Diesel Engine SERVICE PARTS LIST for V0 -DI ( -00) Tier --
SERVICE PARTS LIST for DIESEL ENGINE V0 -DI ( -00) Tier Carrier Corporation, 0 D Printed in U. S. A. April 0
INTRODUCTION This Parts List identifies service replacement parts for the Carrier Transicold models listed in Table --. These diesel engines are manufactured exclusively for Carrier Transicold transport refrigeration by Kubota. REPLACEMENT ENGINE PART NUMBER Table -. Model Chart MODEL NUMBER ENGINE TYPE ENGINE PART NUMBER PRIMARY USE V0L--DI--EB--CTD-- Tf.L (00 RPM) --00--0 RG Genset V0L--DI--EB--CTD-- Tf.L (00 RPM) --00--0 UG Genset ENGINE SERIAL NUMBER MATRIX Old Serial Number:... digits all in numerals -- Pre IDI Engine DIB... Current Serial Number: DIB Prefix with a digit number--pre DI Engine * Y A Lower digits in numerals rd Digit...Alphabetical Letter (Month of Manufacture) Alphabetical letter A,B C,D E,F G,H J,K L,M N,P Q,R S,T U,V W,X Y,Z Month Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec nd Digit...Alphabetical Letter or Number (Year of Manufacture) Alphabetical letter or numerals X Y A Year 00 0 0 0 0 0 0 0 0 0 0 nd Digit...Alphabetical Letter or Number (Year of Manufacture) Alphabetical letter or numerals B C D E F G H J K L M N Year 0 st Digit...Number Where Engine is Produced Production Plant Sakai Production Line 0 V 0 SM Line Number Rinkai Tsukuba Air -Cooled Water -Cooled PTKI KET Gasoline Gasoline 0 0 A B * Beginning on June, 0 the -digit serial number will be replaced by the -digit serial number. The st digit will signify the location of engine manufacture to eliminate the possibility of duplicate serial numbers. i --
ORDERING INSTRUCTIONS All orders and inquiries for parts must include: Unit Serial Number Part No. Description of Part Quantity Required Address all correspondence for parts to the following address: CARRIER TRANSICOLD DIVISION Replacement Components Group, TR--0 P.O. Box 0, Syracuse, NY or Fax to : () -- GENERAL NOTES To find replacement parts, consult table of contents, and turn to the appropriate page for the illustrated breakdown of replacement parts. The following letter designations are used to classify parts throughout this list: A/R As Required NSS Not Sold Separately -- order next higher assembly or kit. NS Not Shown in the illustration. PL Purchase Locally. -- ii
TABLE OF CONTENTS INTRODUCTION... i REPLACEMENT ENGINE PART NUMBER... i ENGINE SERIAL NUMBER MATRIX... i ORDERING INSTRUCTIONS... ii GENERAL NOTES... ii. CRANKCASE.... OIL PAN.... CYLINDER HEAD.... GEAR CASE.... HEAD COVER.... OIL FILTER.... DIPSTICK.... OIL PUMP.... MAIN BEARING CASE... 0 0. CAMSHAFT AND IDLE GEAR SHAFT.... PISTON AND CRANKSHAFT.... FLYWHEEL.... FUEL CAMSHAFT.... ENGINE STOP LEVER.... FUEL/SPEED ACTUATOR.... INJECTION PUMP.... GOVERNOR.... SPEED CONTROL PLATE... 0. INJECTORS... 0. FUEL PUMP.... FUEL PUMP ASSEMBLY.... PULLEY.... FAN....a. RG....b. UG.... STARTER.... PLUG.... THERMOSTAT / COOLANT BOTTLE.... WATER PUMP.... VALVES AND ROCKER ARMS... 0. INTAKE MANIFOLD... 0. EXHAUST MANIFOLD.... GASKET KIT.... ACCESSORIES AND SERVICE PARTS... PART NUMBER INDEX Index- --
