Clamp, Hose Clip 0 Collar, Carburetor Inlet 00 Filter, Air Intake Filter, Precleaner Sleeve /00
FRONT WHEEL MAGNUM X A00CBAA and MAGNUM X A00CBCA and MAGNUM X HDS A00CBFA 0 - - - - - - - Support, Strut & Spindle (See Strut Pg. B, Ref. ) 000 Seal, Front Hub Bearing, Ball Disc, Brake 00 Hub, Wheel 0 Tire (x-) 0- Rim, Front 0 Valve, Rim 00 Spacer, Hub, Front 0 Washer Nut 0 Pin, Cotter 0 Cap, Hub 00 O-Ring Nut Stud Bolt / B
FRONT BRAKE MAGNUM X A00CBAA and MAGNUM X A00CBCA and MAGNUM X HDS A00CBFA 0 0 Asm., Front Brake Caliper, LH (Incl. -,,0) 0 Asm., Front Brake Caliper, RH (Incl. -,,0) 00 Screw, Bleeder Screw, Socket Set 0 Caliper,Brake,LH Caliper,Brake,RH Kit - Front Brake Boot 0 Kit - Piston and Insulator Seal (Incl. -) 0 Ring, Molded Square (.0) 00 Ring, Molded Square (.0 x.) Piston, Caliper 00 000 0 Kit - Front Brake Pad, General Duty Kit - Front Brake Pad, Severe Duty Kit - Front Brake Pad, Soft Duty 0 Mount, Caliper 0 0 Boot, Bushing 0 Boot, Pin Seal Screw 0/00 B
CONTROLS - THROTTLE ASM./CABLE MAGNUM X A00CBAA and MAGNUM X A00CBCA and MAGNUM X HDS A00CBFA 0 Cover, Throttle Control (If built before //) Cover, Throttle Control (If built after //) 0 O-Ring O-Ring 000 00 Cable, Throttle Control (If built before /0/) Cable, Throttle Control (If built after /0/) 00 Asm., Throttle Control (Incl.,,) 00 Asm., Throttle Clamp /00 B
A- ARM/STRUT MOUNTING MAGNUM X A00CBAA and MAGNUM X A00CBCA and MAGNUM X HDS A00CBFA 0 0 0 Nut, FLEXLOC Bushing Boot, Seal, Rod End 00 Rod End, RH Nut 00 Tie Rod 0 Nut, LH 00 00 Rod End, LH (If built before //) Rod End, LH (If built after //) 0 Boot, Seal 0 Bolt 0 00 0 0 0 Nut Asm., Tie Rod (Incl. -) (If built before //) Asm., Tie Rod (Incl. -) (If built after //) Washer (If built before //) Washer, Flat (If built after //) B 0 Cotter Pin 0 Bracket, Ball Joint Bolt Nut, Castle 0 Boot, Rubber 00 Ball Joint 0 - - - - - - - Asm., Hubstrut (See Strut Pg. B, Ref. ) 0 Bushing, A-Arm, Long 00 Bushing 00 Fitting, Lubrication 00 00 00 Shaft, A-Arm Bolt 0 Washer, Spring Lock Bolt Kit, A-Frame, LH (Incl. -,,) Kit, A-Frame, RH (Incl. -,,) /00
STRUT MAGNUM X A00CBAA and MAGNUM X A00CBCA and MAGNUM X HDS A00CBFA 0 0 Nut Washer 0 Spacer, Rubber Pivot, Ball, Top Pivot, Ball, Bottom 0 Spacer Retainer, Spring 0-0 Spring, Coil 0 Bumper B 0 0 Strut, Front 00 Clamp, Rubber Coated 0 Nut, FLEXLOC 0 Washer 000 Fitting, Lubrication Bolt 0 00 Support, Strut & Spindle, LH Support, Strut & Spindle, RH Washer, Spring Retainer /00
