PUMPING, METERING, AND MIXING CATALYZED COATINGS OPERATIONS MANUAL

EQUALIZER TM 77-5211R 3/07 EQUALIZER TM Systems FOR PUMPING, METERING, AND MIING CATALYZED COATINGS OPERATIONS MANUAL

EQUALIZER Systems WALL OR CART MOUNTED CATALYST PUMPING-METERING- MIING SYSTEMS OPERATIONS MANUAL TABLE OF CONTENTS Product Overview.................2 Warning High Pressure Components.....................3 Service/Maintenance Protocol.......4 Equipment Specifications...........5 Recommended Spare Parts........6,7 Set-Up Instructions...........8, 9,10 General Maintenance.............10 Parts & Components Information...11 Primary Parts Breakdown......12, 13 Sub-Assemblies Breakdown.....14,15 Customer Service: 800-992-4657 Technical Support: 888-992-4657 EASY-TO-USE FOR MAIMUM PERFORMANCE Binks EQUALIZER Systems are twocomponent pumping, metering, and mixing systems designed to apply the acid-catalyzed wash coats, sealers, and top coats used in wood furniture finishing. Binks EQUALIZER is capable of adjusting catalyst ratios from.75 to 7%, with operating pressures up to 1,000 psi. Mixed material is flushed from the system through the mix manifold in one step using less solvent than other tanks. Accurate, consistent material metering, mixing, and pumping Fluid section includes hard chrome rod and cylinder for longer life Teflon packings for material compatibility 316 SS construction catalyst pump compatible with aggressive acidic catalysts Exclusive pneumatic catalyst alarm with integrated pump shutdown to ensure ratio accuracy and system reliability 316 SS mix manifold with integrated handle and 316 SS ball valves allow one-step flushing of mixed material Manual ratio check assembly for quick verification of catalyst-to-material ratio without disconnecting hoses or guns Recirculation feature allows priming of catalyst pump without disconnecting from slave arm Cart mount option for maximum portability 100 mesh filter assembly with integrated pulse bottle and fluid regulator to minimize winking Precise pressure control One-step flush uses less solvent than typical tanks Capable of supplying multiple spray guns 2