. CRANKCASE Thru 0 --0--00 CrankCase, Assembly -- Includes: ----00 Pin, Straight --0--00 Pin, Straight --0--00 Pin, Pipe --0--00 Plug --0--00 Cap, Sealing --00--00 Cap, Sealing --0--00 Plug --0--00 Cap, Sealing 0 --0--00 Pin, Straight --0--00 Cap, Sealing --0--00 Pin, Straight --00--00 Plug ----0 Gasket, Copper O--Ring --0--00 Plug ----00 Gasket ----00 Adapter, Drain Cock --00--00 Plug, Oil Gauge --
. OIL PAN 0 --0--00 Pan, Oil Piece Top --0--00 Gasket, Oil Pan Cover Piece --0--00 Cover, Oil Pan Piece Bottom --0--00 Bolt 0 --0--00 Bolt, M0 --0--00SV Plug & Gasket -- Includes: ----00 Gasket, Copper O--Ring --0--00 Bolt, M X MM Long Grade --0--00 Screen Filter, Oil Pump Pickup 0 ----00 Gasket, Copper O--Ring ----00 Plug --0--00 Gasket, Oil Pan --0--00 Plug --0--00 Gasket, Copper O--Ring --0--00 O--Ring, Oil Pickup Tube ----00 Bolt, Metric, M0 --
. CYLINDER HEAD 0 ----00 Cylinder Head -- Includes: --0--00 Guide, Intake ( Ream To Size ) ----00 Guide, Exhaust ( Ream To Size ) --0--00 Cap, Sealing --0--00 Cap, Sealing --0--00 Plug ----00 Seat, Exhaust Valve ----00 Seat, Intake Valve --0--00 Lifting Eye 0 --0--00 Washer, Plain M --0--00 Washer, Spring M ----00 Nut, Hex M --0--00 Stud ----00 Gasket, Cylinder Head (.MM Thick) ----00 Bolt, Cylinder Head ----00 Bolt --
. GEAR CASE 0 0 --
. Gear Case --0--00 Gear Case Cover, Assembly -- Includes: --0--00 Plug ----00 Gasket ----00 Pin, Straight --0--00 Bolt ----00 Flange, Water Return ----00 Gasket, Return Flange ----00 Bolt, Flange ----00 Joint, Pipe 0 ----00 Bolt, Flange ----00 Bolt, Flange ----00 Base, Oil Filter -- Includes: --0--00 Plug ----00 Plug ----00 Bolt ----00 O--Ring ----00 Cover ----00 Bolt -- Includes: ----00 O--Ring 0 ----00 Spring ----00 Ball --0--00 Seat, Valve ----00 Bolt, Flange --0--00 Bolt, Flange ----00 Sensor, Revolution (Speed) --0--00 Bolt ----00 O--Ring --0--00 Bolt / --
. HEAD COVER 0 0 ----00 Cover, Cylinder Head -- Includes: ----00 Pipe, Water Return ----00 Screw, With Washer ----00 Cover, Breather --0--00 Valve, Breather NSS Shield, Breather ----00 Bolt 0 ----00 Gasket, Valve Cover ----00 Tube, Breather 0 --000--0 Clamp --
. OIL FILTER 0--00--00 Cartridge, Oil Filter (ESI) --
. DIPSTICK --00--00 Dipstick / Fill Cap --0--00 O--Ring --0--00 Tube, Oil Fill --
. OIL PUMP, --0--00 Nut, Flange ----00 Gear, Oil Pump Drive --0--00 Key, Feather --00--00 Pump, Oil --0--00 Gasket, Oil Pump ----00 Bolt ----00 Washer, Spring, M --