CONTROLS - MASTER CYLINDER/BRAKE LINE MAGNUM X A00CBAA and MAGNUM X A00CBCA and MAGNUM X HDS A00CBFA 0 0 000 000 Asm., Master Cylinder (Incl. -) Kit - Master Cylinder Reservoir (Incl. -,) 0 Bolt, Cap 0 Cap, Reservoir 0 Diaphragm 000 Kit - Master Cylinder Clamp 0 Asm., Master Cylinder Piston 00 Rivet 00 Kit - Brake Lever w/parking Latch (Incl. -) - - - - - - - Spring, Flat 000 Kit - Park Brake Lever (Incl.,) 0 00 Nut 0 Bolt 00 Bolt - - - - - - - Ring, Square, Reservoir Boot, Rubber Brake Line 0 Seal 0 Switch 0 Line, Hand Brake, Front Rivet 00 Clamp, Nylon 0 0 Line, Brake, Left Front w/fittings 0 Screw 0 Line, Brake, Right Front w/fittings 0 Fitting, Cross 0 Line, Brake 0 Bolt, Banjo / B
STEERING POST MAGNUM X A00CBAA and MAGNUM X A00CBCA and MAGNUM X HDS A00CBFA 0 0 Asm., Steering Post (Incl.,) Bushing, Console Steering (If built before //) Bushing, Console Steering (If built after //) 00 Fitting, Lubrication Bolt Washer 0 O-Ring Spacer, Steering Post B0 0 Nut Pin, Cotter 0 0 Bushing, Steering, Lower Rivet Plug, Steering Grease 00 Fitting, Lubrication Bushing, Console Steering -0 Bracket, Steering Bushing, Upper Nut, Nylok /00
HANDLEBAR MAGNUM X A00CBAA and MAGNUM X A00CBCA and MAGNUM X HDS A00CBFA A00CBFA 0 0 0 A00CBFA -00 Cover, Logo (AA)(CA) 0 Cover, Screw -00-00 Panel, Instrument (AA)(CA) Panel, Instrument (FA) Screw (AA)(CA) Screw (FA) -0-0 Bracket, Instrument Panel (AA)(CA) Bracket, Accessory Panel (FA) - - - - - - - Asm., Master Cylinder (See Control - Master Cyl./Brake Line Pg. B for Details) 00 00 Cable, Choke w/adjuster Kit - Choke Lever Spacer, Switch, LH 00 Switch, Handlebar, Hi/Lo/Rev. Override 0 00 Grip, Handlebar Plug, Hole Screw -0 Tube, Handlebar Cap, Hall Sensor (FA) 00 Sensor, Hall Effect (FA) Screw (FA) 0 Block, Handlebar Nut, Nylok 00 Clip, Cable Retaining 0 - - - - - - - Asm., Throttle Control (See Controls - Throttle Asm./Cable Pg. B, Ref. ) 0 0 Harness, Control Panel (AA)(CA) Harness, Control Panel (FA) 000 Indicator, Neutral/Reverse 000 Indicator, Hot Temperature 0 Plug, Indicator Hole 0 00 00 Switch, Ignition Blank, Key, Series 000,00,00. NOTE: Spare key must be cut from existing key. Blank, Key, Series 00, 00, 00, 00. NOTE: Spare key must be cut from existing key. Cover, Key Nut, Ignition 00 Nut, Choke Slide 0 Speedometer (FA) 0 Screw (FA) 0 00 Clamp (FA) 0 Block, Riser (FA) Nut (FA) Washer,Flat(FA) Washer, Lock (FA) 0/00 B
DRIVE CLUTCH MAGNUM X A00CBAA and MAGNUM X A00CBCA and MAGNUM X HDS A00CBFA 0 Bolt 0 Washer 0 Cover, Bearing 0 Spring, Clutch, 0 Washer, Multilube Roller and Bushing Button, Guide 0 0 0 AR AR AR AR Spacer (.00) Spacer (.0) Spacer (.0) Spacer (.00) 0 Weight, Shift, 0 Bolt, Shoulder 0 Nut, FLEXLOC 0 Bearing, Moveable, /I 00 Pin, Roller Asm., Drive Clutch, ATV-0 (Incl. All Less,) /00 B
DRIVEN CLUTCH MAGNUM X A00CBAA and MAGNUM X A00CBCA and MAGNUM X HDS A00CBFA 0 0 AR Bushing 0 0 Belt, Drive (AA)(CA) Belt, Drive (FA) Asm.,DrivenClutch,Angle(Incl.-) 0 Washer, Domed 0 Washer Bolt AR Washer (.00 mm) 0 AR Washer (.0mm) 0 AR Washer (.0mm) 0 0 Bearing, Moveable (/ ) Bearing, Moveable (I) 0 Spring Ramp, Stationary Spacer 0 Ring, Retaining Bolt 0 Button, Ramp 0/00 B
