ReelRunnar Offset Unwind Unit with Loop Box Spare Part Manual Another quality product from: Matti Technology AG Wilenstrasse 6 CH-8588 Zihlschlacht / Switzerland Main Number: +41 (71) 422 31 92 Fax: +41 (71) 422 31 44 E-Mail: info@mattitech.ch Web: www.mattitech.ch 20080108.0v 1
ReelRunnar Tensionless Unwind Unit is a trademark of Matti Technology AG, Switzerland Copyright by Matti Technology AG, Switzerland. All rights reserved. Under copyright laws, neither the documentation nor the software may be copied, photocopied, reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without the prior written consent of Matti Technology AG, Switzerland, except in the manner described in the documentation. Matti Technology AG, Switzerland reserves the right, without notice, to alter or improve the design or specifications of the products described herein. No warranty or guarantee of any kind is expressed or implied by information contained herein. 20080108.0v 2
Dear Customer Thank you for purchasing a ReelRunnar Offset Unwind Unit with Loop Box high performance printing system. The ReelRunnar Offset Unwind Unit with Loop Box provides the Technology you need to print and dry at high speeds. With this system, your company will increase throughput and quality. The ReelRunnar Offset Unwind Unit with Loop Box is one of many high-quality, innovative systems available from Matti Technology AG, Switzerland. If you would like information on our other systems or require technical assistance or spare part replacement, please contact one of our field service or customer service specialists at: Matti Technology AG Wilenstrasse 6 CH-8588 Zihlschlacht / Switzerland Main Number: +41 (71) 422 31 92 Service Number: +41 (71) 422 31 58 Fax: +41 (71) 422 31 44 E-Mail: info@mattitech.ch Web: www.mattitech.ch Again, thank you and welcome to the growing family of Matti Technology AG customers. We appreciate your current and continued business. Sincerely, Dr. Dieter Woschitz President Pascal Fäh Vice President of Operations 20080108.0v 3
1 Table of Contents ReelRunnar Offset Unwind Unit with Loop Box Spare Part Manual 1 1 Table of Contents 4 1.1 List of Illustrations 5 1.2 List of Tables 5 2 Forward 6 2.1 Important 6 3 Labels 7 3.1 Safety Labels 7 3.1.1. Dangerous voltage 7 3.1.2. Burn hazard 7 3.1.3. Danger of cuts from moving paper 7 3.1.4. Danger of crushing 8 3.1.5. Pinch pint rollers 8 3.1.6. Pinch point from moving parts 8 3.1.7. Danger of entanglement from belt drive 9 3.1.8. Danger of entanglement from rotating gear 9 3.1.9. Danger of cutting blade 9 3.1.10. Danger of cutting of fingers or hand 10 3.2 Text warning Labels 10 3.2.1. Running with different voltages and frequencies 10 3.2.2. Disconnect main switch before servicing 11 3.2.3. This switch does not disconnect all power of this machine 11 3.2.4. Inside the dryer it is may be very hot 12 3.2.5. Compressor installed under the cover 12 4 Drives 13 4.1 Belts 14 4.2 Pulleys 15 4.3 Mountings 16 4.4 Motor 17 5 Speeder Arm 18 5.1 Drive 19 5.2 Bearings 20 5.3 Structure 21 5.4 Rollers and Belt 22 6 Lift Arm 23 6.1 Lift Arm Assemblies 24 7 Air System 25 7.1 Control System 26 7.2 Cylinders 27 7.3 Inflator 28 8 Paper Control 29 8.1 Web loop control 30 8.2 Unwind Roller 32 8.3 Paper Guide 33 9 Electrical Items 34 9.1 Main PCB Area 35 9.2 Switches and Control 36 9.3 Sensors 37 9.4 Looms 38 10 Cover / Guards 39 20080108.0v 4