. MAIN BEARING CASE 0 ----00 Case, Main Bearing, # -- Includes: ----00 Bolt, Main Bearing Case ----00 Bearing, Main STD (Single Pack) ----00 Case, Main Bearing, # -- Includes: ----00 Bolt, Main Bearing Case ----00 Bearing, Main STD (Single Pack) ----00 Case, Main Bearing, # -- Includes: ----00 Bolt, Main Bearing Case ----00 Bearing, Main STD (Single Pack) ----00 Case, Main Bearing, # -- Includes: ----00 Bolt, Main Bearing Case ----00 Bearing, Main STD (Single Pack) ----0 Bolt, Bearing Case ----00 Seal, Rear Oil ----00 Bolt 0 --0--00 Bolt ----00 Cover, Bearing Case ----00 Gasket, Case Cover ----00 Gasket, Bearing Case ----00 Bearing, Main STD (Single Pack) ----00 Bearing, Main 0.MM (Single Pack) --0--00 Bearing, Main 0.MM (Single Pack) -- 0
0. CAMSHAFT AND IDLE GEAR SHAFT 0 ----00 Push rod --00--00 Tappet ----00 Camshaft Assembly -- Includes: ----00 Ball --00--00 Key Feather ----00 Bolt ----00 Thrust Plate, Camshaft ----00 Gear, Camshaft Bolt, Flange 0 ----00 Collar ----00 Gear, Idler -- Includes: ----00 Bushing, Idler Gear ----00 Bolt --0--00 Shaft, Idler Gear --
. PISTON AND CRANKSHAFT 0 0 See Section. Item --
. PISTON AND CRANKSHAFT ----00 Piston, STD -- Includes: ----00 Piston, (+0.MM) -- Includes: ----00 Cir--Clip, Piston Pin ----00 Pin, Piston ----00 Ring Set, STD ----00 Ring Set, (+0.MM) ----00 Connecting Rod, Assembly -- Includes: ----00 Bushing, Piston Pin ----00 Bearing, Rod STD ----0 Bearing, Rod (+0.MM) ----0 Bearing, Rod (+0.MM) ----00 Bolt, Connecting Rod ----00SV Crankshaft -- Includes: 0 ----0 Wear Sleeve, Crankshaft Rear ----00 Ball ----00 Pin, Alignment --0--00 Thrust washer, Kit STD --0--00 Thrust washer, Kit (0.MM) --0--00 Thrust washer, Kit (0.MM) ----00 Key Feather --00--00 Bearing # Front Main STD --0--00 Bearing # Front Main (-0.MM) --0--00 Bearing # Front Main (-0.MM) ----00 Gear, Crankshaft ----00 Slinger, Oil ----00 O--Ring ----00 Wear Sleeve, Crankshaft Front 0 ----0 Seal, Front --0--00 Nut, Crankshaft --
. FLYWHEEL ----00 Bolt, Flywheel ----00 Flywheel Assembly -- Includes: --0-- Gear, Ring (Flywheel) --00--00 Bolt ----00 Housing, Flywheel --000--00 Cover ----00 Washer, Spring ----00 Bolt --
. FUEL CAMSHAFT : Includes Items Thru 0 ----00 Camshaft, Fuel Injection Pump -- Includes: NSS Camshaft ----00 Gear, Injection Pump ----00 Ball ----00 Sleeve, Governor ----00 Ball ----00 Cir--Clip ----00 Bearing, Ball ----00 Case, Governor Ball 0 ----00 Cir--Clip, Sleeve ----00 Key, Feather ----00 Bearing ----00 Cir--Clip, External ----00 Camshaft, Feed Pump ----00 Stopper, Fuel Camshaft ----00 Bolt --
. ENGINE STOP LEVER 0 --0--00 Idle Apparatus -- Includes: ----00 Assembly, Bolt Adjustment ----00 Nut Spring ----00 Ring ----00 Cap ----00 Gasket ----00 Gasket, Pump Cover ----00 Cover, Injection Pump --0--00 Bolt 0 ----00 Lever, Engine Stop -- Includes: ----00 Lever, Engine Stop --0--00 Pin, Spring ----00 Seal, Oil ----00 Spring, Return ----00 Lever, Stop --0--00 Nut, Flange ----00 Bolt ----00 Gasket, Plate ----00 Stud --
. FUEL/SPEED ACTUATOR ----00 Solenoid Assembly -- Includes: ----00 Guide, Solenoid ----00 O--Ring ----00 Stud ----00 Nut --