CLUTCH COVER MAGNUM X A00CBAA and MAGNUM X A00CBCA and MAGNUM X HDS A00CBFA 0 0 Screw Foam, Clutch Airlet Plate, Backing 00 Kit - Inner Clutch Cover (Incl.,,) (If built before /0/00) 0 Kit - Clutch, Inner (If built after /0/00) Duct, Inlet, Down Tube 0 000 Clamp, Narrow Band 0 Seal, Clutch Cover Cover, Clutch, Outer (If built before //) 0 Cover, Clutch, Outer (If built before /0/00) - Cover, Clutch, Outer (If built after /0/00) 0 00 Clip, Clutch Cover 0 0 Screw (If built before /0/00) Screw (If built after /0/00) Bolt and Washer (If built before /0/00) Bolt and Washer (If built after /0/00) 0 Decal - Clutch Cover (If built before 0/0/) 0 Decal - Clutch Cover, Warning (If built after 0/0/) 0 Decal - Engine/Clutch Modification 0 Decal - Automatic Transmission (AA)(CA) 0 Decal - Automatic/EBS, Clutch (FA) 0 Screw Boot, Duct 00 Cable Tie 0 Washer, Flat Screw 0 Duct, Air Outlet (If built before /0/) Duct, Air Outlet (If built after /0/) - - - - - - - Screw and Washer (See Crankcase Pg. C, Ref. ) 00-0 Bracket, Retainer, Seal 0 Seal, Cover Case Stopper, Inner Clutch Cover 0 0 Seal, Cover Case (If built before /0/00) Seal, Clutch Cover (If built after /0/00) /00 B
ELECTRICAL/TAILLIGHT MAGNUM X A00CBAA and MAGNUM X A00CBCA and MAGNUM X HDS A00CBFA 0 0 0 0 0 Harness, Main Wire (AA)(CA) Harness, Main Wire (FA) 00 Kit - Circuit Breaker, 0 AMP 0 Kit - Circuit Breaker, 0 AMP 0 Asm., Taillight w/brake Light (Incl. -0) 00 Lens, Taillight 00 Screw, Taillight 000 Bulb, Taillight 00 Gasket, Taillight 00 Backing, Taillight/Brake Light 0 00 Nut, Speed Nut, Nylok 0 Washer 0 Screw 00 Pad, Battery 0 Harness, Adaptor, Horn (FA) 00 Switch, Horn (FA) 000 Horn (FA) Screw (FA) 0 Pad 0 00 Kit - Battery Bolt, Short 000 Cable, Battery/Engine 000 Hook, Battery Strap 0 Strap, Battery Holddown 0 AR Tube, Battery Vent 000 Battery Cover, Battery 000 Cable, Battery/Solenoid 000 Cable, Solenoid/Starter 00 Bolt 0 Sink, Heat 00 Switch, Thermister LR-0 0 Screw 00 Rectifier, Regulator, LR 00 Limiter, RPM LR - (AA)(CA) 0 Screw 00 Clip, Rosebud 00 Clip, Routing /00 C
REAR WHEEL DRIVE MAGNUM X A00CBAA and MAGNUM X A00CBCA and MAGNUM X HDS A00CBFA 0 0 Pin, Cotter Nut Hub, Wheel, Rear Bolt 00 Pushnut 0 Tire, x.-0 0 Valve, Rim 0- Rim, Rear, Silver Washer 0 Washer 00 Nut Hub, Dust Cover / C
REAR BRAKE MAGNUM X A00CBAA and MAGNUM X A00CBCA and MAGNUM X HDS A00CBFA 0 0 0 C
