Western Products, PO Box 4508, Milwaukee, WI 54 958 www.westernplows.com March 1, 015 Lit. No. 698, Rev. 05 HTS Snowplow Blade Assembly 69500 Center Assembly 6955 Parts List A DIVISION OF DOUGLAS DYNAMICS, LLC
TABLE OF CONTENTS HTS BLADE ASSEMBLY...4 HTS CENTER ASSEMBLY...6 Lift Frame and A Frame Components...6 Hydraulic Unit Components...8 Lift and Angle Ram Components... 10 Hoses and Fittings...10 Electrical Components... 11 Vehicle-Side Wiring Diagram Port, Plug Systems... 1 Headlamp Kit... 1 Lit. No. 698, Rev. 05 March 1, 015
HTS BLADE ASSEMBLY 69500 Blade Components 19 * 18 11 6 14 10 1 1 0 * 8 16 9 15 7 * 1 4 17 5 * Available as an accessory only. Lit. No. 698, Rev. 05 4 March 1, 015
HTS BLADE ASSEMBLY 69500 69500 Blade Components Item Part Qty Description Item Part Qty Description 1 557 10 5/8 11 x Carriage Bolt G5 1 69505 1 5/16 x 6" x 90" Cutting Edge 8404 1 Label, Identity ULTRAFINISH (w/o hardware) 44451 1 Label, Identity WESTERN 8.1 ns 69499 1 Cutting Edge Assembly (w/hardware) 4 49067 Disc Shoe Assembly 1* 69570 1 Shoe Kit 5 59700 1 Blade Guide & Flag Assembly Kit, 4" 14 69661 1 Label Attach/Detach Instructions 6 59900 1 Label Warning/Caution, Snowplows 15 9119 5 Round Flat Washer, Special 7 60045 Spacer 16 917 10 5/8 11 Hex Locknut GB 8 6945 1 Cutting Edge Bolt Bag 17 9010K 7/16 x 1 /4 Linchpin 9 69455 Shoe Bracket 18 94859 1 Label, Identity HTS 10 69489 1 Label, Identity WESTERN Moldboard 19* 61 1 1 Rubber Deflector Kit, 7 1/' 11 69490 1 7 1/' Blade 0* 64758 1 Back Drag Edge, 7 1/' Item 4 49067 Disc Shoe Assembly 15 9119 6 Round Flat Washer, Special 1 Disc Shoe 7 60045 1 Spacer 17 9010K 1 7/16 x 1 /4 Linchpin Item 5 59700 Blade Guide & Flag Assembly Kit, 4" 59691 Blade Guide Rod 4" 59946 Clamp 59696 S-Hook 68494 4 5/16 18 x 1 Hex Cap Screw G5 59694K Blade Guide Flag 91 4 5/16 18 Hex Locknut GB Item 8 6945 Cutting Edge Bolt Bag 1 10 5/8 11 x Carriage Bolt G5 16 10 5/8 11 Hex Locknut GB Item 1* 69570 Shoe Kit* 4 49067 Disc Shoe Assembly 9 69455 Shoe Bracket ns = not shown G = Grade * Accessory only Lit. No. 698, Rev. 05 5 March 1, 015
Lift Frame and A Frame Components 19 17 18 10 0 7 1 1 15 5 4 1 6 6 14 4 7 16 1 8 5 11 9 This item is packaged with blade assembly (PN 69500). 6 Lit. No. 698, Rev. 05 6 March 1, 015
HTS Lift Frame and A Frame Components Item Part Qty Description Item Part Qty Description 1 6976 1 Kit, Bumper 15 6966 Receiver Retaining Pin Kit 69515 1 Quadrant Assembly, HTS 16 6960 1 Height Adjustment Plates Kit (per side) 09 Trip Spring 17 69509 1 Light Bar 4 6641 5/8 11 x 4 Eyebolt Kit 18 6951 1 Hydraulic Cover 5 69659 /4 x 6 Clevis Pin Kit 19 5065 1 Lift Ram Pin Kit (Base) 6 695 1 A Frame 0 69514 1 Lift Ram Pin Kit (Rod) 7 69494 1 Pivot Bolt Kit 1 69508 1 Hook w/hardware PS 8 697 Ram Pin Kit 67844 1 Stand Lock Pin Kit 9 69496 Ram Pin Kit 67847 1 Stand Shoe Kit 10 69497 1 Lift Frame Kit 4 6765 1 1/4 x Roll Pin BP 11 906K Clevis Pin Kit 5 485 1 Stand Plunger Assembly 1 69498 1 Stand Assembly 6 61 1 Spacer 1 69611 1 Receiver Kit DS 7 69689 1 Label SECURITY GUARD 14 69610 1 Receiver Kit PS G = Grade Packaged with blade assembly (PN 69500). Lit. No. 698, Rev. 05 7 March 1, 015
Hydraulic Unit Components 14 7 19 1 1 0 11 5 6 4 16 14 15 17 18 10 1 6 8 9 5 7 4 1 Lit. No. 698, Rev. 05 8 March 1, 015
6960 Hydraulic Unit (incl. electrical components on page 11) Item Part Qty Description Item Part Qty Description 1 4858 1 Reservoir Kit 14 4918K-4 1 1/ Relief Valve Kit ( sets) 66607 4 10 4 x 5/16 Machine Screw Slotted 15 779 1 1 Relief Valve Repair Kit Hex Washer Head 16 444 1 1 Check Valve CV08 0 177 K 1 Breather /8 NPT Kit 17 497K- 1 Valve, -Way w/nut 4 9079 1 Plug, Square /8 NPTF 18 490K- Coil w/spade Terminals 5 7897 1 Magnet 19 4854 1 1 Motor Assembly, " 6 66519 1 O-Ring 50 0 66608 1 1 Valve, -Way w/nut 7 9007 5 5/16 18 x 1/4 Hex Cap Screw G5 1 499K-1 1 Valve, 4-Way w/nut 8 48464 1 Plate Baffle 5664* 1 Bearing, Sleeve 9 56789 4 1 Suction Filter 56416 1 O-Ring 014 10 6676 1 1 Inlet Fitting/Filter Kit 4 66515** 1 Pump Shaft Seal 11 1501 1 1 Hydraulic Pump Kit 5 48517 1 Quill 1 5674 1 O-Ring 01 6 48518 1 Check Valve Assembly 1 496K 1 Poppet Check Valve Kit 7 9960 Plug, Hex Socket M ORB O-Ring Service Kits ns 56657 4 O-Ring & Back-Up Ring Kit ns 4959 Seal Kit, -Way and 4-Way Valve ns 4958 Seal Kit, -Way Valve ns = not shown G = Grade * Use 64589 tool to install (includes 5664). ** Use 8856 tool to install (includes 66515). Lit. No. 698, Rev. 05 9 March 1, 015