. INJECTION PUMP 0 0 ----00 Injection Pump Assembly ----00 Shim (0.MM) --0--00 Shim (0.00MM) ----00 Shim (0.0MM) A/R ----00 Shim (0.00MM) ----00 Shim (0.0MM) ----00 Stud --0--00 Bolt, Flange --0--00 Nut, Flange ----00 Gasket ----00 Screw, Air Bleed ----00 Valve, Fuel Bleed ----00 Bolt, Banjo 0 ----00 Gasket ----00 Fitting, Banjo --
. GOVERNOR 0 ----00 Lever Assembly, Fork -- Includes: --0--00 Lever, Fork ----00 Shaft, Fork Lever ----00 Bolt, Flange ----00 Bolt ----00 Washer, Flange ----00 Holder, Fork Lever ----00 Bolt, Flange ----00 Bolt 0 ----00 Spring, Governor --
. SPEED CONTROL PLATE 0 : Includes Items Thru ----00 Plate Assembly, Control -- Includes: ----00 Pin, Spring ----00 Lever, Speed Control ----00 Seal, Oil NSS Nut NSS Bolt, Idling Adjust ----00 Lever, Governor ----00 Spring, Return NSS Plate, Control 0 ----00 Nut, Flange ----00 Bolt ----00 Stud ----00 Gasket, Plate ----00 Gasket ----00 Nut ----00 Bolt, Adjusting, Includes: ----00 Nut -- 0
. INJECTORS 0 0 0 0 ----00 Pipe Assembly, Over Flow --00--00 Pipe, Fuel Over Flow A/R --000-- Clamp, Hose ----00 Injector Assembly NSS Body, Injector NSS Nozzle, Injector ----00 O--Ring ----00 Gasket ----00 Clamp, Nozzle 0 ----00 Bolt, Eye ----00 Bolt, Flange ----00 Gasket, Leak Off Line ----00 Pipe, Injection Cylinder # ----00 Pipe, Injection Cylinder # --0--00 Pipe, Injection Cylinder # ----00 Pipe, Injection Cylinder # --0--00 Clamp, Kit Injector Line A/R P/L Clamp, Cord --
0. FUEL PUMP 0 ----00 Pump Assembly, Fuel Lift ----00 Gasket ----00 Banjo, Fitting ----00 Nut, M ----00 Washer, Spring, M ----00 Stud ----00 O--Ring --0--00 Bolt, Banjo ----0 Gasket, Copper O--Ring 0 ----00 Bolt ----00 Pipe, Oil Feed Lift Pump ----00 Bolt ----00 Fitting ----00 Holder, Fuel Lift Pump ----00 O--Ring --
. FUEL PUMP ASSEMBLY 0 ----00 Pump Assembly, Fuel Lift -- Includes: ---- Bolt, Banjo ---- Gasket, Copper O--Ring ----0 Adapter ----0 O--Ring ----0 Spring, Pump Valve ---- Pump, Hand Priming --00--0 Valve, Fuel Pump ----0 Cir--Clip 0 ----0 Tappet Assembly ----0 Piston, Fuel Pump ----0 Spring, Fuel Pump ----0 Gasket, Copper O--Ring ----0 Plug, Fuel Pump ---- Bolt, Eye Joint -- Includes: ---- Filter (Brass) --
. PULLEY ----00 Pulley, Crankshaft --00--00 Key, Feather --
. FAN.a. RG --0--00 Fan ----00 Pulley, Fan --0--00 Bolts.b. UG --00--00 Fan ----00 Collar ----00 Pulley, Fan --0--00 Bolts --
. STARTER ----00SV Starter Assembly ----00 Bolt ----00 Stud ----00 Cord, Solenoid --0--00 Nut, M ----00 Washer, Spring --
. PLUG --0--00 Plug --0--00 Washer, With Rubber --0--00 Plug --
. THERMOSTAT / COOLANT BOTTLE 0 ----0 Thermostat, Kit -- Includes: ----00 Gasket, Thermostat Housing ----00 Bolt ----00 Hose, By--pass -- Includes: --000--0 Clamp --0--0 Flange, Thermostat -- Includes: ----00 Pipe, Water Return ----00 Washer, Spring ----00 Nut, Hex M 0 ----00 Bolt, M--. x MM ----00 Bolt, M x MM Long -- Grade ----00 Gasket, Thermostat Flange ----00 Stud ----00 Housing, Thermostat -- 0_ ----00 Bottle, Coolant (Genset Only) -- Includes: ----00 Cap ----00 Gasket ----00 Plate --