REAR BRAKE MAGNUM X A00CBAA and MAGNUM X A00CBCA and MAGNUM X HDS A00CBFA 0 0 00 0 Screw 0 Washer 0 0 0 0 Kit - Brake Pads (Incl. Spacer and Pin) Spacer Pin Asm., Caliper Kit, Bleeder Replacement Piston, Caliper, DHP, Rear Kit, Caliper Seal 0 Seal - - - - - - - Line, Hand Brake, Front (See Controls-Master Cylinder/Brake Line Pg. B, Ref ) 0 Line, Foot Brake, Rear 00 Clamp Screw 0 00 Clip, Brake Line 0 Rivet 00 T-Clip, Dual 0 Bolt, Banjo 0 Nut Nut, Nylok 0 Reservoir, Brake, Rear 0000 Clamp, Hose 0 Hose, Reservoir 0 Bolt 0 0-0 Pivot, Brake Mount, Rear Nut, Nylok 0 Washer 0-0 Rod, Brake Washer 0 Pin, Cotter 00 Washer Bushing, Pedal Pivot Screw 0 Master Cylinder, Foot 0 00 Spring, Torsion /0 C
MAIN GEARCASE MAGNUM X A00CBAA and MAGNUM X A00CBCA and MAGNUM X HDS A00CBFA 0 0 0 0 0 0 0 C
MAIN GEARCASE MAGNUM X A00CBAA and MAGNUM X A00CBCA and MAGNUM X HDS A00CBFA Asm., Gearcase, Main (Incl. all) 0 Bearing, Ball 0 Shaft, Input, T 0 Chain, Silent 0 Gear, T w/t Spline 0 Bearing, Ball Nut, FLEXLOC 0 Washer, Flat Bellcrank 0 Ring, Retaining 0 00 Washer Plug, Vent Cap 0 Tube, Vent Screw Switch, Position 0 Gearcase, RH Plug Seal Washer Deflector, Oil 0 Screw, Tapping Shaft, Shift, H/R Shim Pipe, Knock Plug, Drain Washer Screw Cover, Front, Gearcase Shim Button, Thrust 0 Shaft, Rear Output Gear, Spiral, Bevel, T Washer, Thrust O-Ring Ring, Retaining Shaft, Shift, Low Switch, Position 0 Shaft, 0T, Spiral Bevel 0 Bearing, Ball 0 Ring, Retaining 0 0 Cover, Bearing, Center 0 Screw 0 Gear, T 0 Fork, Shift, Low Washer Engagement Dog, Low 0 Ring, Retaining Gear 0 Bearing, Needle 0 Fork, Shift, H/R 0 Shaft, Reverse 0 Washer, Thrust 0 Bearing, Needle Sprocket, T 0 Ring, Retaining Engagement Dog, H/R, HLR 00 Gear, 0T Spacer 0 Gear, T 0 Gearcase, LH 0 0 Bracket, Interlock 0 Spring, Shifting, Interlock 0 Pin, Interlock /0 C
REAR HOUSING MAGNUM X A00CBAA and MAGNUM X A00CBCA and MAGNUM X HDS A00CBFA 0 0 Asm., Gearcase, Rear (Incl. -0, 000 Clamp,Hose -) (If built before --) Tube, Vent 0 Asm., Gearcase, Rear (Incl. -0, -) (If built after - - and before -0-) Asm., Gearcase, Rear (Incl. -0, -) (If built after -0-) Screw 0 Screw Seal Cover, Gearcase, Output (For Gearcase and 0) Cover, Gearcase, Output (For Gearcase ) Pipe, Knock (For Gearcase and 0) O-Ring Shim Bearing, Ball 0 Shaft, Rear Axle 0 0 00 Clip 000- AR Line, Vent Gear, Bevel, T, Rear (For Gearcase and 0) Gear, Bevel, T, Rear (For Gearcase ) C Plug Washer Bushing 0 Gearcase, Rear Housing (For Gearcase and 0) Gearcase, Rear Housing (For Gearcase ) Shaft, Pinion, 0T, Bevel, Rear (For Gearcase ) Shaft, Pinion, 0T, Bevel, Rear (For Gearcase 0) Shaft, Pinion, 0T, Bevel, Rear (For Gearcase ) 0 Bearing, Ball (For Gearcase and 0) Bearing, Ball (For Gearcase ) O-Ring Seal, Oil Gearcase, Cover, Input Nut, Lock Button, Thrust Shim /0
GEAR SELECTOR MAGNUM X A00CBAA and MAGNUM X A00CBCA and MAGNUM X HDS A00CBFA 0 0 Asm., Gear Selector (Incl. -) Asm., Knob 0 Screw Screw Strap, Wire Cover, Gear Selector Boot Handle, Gear Selector Sphere, Plastic Pin, Groove Pin, Dowel 0 Spring, Detent 00 Bullet, Detent 0 O-Ring Slide, Low 0 Slide, High/Reverse Body, Gear Selector Spring, Centering /00 C