EQUALIZER Systems READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING, OR SERVICING THIS EQUIPMENT. IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PLACE THIS INFORMATION IN THE HANDS OF THE OPERATOR. KEEP FOR FUTURE REFERENCE. WARNING HIGH PRESSURE WARNING WHEN DRIVING A HIGH PRESSURE FLUID SECTION, THIS EQUIPMENT CAN DEVELOP FLUID PRESSURES OF OVER 1200 PSI (82 BAR). FLUID UNDER HIGH PRESSURE CAN PENETRATE THE SKIN AND CAUSE SEVERE INTERNAL INJURY IN CASE OF INJURY OBTAIN MEDICAL ATTENTION IMMEDIATELY BE SURE TO REPORT NATURE OF INJURY AND TYPE OF FLUID OR SOLVENT TO THE DOCTOR TOIC OVERVIEW OF POTENTIAL HAZARDS AS CONTAINED II TOIC FLUID HAZARD 6 IN THIS MANUAL WARNING means that severe injury or death can result from failure to follow instructions. CAUTION means that property damage or injury can result from failure to follow instructions. NOTE indicates important steps to be followed or important considerations that should be observed. Hazardous fluids or toxic fumes can cause serious injury or death if splashed on skin or in the eyes, swallowed or inhaled. 1. KNOW the specific hazards of the fluids you are using. This information is on the MSDS for the material being used. READ fluid manufacturer s warnings. 2. STORE hazardous fluids in approved containers only. DISPOSE of all hazardous fluids in accordance with all state, local and national guidelines. 3. WEAR the appropriate protective clothing, gloves, eyewear, and respirator. I INJECTION HAZARD Spray from the spray gun, hose leaks, or ruptured components can inject fluid into your body and cause extremely serious injury, including poisoning or the need for amputation; or death. Splashing fluid in eyes or on skin can also cause a serious injury. 1. NEVER clean, change, or remove the nozzle from the spray gun without first doing the following: a. Be sure to set the trigger safety on the gun. b. Shut off pump. Release fluid pressure in the entire system from pump to spray gun, by opening the PRESSURE RELIEF VALVE. c. With the airless system inactivated as described above, all worn or defective parts should be replaced or repaired BEFORE restarting the system. 2. NEVER remove the fluid hose or spray gun from the system without first releasing the system pressure (see instructions a and b under paragraph 1, above). Remember, the fluid may be under very high pressure (1200 psi (82 bar) or more). 3. NEVER trigger the spray gun to release system pressure: use pressure release valve (see paragraph 1, b). 4. NEVER handle the spray gun carelessly. 5. NEVER point the spray gun at anyone or any part of the body. 6. NEVER allow the gun s spray to come close to any part of the human body, even when the spray nozzle is removed. 7. NEVER plug hose leak with your finger, with adhesive tape, or other stop-gap devices. 8. NEVER operate the airless system with a defective hose. ALWAYS replace the defective hose immediately (see paragraph 2). 9. BE SURETO FOLLOW PROCEDURE DESCRIBED IN PARAGRAPH 1 BEFORE doing ANY maintenance work on the pump, hose, or spray gun, or BEFORE leaving the airless equipment system unattended for ANY length of time, or BEFORE shutting down the system, 10. Fluid injected into the skin might look like just a cut, but is a serious injury and should be treated as such. GET MEDICAL ATTENTION. INFORM THE PHYSICIAN WHAT TYPE OF MATERIAL WAS INJECTED. III FIRE & EPLOSION HAZARD Improper grounding, poor ventilation, open flames, or sparks can cause a hazardous condition and result in fire or explosion and cause serious injury. 1. GROUND all high pressure airless pumps to avoid DANGEROUS STATIC SPARKING, EPLOSION, or FIRE when SPRAYING FLAMMABLE LIQUIDS. 2. GROUND all objects being sprayed. 3. NEVER spray flammable liquids in the vicinity of ANY open flame, lighted cigarettes, etc., or ANY electrical apparatus that is operating. 4. NEVER spray flammable solvent through the gun nozzle tip. To do so generates static electricity and could cause static sparking with subsequent explosion or fire (see paragraph 1). ALWAYS remove the nozzle tip from the spray gun BEFORE cleaning the tip or solvent flush cleaning the gun (see I. Injection Hazard, paragraph 1) 5. The Binks EQUALIZER can develop hydraulic pressure of 1200 psi (82 bar) or more. All of the components incorporated into the bare pump have been carefully designed and tested to insure their safe operation under these high pressures WHEN PROPERLY HANDLED AND MAINTAINED. For continuing safety, users are urged to: a. ALWAYS handle carefully all hose connections, joints, and seating surfaces on the spray gun to prevent damage. b. NEVER kink or bend the fluid hose into less than a four-inch radius. c. FREQUENTLY check the hose for kinks or abrasions. These may develop into a rupture. d. NEVER use standard hardware to modify the airless system. ALWAYS use genuine Binks high pressure fittings only. 3