. WATER PUMP 0 ----00SV Pump Assembly, Water -- Includes: NSS Body, Water Pump --0--0 Flange, Water Pump --0--0 Kit, Water Pump -- Includes: NSS Impeller, Water Pump NSS Seal, Water Pump NSS Slinger NSS Shaft, Water Pump ----00 Gasket, Water Pump 0 ----00 Stud ----00 Washer, Spring ----00 Nut, Hex M ----00 Bolt, M--. x MM ----00 Washer, Spring, M --0--00 Bolt, M--.00 x MM ----00 Bolt, M X MM Long -- Grade --
. VALVES AND ROCKER ARMS 0 0 --0--00 Valve, Intake --0--00 Valve, Exhaust ----00 Seal, Valve Stem ----00 Spring, Valve ----00 Retainer, Spring ----00 Keeper, Valve ----00 Cap, Valve ----00 Shaft, Rocker Arm ----00 Bracket, Rocker Arm 0 ----00 Washer, Rocker Arm Shaft --0--00 Washer, Plain --0--00 Washer, Spring ----00 Bolt ----00 Spring, Rocker Arm ----00 Bolt --00--00 Rocker Arm -- Includes: ----00 Nut, Rocker Arm Adjusting ----00 Screw, Rocker Arm Adjusting --0--00 Pin, Spring -- 0
. INTAKE MANIFOLD 0 --0--00 Assembly, Manifold, Intake -- Includes: ----00 Pipe, Water Return ----00 Bolt ----00 Gasket ----00 Bolt, Flange A/R --0--00 Bolt, Flange ----00 Flange, Air Cleaner -- 0 ----00 Heater, Intake Air ----00 Gasket, Flange 0 ----00 Flange, Air Cleaner -- Straight --
0. EXHAUST MANIFOLD ----00 Manifold, Exhaust ----00 Gasket, Muffler Flange ----00 Nut, Hex M ----00 Washer, Spring ----00 Gasket, Exhaust Manifold ----00 Stud ----00 Gasket, Exhaust Manifold --
. GASKET KIT 0 or 0 Thru 0 Thru 0 --0--00 Kit, Gasket -- Includes --0--00 Gasket, Oil Pan --0--00 Gasket, Oil Pan Cover ----00 Gasket, Gear Case ----00 Gasket, Return Flange ----00 Gasket, Bearing Case ----00 Gasket, Case Cover ----00 Gasket, IN--Manifold ----00 Gasket, A/C Flange 0 ----00 Gasket, Exhaust Manifold ----00 Gasket, Exhaust Manifold ----00 Gasket, Muffler Flange ----00 Gasket, Head Cover --0--00 Gasket, Oil Pump ----00 Gasket, Plate ----00 Gasket, Pump Cover ----00 Gasket, Water Flange ----00 Gasket, Water Pump ----00 Gasket, Thermostat --
. GASKET KIT - Continued 0 ----00 O--Ring ----00 O--Ring ----00 O--Ring ----00 O--Ring ----00 O--Ring --0--00 O--Ring --0--00 O--Ring ----00 O--Ring ----00 O--Ring ----00 O--Ring 0 ----00 O--Ring ----0 Gasket ---- Gasket ----00 Gasket ----00 Gasket ----00 Gasket ----00 Gasket ----00 Gasket ----00 Gasket --0--00 Gasket 0 ----00 Gasket ----00 Seal, Oil ----00 Seal, Oil ----00 Seal, Valve Stem ----0 Seal, Oil NS ----00 Head Gasket NS ----00 Kit, Gasket With Head Gasket --
. ACCESSORIES AND SERVICE PARTS --00--0 Engine Control Unit (ENCU) ----00 Label, Pump ----00 Heater, Engine Block -- Includes: ----0 Extension Cord, Engine Block Heater (0 Long) --