GEARCASE SELECTOR MOUNTING MAGNUM X A00CBAA and MAGNUM X A00CBCA and MAGNUM X HDS A00CBFA 0 0 00 Rod End, LH 0 Nut, FLEXLOC 0 Nut, LH 00 Rod, Low 0 Nut 00 Rod End, RH 0-0 Bracket, Shifter Bolt Washer 0 Nut, Nylok Screw 00 Rod, High, Rev / C
SWING ARM/REAR GEARCASE MOUNTING MAGNUM X A00CBAA and MAGNUM X A00CBCA and MAGNUM X HDS A00CBFA 0 0 0 0 Hub, Brake Disc - - - - - - - Asm., Rear Brake Caliper (See Rear Brake Pg C, Ref. ) Bearing, Ball Shield, Brake Line, Rear 0 Bolt 0 Screw Washer 0 Nut, FLEXLOC Cap, Swing Arm Pivot 0 Nut Pivot, Threaded 00 Seal, Swing Arm Pivot 0 Bearing, Tapered Roller Cone 0 Bearing, Tapered Roller Cup 0 Seal, Swing Arm Pivot Asm., Swing Arm (Incl.,) 0 O-Ring 0 00 0 Asm., Prop Shaft, Rear 0 Bolt Coupling, Prop Shaft, Greased Fitting, Lubrication C0 O-Ring 0 Ring, Retaining 0 Collar, Rear Axle Axle, Rear Screw 0-0 Asm., Skid Plate Plate, Rear Housing Skid Pad, Rubber - - - - - - - Asm., Gearcase, Rear (See Rear Housing Pg. C for Details) 0 O-Ring 0 Decal - Hitch 0 Pin 0 Washer 00-0 Tube, Axle, LH Screw 0 Spacer, Bearing 0 Ring, Retaining 00 Seal, Axle, Rear Disc, Brake 0 O-Ring /00
SHOCK MOUNTING MAGNUM X A00CBAA and MAGNUM X A00CBCA and MAGNUM X HDS A00CBFA 0 Nut, Nylok Bushing (If built before //) Screw 0 Tube (If built before //) Retainer, Shock 0-0 0-0 0-0 Spring (For 0)(If built before //) Spring (For 00)(If built after //) Spring (FA) 0 00 0 0 0 Tube 0 Bushing Screw Shock (If built before //) Shock (If built after //) Cam, Adjuster (For 0)(If built before //) Cam, Adjuster (For 00)(If built after //) /00 C
TRANSMISSION MOUNTING MAGNUM X A00CBAA and MAGNUM X A00CBCA and MAGNUM X HDS A00CBFA 0 - - - - - - - Asm., Main Gearcase (See Main Gearcase Pg. C for Details) Screw 0 Nut Screw Nut Washer -0 Mount, Rear Transmission Screw 0 Washer Bolt 0 0-0 Mount, Transmission - - - - - - - Mount, Engine, Rear (See Engine Mounting Pg. A, Ref. ) /00 C
CRANKCASE MAGNUM X A00CBAA and MAGNUM X A00CBCA and MAGNUM X HDS A00CBFA 0 0 0 Bushing, Starter 000 Pin, Dowel 0 0 Asm., Crankcase (Incl. -,,,,,,)(If built before //) Asm., Crankcase (Incl. -,,,,,,)(If built after //) 0 Bearing, Ball 00 Pin, Dowel 00 Screw and Washer 0 Seal, Oil 00 Pipe 00 0 0 00 O-Ring Gauge, Oil (If built before //) Gauge, Oil (If built after //) C 0 Pin, Straight 0 Plug 0 Union 000 Gasket, Oil Cooler 00 Union 00 Adapter, Oil Cooler (Incl.,) 00 Connector, Oil Cooler 0 Bolt, Flange 0 Plug 0 0 Gasket 0 Bolt, Flange 0 Bolt, Flange /