Lift and Angle Ram Components 1 1 69495 Angle Ram Assembly 1 1/ x 8 Item Part Qty Description 1 48985 1 Gland Nut Assembly 1 1/" 5657 1 Spacer 64650 1 Split Bearing Kit 6951 Lift Ram Assembly x 6 /4 DA Item Part Qty Description 1 4850 1 Seal Kit x 6 /4 DA 48451 1 Gland 1" Hoses and Fittings 4 To Lift Ram Base To Lift Ram Rod 5 To PS Angle Ram To DS Angle Ram 1 Hoses and Fittings Item Part Qty Description Item Part Qty Description 1 48519 Hose, 1/4 x w/f JIC Ends 5 641 1 1 Elbow, Extra Long 90 6 M JIC/ 5680 Hose, 1/4 x w/fjic Ends 6 M ORB 56615 1 5 Elbow, 90 6 M JIC/ 6 M ORB ns 568 1 Hose Wrap 4 6694 Elbow, 45 6 M JIC/ 6 M ORB F = Female M = Male or Metric ns = not shown Lit. No. 698, Rev. 05 10 March 1, 015
Electrical Components 1 8 5 9 5 6 5 7 5 S1 White Wire S Green Wire S Blue Wire 4 Plow-Side Electrical Components Item Part Qty Description Item Part Qty Description 1 8581 1 1 Harness Plow Control, -Solenoid 6 490 1 Motor Relay Kit FLEET FLEX 9071 1 Cable Assembly 8" 7 6540 1 Clamp Loop #10 4015 1 Snowplow Battery Cable 8 485 1 Hydraulic Plate 4 49567 1 Plow Module, Port 9 9804 /8 16 x 1 Button Cap Screw 5 4988 7 1/4 0 x /8 Hex Washer-Head Thread-Rolling Screw Vehicle-Side Electrical Components * 4014 1 Vehicle Battery Cable ns 61548K Plug Cover Kit * 8587 1 Vehicle Control Harness ns = not shown * For diagram see Vehicle-Side Harness Diagram Lit. No. 698, Rev. 05 11 March 1, 015
Vehicle-Side Harness Diagram Port, Plug System To Snowplow Control RED To Switched Accessory Fire Wall Factory Vehicle Harness Battery BLK Vehicle Control Harness Vehicle Lighting Harness (11-Pin) Turn Signal Configuration Plug Typical Plug-In Harness 10.0-Amp Fuses (Snowplow Park/Turn & Snowplow Control) Park/Turn Lamps Vehicle Headlamps Vehicle Headlamps RED Park/Turn Lamps Vehicle Battery Cable BAT -Port Module (Non-DRL or DRL) Factory Vehicle Harness Lit. No. 698, Rev. 05 1 March 1, 015
Headlamp Kit 6 7 5 4 1 8 8800 1 Headlamp Kit (pair) Item Part Qty Description Item Part Qty Description 1 8801 1 1 Headlamp Service Kit DS 5 Park/Turn Bulb (trade no. 4157NAK) ns 880 1 1 Headlamp Service Kit PS 6 8806 H1 Headlamp Bulb Service Kit 880 1 Rear Cover Kit (fits - or -screw) 7 8808 1 Cover Screws Service Kit (pkg of ) 8804 Mounting Hardware Kit 8 81W 1 Harness Service Kit 4 8805 Park/Turn Socket Service Kit ns = not shown Lit. No. 698, Rev. 05 1 March 1, 015
Western Products PO Box 4508 Milwaukee, WI 54 958 www.westernplows.com A DIVISION OF DOUGLAS DYNAMICS, LLC Copyright 014 Douglas Dynamics, LLC. All rights reserved. This material may not be reproduced or copied, in whole or in part, in any printed, mechanical, electronic, film or other distribution and storage media, without the written consent of Western Products. Authorization to photocopy items for internal or personal use by Western Products outlets or snowplow owner is granted. Western Products reserves the right under its product improvement policy to change construction or design details and furnish equipment when so altered without reference to illustrations or specifications used. Western Products or the vehicle manufacturer may require or recommend optional equipment for snow removal. Do not exceed vehicle ratings with a snowplow. Western Products offers a limited warranty for all snowplows and accessories. See separately printed page for this important information. The following are registered ( ) or unregistered ( ) trademarks of Douglas Dynamics, LLC: HTS, SECURITY GUARD, ULTRAFINISH, UltraMount, WESTERN. Printed in U.S.A. Lit. No. 698, Rev. 05 14 March 1, 015