PART NUMBER INDEX PART NO. PAGE NO. --00--0 --00--00 --00--00 --0--00 --00--00 --0--00 --0--00, ----00 ----00 0 ----00 ----00 ----00 ----00, ----00 ----00 ----00 ----00 ----00 ----00 ----00 ----00 ----00 ----00 ----00 0, ----00, 0 ----00, 0, ----00 ----00, ----00 --0--00 ----00 0 ----00 0 ----00 0 ----00SV ----00, ----00 ----00 ----00 ----00 PART NO. PAGE NO. ----00 ----00 ----00 --0--00SV ----00, --0--00 ----0,, ----00 ----00 ----00 ----00 ----00,,, ----00,,, ----00,,, --0--00 ----00 ----00 ----00 ----00 ----00 --0--00, ----00 ----00, --0--00 --0--00 --0--00 --0--00 --0--00 --0--00 --0--00 --0--00, --0--00 --0--00 --0--00 --0--00 --0--00 --0--00 PART NO. PAGE NO. --0--00 ----00,, ----00 ----00 ----00 ----00 ----00 ----00, ----00, ----0 0 ----00 0 ----00 ----00,, ----00, ----00 0 ----00 0 ----00 0 ----00 0 ----00 0 ----00 0 ----00 0 ----00 0 --0--00, ----00 ----0 ----00 ----00, --0--00 ----0, --0-- ----00, 0 ----00 ----00 ----00 ----00 ----00 ----00 0 ----00 0, ----00 0 ----00, Index-- --
PART NUMBER INDEX PART NO. PAGE NO. ----00, ----0 --0--0 ----00, --0--0 --0--0 ----00 ----00 ----00 ----00 --0--00 0 ----00 ----00 ----00 ----00 ----00,, 0 --0--00 ----00, --00--00, --0--00 --0--00 --0--00 0 --0--00 0 ----00 ----0 ----0 --0--00 ----00 ----00 ----00 ----00 ----00 ----00 ----00, ----00 ----00, ----0 ----0 ----0 PART NO. PAGE NO. ----0 ----0 ----0 ----0 ----0 ----0 ---- ---- ----, ---- ---- ----00 ----00 ----00 --0--00 ----00, ----00 0, ----00 0, ----00 --0--00 ----00,, ----00 ----00 ----00 ----00 ----00 ----00 ----0 --000--00 --00--00 --0--00 --0--00 0 --0--00 --0--00 --0--00, --0--00, --0--00 --0--00, --0--00 PART NO. PAGE NO. --0--00 --0--00 --0--00 --0--00 --00--00 0 --0--00 --0--00 --00--00 ----00 ----00 ----00, ----00 0 ----00 0 ----00 ----00 ----00 ----00 ----00 ----00 ----00 ----00 ----00, ----00 ----00 ----00 ----00 ----00 --0--00 --0--00 ----00 ----00 0 ----00 ----00, ----00, ----00 ----00 ----00 ----00 --0--00 ----00, -- Index--
PART NUMBER INDEX PART NO. PAGE NO. ----00 ----00 ----00, 0 ----00 0 ----00 0 ----00 0 ----00 0 ----00 0, ----00 0 ----00 0 ----00 0 --0--00 0 ----00 --0--00 ----00 ----00 ----00 ----00, ----00 ----00 0 ----00 ----00, --00--00 --0--00 --0--00 --0--00 --0--00 --0--00 ----00 ----00 ----00, ----00 ----00 ----00, ----00 ----00 ----00 ----00 ----00 PART NO. PAGE NO. ----00 ----00 ----00 ----00 ----00 ----00 ----00 ----00 --0--00 ----00 ----00 ----00 ----00 ----00 ----00 ----00 ----00SV --0--00, ----00 ----00 ----00 ----00, 0 ----00 ----00 ----00 ----00SV ----00 ----00 --0--00 --00--00 --0--00 ----00 --0--00 --0--00 --0--00 --0--00 --0--00 --0--00 --0--00, 0 PART NO. PAGE NO. --0--00, 0 --0--00 ----00 ----00 ----00 ----00 ----00 ----00 ----00 --0--00 ----00 ----00 ----00 ----00 ----00 ----00 ----00 ----00 --0--00 ----00 ----00 ----00 0 ----00 0 ----00 --00--0 --0--00 0--00--00 --00--00 --000--0 --000--0 --000-- --00--00 Index-- --
A member of the United Technologies Corporation family. Stock symbol UTX Carrier Transicold Division, Carrier Corporation P.O. Box 0 Syracuse, N.Y. U.S A www.carrier.transicold.com