CYLINDER MAGNUM X A00CBAA and MAGNUM X A00CBCA and MAGNUM X HDS A00CBFA 0 0 0 Cover, Valve 0 O-Ring 0 Bolt, Flange 0 Bolt, Flange 0 Plug, Cylinder Block 00 Pin, Straight 0 Seal, Intake Valve 0 Guide, Valve 0 Fin Damper A 0 0 Seal, Exhaust Valve 0 Bolt and Washer 00 0 Asm., Cylinder Head (Incl.,,-0,,,)(If built before //) Asm., Cylinder Head (Incl.,,-0,,,)(If built after //) 0 Gasket, Exhaust 0 Stud 000 Washer 00 Nut 0 Pin, Straight 00 Gasket, Cylinder 00 0 Cylinder (If built before //) Cylinder (If built after //) 0 0 Gasket, Head 0 Gasket, Cam 00 Adapter 0 Asm., Adapter Band (Incl. ) 0 Screw 00 Bolt 0 Cover, Rocker (If built before // only) 0 Bolt, Flange / C
CRANKSHAFT and PISTON MAGNUM X A00CBAA and MAGNUM X A00CBCA and MAGNUM X HDS A00CBFA 0 0 0 0 0 0 0 000 Piston Ring Set (STD) Piston Ring Set (0. O/S) Piston Ring Set (0.0 O/S) Piston Set (STD)(Incl.,) Piston Set (0. O/S)(Incl.,) Piston Set (0.0 O/S)(Incl.,)(If built before // use above Set) Piston Set (STD)(Incl.,)(If built after // use Set below) Piston Set (0. O/S)(Incl.,) Piston Set (0.0 O/S)(Incl.,) 00 00 0 Pin, Piston 0 Clip 0 Bolt 00 Asm., Connecting Rod (Incl.,) 0 0 0 Crankshaft, Complete (Incl. ) Crankshaft (If built before //) Crankshaft (If built after //) 0 Key, Woodruff 0 0 0 0 Spacer Spacer Spacer Spacer 0 0 Sprocket 0 Nut 00 Washer 00 Nut 0 0 0 0 Nut 0 Bearing, Ball Bearing (STD) Bearing (0.0 U/S)(If built after //) Bearing (0. U/S)(If built after //) /00 D
INTAKE and EXHAUST MAGNUM X A00CBAA and MAGNUM X A00CBCA and MAGNUM X HDS A00CBFA 0 0 0 Screw, Adjusting 0 Nut 00 Asm., Rocker Arm (Incl.,) 0 Shaft, Rocker 0 Washer 00 Collet, Valve 00 Retainer, Spring 00 Spring, Valve 0 Lever, Release 0 00 Spring, Return (If built before //) 00 0 00 Spring, Return (If built after //) Camshaft (Incl.,0,)(If built before //) Camshaft (Incl.,0,)(If built after //) D 0 Pin, Dowel 0 Valve, Intake 0 Valve, Exhaust 0 Guide, Chain 0 Chain, Timing 0 Gasket, Tensioner 0 Tensioner 0 Bolt, Flange 0 0 Sprocket 0 Washer 0 Bolt, Flange 0 Lever 0 Bolt, Pivot /
CARBURETOR MAGNUM X A00CBAA and MAGNUM X A00CBCA and MAGNUM X HDS A00CBFA 0 0 0 0 0 D
CARBURETOR MAGNUM X A00CBAA and MAGNUM X A00CBCA and MAGNUM X HDS A00CBFA 00 Ring 00 E-Ring 00 Needle, Jet 0 Ring 0 Diaphragm 0 Jet, Needle (P-0M) 0 Screw 00 Washer, Spring Asm., Jet Block 0 00 Washer 0 0 Jet, Main (#.)(If built before //) Jet, Main (#)(If built after //) 0 Seal 0 Packing 0 E-Ring 0 Cap 0 Pin, Float 0 Plate 0 O-Ring 00 Screw 0 00 Asm., Float Body 0 Screw 0 Asm., Float 0 Screw 0 Valve, Needle (.) 0 O-Ring Jet, Pilot (#0) 0 O-Ring 0 Washer 0 Spring 0 Adjuster 00 Plug (If built before // only) 0 Screw, Adjust 0 Ring 0 Spring Valve, Throttle (0) 0 Spring 0 Ring 00 Screw 0 Asm., Throttle Shaft 0 0 Guide, Cable 0 Screw 0 Cover 0 O-Ring 0 Holder, Guide 0 Spring 0 Asm., Plunger Jet, Air (#) Asm., Carburetor (Incl. -,-) (If built before //) Asm., Carburetor (Incl. -,-) (If built after //) 00 Screw and Washer 0 Spring Asm., Cover 0 Screw / D