10.1 Unit covers 39 10.2 Air loop control cover 40 11 Frame mounted misc. Parts 41 11.1 Misc. 41 1.1 List of Illustrations Illustration 1: Dangerous voltage 7 Illustration 2: Burn hazard 7 Illustration 3: Danger form cut of moving paper 7 Illustration 4: Danger of crushing 8 Illustration 5: Pinch point rollers 8 Illustration 6: Danger from moving parts 8 Illustration 7: Danger of entanglement from belt drive 9 Illustration 8: Danger of rotating gear 9 Illustration 9: Danger of cutting blade 9 Illustration 10: Danger of cutting of fingers or hand / angled blade 10 Illustration 11: Running with different voltages and frequencies 10 Illustration 12: Disconnect main switch before servicing 11 Illustration 13: This switch does not disconnect all power of this machine 11 Illustration 14: Inside the dryer it is may be very hot 12 Illustration 15: Compressor installed under the cover 12 Illustration 16: Belts 14 Illustration 17: Pulleys 15 Illustration 18: Mountings 16 Illustration 19: Motor 17 Illustration 20: Drive 19 Illustration 21: Bearings 20 Illustration 22: Structure 21 Illustration 23: Rollers and Belt 22 Illustration 24: Lift Arm Assemblies 24 Illustration 25: Control System 26 Illustration 26: Cylinders 27 Illustration 27: Inflator 28 Illustration 28: Paper control 29 Illustration 29: Web loop control 30 Illustration 30: Unwind Roller 32 Illustration 31: Paper Guide 33 Illustration 32: Main PCB Area 35 Illustration 33: Switches and Control 36 Illustration 34: Sensors 37 Illustration 35: Looms 38 Illustration 36: Cover / Guards 39 Illustration 37: Air loop control cover 40 Illustration 38: Frame mounted misc. Parts 41 Illustration 39: Communication cable unwind / rewind unit, 15 meter 41 Illustration 40: Compressor 41 1.2 List of Tables 20080108.0v 5
2 Forward The purpose of this manual is to provide the necessary information to enable experienced personnel to safely install, operate and maintain the Versamark ReelRunnar Offset Unwind Unit with Loop Box Printing System. It is assumed that all necessary tools, precision measuring devices and equipment for safely moving and installing this system will be available. Information and data is based on the latest product information available at the time of writing. The right is reserved to make changes at any time, in materials, specifications, models or to discontinue models. Note: In order to show clearly the details of this system some covers, shields, doors or guards have either been removed or are shown in an open position. All such protective devices must be installed in the closed position before operating the system. 