EQUALIZER Catalyst Pumping- Metering-Mixing Systems OPERATIONS MANUAL COMMISSION SERVICE AND MAINTENANCE PROTOCOL FOR EQUALIZER CATALYST PUMPING-METERING-MIING SYSTEMS AS YOUR SALES AND SERVICE PARTNER, BINKS OR ITS AUTHORIZED DISTRIBUTORS WILL: Be present at commissioning Stock common spare parts in a central location Have access to other parts via Binks parts network Complete all warranty work at no charge with Binks field personnel or its authorized distributors Be available for service at a cost Advise on maintenance/repair issues via Binks technical support services or its authorized distributors WARRANTY 1. Warranty on hardware products Binks warrants to the purchaser that all equipment supplied hereunder will be free from defects in material or workmanship under normal use and service for a period of twelve (12) months from the date of shipment. Should any failure appear during this period, Binks shall, if given prompt written notice by the Purchaser, correct such nonconformity by repair or replacement of the nonconforming equipment or parts thereof, exclusive of charges for labor, F.O.B. Binks designated repair facility. Repair parts will be warranted for ninety (90) days from the date of shipment, but repairs or replacements to original equipment shall not renew or extend the warranty period of such equipment. Equipment and parts furnished by Binks but manufactured by others shall be limited to the warranty offered by the manufacturer thereof. The purchaser shall pay at Binks prevailing prices and labor rates for parts and services which (i) fall in the general category of normal maintenance; (ii) are needed to make additions or modifications requested by the Purchaser; or (iii) are needed to make repairs not covered by this warranty such as damages caused by accident, misuse, neglect, alteration, improper storage or installation or maintenance, unauthorized repair, or programming problems. 2. Warranty on software products Binks warrants that the media on which the licensed programs are furnished will be free from defects in materials and workmanship under normal use for a period of ninety (90) days from the date of shipment to the licensee. During this period the licensed programs will operate substantially as described in Binks software description provided that licensee (i) employs such licensed programs according to Binks supplied instructions; and (ii) does not, without the express written permission of Binks modify the licensed programs in any way. Should any failure appear during the warranty period, Binks shall, if given prompt written notice by the purchaser, provide programming services to correct such nonconformity. 3. The foregoing warranty for hardware and software products is exclusive of and in lieu of all other warranties of quality or performance, expressed, implied or statutory, including any warranties of merchantability or of fitness for a particular purpose. 4

Major Sub-Assemblies & Components 109-1115 COMET 3-C WALL MOUNTED EQUALIZER TM SYSTEM MAJOR ASSEMBLIES 109-1116 B5-D ETREME DUTY WALL MOUNTED EQUALIZER TM SYSTEM MAJOR ASSEMBLIES PART NO. DESCRIPTION PART SHEET NO. 101-2090 Catalyst Pump 2777 41-11043 Comet 3 Air Motor 2391 101-1420 C Fluid Section 2662 845001 MP Fluid Regulator w/gauge 876009 101-1765 Filter/Pulse Assembly 2469 103-1360-2 Alarm Box 50-1,200 psi N/A 107-1662 Poppet Valve N/A 103-1774 Mix Manifold Assembly 2783 103-1776 Air Control 2784 83GZ-5200 Flush Tank SB-14-152-B HAR-507 Air Regulator SB-6-147C PART NO. DESCRIPTION PART SHEET NO. 101-2090 Catalyst Pump 2777 41-12301 B5 Air Motor 2227 101-520 D Fluid Section 2432 845001 MP Fluid Regulator w/gauge 876009 101-1765 Filter/Pulse Assembly 2469 103-1360-2 Alarm Box 50-1,200 psi N/A 107-1662 Poppet Valve N/A 103-1774 Mix Manifold Assembly 2783 103-1776 Air Control 2784 83GZ-5200 Flush Tank SB-14-152-B HAR-507 Air Regulator SB-6-147C 109-1117 COMET 3-C CART MOUNTED EQUALIZER TM SYSTEM MAJOR ASSEMBLIES PART NO. DESCRIPTION PART SHEET NO. 101-2090 Catalyst Pump 2777 41-11043 Comet 3 Air Motor 2391 101-1420 C Fluid Section 2662 845001 MP Fluid Regulator w/gauge 876009 101-1765 Filter/Pulse Assembly 2469 103-1360-2 Alarm Box 50-1,200 psi N/A 107-1662 Poppet Valve N/A 103-1774 Mix Manifold Assembly 2783 103-1776 Air Control 2784 83GZ-5200 Flush Tank SB-14-152-B 207-12285 Small Cart 2785 HAR-507 Air Regulator SB-6-147C 109-1118 B5-D ETREME DUTY CART MOUNTED EQUALIZER TM SYSTEM MAJOR ASSEMBLIES PART NO. DESCRIPTION PART SHEET NO. 101-2090 Catalyst Pump 2777 41-12301 B5 Air Motor 2227 101-520 D Fluid Section 2432 845001 MP Fluid Regulator w/gauge 876009 101-1765 Filter/Pulse Assembly 2469 103-1360-2 Alarm Box 50-1,200 psi N/A 107-1662 Poppet Valve N/A 103-1774 Mix Manifold Assembly 2783 103-1776 Air Control 2784 83GZ-5200 Flush Tank SB-14-152-B 207-12285 Small Cart 2785 HAR-507 Air Regulator SB-6-147C NOTE Graphics may not be exact. Refer to individual part sheets and drawings. RECOMMENDED SPRAY GUNS Binks AA1500 Air Assisted Airless Spray Gun for manual applications. Binks MACH 2A Hydraulically Assisted HVLP Spray Gun for automatic applications. 5

