EN-XX Retrofitting instructions ELECTRIC SEED-RATE CONTROLLER 1100_NA_8612.66.403.0_EN_5_0
SAFETY NOTES Professional Qualification These assembly instructions are aimed exclusively at skilled staff trained for this work. Intended Use Intended use is described in the machine s Operating Instructions. The attachment or installation of additional equipment does not constitute a change to the machine s intended use. Prior to Starting Assembly Work Park the machine on firm level ground, switch off the tractor s engine, apply the hand brake, remove the ignition key and keep safe. Allow the machine to come to a complete stop (rotating parts may carry on turning for a longish period). Secure machine and tractor against accidental rolling. Secure work area so that there can be no risk to or for other people. Observe the statutory regulations on accident prevention. Observe warning signs (pictograms) on the machine. - 2 -
SAFETY NOTES General Safety Notes for Assembly DANGER Risk of severe or life-threatening injuries all over the body due to getting caught up, being pulled in, crushing and hydraulic oil escaping at high pressure! It is imperative to follow the safety notes! Only couple and uncouple the machine on solid level ground, secure against accidental rolling and falling over. Only carry out work if the PTO drive shaft and the motor have been switched off, the handbrake has been applied and the ignition key has been removed and kept safe. Wait until all rotating machine parts come to a complete stop! Wear close-fitting workwear and use personal protective equipment such as safety glasses, gloves, safety shoes and safety helmet! Only raise the machine using lifting gear suitable for the purpose (hydraulic jack, crane, etc.) and only support it using appropriate supporting elements. No welding, cutting, grinding, drilling on frame, axles or other load-bearing parts. Check nuts and bolts for tight fit. Hoses and cables may not strain, rub or become trapped. Attachment or installation of non-standard equipment alters the overall weight and depending on the non-standard equipment involved may also alter the external dimensions of the machine. Pay attention to the altered dimensions in operation and particularly when driving on public roads. Attach sufficient ballast weights to the tractor. At least 20% of the vehicle s unladen weight on the front axle. Insufficient ballast will make tractor and machine uncontrollable when driving. Do not step between tractor and machine whilst attaching/coupling up. Have someone guide you in if the coupling point cannot be seen from the driver s seat of the tractor. Do not step between tractor and machine until both have come to a stop and have been secured against accidental rolling. Bring the supporting devices (e.g. support legs) into the correct position in each case. Secure as prescribed! Do not get close to hydraulic oil escaping under high pressure. Prior to Starting Up Follow the machine s Operating Instructions. Check safety equipment for completeness and function. Check oil levels. Check machine for compressed air and oil losses. Check tyre pressures and wheelnuts for tight fit. Check electrical, pneumatic and hydraulic connections to the tractor. Check service brake and parking brake for proper function. Completely release machine s parking brake and turn the crank handle inwards. Place tractor s hydraulic control unit in neutral position prior to attaching the machine. Pay attention to lateral locking of the tractor s three-point linkage depending on the machine type. - 3 -
RETROFITTING INSTRUCTIONS 8612.66.403.0 Existing Compass Control / Ceria-Tronic Sensor holder Sensor transmitter 1. Remove cover. 2. Remove sensor holder. Leave the cable connected and do not change the setting. 3. Remove sensor transmitter. Cover - 4 -
Disassemble limit stop and adjusting plate IMPORTANT BEFORE removal of control lever and limit stop! The control lever for the manual seed rate must be set to "0" and fixed at that position with the locking screw. Control lever Locking screw Limit stop Control plate - 5 -
8612.66.403.0 Remove rolled pin and pull off control plate Control plate Rolled pin Remove limit stop 1 Limit stop 2-6-
Mount the electric seed-rate controller as shown - 7 -
Push control plate and lever onto the shaft. If necessary, lubricate shaft lightly with universal grease. Control plate Lever WARNING Risk of damage caused by incorrect assembly! Hammer blows may cause damage to the transmission and the attachment parts. The rolled pin must only be forced in with a suitable tool. Force in rolled pin 6x32 Use appropriate tool Rolled pin - 8 -
Screw down the plate 1 2-9 -
Screw "A" has to be set in such a way that the control plate contacts the screw. Do not forget to tighten the counternuts A Control plate - 10 -
Reinstall the sensor control parts removed previously Sensor holder Sensor transmitter Cover 1. Install sensor transmitter 2. Install sensor holder. Do not change the setting. 3. Mount cover Screw down the sensor holder. The sensor must be arranged vertically to the center of the speed transmitter. Otherwise, a malfunction of the control system may occur. Insert the screw removed from the sensor transmitter previously but to not yet tighten the screw. Sensor transmitter Check the distance of 1 to 1.5 mm between the sensor and the sensor transmitter. Correct, if necessary. - 11 -
Sensor transmitter Tighten the screw at the sensor transmitter. Use Omnifit M 100 for installation, if necessary. Install cover as shown. Cover - 12 -
IMPORTANT Remove control lever locking screw. Otherwise, the electrically driven actuator may get damaged. Control lever Locking screw - 13 -
Installation of the electrical system for the seed-rate controller Distribution box Electric seed-rate controller - terminal assignment Terminals Y2 +UB sensor GND sensor S5 S1 Sowing shaft S2 Tramline sensor, left S3 Ha counter S4 Working position S5 Servomotor S6 Tramline sensor, right S7 Filling indicator LIN Bus Y1 Tramline marker Y2 Seed-rate control Y2 Seed-rate control Y3 Tramline magnet, right Y4 Tramline magnet, left Cable arrangement: The cable for the servomotor and the sensor cable are laid to the terminal box. Use the cable ties, etc. included in the delivery. - 14 -
Activating the seed-rate controller Check Compass Terminal software version: Switch Compass Terminal on: press key for 3 secs. Current software version is displayed for 3 secs. If software version 1.19 or older is displayed: switch Compass Terminal off: press key for 3 secs. Update Compass Terminal software to version V1.20 or newer before the electric seed-rate controller can be activated! In this case, proceed as given in the following chapter Compass Terminal Software Update. Using the software version V1.20 or newer now available, activate the electric seed-rate controller according to the operator s manual, chapter Compass Terminal section Electric seed-rate controller. Before initial operation, the electric seed-rate controller must be calibrated according to the operator s manual, chapter Compass Terminal section Electric seed-rate controller / Calibrate servomotor. HINT The control lever for the manual seed rate is not required anymore after having installed the electric seed-rate controller and can be removed. Keep the individual parts. Control lever - 15 -
Check Final Check and Self-Check Check all screw fittings and plug-in connections for good condition and secure fit. After machine has been prepared, all greasing points are to be greased for the first time in accordance with the service manual (see operator s manual). Also check the oil level of all existing gearings, etc., and top up if necessary. See lubrication chart in service manual for appropriate lubricants and oils. Read carefully through the Operating Manual prior to starting the machine for the first time. It is imperative to follow the safety information it contains! 1200_MA_Kontrolle_EN - 16 -
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