2.1 Important Carefully read the instructions and safety precautions given in this manual. Do not attempt to install this system until you have thoroughly read and understood the data contained in this manual. At the time of writing, this manual was completely up-to-date. However, due to continued product development, some illustrations or descriptions contained herein may vary slightly to the system delivered to you. This merely implies that the system has been improved to better fulfil your requirements. If there are any questions, you are encouraged to contact our field service personnel for assistance at: Matti Technology AG Wilenstrasse 6 CH-8588 Zihlschlacht / Switzerland Main Number: +41 (71) 422 31 92 Service Number: +41 (71) 422 31 58 Fax: +41 (71) 422 31 44 E-Mail: info@mattitech.ch Web: www.mattitech.ch 20080108.0v 6
3 Labels The following chapters explains the different labels used on the transport system. 3.1 Safety Labels 3.1.1. Dangerous voltage Illustration 1: Dangerous voltage Dangerous voltage. Contact may cause electric shock or burn. DANGER! Power terminals remain live up to 3 minutes after mains disconnection. 3.1.2. Burn hazard Illustration 2: Burn hazard Burn hazard, hot surface. Do not touch the surface of this component during equipment operation. Allow to cool down before servicing. 3.1.3. Danger of cuts from moving paper Illustration 3: Danger form cut of moving paper Danger of cuts from moving paper. Keep body away form edge of moving paper. 20080108.0v 7
3.1.4. Danger of crushing Illustration 4: Danger of crushing Danger of crushing from moving paper roll. Stand back from the lift arms and paper roll during operation. 3.1.5. Pinch pint rollers Illustration 5: Pinch point rollers Pinch point danger from rollers. Keep hands and clothing away from rotating rollers. 3.1.6. Pinch point from moving parts Illustration 6: Danger from moving parts Danger from moving parts. Moving parts can crush and cut. Do not operate with guard removed. Follow lockout procedure before servicing. Disconnect main power before servicing. 20080108.0v 8
3.1.7. Danger of entanglement from belt drive Illustration 7: Danger of entanglement from belt drive Danger of entanglement from belt drive. Shear hazard. Moving part can crush and cut. Keep hand clear. Do not operate with guard removed. Follow lockout procedure before servicing. 3.1.8. Danger of entanglement from rotating gear Illustration 8: Danger of rotating gear Danger of rotating gear. Keep hands and clothing away from rotating gear. Danger of entanglement from gear. Moving part can crush and cut. Keep hand clear. Do not operate with guard removed. Follow lockout procedure before servicing. 3.1.9. Danger of cutting blade Illustration 9: Danger of cutting blade Danger of cutting blade. Shear hazard. Moving part can crush and cut. Keep hand clear. Do not operate with guard removed. Follow lockout procedure before servicing. 20080108.0v 9