Recommended Spare Parts MODELS 109-1115 AND 109-1117 COMET 3-C UNITS 6 PART NO. DESCRIPTION QUANTITY PER UNIT 106-1243 Catalyst Pump Seal Kit 1 107-1650 Catalyst Relief Valve Seal Kit 1 106-1074 Spare Parts Kit C Fluid Section 1 41-11276 Comet 3 Air Motor Repair Kit 1 41-2627 100M Filter Element 1 172-31611 HP SS Ball Valve 1 107-1287 Static Mixer 8 24 element 1 54-1439 Gasket 1 107-1657 3-Way Ball Valve 316 SS 2 103-1265 HP Ball Valve Teflon Seals 1 863010 Rebuild Kit for 845001 Fluid Regulator 1 73-81414 3-Way LP Ball Valve 1 20-6738 O-ring, Teflon 1 172-91715 Ball Valve, 316 SS Teflon Seals 1 107-1660 Ball Valve, 316 SS 1 20-5514 O-ring 1 20-5594 Back-up ring 1

Recommended Spare Parts Cont d MODELS 109-1116 AND 109-1118 B5-D UNITS PART NO. DESCRIPTION QUANTITY PER UNIT 106-1243 Catalyst Pump Seal Kit 1 107-1650 Catalyst Relief Valve Seal Kit 1 106-1139 Spare Parts Kit D Fluid Section 1 41-13126 Spare Parts Kit B5 Air Motor 1 41-2627 100M Filter Element 1 172-31611 HP SS Ball Valve 1 107-1287 Static Mixer 8 24 element 1 54-1439 Gasket 1 107-1657 3-Way Ball Valve 316 SS 2 103-1265 HP Ball Valve Teflon Seals 1 863010 Rebuild Kit for 845001 Fluid Regulator 1 73-81414 3-Way LP Ball Valve 1 20-6738 O-ring, Teflon 1 172-91715 Ball Valve, 316 SS Teflon Seals 1 107-1660 Ball Valve, 316 SS 1 20-5514 O-ring 1 20-5594 Back-up ring 1 7