RECOIL STARTER MAGNUM X A00CBAA and MAGNUM X A00CBCA and MAGNUM X HDS A00CBFA 0 0 Reel 0 Spring, Return 0 Ratchet 0 Spring, Friction 0 Plate, Friction 0 Bolt and Washer 0 Plug 0 Gasket 0 Bushing, Starter 0 0 Spring, Spiral 00 Bushing 0 Gasket, Recoil 0 Bolt, Flange 0 0 Asm., Recoil (Incl. -,-,,) Starter Case (Incl. ) 00 Rope / D
OIL PUMP and OIL FILTER MAGNUM X A00CBAA and MAGNUM X A00CBCA and MAGNUM X HDS A00CBFA 0 0 Plug 0 Gasket 0 Spring 0 Valve, Relief 0 Bolt, Flange 0 00 Strainer, Oil Strainer, Oil (Engine Serial Numbers -0 Only) 0 Filter, Oil 0 00 Screw (If built before //) Screw (If built after //) 00 Cover, Oil Pump 0 0 Rotor, Inner 0 Rotor, Outer /00 D
MAGNETO MAGNUM X A00CBAA and MAGNUM X A00CBCA and MAGNUM X HDS A00CBFA 0 0 0 00 Asm., Ignition Coil (Incl.,) Ignition Coil (If built before //) Ignition Coil (If built after //) 0 Cap, Spark Plug 0 Plug, Spark 0 O-Ring 00 Bearing, Dry 0 Asm., Plate (Incl.,)(Incl. if built before // only) D 0 Bolt and Washer 0 Seal, Oil 0 Screw and Washer (If built before // only) 0 0 CDI System 00 Nut 000 Washer, Spring 0 Switch, Magnetic 0 Flywheel w/ring Gear /
STARTING MOTOR MAGNUM X A00CBAA and MAGNUM X A00CBCA and MAGNUM X HDS A00CBFA 0 0 Motor, Starting (Incl. -,-) 0 Washer Set 0 Armature 00 Brush, Carbon 0 Nut, Flange 00 O-Ring 00 Bolt and Washer 00 Bracket, Rear 00 Asm.,FrontBracket(Incl.) D 0 O-Ring 0 0 Asm., Set Bolt (Incl. ) 00 Ring, Rubber 0 Washer, Gear Shaft 0 Clip 0 Spring, Weight 00 Spring, Return 00 Clip 0 Asm., Gear Shaft (Incl. -) /
FUEL PUMP MAGNUM X A00CBAA and MAGNUM X A00CBCA and MAGNUM X HDS A00CBFA 0 Asm., Fuel Pump (Incl. -) 0 Screw and Washer 0000 Screw and Washer 0 Screw 0 Diaphragm Gasket Set / D
BREATHER BOX MAGNUM X A00CBAA and MAGNUM X A00CBCA and MAGNUM X HDS A00CBFA 0 0 00 Pipe 0 Bolt, Flange 0 00 Asm., Breather Box (Incl.,-0, -)(If built before //) Asm., Breather Box (Incl.,-0, -)(If built after //) Box, Breather (Incl.,,) 0 0 Pipe, Air Breather 00 Clamp 0 Pipe, Rubber 0 Bolt, Flange (Use if built after //) 0 Pipe 0 Pipe, Rubber 0 0 Bolt, Banjo D0 0 Gasket 0 Pipe 0 Clamp, Hose 0 Band, Wire (Use if built after //) 00 Pipe, Rubber 0 Pipe, Pulse 00 Gasket, Breather Plate 0 Plate, Breather 0 Bracket 0 0 Bolt, Flange 00 Screw 0 Plate, Breather Box 0 Gasket, Plate /
TOOL KIT MAGNUM X A00CBAA and MAGNUM X A00CBCA and MAGNUM X HDS A00CBFA 0 0 Asm.,ToolKit(Incl.-) 0 Gauge, Tire Pressure 000 Wrench, Open -0mm 000 Wrench, Open -mm 0 Wrench, Box 0 Screwdriver Pouch, Tool Kit Lube, U-Joint, oz., Case Owner s Manual, 00 ATV Supplement, Owner s Manual, 00 Magnum x 0-0 Wrench, Spanner, Cam 0 0 Pigtail, Power /00 D
PRINTED IN THE USA PARTS MANUAL PN and MICROFICHE PN /00
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