3.1.10. Danger of cutting of fingers or hand Illustration 10: Danger of cutting of fingers or hand / angled blade Danger of cutting of fingers or hand. Moving parts can crush and cut. Do not operate with guard removed. Follow lockout procedure before servicing. 3.2 Text warning Labels 3.2.1. Running with different voltages and frequencies Illustration 11: Running with different voltages and frequencies 20080108.0v 10
3.2.2. Disconnect main switch before servicing Illustration 12: Disconnect main switch before servicing 3.2.3. This switch does not disconnect all power of this machine Illustration 13: This switch does not disconnect all power of this machine 20080108.0v 11
3.2.4. Inside the dryer it is may be very hot Illustration 14: Inside the dryer it is may be very hot 3.2.5. Compressor installed under the cover Illustration 15: Compressor installed under the cover 20080108.0v 12
4 Drives 20080108.0v 13
4.1 Belts Illustration 16: Belts 1 F5115A BELT HTD5 1595 5M 15 2 F5130A BELT HTD5 1100 5M 15 3 F5129A BELT HTD5 565 5M 15 20080108.0v 14
4.2 Pulleys Illustration 17: Pulleys 1 F1383A PULLEY 52HTD X 15 P2105A SPACER END CAP 2 F1384A PULLEY 26HTD5 19MM P2117P MOTOR END CAP E0457A MOTOR KEY 3 P2100A IDLER PULLEY E1114A BEARING BALL 8 x 22 x 7 P2116A INNER RACE P2113P THIN WASHER 4 F1385A PULLEY26HTD5 18MM E1114A BEARING BALL 8 x 22 x 7 P2115A JOCKEY SPACER P2113P THIN WASHER 5 F1392A PULLEY 52T HTD5 20 P2199A NUT SPACER SPEEDER P2128A SPEEDER SPACER C 6 A7123A REVERSER BOX - Unwind 20080108.0v 15
4.3 Mountings Illustration 18: Mountings 1 B8944P JOCKEY ADJUSTER BRACKET 2 B8974P REWIND PLATE REV BOX 3 C7375P MOTOR MOUNT PLATE 20080108.0v 16
4.4 Motor Illustration 19: Motor 1 179-816 LEESON 0 75K 3000rpm MOTOR Use on EU520CA & EU520CB 179-822 LEESON 0 75K 1800rpm MOTOR Use on EU520AA 54036 Brush for unwind - rewind motor 20080108.0v 17
5 Speeder Arm 20080108.0v 18
5.1 Drive Illustration 20: Drive 1 E3599A M20 NYLOC NUT 2 F1392A PULLEY 52T HTD5 20 2a P2199A NUT SPACER SPEEDER 2b P2128A SPEEDER SPACER C 3 P2197A UNWIND ROLLER HOUSING 4 C3532A TUBE PLUG 5 P2179P TUBE END CAP 6 C9654P INTERNAL SPEEDER TUBE 7 C9355A SPEEDER LOCKING BAR 8 P2195A SPEEDER SPACER A 9 C9352P DRIVE ROLLER 10 C9655P INTERNAL SPEEDER TUBE LONG 11 P2401P SPEEDER TUBE BUSH A0470A EUCB SPEEDER TUBE COMP ASSY Contains: 1x INTERNAL SPEEDER TUBE, 1x INTERNAL SPEEDER TUBE LONG, 2x TUBE END CAP 2x SPEEDER TUBE BUSH 20080108.0v 19
5.2 Bearings Illustration 21: Bearings 1 E1120A BEARING 6004 N E Z 2 E1126A BEARING 6202 3 E1112A BEARING 6006NR 4 E1111A BEARING 6006 2Z C9350B BEARING SPACER 5 E4058A WAVED SPRING 6 E1127A BEARING 2204 2RS TV 7 E4066A WAVED SPRING 20080108.0v 20
5.3 Structure Illustration 22: Structure 1 C1033G TUBE ARM ASSEMBLY 2 C7370P BEARING BLOCK 3 B1766G BELT U AND U INSERT ASSY 4 C7369P SPACER BLOCK 5 B8938F ROLLER CARRIER 20080108.0v 21
5.4 Rollers and Belt Illustration 23: Rollers and Belt 1 G5065A SPEEDER BELT 2 C9353A TIE BAR 3 C9653A SPEEDER ARM PATH ROLL 4 C9352P DRIVE ROLLER 5 C9351E ROLLER ADJUSTABLE 6a E3616A NYLOCK NUT M16 6b P2131P WASHER 7 C9420A IDLE SHAFT 8 E0436A DATASENSOR REFLECTIVE TAPE A2 9a B4365A BELT JACKING SCREW 9b C4359A BOBBIN FIXED 9c C9427A TOOLING SHAFT 9d C3554A BOBBIN ADJ 9 UWTOOLKIT Tooling kit (assy.) 20080108.0v 22