Set-Up Instructions NOTE Read all warnings on page 3 carefully prior to set up and operation. Fig. 1 ASSEMBLY OF PUMP Refer to Fig. 1 for the following instructions. Connect 30 black hp fluid hose to ratio check manifold and top-right mix manifold inlet. Connect hp catalyst hose (stainless steel braided) to ratio check manifold and alarm inlet tee. Connect 5 air hose to ball valve on air control manifold and inlet on Solvent Saver tank regulator. Connect flush hoses to y-connector outlets and lower mix manifold inlets. Connect one section of 1/4 tubing to 3-way ball valve on alarm regulator and supply port on alarm box. Connect other section of 1/4 tubing to pump shutdown valve and output port on alarm box. Connect main air supply to air control manifold inlet. Use 1/2 hose with 1/2 NPS swivel connection (not supplied). Fig. 2 PRIMING THE CATALYST PUMP Fill catalyst bottle with 2 gallons (7.5 liters) of catalyst. Make sure mix manifold handle is in off or flush position. Disconnect catalyst hose from ratio check manifold and hold it over a waste container. See Fig. 2. Open catalyst pump inlet ball valve to allow the catalyst to flow into the pump via gravity. The process may be helped along by cycling the air motor slowly, using the ball valve on the air control to throttle the pump. Make sure the catalyst alarm is off and unpressurized before running the pump. Once catalyst starts to flow from the loose end of the catalyst hose, stop the pump and close the catalyst inlet ball valve to stop the flow of catalyst. The flow of catalyst may also be stopped by raising the loose end of the catalyst hose above the level of catalyst in the supply bottle. WARNING The area between the cross bar and pump wall bracket is a pinch point. Make sure all fluid and air pressures to the material pump are relieved before reaching into that area. Follow lockout/tagout procedures. Reconnect the catalyst hose to the manifold. The catalyst pump is now primed. Open the catalyst inlet ball valve. Disconnect the catalyst pump from the cross bar by pulling the pin that connects the two. Move the catalyst pump out of the way of the cross bar. You are now ready to prime the material pump. NOTE Do not add material to new pump until flushed with solvent and tested. PRIMING THE MATERIAL PUMP Attach appropriate material supply hose to material pump inlet (1 NPT) and insert pick-up tube into drum or 5-gallon container. For piped systems, open valve to allow flow of material to pump. Open bypass valve at bottom of fluid filter and hold dump hose over a waste container. Set pump regulator on air control to a low pressure (30 psi (2 bar)) and open-air motor ball valve slowly to allow pump to cycle. See Fig. 3. When material starts to flow from bypass valve, throttle the bypass valve to see if pump dives on down stroke. The pump will dive on the down stroke if there is still some air left in the pump. Continue to cycle the pump until all the air is purged from the pump and it no longer dives on the down stroke or up stroke. Now close the bypass valve to route flow to mix manifold with handle in up position (run). Turn fluid regulator set screw a couple of turns to allow fluid through at a fairly low pressure. Once you see material start to flow from mix manifold, shut off pump. Reconnect catalyst pump to cross bar in appropriate pin position for the percentage catalyst desired.! NOTE Be sure to accurately set pressures for optimal performance. Refer to Operations Manual for spray guns used or contact your Binks representative. Fig. 3 8

Set-Up Instructions Cont d GETTING READY TO SPRAY Attach hp fluid hose from airless or air assist airless spray gun to mix manifold outlet. Attach air assist hose from air assist airless spray gun to rightmost regulator on air control. Open air motor ball valve slowly to allow pump to cycle and build pressure to spray gun. Gradually increase pressure to air motor to 50-60 psi (3.4-4 bar) or higher when cycling stops and system is pressurized. Trigger gun to purge air from fluid hose and see that pump stalls on up-down stroke when gun is triggered. Adjust fluid regulator to desired fluid pressure for spraying. Trigger gun a few times to let catalyst and material pressures equalize. Note: when lowering set point of fluid regulator, trigger gun to relieve downstream pressure and reveal new set point. Fluid regulators are not of relieving type. Regulation range is 100-800 psi (7-55 bar). For higher fluid pressures, the fluid regulator must be removed from pump system. Fig. 4 SETTING AND OPERATING THE CATALYST ALARM Now that the spray pressures are set, turn the alarm s front panel switch to MAN and open the ball valve on the top regulator of the air control to energize the alarm. The air pressure to the alarm must be equal to or higher than the air pressure to the pump for the shutdown valve to work properly. To adjust the low and high trip points of the alarm, open the alarm box and turn the screws at the bottom of the bourdon tube inside. See Fig. 4. Each screw is marked L or H to indicate the trip point adjustment. To set the lower trip point, lower the system s fluid pressure about 100 psi (7 bar) lower than nominal by adjusting the fluid regulator and triggering the spray gun to equalize pressures. Turn the L screw clockwise until the LOW lamp activates, then bring back 1/4 turn. Repeat the procedure for the high trip point using fluid pressure 100 psi (7 bar) higher than nominal and the H screw. Remember that for either screw, clockwise rotation lowers the trip point, and counter-clockwise rotation raises the trip point. Close the alarm box and set the alarm by turning the front panel switch to AUTO. The indicators, pump shutdown, and horn will respond to any pressure above or below the set trip points. If an alarm occurs, first shut off air to the pump then shut off air to the alarm and vent by closing the supply ball valve to the alarm. Troubleshoot the system to see what caused the alarm. Correct the problem then turn the switch to MAN and open ball valve to restart the system. Once fluid pressures are correct and equalized, turn switch to AUTO to arm the alarm. CAUTION Always be sure to shut off pump before the alarm if an alarm occurs. Shutting off air to the alarm first may result in the pump re-starting. Fig. 5 Set-up instructions continued on page 10 9