6 Lift Arm 20080108.0v 23
6.1 Lift Arm Assemblies Illustration 24: Lift Arm Assemblies 1 MAT-RR70 AIRSHAFT ASSY 70mm 1 MAT-RR3I AIRSHAFT ASSY 3 inch E0416A LUGS Rubber Inserts - For 70mm Airshaft E0449A set of 9 (Superlug Type M) LUGS Rubber Insert - For 3" Airshaft set of 9 (Superlug Type O) E0415A AIR VALVE 1/8" 2 C1030F LIFT ARM ASSY 3 P2173P WIND CUP 20080108.0v 24
7 Air System 20080108.0v 25
7.1 Control System Illustration 25: Control System 1 E0409A REGULATOR 2 E0403A FILTER 3 E0434A LIFT VALVE E0435A LEAD WIRE 4 E0434A SPEEDER VALVE E0435A LEAD WIRE 5 E0402A BLACK POLYURETHANE TUBE 20080108.0v 26
7.2 Cylinders Illustration 26: Cylinders 1 E0400A LIFT CYLINDER 2 179-702 LIFT ARM DOWN SENSOR 182-8020 LIFT ARM DOWN SENSOR WITH CABLE COMPLETE (ANTI FOOT CRUSH SENSOR) 3 131-832 LIFT ARM UP SENSOR 182-7950 LIFT ARM UP SENSOR (WITH CABLE COMPLETE) 4 E0502A SPEEDER CYLINDER 20080108.0v 27
7.3 Inflator Illustration 27: Inflator 1 E0439A MKII INFLATOR BN1367-8-16 HOSE CLAMP 2 E0438A TUBE RPVC14N ¼ INCH 3 B8949P BASE HOSE RETRACTOR 4 P2133A TUBE ROLLER B8959P TUBE RETAINER FLATTENED C3533A WHEEL PIN B8959P TUBE RETAINER 5 P2133A TUBE ROLLER B8959P TUBE RETAINER C4343J TUBE BOBBIN C4403F INFLATOR PULLEY WEIGHT 6 B8947P FRAME BRACKET LH 7 G1209A SPRING (2 OFF) 8 C9364A TIE BAR HOSE RETRACTOR 9 E0407A STUD FITTING 10 P2134E TUBE BEZEL 11 C4342A INFLATOR CAN 12 C0040A STUDDING 13 P2135P GUIDE BOSS 20080108.0v 28
8 Paper Control Illustration 28: Paper control 20080108.0v 29
8.1 Web loop control Illustration 29: Web loop control 20080108.0v 30
1 179-612 BLOWER FAN 2 E0466A BLOWER FAN GUARD 3a R6117A SIDE GUIDE LEFT HAND 3b R6118A SIDE GUIDE RIGHT HAND 4a C9724A TENSION BAR 4b P2492A SLIDE WASHER 4c P2491A SPRING WASHER 4d G1228A SPRING 4e E2825A M6 HEX BOLT 50 LONG 4f E3529A M6 NYLOC NUT 5a P2142A TRACKER WHEEL 5b E0437A TRACKER WHEEL O RING 6 B9119A PAPER GUIDE COVER 7 C9723A SIDE GUIDE SHAFT 8 E0501A THUMB SCREW 9 179-773 TOP DEFUSE SENSORS 10 179-787 BOTTOM DEFUSE SENSOR 11 C9349A SPEEDER ARM PATH ROLLER 12 R6187G TOP COVER (HINGED GRIPPER) 13 B9307A AIR BAFFLE 14 C9341A UNWIND ROLLER 15 D0009A GRIPPER TIRE NOTE: Items 5a, 5b and 6 see chapter 8.3 Paper Guide on page 33. 20080108.0v 31
8.2 Unwind Roller Illustration 30: Unwind Roller 1 F1383A PULLEY 52HTD X 1 E0386A KEY 5X12 2 P2105A SPACER END CAP 3 B8958P BRACKET HOUSING L AND RH 4 P2103A GEARBOX HOUSING LH 5 E1126A BEARING 15 x 35 x 11 6 C4339A POST SUPPORT SWAGED 7 E1000A BEARING 17 X 40 X 12 8 P2109A UNWIND ROLLER HOUSING RH 9 C9341A ROLLER UNWIND 10 D0009A GRIPPER TYRE C2780A GRIPPER ROLLER CORE 11 G4005A BEARING HOUSING T 12 C9368A WIND CUP SHAFT 13 B8942P ROLLER CARRIER 14 P2108A UNWIND ROLLER HOUSING LH 15 G1094A INTERMEDIATE SPRING 20080108.0v 32
8.3 Paper Guide Illustration 31: Paper Guide 1 B9119A PAPER GUIDE COVER 2 E0437A O-RING BS 227 3 P2142A TRACKER WHEEL 4 179-750 ENCODER 1000 PPR 40mm 182-7970 ENCODER 1000 PPR 40mm (WITH CABLE COMPLETE) 20080108.0v 33
9 Electrical Items 20080108.0v 34
9.1 Main PCB Area Illustration 32: Main PCB Area 1 179-757 DRIVE CARD 1600i 2 179-742 POWER SUPPLY 3 168-315 MAINS INLET 2198-10 Miniature Fuses 10A 5x20 4 168-345 COMMUNICATIONS PORT 5 180-751 SPEED CONTROL CARD 6 C0047A ELECT. ENCLOSE R2780A ELECT. CHASSIS 7 291-2618 RELAY 8a 181-143 FAN 8b E0456A FAN GUARD 9 139-106 FILTER 10 130-089 CONTACTOR 11 EARTH STUD (for identification) 12 EARTH BLOCK(for identification) 0444177081 Ferrite assembly RD5122-6-9m6 CHOKE 6A 9.6MH PCB 20080108.0v 35
9.2 Switches and Control Illustration 33: Switches and Control 1 A7121A CONTROL PANEL ASSEMBLY 2 131-830 EMERGENCY STOP SWITCH 3 131-831 SWITCH BACKGROUND 20080108.0v 36
9.3 Sensors Illustration 34: Sensors 1 180-804 SENSOR BOARD 2 179-773 TOP REFLECTIVE SENSORS 3 179-787 BOTTOM REFLECTIVE SENSOR 4 179-709 DIRECTION SENSOR 182-7960 DIRECTION SENSOR (WITH CABLE COMPLETE) 5 179-786 WEB BREAK SENSOR 182-7930 WEB BREAK SENSOR (WITH CABLE COMPLETE) 6 179-750 SPEED ENCODER 182-7970 SPEED ENCODER (WITH CABLE COMPLETE) 7 179-702 LIFT ARM DOWN SENSOR 182-8020 LIFT ARM DOWN SENSOR (WITH CABLE COMPLETE) 8 131-832 LIFT ARM UP SENSOR 182-7950 LIFT ARM UP SENSOR (WITH CABLE COMPLETE) 9 A7175A SENSOR ADJUST BEAM 10 131-812 REEL DEPLETION SENSOR 20080108.0v 37
9.4 Looms Illustration 35: Looms 1 183-250 MAINS INLET SOCKET LOOM 2 182-655 LOOM ASSY (WITH COMM.PORT) 3 182-698 DAISY CHAIN RIBBON (5 IN SET) 4 183-255 LOOM ASSEMBLY (WITH FILTER) 5 182-650 LOOM ASSEMBLY (RIBBON LINK) 182-674 ENCODER EXTENSION CABLE 182-641 LOOM ASSEMBLY (RESISTOR) 182-651 LOOM ASSEMBLY (EARTH) 182-652 LOOM ASSEMBLY (CONTACTOR) 182-653 LOOM ASSY. ( CONTACT CTRL) 182-657 LOOM ASSEMBLY (DRIVE CARD) 182-767 LOOM WEB LOOP CONTROLLER 182-8020 LOOM ORION SOLENOID LINK (J5/J9 display board + sensor + sol cables) 20080108.0v 38
10 Cover / Guards 10.1 Unit covers Illustration 36: Cover / Guards 1 R2148G MIDDLE PANEL 2 R2099G LOWER COVER FRONT LH 3 B1846G WAISTBAND OS UNWIND 4 B8980G LOWER COVER REAR RH 5 B8982G TOP COVER LH 6 R6187G OVERCOVER AIR BOX 7 B8983G TOP COVER RH 8 R6195G LOWER COVER REAR D.S. 9 R2149G SKIRT 10 B1847G WAISTBAND DS UNWIND 11 R2100G LOWER COVER FRONT RH 12 R2149G SKIRT 13 P2211A SKIRT SPIGOT 20080108.0v 39
10.2 Air loop control cover Illustration 37: Air loop control cover 1 R6192G AIR BOX SIDE COVER RH 2 B1906F AIR BOX CHASSIS ASSEMBLY 3 R6193G AIR BOX SIDE COVER LH 4 R6182F LOOP CONTROL ADJUST FRAME 5 B9119A PAPER GUIDE COVER 6 R6185G ADJUST FRAME SIDE COVER LH 7 R6184G ADJUST FRAME SIDE COVER RH 8 R6183G ADJUST FRAME SENSOR COVER 20080108.0v 40
11 Frame mounted misc. Parts Illustration 38: Frame mounted misc. Parts 1 B8933P BUFFER BRACKET E0394A BUFFER TYPE D20 2 E0301A JACKING FEET 3 E0233A PRINTER SIDE CASTOR 4 E0423A REEL SIDE FIXED WHEEL 5 E0369A BRUSH STRIP 3 11.1 Misc. Illustration 39: Communication cable unwind / rewind unit, 15 meter Comcabunrew Illustration 40: Compressor 100995 20080108.0v 41