Set-Up Instructions Cont d PERFORMING A RATIO CHECK To perform a ratio check, the alarm must be off or set to MAN and the system must not be pumping at the time of the ratio check. First, slowly open the ball valve on the catalyst side of the ratio check assembly to bring catalyst pressure down to 75-100 psi (5-7 bar). Allow any catalyst to drain into a waste container. Slowly open the needle valve on the material side of the ratio check assembly and allow material and catalyst to run briefly into a waste container. See Fig. 5. When material and catalyst streams from both valves are consistent and stable, switch from the waste container to a couple of properly sized graduated cylinders to catch ratio. Shut off needle valve and ball valve when complete. Bring catalyst pressure up to operating pressure by throttling the recirculation ball valve on the filter until catalyst pressure increases to operating level. Trigger spray gun to equalize pressures, then set alarm back to AUTO. FLUSHING AND SHUT-DOWN For short shutdowns such as breaks or lunches, disable the alarm by shutting off its air supply. Rotate the 3-way ball valve on the air control 180 degrees until the alarm vents. For longer shutdowns, such as overnight or weekends, first shut off the alarm, then shut off air to the pump. Flush all of the mixed material from the system by moving the mix manifold handle to the flush position and triggering the gun. See Fig. 6. Open the recirculation or dump ball valves on the filter to dump material pressure and pull the red knob on the catalyst pump relief valve to dump catalyst pressure. NOTE For some pressure-fed systems, recirculation assembly may not be operable. Use a dump valve instead. Fig. 6 GENERAL MAINTENANCE TASK DAILY WEEKLY AS NEEDED Perform ratio check Check function of alarm Check hoses for wear, kinks Check packings for tightness, leaks Add packing lube to solvent cup Check system for leaks, tighten if necessary Empty catalyst relief bottle Check tightness of bolts, pivot points Lube pivot points - slave arm & cat pump Rebuild catalyst pump Rebuild main fluid section Rebuild air motor** ** Binks air motors require very little maintenance. In-line air lubrication is recommended for air motor if supply air is extremely dry. 10

Major Sub-Assemblies & Components Reference Information MODEL 101-2090 CATALYST PUMP Part Sheet 2777. MODEL 41-12301 B5 AIR MOTOR Part Sheet 2227. MODEL 41-11043 COMET 3 AIR MOTOR Part Sheet 2319. MODEL 101-520 D FLUID SECTION Part Sheet 2432. MODEL 101-1420 C FLUID SECTION Part Sheet 2662. MODEL 103-1774 MI MANIFOLD ASSEMBLY Part Sheet 2783 MODEL 103-1776 AIR CONTROL Part Sheet 2784. MODEL 207-12285 SMALL CART Part Sheet 2785. MODEL 101-2162 RATIO CHECK ASSEMBLY Part Sheet 2786. NOTE Drawings not to scale. Use for reference only. RECOMMENDED SPRAY GUNS Binks AA1500 Air Assisted Airless Spray Gun for manual applications Binks MACH 2A Hydraulically Assisted HVLP Spray Gun for automatic applications. 11

Primary Parts Breakdown See Detail A See Detail B A B C on Page 13 on Page 13 See Detail C on Page 13 FOR PART NUMBERS AND DESCRIPTIONS THAT CORRESPOND TO PARTS AND COMPONENTS IDENTIFIED BY NUMBERS IN THE ABOVE DRAWING, REFER TO PRIMARY PARTS LIST AT RIGHT. NOTE Drawing not to scale. EQUALIZER B5-D model 109-1116 Shown NOTE For cart-mounted units, remove Qty 1 of item 27 and add Qty 1 of 207-12305-9, 17 catalyst hose. 12

Primary Parts Breakdown 51 52 53 51 52 53 TO ALARM BO TEE TO MI MANIFOLD 3 5 4 2 9 10 11 12 TO FLUID REGULATOR TO CATALYST PUMP OUTLET DETAIL A DETAIL B DETAIL C PRIMARY PARTS LIST PRIMARY PARTS LIST CONT. ITEM NO. PART NO. DESCRIPTION QTY. 1 101-1713 Bracket Assembly 1 2 101-1714 Screw 1 3 101-1718 Spacer 1 4 101-1719 Spacer 1 5 101-1735 Cross Bar 1 6 101-1750 Supply Bottle Bracket 1 7 103-1355 Catalyst Supply Bottle Assembly 1 8 102-3035 Catalyst Supply Hose 1 9 101-1860 Stud 1 10 107-1345 Cotter Pin 1 11 101-1776 3/8 NPS x 3/8 NPT DM Nipple 1 12 172-91715 Ball Valve, 316 SS 1 13 101-2090 Catalyst Pump, 316 SS 1 14 102-3036 Catalyst Relief Hose 1 15 103-1338 Relief Bottle & Bracket Assembly 1 16 101-1720 Retaining Pin (not shown) 1 17 103-1345-520 B5-D Bare Pump Assembly 1 18 101-1765 Filter / Pulse Assembly 1 19 41-2627 Screen (100 mesh) 1 20 101-2146 Recirc Kit 1 21 83-2055 3/8 NPS x 3/8 NPT DM Nipple 1 22 20-4281 3/8 Swivel Adapter 1 23 845001 MP Fluid Regulator 1 24 207-12120-3 17 Material Hose 1 25 101-2162 Ratio Check Assembly 1 26 207-12120-2 30 Material Hose 1 27 207-12305-2 30 Catalyst Hose 2 ITEM NO. PART NO. DESCRIPTION QTY. 28 103-1776 Air Control Assembly 1 29 101-2161 Alarm Panel 1 30 103-1490-2 Alarm Kit 1 31 207-12305-8 12 Catalyst Hose 1 32 103-1774 Mix Manifold Assembly 1 33 71-3260 5 Fluidall Hose 2 34 111-1354 Circulating Connector Assembly 1 35 QMGZ-5200 Solvent Tank Saver 1 36 72-55 Adapter 1 37 41-1412 Gasket 1 38 86-563 1/4 Street Elbow 1 39 72-690 1/4 NPT x 1/4 NPS DM Nipple 1 40 41-1412 1/4 Swivel Adapter 1 41 HAR-507 Air Regulator 1 42 20-2288-1 Pipe Plug, 1/4 1 43 83-2727 Gauge, 100 PSI 1 44 72-988 3/8 NPT x 1/4 NPS DM Nipple 1 45 71-1201 5 Air Hose 1 46 41-1572 Nameplate 1 47 20-1671-1 Drive Pin 2 48 20-1294-1 3/8-16 x 3/4 Hex Head Screw 3 49 20-354-1 3/8 Lock Washer 3 50 20-376-1 5/16-16 x 1 Hex Head Screw 2 51 20-264-1 3/8 Flat Washer 6 52 20-683-1 Lock Washer 4 53 20-1677-1 3/8-18 Nut 4 54 20-816-1 3/8 Flat Washer 3 55 106-1257 Manual 1 13

Sub-Assemblies & Components Parts Breakdown 1 7 8 3 4 5 6 2 3 4 5 2 14 103-1355 CATALYST SUPPLY BOTTLE ASSEMBLY ITEM NO. PART NO. DESCRIPTION QTY. 1 101-1748 Bottle, Machining 1 2 101-1746 Collar 1 3 20-6745 O-Ring 1 4 101-1745 Tail-Piece 1 5 101-1770 St. Elbow, SS 1 6 101-1769 DM Nipple, 1/4 NPT x 3/8 NPS 1 7 107-1417 Strainer, 100 Mesh 1 8 101-9106 Strainer 1 101-1747 Assembly Tool (not shown) 1 1 2 3 11 12 4 5 103-1345-520 B5-D PUMP ASSEMBLY ITEM NO. PART NO. DESCRIPTION QTY. 1 41-12301 B5 Air Motor 1 2 101-1975 Tie Rod 3 3 101-1738 Motor Rod Adapter 1 4 41-2463 Nut 3 5 20-684-1 Lock Washer 3 6 101-520 D Fluid Section 1 7 20-1782 90* St. Elbow, 3/8 1 8 20-2212 Bushing 1 9 73-50 DM Nipple, 3/8 NPT x 3/8 NPS 1 10 101-1737 Trip Plate Assembly 1 11 101-1631 Shroud 1 12 41-10052 Warning Sticker 1 8 3 7 9 10 6 103-1338 RELIEF BOTTLE & BRACKET ASSEMBLY ITEM NO. PART NO. DESCRIPTION QTY. 1 101-1725 Bracket 1 2 101-1759 Bottle & Cap Assembly 1 3 20-301-1 Nut, 1/4-20 2 4 20-263-1 Flat Washer 4 5 20-1041-1 Lock Washer 2 6 20-702-1 Screw, 1/4-20 2 9 1 8 7 11 10 103-1583 COMET 3-C PUMP ASSEMBLY ITEM NO. PART NO. DESCRIPTION QTY. 1 101-2156 C Cross Bar 1 2 103-1583 Comet 3-C Bare Pump Assembly 3 41-11043 Comet 3-C Air Motor 1 4 101-1907 Mounting Plate 1 5 20-3893 Screw, 3/8-24 x 3/4 3 6 20-354-1 3/8 Lock Washer 3 7 101-1975 Tie Rod Assembly 3 8 109-898 Motor Rod Adapter 1 9 101-1737 Trip Plate Assembly 1 10 41-2463 Nut 3 11 20-684-1 Lock Washer 3 12 101-1420 C Fluid Section 1 13 101-1631 Shroud 1 14 20-1782 3/8 ST EL (not shown) 1 15 41-10052 Warning Sticker (not shown) 1 NOTE Item 1 is not part of 103-1583 assembly but is shown for reference to 109-1116 and 109-1118. 3 4 5 12 6 13 2 1

Sub-Assemblies & Components Parts Breakdown WALL MOUNT DIMENSIONS 103-1490-2 ALARM KIT ITEM NO. PART NO. DESCRIPTION QTY. 1 1 103-1360-2 Alarm Box (50-1200 PSI) 1 2 237-536 Muffler 1 3 107-1662 Poppet Valve 1 4 20-4281 3/8 Swivel 1 5 237-250 1/4 NPT x 1/4 Tube Elbow 1 6 237-257 3/8 Street Elbow 1 7 73-50 3/8 NPT x 3/8 NPS DM Nipple 1 8 101-458 Tubing 11.5 Ft. 1 9 107-1439 1/4 NPT x #4 JIC DM Nipple 316 SS 2 10 101-2050 1/4 Tee 316 SS 1 11 20-4854 1/4 NPT DM Nipple 316 SS 1 12 237-247 1/8 NPT x 1/4 Tube Elbow 2 13 20-2195-1 1/4-20 x 3/4 Allen Screw 4 14 20-263-1 1/4 Flat Washer 4 15 20-1041-1 1/4 Lock Washer 4 16 20-301-1 1/4-20 Hex Nut 4 12 11 2 6 9 10 9 8 7 TO SUPPLY 5 3 4 15

Sales and Service through a Nationwide Network of Industrial Distributors NORTH AMERICAN OFFICE Industrial Finishing Binks 195 Internationale Blvd. Glendale Heights, IL 60139 630-237-5000 Fax 630-237-5011 www.binks.com Customer Service 1-800-992-4657 Technical Service 1-888-992-4657 WATERBORNE COMPATIBLE 2007 Industrial Finishing, Printed in U.S.A. 77-5211R 3/07